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777d Ingles
777d Ingles
Off-Highway Truck
Engine
Engine Model Cat® 3508B EUI
Gross Power 746 kW 1,000 hp
Flywheel Power 699 kW 938 hp
Weights
Gross Machine Weight 163 293 kg 360,000 lb
Operating Specifications
SAE (2:1) Capacity 60.1 m3 78.6 yd3
Nominal Payload Capacity 90.9 tonnes 100 tons
777D Off-Highway Truck
Engineered for performance, designed for comfort, built to last.
Top Performance.
Developed specifically for mining, quarrying
and construction applications, the 777D
keeps material moving at high volume to
lower your cost-per ton.
2
Brake System Structures Operator’s Station
®
Cat front/rear oil-cooled, multiple disc Caterpillar truck frames are built to The ergonomic cab is designed for
brakes offer exceptional, fade-resistant resist twisting in the most severe, high operator comfort and ease of operation.
braking and retarding for maximum impact applications. Mild steel provides Controls and gauges are positioned
performance and productivity in all haul flexibility, durability and resistance to within easy reach for optimum
road conditions. Optional Automatic impact loads. Castings and forgings in efficiency and total machine control.
Retarder Control and Traction Control high stress areas provide exceptional An advanced monitoring system keeps
Systems provide optimum braking strength and durability for long life. the 777D running at peak productivity.
efficiency. pg. 8 pg. 10 pg. 12
3
Power Train - Engine
The Cat 3508B engine is built for power, reliability and efficiency for superior performance
in the toughest applications.
4
Power Train - Transmission
Cat power train delivers more power to the ground for greater productivity and lower
operating costs.
5
Engine/Power Train Integration
Electronically combines critical power train components to work more intelligently to
optimize overall truck performance.
1 Electronic Technician
1
2 CAT Data Link
3 Sensors
4 Engine Control Module (ECM)
7 5 Transmission Chassis Control (TCC)
6 Automatic Retarder Control (ARC)
6 Traction Control System (TCS)
Integrated Brake Control (IBC)
2
7 Electronic Monitoring System
(EMS III) Display
8 Transmission
9 Oil-Cooled Brakes
3 4
8
9 9
Cat Data Link. Electronically integrates Transmission Chassis Control (TCC). • Controlled Throttle Shifting. Regulates
machine computer systems to optimize TCC uses electronically transferred engine rpm during shifting to reduce
overall power train performance, engine rpm data to execute shifts at power train stress and clutch wear
increase reliability and component life, preset points for optimum performance by controlling engine speed, torque
and reduce operating costs. efficiency and clutch life. converter lock-up and transmission
clutch engagement for smoother shifts
Economy Mode. Using the Electronic The transmission chassis controller
and longer component life.
Technician (Cat ET) service tool, provides integrated functionality, to
the mechanic can reduce the engine the following electronic controls: • Directional Shift Management.
setting to 920 gross horsepower to Regulates engine speed during directional
match loader/crusher availability shifts to prevent damage caused by high
and conserve fuel. speed directional changes.
6
• Neutral Coast Inhibitor. Prevents • Reverse Shift Inhibitor. Protects the Diagnostic Capability. Critical data
transmission from shifting to neutral engine from abrupt directional changes from the electronic engine and
at speeds above 6.5 km/h (4 mph) to by slowing down the engine before transmission controls, including
protect the transmission from operating shifting the transmission into reverse. transmission shifting, engine speed
with insufficient lubrication. and fuel consumption, provides service
technicians with enhanced diagnostic
• Body-up Shift Limiter. Prevents the
capability to reduce downtime and
transmission from shifting above a
operating costs.
pre-programmed gear without the
body fully lowered. Electronic Monitoring System (EMS III).
EMS III allows the operator to view
• Body-up Reverse Neutralizer.
requested information and utilizes a
Automatically shifts the transmission
three-category warning system to alert
to neutral if the hoist lever is activated
the operator of abnormal machine
while transmission is shifted in reverse.
conditions. Data can be downloaded via
• Overspeed Protection. The transmission the Electronic Technician (ET) service
control electronically senses engine tool for quick diagnosis and repair.
conditions and automatically up-shifts
Optional Attachments. Caterpillar
one gear to prevent overspeeding.
offers optional braking controls that
If overspeeding occurs in top gear, Electronic Technician (ET). Cat ET service are electronically integrated with the
the lock-up clutch is disengaged. tool provides service technicians with Cat Data Link to enhance retarding,
• Programmable Top Gear. Transmission easy access to stored diagnostic data traction and braking performance:
top gear maximum can be set using the through the Cat Data Link to simplify
problem diagnosis and increase machine • Automatic Retarder Control (ARC).
Cat ET service tool to help the operator
availability. Optional ARC electronically controls
maintain speed limits.
retarding on grade to maintain optimum
• Downshift Inhibitor. Prevents engine • Cat ET displays the status of all engine rpm and oil cooling.
overspeeding by keeping the transmission engine parameters, including throttle
position, timing and fuel flow. • Traction Control System (TCS).
from downshifting until engine speed
Optional TCS electronically monitors
reaches the downshift point. • Cat ET replaces 13 mechanical tools and controls rear wheel slippage for
• Economy Shift Mode. Modifies engine to perform functions like cylinder greater traction in poor underfoot
maps, resulting in greater fuel economy. cutout checks, injector solenoid tests conditions.
and timing calibration.
• Integrated Braking Control (IBC).
Optional IBC integrates Automatic
Retarder Control and Traction Control
into one system for optimum performance
and efficiency.
7
Brake System
Reliable braking with superior control gives the operator the confidence to focus
on productivity.
7
3
5 6
8
IBC
8
3
7
5 6
Automatic Retarder Control (ARC) • Fuel Efficiency. During retarding Traction Control System (TCS) (optional).
(optional). ARC electronically controls applications the engine ECM does not TCS electronically monitors and
braking on grade to maintain engine at inject fuel into the cylinders for controls rear wheel slippage for
approximately 1900 RPM (adjustable additional fuel economy. greater traction and enhanced truck
from 1850-1950 RPM in increments performance in poor underfoot
Four Corner Retarding. Four corner
of 10). ARC is deactivated when the conditions. If slippage exceeds a set
retarding with 60/40 percent split
operator applies the brakes or throttle. limit, the oil-cooled disc brakes engage
(rear/front) in braking effort provides
to slow the spinning wheel. Torque is
ARC Benefits. superior control in slippery conditions.
then automatically transferred to the
Balanced front to rear brake torque
• Engine Overspeed Protection. wheel with better traction.
provides exceptional braking performance
Automatically activates ARC when
and minimizes wheel lock-up, especially • Differential Action. Normal differential
engine speed exceeds factory preset
during retarding. action provides superior maneuvering
levels, regardless of operator inputs,
and control in slippery conditions.
to avoid potentially damaging engine ARC Operating Efficiency Advantages.
overspeeds. • System Back-Up. Should sensors
fail, normal differential action is
• Ease of Operation. ARC increases
still available to maintain steering
operating ease, resulting in greater
Engine Speed (rpm)
* and control.
operator confidence with less fatigue.
Integrated Braking Control (IBC)
• Faster Speeds. ARC allows the
(optional). IBC combines Automatic
operator to maintain optimum engine
Retarder Control (ARC) and Traction
speeds for faster downhill hauls and
Control System (TCS) into one integrated
greater productivity.
brake control system for optimum
• Superior Control. Automatic brake 0 10 20 30 40 50 60 70 efficiency, performance and reliability.
Time (Seconds)
modulation offers a smoother ride and
Cat Data Link. All control modules
better control in slippery conditions, Automatic Retarder Control
(Maintains Engine rpm between 2160-2300) communicate via the Cat Data Link and
allowing the operating to concentrate
Manual Retarder Control work together as an integrated system
on driving. (Wide Variation in Engine rpm)
to maximize production efficiency and
* Optimum Engine rpm
extend component life.
9
Structures
Rugged Cat structures are the backbone of the 777D off-highway truck’s durability.
10
Superior Control. Automatic brake
modulation offers a smoother ride and
better control in slippery conditions,
allowing the operator to concentrate
on driving.
Front Spindles and Wheels. Rigidly
mounted to the cylinder rods for reliable
operation and long life.
Maximum Tire Life. The steering system
is designed to maintain zero toe-in/toe-out
when tie-rods and front suspension
cylinders are properly adjusted to
minimize tire scuffing and maximize
tire life.
Suspension System. Designed to dissipate
haul road and loading impacts for longer
frame life and a more comfortable ride.
1 Nitrogen
1 2 Oil
3 Rebound
Chamber
2
4 Cylinder
Housing
3 5 Piston
5
• Front. Front cylinders with preset Ride Control. Built-in rebound control
caster and camber are mounted to the and strategically located cab relative to
frame and serve as steering kingpins the front axle minimizes the effect of
for a tight turning radius with excellent pitch and bounce, resulting in a more
Cylinders. Four independent self- maneuverability and low maintenance. comfortable ride, higher productivity
contained, nitrogen/oil pneumatic, and less fatigue.
• Rear. Rear cylinders allow axle
variable-rebound suspension cylinders oscillation and absorb bending and
are designed to absorb shocks in the twisting stresses caused by uneven and
most severe applications. rough haul roads rather than transmitting
Durable Design. Rugged cylinders them to the main frame.
utilize large diameter bore and low
pressure nitrogen/oil design for long
life with minimal maintenance.
11
Operator’s Station
Ergonomically designed for operator comfort, superior control and high productivity.
12
11) Heating/Air Conditioning.
Electronically controlled four-speed
fan and nine vents deliver temperature-
controlled air circulation for a
comfortable working environment
in any climate. A/C is optional.
12) Foot Pedals. Ergonomically designed
for comfort. Secondary brake pedal is
conveniently located on the floor for
easy operator control.
13) Operator Window. Powered operator
window offers simple operation and an
unobstructed view. 15) Truck Production Management • System is accurate within ±5%
System (TPMS) (optional). TPMS under normal loading conditions
provides valuable payload and cycle over a normal shift.
time data to improve productivity.
Radio Ready. Cab is prewired with
• Utilizes strut pressure sensors and power converter, speakers, wiring
on-board microprocessor to harness, antenna and provision for
determine payload weight. add-on communication systems.
• Delivers consistent, accurate Product Link Ready. Optional Product
payloads and improves efficiency Link system provides a two-way
by minimizing overloading and communication flow of vital machine
underloading. data and location information between
the dealer and the customer. Product
• External lights signal loading tool
Link provides updates on service meter
operator when payload is reached.
hours, machine condition, machine
• On-board computer stores up to location as well as integrated mapping/
14) Hoist Levers. Four-position electronic
1,400 cycles for analysis of payload route planning.
hoist system with fingertip control
weight, cycle times, distances, and
provides low impact body-down
actual cycle dates and times.
snubbing. Mounted next to the
operator’s seat for ease of operation.
Payload Weight Distribution
Percentage of Total Loads
13
Truck Body Systems
Cat designed and built for rugged performance and reliability in the toughest hauling
applications.
14
1) Dual-Slope Body. The advanced dual- 2) Flat Floor Body (custom). The flat
slope body design with V-shaped floor floor design with slight incline delivers
increases load retention, maintains a excellent payload capacity, high dump
low center of gravity, reduces shock clearances and smooth, controlled
loading, and maintains optimum load dumping. 3) Mine Specific Design (MSD) Body
distribution on steep inclines and in • Flat floor design provides consistent (custom). The MSD body is based on
challenging haul road conditions. wear characteristics on body tail. the flat floor design and is customized
• Reinforced, rolled steel top rail to maximize payload potential and
• 12 degree forward body slope minimize cost-per-ton. Each MSD body
increases body strength and protects provides good load retention
the body from damage caused by design begins with a detailed mine site
on better maintained haul roads. profile to develop a body suitable for a
the loading tool or falling material
• 400 Brinell steel on surfaces mine’s individual needs.
• 8 degree “V” reduces shock loading provides excellent wear.
and centers the load. Body Liners. A variety of liner options
• Maintains a load height of are available to save weight and help
• 10 degree forward body slope and 4571 mm (15 ft) to match extend the body system’s life. Wear
18 degree ducktail slope helps retain a variety of loading tools. surfaces and liners are equipped to
loads on steep grades. handle tough impact loads while
• 60.6 m3 (78.7 yd3) capacity allows resisting abrasion. Wear plates
• Maintains a load height of 4380 mm operators to achieve rated payload
(14 ft 3 in) for faster, more confident deliver long life in high wear areas.
in 2900 lb/BCY material.
loading.
• 60.1 m3 (78.6 yd3) capacity allows
operators to achieve rated payload
in 2900 lb/BCY material.
15
Matched Systems
An efficient loading/hauling system starts with a perfect match.
Efficient Combination. The 777D is Tire Options. Choose from a range of Loader Match. Designed to work as an
designed to deliver full payloads and tire options to match specific underfoot optimum pass/match system, the 777D
fast cycle times. When properly matched, conditions, haul road conditions and is best sized to match the following
Cat trucks and loading tools create an hauling distances to maximize Caterpillar loading tools:
efficient combination to maximize performance and extend tire life.
Wheel Loaders
volume of material moved at the
Systems Approach. The Caterpillar • 990 II — 6 pass/match
lowest operating cost.
systems approach means increased • 992G — 4 pass/match
Machine Configuration Options. efficiencies through common design.
Mass Excavators
Choose from various truck Cat haul trucks, loaders and excavators
• 5110B ME — 6-7 pass/match
configuration options to match use common engines, parts and operator
• 5130B ME — 5 pass/match
specific site and hauling conditions. environments which add up to more
• 5230B ME — 3-4 pass/match
uptime, greater productivity and lower
Body Options. Choose from a full line
maintenance costs. Front Shovels
of standard and custom body designs
• 5130B FS — 4-5 pass/match
and wear protection based on material,
• 5230B FS — 3-4 pass/match
loading tools and site conditions.
16
Serviceability
Less time spent on maintenance means more more time on the haul roads.
17
Customer Support
Caterpillar dealers have what it takes to keep haul trucks productive.
18
Engine Brakes
Engine Model Cat 3508B EUI Brake surface - front 2787 cm2 432 in2
102 116 cm 15,828 in2
2
Gross Power 746 kW 1,000 hp Brake surface - rear
Flywheel Power 699 kW 938 hp • Meets ISO 3450:1996 standards up to 163 293 kg (360,000 lb)
Net Power - Cat 699 kW 938 hp gross operating weight.
Net Power - ISO 9249 699 kW 938 hp
Net Power - SAE J1349 (6/95) 699 kW 938 hp
Net Power - EEC 80/1269 699 kW 938 hp Service Refill Capacities
Max. Torque 4713 N m
• 3,476 lb ft
Fuel Tank 1137 L 300 gal
Torque rise 23 %
Cooling System 325 L 86 gal
Bore 170 mm 6.7 in
Crankcase 124 L 33 gal
Stroke 190 mm 7.5 in
Differentials and final drives 329 L 87 gal
Displacement 34.5 L 2,105 in3
Steering tank 57 L 15 gal
• Net power advertised is the power available at rated speed Steering system 84 L 22 gal
of 1750 rpm, measured at the flywheel when the engine is (includes tank)
equipped with fan, air cleaner, muffler and alternator.
Brake/hoist hydraulic tank 220 L 58 gal
• Ratings based on standard air conditions of 25° C (77° F) and
Brake/hoist system 415 L 110 gal
99 kPa (29.32 Hg) dry barometer. Power based on fuel having
(includes tank)
API gravity of 35 at 16° C (60° F) and an LHV of 42 780 kJ/kg
(18,390 BTU/lb) when engine used at 30° C (86° F). Torque converter/ 81 L 21.5 gal
transmission sump
• No engine derating required up to 2288 m (7,500 ft) altitude.
Torque converter/transmission 138 L 36.5 gal
• Complaint with U.S. Environmental Protection Agency Tier I system (includes sump)
emissions standards.
Body Hoists
Transmission
Pump flow - high idle 405.5 L/min 119 gal/min
Forward 1 10.5 kph 6.5 mph
Relief valve setting - raise 18 962 kPa 2,750 psi
Forward 2 14.3 kph 8.9 mph
Relief valve setting - lower 18 950 kPa 3,450 psi
Forward 3 19.3 kph 12 mph
Body raise time @ high idle 15 Seconds
Forward 4 26 kph 16.2 mph
Body lower time float 13 Seconds
Forward 5 34.9 kph 21.9 mph
Body power down @ high idle 13 Seconds
Forward 6 46.6 kph 29.4 mph
Forward 7 60.4 kph 39.9 mph
Reverse 11.9 kph 7.4 mph
Suspension
• Maximum travel speeds with standard 27.00-R49 tires.
Effective cylinder stroke - front 318 mm 12.5 in
Effective cylinder stroke - rear 165 mm 6.5 in
Final Drive Rear axle oscillation 5.4º
Sound
Approximate Weight Distribution - DS/FF
Standards ANSI/SAE J1166 MAY90,
Front axle - empty 47%
SAE J88 JUN96
Front axle - loaded 33%
Rear axle - empty 53% • The operator sound exposure Leq (equivalent sound
pressure level) measured according to work cycle
Rear axle - loaded 67%
procedures specified in ANSI/SAE J1166 MAY90 is 78 dB(A)
for cab offered by Caterpillar, when properly installed and
maintained and tested with doors and windows closed.
Capacity - Dual-slope - 100% fill factor • The exterior sound pressure level for the standard machine
3 3
measured at a distance of 15 m (49 f) according to the test
Struck 42.1 m 55 yd procedures specified in SAE J88 JUN86, mid-gear moving
Heaped 2:1 (SAE) 60.1 m3 78.6 yd3 operation is 90 dB(A).
• Hearing protection may be needed when operating with
an open operator station and cab (when not properly
Capacity - Flat Floor - 100% fill factor maintained or doors/windows open) for extended periods
or in a noisy environment.
Struck 42 m3 54.6 yd3
Heaped 2:1 (SAE) 60.2 m3 78.7 yd3
Steering
11
3
10
9 14
12
49.4°
13
18°
15
1
8 16
17
5 6
4
18
19
20
21
To determine gradeability performance: Read from gross horizontally to the curve with the highest obtainable gear, then
weight down to the percent of total resistance. Total resistance down to maximum speed. Usable rimpull will depend upon
equals actual percent grade plus 1% for each 10 kg/t (20 lb/ton) traction available and weight on drive wheels.
of rolling resistance. From this weight-resistance point, read
5 6th Gear
10
7th Gear 2%
3
5
2
3
1
2
0.50
1
0.30 Torque Converter Drive
Direct Drive
0.5
0 5 10 15 20 25 30 35 40 45 50 mph
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 km/h
SPEED
Gross Weight
0 50 100 150 200 250 300 350 400 450 lb x 1000
20%
0 10 20 30 40 50 60 70 80 km/h
0 5 10 15 20 25 30 35 40 45 50 mph
SPEED
Grade Distance — 450 m (1500 ft.)
Gross Weight
0 50 100 150 200 250 300 350 400 450 lb x 1000
20%
EFFECTIVE GRADE (Favorable)
2nd Gear
3rd Gear
10%
4th Gear
5th Gear
6th Gear
7th Gear
5%
0 10 20 30 40 50 60 70 80 km/h
0 5 10 15 20 25 30 35 40 45 50 mph
SPEED
Grade Distance — 600 m (2000 ft.)
Gross Weight
0 50 100 150 200 250 300 350 400 450 lb x 1000
20%
2nd Gear
10%
3rd Gear
4th Gear
5th Gear
6th Gear 7th Gear 5%
0 10 20 30 40 50 60 70 80 km/h
0 5 10 15 20 25 30 35 40 45 50 mph
SPEED
Grade Distance — 900 m (3000 ft.)
Gross Weight
0 50 100 150 200 250 300 350 400 450 lb x 1000
20%
EFFECTIVE GRADE (Favorable)
15%
1st Gear
2nd Gear
10%
3rd Gear
4th Gear
5th Gear
6th Gear 5%
7th Gear
0 10 20 30 40 50 60 70 80 km/h
0 5 10 15 20 25 30 35 40 45 50 mph
SPEED
Grade Distance — 1500 m (5000 ft.)
To determine retarding performance: Add lengths of all cooling capacity. The following charts are based on these
downhill segments and, using this total, refer to proper conditions: 32° C (90° F) ambient temperature, at sea level,
retarding chart. Read from gross weight down to the percent with 27.00-R49 tires.
effective grade. Effective grade equals actual % grade minus NOTE: Select the proper gear to maintain engine rpm at the highest
1% for each 10 kg/t (20 lb/ton) of rolling resistance. From this possible level, without overspeeding the engine. If cooling oil
weight-effective grade point, read horizontally to the curve overheats, reduce ground speed to allow transmission to shift to
with the highest obtainable gear, then down to maximum the next lower speed range.
descent speed brakes can properly handle without exceeding
Gross Weight
0 50 100 150 200 250 300 350 400 450 lb x 1000
20%
2nd Gear
10%
3rd Gear
4th Gear
5th Gear 5%
6th Gear 7th Gear
0 10 20 30 40 50 60 70 80 km/h
0 5 10 15 20 25 30 35 40 45 50 mph
SPEED
Continuous Grade Length
1
Minimum yield strength 9207 bar/900 mPa (13,000 psi). 16 mm (0.63 in) floor, 8 mm (0.31 in) front and sidewalls.
2
Combines Traction Control System (TCS) and Automatic Retarder Control (ARC) into one system.
3
Includes two additional batteries and extra starting motor.
Weight/Payload Calculation*
(Example)
Dual Slope Dual Slope w/Liner Flat Floor Flat Floor w/Liner
CHASSIS kg lb kg lb kg lb kg lb
Empty Chassis Weight + 10% fuel 48 518 106,964 48 518 106,964 48 518 106,964 48 518 106,964
Fuel Correction
(90% × 300 × 7.1 lb/gal) 870 1,917 870 1,917 870 1,917 870 1,917
Optional Attachments Weight
Debris Allowance
(4% of chassis weight) +1941 +4,279 +1941 +4,279 +1941 +4,279 +1941 +4,279
Total Chassis Weight 51 329 113,160 51 329 113,160 51 329 113,160 51 329 113,160
BODY
Body Weight 15 778 34,785 15 785 34,800 16 220 35,759 16 220 35,759
Body Attachment Weights 5461 12,040 5548 12,231
Total Body Weight +15 778 +34,785 +21 246 +46,840 +16 220 +35,759 +21 768 +47,990
Total Empty Operating Weight 67 107 147,945 72 575 160,000 67 549 148,919 73 079 161,150
Target Payload +96 186 +212,055 +90 718 +200,000 +95 744 +211,081 +90 196 +198,850
Gross Machine Operating Weight 163 293 360,000 163 293 360,000 163 293 360,000 163 293 360,000
* Refer to Caterpillar’s 10/10/20 Payload Policy for Quarry and Construction Trucks.
© 2003 Caterpillar
Printed in U.S.A.
AEHQ5140-02 (6-03) Materials and specifications are subject to change without notice.
Featured machines in photos may include additional equipment.
Replaces AEHQ5140-01 See your Caterpillar dealer for available options.