RENCANA PROSES SIZING

Bulan : Juny-2011

Rcn. Kebt.Ls/Hari Proses Sizing Produksi Total End / Keb. Beaming Prod Keb.
Jenis Kain Jenis Benang Mc/ No.Beam
Jalan (+14%) Mesin Speed Eff Sizing Jlh Beam Mc SZ Mesin Speed Eff Beaming Mc. BM

T-129-09 T-75/72-IMY-Full Dul 5 WJL-D 1,564 C-Shin 90 85% 6,885 1,328 x 16 0.23 YL-1 40 60% 34,560 0.05
Niagara,Casablanca T-75/72-IMY 12 WJL-D 2,669 C-Shin 90 85% 11,016 1,156 x 10 0.24 YL-1 40 60% 34,560 0.08
T-168-10 T-75/72-IMY 3 WJL-D 782 C-Shin 90 85% 11,016 1,257 x 10 0.07 YL-1 40 60% 34,560 0.02
T-002-11 T-75/72-IMY 6 WJL-D 1,501 CTB, BTB 100 85% 12,240 1,290 x 10 0.12 Tsudakoma 70 70% 70,560 0.02
IDN-003 T-75/72-IMY-Full Dul 5 WJL-B 824 C-Shin 90 85% 6,885 1,123 x 16 0.12 Tsudakoma 70 70% 70,560 0.01
IDN-0037,65,66 T-75/72-IMY-SPT 16 WJL-B 3,238 CTB, BTB 100 85% 15,300 1,123 x 8 0.21 Tsudakoma 70 70% 70,560 0.05
IDN-0037,65,66 FOY-75/36-SBT 16 WJL-B 3,238 CTB, BTB 80 85% 12,240 1,123 x 8 0.26 Tsudakoma 70 70% 70,560 0.05
Satyn Velvet,T-303-05,Vale T-75/72-IMY 43 WJL-A+D+AJL 8,864 CTB, BTB 100 85% 12,240 1,384 x 10 0.72 KWT 40 60% 34,560 0.26
New T-187-02,Twill T-150/120-Maxfill 14 WJL-A+AJL 3,423 Yungli-1 80 85% 9,792 1,056 x 10 0.35 Tsudakoma 70 60% 60,480 0.06
SANTUNG FOY-75/36-BRT 6 WJL-A 1,251 CTB, BTB 100 80% 11,520 1,158 x 10 0.11 YL-1 40 60% 34,560 0.04
Plain Antex 58" PSY-135/108 9 WJL-A 2,179 CTB, BTB 100 85% 17,486 1,260 x 7 0.12 YL-1 40 60% 34,560 0.06
Twill Pkn Tex PSY-135/108 9 WJL-A 1,732 Ilshin 80 85% 9,792 1,254 x 10 0.18 YL-1 40 60% 34,560 0.05
Micro Ubud T-75/72-IMY Samtex 1,710 CTB, BTB 100 85% 12,240 1,028 x 10 0.14 Tsudakoma 70 70% 70,560 0.02
H-TONI T-75/72-SIM JSL 1,900 CTB, BTB 100 75% 18,000 1,220 x 6 0.11 KWS 40 60% 34,560 0.05
Twill Maxfill 58" T-150/120-Maxfill Cibaligo 1,520 Yungli-1 80 85% 12,240 1,254 x 8 0.12 Tsudakoma 70 70% 70,560 0.02
Ottoman T-75/72-IMY CEMARA ABADI 1,140 CTB, BTB 100 85% 15,300 1,200 x 8 0.07 Tsudakoma 70 70% 70,560 0.02
T-045-11 FOY-30/12 2 AJL-Picanol 477 CTB, BTB 100 85% 24,480 1,246 x 5 0.02 KWS 40 60% 34,560 0.01
SATYN-50 d FOY-50/36-SBT CTB, BTB 100 80% 9,600 1,103 x 12 0.00 YL-1 40 60% 34,560 -
Twill Maxfill 58" T-150/120-Maxfill Yungli-1 80 85% 12,240 1,254 x 8 0.00 Tsudakoma 70 70% 70,560 -
Non Sizing
T-244-04 T&T-175/14-T/M-500-s 5 Rapier+AJL 993 CTB, BTB 100 80% 16,457 1,054 x 7 0.06 KWT 40 60% 34,560 0.03
T-188-A-09 V-Int DTY-CD-300/144 5 WJL-A 1,564 CTB, BTB 100 80% 38,400 1,177 x 3 0.04 KWT 40 60% 34,560 0.05
T-155-07+JQ-Letter T&T White-180/96 6 WJL-D 1,563 CTB, BTB 100 75% 15,429 1,050 x 7 0.10 Tsudakoma 70 70% 70,560 0.02
T-163-07 + JQ-Letter T&T Dark-160/96 6 WJL-A 1,482 CTB, BTB 100 75% 15,429 1,104 x 7 0.10 KWS 40 60% 34,560 0.04
T-337-05 SAVANA-300/96 1 WJL-D 361 CTB, BTB 100 75% 21,600 1,164 x 5 0.02 KWS 40 60% 34,560 0.01
T-163-07 Non JQ-Letter T&T Dark-160/96 8 WJL-A 1,580 CTB, BTB 100 75% 15,429 1,120 x 7 0.10 KWS 40 60% 34,560 0.05
T-155-07+T-002-08 T&T White-180/96 4 WJL-A+D 834 CTB, BTB 100 75% 15,429 1,050 x 7 0.05 Tsudakoma 70 70% 70,560 0.01
T-077-08/SAVANA SAVANA-300/96 3 WJL-D 1,073 CTB, BTB 100 75% 36,000 1,177 x 3 0.03 KWS 40 60% 34,560 0.03
GABARDINE SAVANA-300/96 2 WJL-D 455 CTB, BTB 100 75% 27,000 1,233 x 4 0.02 KWS 40 60% 34,560 0.01
New T-248-10 TIY-190/108-T/M-1200-s 4 WJL-C + Cibaligo 1,191 WP KWS / PKS 150 75% 18,000 1,017 x 9 0.07 Tsudakoma 70 70% 70,560 0.02
AVANZA PSY-135/84-T/M-1200-s 23 WJL-D + AJL 4,969 WP KWS / PKS 150 75% 16,200 1,257 x 10 0.31 Tsudakoma 70 70% 70,560 0.07
T-041-11 T&T White-170/96-T/M-10 4 WJL Tsudakoma 1,154 WP KWS / PKS 150 75% 20,250 1,144 x 8 0.06 Tsudakoma 70 70% 70,560 0.02
T-271-02 NS.IMY-150/96 10 WJL-A 2,144 CTB, BTB 100 75% 13,500 1,194 x 8 0.16 Tsudakoma 70 70% 70,560 0.03

Total 227 57,374 100 81% 2 1,174 x 8 4.31 51,120 1.25

1. Kapasitas Mc SZ Kapasitas Kebutuhan 2. Kapasitas Mesin Beaming
CTB, BTB Kawamoto: 3 Mc Kebt. : 2.6 Mc Yungli-1 : 1 Mc Kebt. : 0.29 Mc
Yungli-1/ 2 : 2 Mc : 0.5 Mc Tsudakoma : 1 Mc : 0.41 Mc
C-Shin : 1 Mc : 0.7 Mc Kawamoto : 1 Mc : 0.33 Mc
Ilshin : 1 Mc : 0.2 Mc Kwangsung : 1 Mc : 0.21 Mc +
WP KWS / PKS /KWT 1 Mc : 0.0 Mc Total : 4 Mc : 1.25 Mc
Total : 7 Mc : 3.9 Mc Balance ( ± ): : 2.75 Mc
Balance ( + / - ) : : 4.1 Weaving,Juny-2011
Wawan Setiawan Ruhiyat
 RENCANA PROSES SIZING
Bulan : July-2011

Rcn. Kebt.Ls/Hari Proses Sizing Produksi Total End / Keb. Beaming Prod
Jenis Kain Jenis Benang Mc/ No.Beam
Jalan (+14%) Mesin Speed Eff Sizing Jlh Beam Mc SZ Mesin Speed Eff Beaming

Twill Maxfill 58" T-150/120-Maxfill 3 AJL-Picanol 626 Yungli-1 80 85% 12,240 1,254 x 8 0.05 Tsudakoma 70 70% 70,560
T-045-11 FOY-30/12 1 AJL-Picanol 238 CTB, BTB 100 85% 24,480 1,246 x 5 0.01 KWS 40 60% 34,560
KOSHIBO FOY-75/36-SDC 12 WJL-A 2,573 CTB, BTB 100 80% 11,520 902 x 10 0.22 YL-1 40 60% 34,560
Plain Antex 58" PSY-135/108 8 WJL-A 1,937 CTB, BTB 100 85% 17,486 1,260 x 7 0.11 YL-1 40 60% 34,560
New T-187-02,Twill T-150/120-Maxfill 15 WJL-A+AJL 3,584 Yungli-1 80 85% 9,792 1,056 x 10 0.37 Tsudakoma 70 60% 60,480
Satyn Velvet,T-303-05,ValenT-75/72-IMY 36 WJL-A+D+AJL 9,513 CTB, BTB 100 85% 12,240 1,384 x 10 0.78 KWT 40 60% 34,560
IDN-0037,64,65,66 T-75/72-IMY-SPT 10 WJL-B 2,025 CTB, BTB 100 85% 15,300 1,123 x 8 0.13 Tsudakoma 70 70% 70,560
IDN-0037,64,65,66 FOY-75/36-SBT 10 WJL-B 2,025 CTB, BTB 80 85% 12,240 1,123 x 8 0.17 Tsudakoma 70 70% 70,560
IDN-003 T-75/72-IMY-Full Dul 10 WJL-B 1,648 C-Shin 90 85% 6,885 1,123 x 16 0.24 Tsudakoma 70 70% 70,560
T-129-09,T-260-D-09 T-75/72-IMY-Full Dul 7 WJL-D 2,021 C-Shin 90 85% 6,885 1,328 x 16 0.29 YL-1 40 60% 34,560
Lazer Velvet T-75/72-IMY 8 WJL-D 1,668 Yungli-2 80 85% 9,792 1,024 x 10 0.17 YL-1 40 60% 34,560
T-177-03/OTTOMAN T-75/72-IMY 4 WJL-D 923 Yungli-2 80 85% 10,880 1,067 x 9 0.08 YL-1 40 60% 34,560
SATYN-50 d FOY-50/36-SBT 20 WJL-D 4,293 CTB, BTB 100 80% 9,600 1,103 x 12 0.45 YL-1 40 60% 34,560
T-168-10 T-75/72-IMY 2 WJL-D 521 C-Shin 90 85% 11,016 1,257 x 10 0.05 YL-1 40 60% 34,560
Niagara,Casablanca T-75/72-IMY 3 WJL-D 667 C-Shin 90 85% 11,016 1,156 x 10 0.06 YL-1 40 60% 34,560
Non Sizing
T-244-04 T&T-175/14-T/M-500-s 11 Rapier+AJL 2,184 CTB, BTB 100 80% 16,457 1,054 x 7 0.13 KWT 40 60% 34,560
T-041-11 T&T White-170/96-T/M-10 3 WJL TsudakomA 865 WP KWS / PKS 150 75% 20,250 1,144 x 8 0.04 Tsudakoma 70 70% 70,560
T-163-07 Non JQ-Letter T&T Dark-160/96 6 WJL-A 1,186 CTB, BTB 100 75% 15,429 1,120 x 7 0.08 KWS 40 60% 34,560
T-155-07 + T-002-08 T&T White-180/96 7 WJL-A 1,460 CTB, BTB 100 75% 15,429 1,050 x 7 0.09 Tsudakoma 70 70% 70,560
T-271-02 NS.IMY-150/96 8 WJL-A 1,716 CTB, BTB 100 75% 13,500 1,194 x 8 0.13 Tsudakoma 70 70% 70,560
New T-248-10 TIY-190/108-T/M-1200-s 5 WJL-C 1,489 WP KWS / PKS 150 75% 18,000 1,017 x 9 0.08 Tsudakoma 70 70% 70,560
T-155-07+JQ-Letter T&T White-180/96 5 WJL-D 1,303 CTB, BTB 100 75% 15,429 1,050 x 7 0.08 Tsudakoma 70 70% 70,560
T-158-A-09 + JQ-Letter T&T SUMO-170/96 6 WJL-D 1,522 WP KWS / PKS 150 75% 23,143 1,104 x 7 0.07 Tsudakoma 70 70% 70,560
T-077-08/SAVANA SAVANA-300/96 3 WJL-D 1,073 CTB, BTB 100 75% 36,000 1,177 x 3 0.03 KWS 40 60% 34,560
AVANZA PSY-135/84-T/M-1200-s 24 WJL-D + AJL 5,299 WP KWS / PKS 150 75% 16,200 1,257 x 10 0.33 Tsudakoma 70 70% 70,560
T-188-A-09 V-Int DTY-CD-300/144 CTB, BTB 100 80% 38,400 1,177 x 3 0.00 KWT 40 60% 34,560
T-337-05 SAVANA-300/96 CTB, BTB 100 75% 21,600 1,164 x 5 0.00 KWS 40 60% 34,560

Total 227 53,879 101 81% 1 1,151 x 8 4.37 51,654

1. Kapasitas Mc SZ Kapasitas Kebutuhan 2. Kapasitas Mesin Beaming
CTB, BTB Kawamoto: 3 Mc Kebt. : 2.4 Mc Yungli-1 : 1 Mc Kebt. : 0.42 Mc
Yungli-1/ 2 : 2 Mc : 0.5 Mc Tsudakoma : 1 Mc : 0.36 Mc
C-Shin : 1 Mc : 0.6 Mc Kawamoto : 1 Mc : 0.34 Mc
Ilshin : 1 Mc : 0.0 Mc Kwangsung : 1 Mc : 0.07 Mc +
WP KWS / PKS /KWT 1 Mc : 0.0 Mc Total : 4 Mc : 1.20 Mc
Total : 7 Mc : 3.6 Mc Balance ( ± ): : 2.80 Mc
Balance ( + / - ) : : 4.4 Weaving,July-2011
Wawan Setiawan Ruhiyat
CANA PROSES SIZING
Bulan : July-2011

Keb.
Mc. BM

0.01
0.01
0.07
0.06
0.06
0.28
0.03
0.03
0.02
0.06
0.05
0.03
0.12
0.02
0.02

0.06
0.01
0.03
0.02
0.02
0.02
0.02
0.02
0.03
0.08
-
-

1.20
 RENCANA PROSES SIZING
Bulan : Agustus-2011

Rcn. Kebt.Ls/Hari Proses Sizing Produksi Total End / Keb. Beaming Prod
Jenis Kain Jenis Benang Mc/ No.Beam
Jalan (+14%) Mesin Speed Eff Sizing Jlh Beam Mc SZ Mesin Speed Eff Beaming

Twill Maxfill 58" T-150/120-Maxfill 5 AJL-Picanol 1,042 Yungli-1 80 85% 12,240 1,254 x 8 0.09 Tsudakoma 70 70% 70,560
KOSHIBO FOY-75/36-SDC 15 WJL-A 3,217 CTB, BTB 100 80% 11,520 902 x 10 0.28 YL-1 40 60% 34,560
Plain Antex 58" PSY-135/108 15 WJL-A 3,632 CTB, BTB 100 85% 17,486 1,260 x 7 0.21 YL-1 40 60% 34,560
New T-187-02,Twill T-150/120-Maxfill 20 WJL-A+AJL 4,974 Yungli-1 80 85% 9,792 1,056 x 10 0.51 Tsudakoma 70 60% 60,480
Satyn Velvet,T-303-05,ValenT-75/72-IMY 38 WJL-A+D+AJL 8,315 CTB, BTB 100 85% 12,240 1,384 x 10 0.68 KWT 40 60% 34,560
IDN-0037,64,65,66 FOY-75/36-SBT 12 WJL-B 2,426 CTB, BTB 80 85% 12,240 1,123 x 8 0.20 Tsudakoma 70 70% 70,560
IDN-003 T-75/72-IMY-Full Dul 17 WJL-B + D 2,802 C-Shin 90 85% 6,885 1,123 x 16 0.41 Tsudakoma 70 70% 70,560
T-129-09,T-260-D-09 T-75/72-IMY-Full Dul 16 WJL-D 4,500 C-Shin 90 85% 6,885 1,328 x 16 0.65 YL-1 40 60% 34,560
Lazer Velvet T-75/72-IMY 17 WJL-D 3,544 Yungli-2 80 85% 9,792 1,024 x 10 0.36 YL-1 40 60% 34,560
T-177-03/OTTOMAN T-75/72-IMY 6 WJL-D 1,407 Yungli-2 80 85% 10,880 1,067 x 9 0.13 YL-1 40 60% 34,560
SATYN-50 d FOY-50/36-SBT 6 WJL-D 1,325 CTB, BTB 100 80% 9,600 1,103 x 12 0.14 YL-1 40 60% 34,560
IDN-0037,64,65 T-75/72-IMY-SPT CTB, BTB 100 85% 15,300 1,123 x 8 0.00 Tsudakoma 70 70% 70,560
Twill Maxfill 58" T-150/120-Maxfill Yungli-1 80 85% 12,240 1,254 x 8 0.00 Tsudakoma 70 70% 70,560
H-TONI T-75/72-SIM CTB, BTB 100 75% 18,000 1,220 x 6 0.00 KWS 40 60% 34,560
Non Sizing
T-163-07 + JQ-Letter T&T Dark-160/96 5 Picanol Rapier 878 CTB, BTB 100 75% 15,429 1,120 x 7 0.06 KWS 40 60% 34,560
T-041-11 T&T White-170/96-T/M-10 1 WJL TsudakomA 288 WP KWS / PKS 150 75% 20,250 1,144 x 8 0.01 Tsudakoma 70 70% 70,560
T-155-07+T-002-08 T&T White-180/96 9 WJL-A 1,876 CTB, BTB 100 75% 15,429 1,050 x 7 0.12 Tsudakoma 70 70% 70,560
T-271-02 NS.IMY-150/96 1 WJL-A 188 CTB, BTB 100 75% 13,500 1,194 x 8 0.01 Tsudakoma 70 70% 70,560
New T-248-10 TIY-190/108-T/M-1200-s 7 WJL-C + Cibaligo 5,277 WP KWS / PKS 150 75% 18,000 1,017 x 9 0.29 Tsudakoma 70 70% 70,560
T-155-07+JQ-Letter T&T White-180/96 1 WJL-D 261 CTB, BTB 100 75% 15,429 1,050 x 7 0.02 Tsudakoma 70 70% 70,560
T-158-A-09 + JQ-Letter T&T SUMO-170/96 8 WJL-D 2,028 WP KWS / PKS 150 75% 23,143 1,104 x 7 0.09 Tsudakoma 70 70% 70,560
AVANZA PSY-135/84-T/M-1200-s 11 WJL-D + AJL 2,294 WP KWS / PKS 150 75% 16,200 1,257 x 10 0.14 Tsudakoma 70 70% 70,560
T-244-04 T&T-175/14-T/M-500-s CTB, BTB 100 80% 16,457 1,054 x 7 0.00 KWT 40 60% 34,560
T-188-A-09 V-Int DTY-CD-300/144 CTB, BTB 100 80% 38,400 1,177 x 3 0.00 KWT 40 60% 34,560
T-337-05 SAVANA-300/96 CTB, BTB 100 75% 21,600 1,164 x 5 0.00 KWS 40 60% 34,560
T-077-08/SAVANA SAVANA-300/96 CTB, BTB 100 75% 36,000 1,177 x 3 0.00 KWS 40 60% 34,560

Total 210 50,274 101 81% 1 1,151 x 8 4.39 51,654

1. Kapasitas Mc SZ Kapasitas Kebutuhan 2. Kapasitas Mesin Beaming
CTB, BTB Kawamoto: 3 Mc Kebt. : 1.7 Mc Yungli-1 : 1 Mc Kebt. : 0.51 Mc
Yungli-1/ 2 : 2 Mc : 0.6 Mc Tsudakoma : 1 Mc : 0.34 Mc
C-Shin : 1 Mc : 1.1 Mc Kawamoto : 1 Mc : 0.24 Mc
Ilshin : 1 Mc : 0.0 Mc Kwangsung : 1 Mc : 0.03 Mc +
WP KWS / PKS /KWT 1 Mc : 0.0 Mc Total : 4 Mc : 1.12 Mc
Total : 7 Mc : 3.4 Mc Balance ( ± ): : 2.88 Mc
Balance ( + / - ) : : 4.6 Weaving,Agustus-2011
Wawan Setiawan Ruhiyat
CANA PROSES SIZING
Bulan : Agustus-2011

Keb.
Mc. BM

0.01
0.09
0.11
0.08
0.24
0.03
0.04
0.13
0.10
0.04
0.04
-
-
-

0.03
0.00
0.03
0.00
0.07
0.00
0.03
0.03
-
-
-
-

1.12
 RENCANA PROSES SIZING
Bulan : Sep-2011

Rcn. Kebt.Ls/Hari Proses Sizing Produksi Total End / Keb. Beaming Prod
Jenis Kain Jenis Benang Mc/ No.Beam
Jalan (+14%) Mesin Speed Eff Sizing Jlh Beam Mc SZ Mesin Speed Eff Beaming

Twill Maxfill 58" T-150/120-Maxfill 2 AJL-Picanol 417 Yungli-1 80 85% 12,240 1,254 x 8 0.03 Tsudakoma 70 70% 70,560
KOSHIBO FOY-75/36-SDC 5 WJL-A 1,073 CTB, BTB 100 80% 11,520 902 x 10 0.09 YL-1 40 60% 34,560
Plain Antex 58",Subaru,T-1 PSY-135/108 13 WJL-A 3,390 CTB, BTB 100 85% 17,486 1,260 x 7 0.19 YL-1 40 60% 34,560
New T-187-02,Twill T-150/120-Maxfill 5 WJL-A+AJL 1,390 Yungli-1 80 85% 9,792 1,056 x 10 0.14 Tsudakoma 70 60% 60,480
Satyn Velvet,T-303-05,ValenT-75/72-IMY 22 WJL-A+D+AJL 5,147 CTB, BTB 100 85% 12,240 1,384 x 10 0.42 KWT 40 60% 34,560
IDN-0037,64,65 T-75/72-IMY-SPT 16 WJL-B 2,833 CTB, BTB 100 85% 15,300 1,123 x 8 0.19 Tsudakoma 70 70% 70,560
IDN-0037,64,65,66 FOY-75/36-SBT 16 WJL-B 2,833 CTB, BTB 80 85% 12,240 1,123 x 8 0.23 Tsudakoma 70 70% 70,560
IDN-003 T-75/72-IMY-Full Dul 13 WJL-B + D 2,157 C-Shin 90 85% 6,885 1,123 x 16 0.31 Tsudakoma 70 70% 70,560
T-129-09,T-260-D-09 T-75/72-IMY-Full Dul 11 WJL-D 3,021 C-Shin 90 85% 6,885 1,328 x 16 0.44 YL-1 40 60% 34,560
Lazer Velvet,Miicro Ubud T-75/72-IMY 37 WJL-D 7,818 Yungli-2 80 85% 9,792 1,024 x 10 0.80 YL-1 40 60% 34,560
T-177-03/OTTOMAN T-75/72-IMY 8 WJL-D 1,876 Yungli-2 80 85% 10,880 1,067 x 9 0.17 YL-1 40 60% 34,560
SATYN-50 d FOY-50/36-SBT 10 WJL-D 2,207 CTB, BTB 100 80% 9,600 1,103 x 12 0.23 YL-1 40 60% 34,560
T-045-11 FOY-30/12 CTB, BTB 100 85% 24,480 1,246 x 5 0.00 KWS 40 60% 34,560
Ottoman T-75/72-IMY CTB, BTB 100 85% 15,300 1,200 x 8 0.00 Tsudakoma 70 70% 70,560
T-091-11 T-75/72-IMY CTB, BTB 100 85% 15,300 1,106 x 8 0.00 Tsudakoma 70 70% 70,560
Non Sizing
T-171-B-09 TIY-190/108-T/M-1200-s 6 Picanol Rapier 1,430 WP KWS / PKS 150 75% 16,200 1,144 x 10 0.09 Tsudakoma 70 70% 70,560
T-135-11,T-135-A-11 TIY-190/108-T/M-1200-s 18 Picanol Rapier 2,509 WP KWS / PKS 150 75% 20,250 1,200 x 8 0.12 Tsudakoma 70 70% 70,560
T-155-07+T-002-08 T&T White-180/96 6 WJL,PAT 1,390 CTB, BTB 100 75% 15,429 1,050 x 7 0.09 Tsudakoma 70 70% 70,560
T-271-02 NS.IMY-150/96 8 WJL-A 1,716 CTB, BTB 100 75% 13,500 1,194 x 8 0.13 Tsudakoma 70 70% 70,560
New T-248-10 TIY-190/108-T/M-1200-s 8 WJL-C + Cibaligo 2,383 WP KWS / PKS 150 75% 18,000 1,017 x 9 0.13 Tsudakoma 70 70% 70,560
T-155-07+JQ-Letter T&T White-180/96 7 WJL-D 1,824 CTB, BTB 100 75% 15,429 1,050 x 7 0.12 Tsudakoma 70 70% 70,560
T-077-08/SAVANA SAVANA-300/96 3 WJL-D 1,073 CTB, BTB 100 75% 36,000 1,177 x 3 0.03 KWS 40 60% 34,560
AVANZA PSY-135/84-T/M-1200-s 5 WJL-D + AJL 1,042 WP KWS / PKS 150 75% 16,200 1,257 x 10 0.06 Tsudakoma 70 70% 70,560
T-158-A-09 + JQ-Letter,T-2 T&T SUMO-170/96 9 WJL-D+PAT 2,213 WP KWS / PKS 150 75% 23,143 1,104 x 7 0.10 Tsudakoma 70 70% 70,560
T-337-05 SAVANA-300/96 CTB, BTB 100 75% 21,600 1,164 x 5 0.00 KWS 40 60% 34,560
T-163-07 + JQ-Letter T&T Dark-160/96 CTB, BTB 100 75% 15,429 1,120 x 7 0.00 KWS 40 60% 34,560
T-041-11 T&T White-170/96-T/M-1000 WP KWS / PKS 150 75% 20,250 1,144 x 8 0.00 Tsudakoma 70 70% 70,560

Total 228 49,741 104 80% 1 1,156 x 8 4.12 53,370

1. Kapasitas Mc SZ Kapasitas Kebutuhan 2. Kapasitas Mesin Beaming
CTB, BTB Kawamoto: 3 Mc Kebt. : 1.7 Mc Yungli-1 : 1 Mc Kebt. : 0.56 Mc
Yungli-1/ 2 : 2 Mc : 0.2 Mc Tsudakoma : 1 Mc : 0.35 Mc
C-Shin : 1 Mc : 0.8 Mc Kawamoto : 1 Mc : 0.15 Mc
Ilshin : 1 Mc : 0.0 Mc Kwangsung : 1 Mc : 0.03 Mc +
WP KWS / PKS /KWT 1 Mc : 0.0 Mc Total : 4 Mc : 1.09 Mc
Total : 7 Mc : 2.6 Mc Balance ( ± ): : 2.91 Mc
Balance ( + / - ) : : 5.4 Weaving,September-2011
Wawan Setiawan Ruhiyat
CANA PROSES SIZING
Bulan : Sep-2011

Keb.
Mc. BM

0.01
0.03
0.10
0.02
0.15
0.04
0.04
0.03
0.09
0.23
0.05
0.06
-
-
-

0.02
0.04
0.02
0.02
0.03
0.03
0.03
0.01
0.03
-
-
-

1.09
 RENCANA PROSES SIZING
Bulan : Oktober-2011

Rcn. Kebt.Ls/Hari Proses Sizing Produksi Total End / Keb. Beaming Prod
Jenis Kain Jenis Benang Mc/ No.Beam
Jalan (+14%) Mesin Speed Eff Sizing Jlh Beam Mc SZ Mesin Speed Eff Beaming

Plain Antex 58",Subaru,T-1 PSY-135/108 27 WJL-A 6,658 CTB, BTB 100 85% 17,486 1,260 x 7 0.38 YL-1 40 60% 34,560
New T-187-02,Twill T-150/120-Maxfill 20 WJL-A+AJL 5,033 Yungli-1 80 85% 9,792 1,056 x 10 0.51 Tsudakoma 70 60% 60,480
Satyn Velvet,T-303-05,ValenT-75/72-IMY 32 WJL-A+D+AJL 7,940 CTB, BTB 100 85% 12,240 1,384 x 10 0.65 KWT 40 60% 34,560
IDN-0065 T-75/72-IMY-SPT 14 WJL-B 2,810 CTB, BTB 100 85% 15,300 1,123 x 8 0.18 Tsudakoma 70 70% 70,560
IDN-0065 FOY-75/36-SBT 14 WJL-B 2,810 CTB, BTB 80 85% 12,240 1,123 x 8 0.23 Tsudakoma 70 70% 70,560
IDN-003 T-75/72-IMY-Full Dul 15 WJL-B + D 2,486 C-Shin 90 85% 6,885 1,123 x 16 0.36 Tsudakoma 70 70% 70,560
T-129-09,T-260-D-09 T-75/72-IMY-Full Dul 11 WJL-D 3,021 C-Shin 90 85% 6,885 1,328 x 16 0.44 YL-1 40 60% 34,560
Lazer Velvet,Miicro Ubud T-75/72-IMY 15 WJL-D 3,127 Yungli-2 80 85% 9,792 1,024 x 10 0.32 YL-1 40 60% 34,560
T-177-03/OTTOMAN T-75/72-IMY 10 WJL-D 2,345 Yungli-2 80 85% 10,880 1,067 x 9 0.22 YL-1 40 60% 34,560
SATYN-50 d FOY-50/36-SBT 5 WJL-D 1,104 CTB, BTB 100 80% 9,600 1,103 x 12 0.11 YL-1 40 60% 34,560
Twill Maxfill 58" T-150/120-Maxfill Yungli-1 80 85% 12,240 1,254 x 8 0.00 Tsudakoma 70 70% 70,560
KOSHIBO FOY-75/36-SDC CTB, BTB 100 80% 11,520 902 x 10 0.00 YL-1 40 60% 34,560
T-045-11 FOY-30/12 CTB, BTB 100 85% 24,480 1,246 x 5 0.00 KWS 40 60% 34,560
Ottoman T-75/72-IMY CTB, BTB 100 85% 15,300 1,200 x 8 0.00 Tsudakoma 70 70% 70,560
T-091-11 T-75/72-IMY CTB, BTB 100 85% 15,300 1,106 x 8 0.00 Tsudakoma 70 70% 70,560
Non Sizing
T-171-B-09 TIY-190/108-T/M-1200-s 5 Picanol Rapier 804 WP KWS / PKS 150 75% 16,200 1,144 x 10 0.05 Tsudakoma 70 70% 70,560
T-135-11,T-135-A-11 TIY-190/108-T/M-1200-s 12 Picanol Rapier 2,477 WP KWS / PKS 150 75% 20,250 1,200 x 8 0.12 Tsudakoma 70 70% 70,560
T-163-07 + JQ-Letter T&T Dark-160/96 11 Picanol Rapier 2,151 CTB, BTB 100 75% 15,429 1,120 x 7 0.14 KWS 40 60% 34,560
T-155-07+T-002-08 T&T White-180/96 6 WJL,PAT 1,390 CTB, BTB 100 75% 15,429 1,050 x 7 0.09 Tsudakoma 70 70% 70,560
T-271-02 NS.IMY-150/96 12 WJL-A 2,573 CTB, BTB 100 75% 13,500 1,194 x 8 0.19 Tsudakoma 70 70% 70,560
New T-248-10 TIY-190/108-T/M-1200-s 13 WJL-C + Cibaligo 3,109 WP KWS / PKS 150 75% 18,000 1,017 x 9 0.17 Tsudakoma 70 70% 70,560
T-155-07+JQ-Letter T&T White-180/96 3 WJL-D 782 CTB, BTB 100 75% 15,429 1,050 x 7 0.05 Tsudakoma 70 70% 70,560
T-077-08/SAVANA SAVANA-300/96 4 WJL-D 1,430 CTB, BTB 100 75% 36,000 1,177 x 3 0.04 KWS 40 60% 34,560
AVANZA PSY-135/84-T/M-1200-s 5 WJL-D + AJL 1,042 WP KWS / PKS 150 75% 16,200 1,257 x 10 0.06 Tsudakoma 70 70% 70,560
T-158-A-09 + JQ-Letter,T-2 T&T SUMO-170/96 15 WJL-D+PAT 3,495 WP KWS / PKS 150 75% 23,143 1,104 x 7 0.15 Tsudakoma 70 70% 70,560
T-337-05 SAVANA-300/96 CTB, BTB 100 75% 21,600 1,164 x 5 0.00 KWS 40 60% 34,560
T-041-11 T&T White-170/96-T/M-1000 WP KWS / PKS 150 75% 20,250 1,144 x 8 0.00 Tsudakoma 70 70% 70,560

Total 249 56,586 104 80% 1 1,156 x 8 4.48 53,370

1. Kapasitas Mc SZ Kapasitas Kebutuhan 2. Kapasitas Mesin Beaming
CTB, BTB Kawamoto: 3 Mc Kebt. : 2.1 Mc Yungli-1 : 1 Mc Kebt. : 0.47 Mc
Yungli-1/ 2 : 2 Mc : 0.5 Mc Tsudakoma : 1 Mc : 0.42 Mc
C-Shin : 1 Mc : 0.8 Mc Kawamoto : 1 Mc : 0.23 Mc
Ilshin : 1 Mc : 0.0 Mc Kwangsung : 1 Mc : 0.10 Mc +
WP KWS / PKS /KWT 1 Mc : 0.0 Mc Total : 4 Mc : 1.22 Mc
Total : 7 Mc : 3.4 Mc Balance ( ± ): : 2.78 Mc
Balance ( + / - ) : : 4.6 Weaving,Oktober-2011
Wawan Setiawan W. Supriatna
CANA PROSES SIZING
Bulan : Oktober-2011

Keb.
Mc. BM

0.19
0.08
0.23
0.04
0.04
0.04
0.09
0.09
0.07
0.03
-
-
-
-
-

0.01
0.04
0.06
0.02
0.04
0.04
0.01
0.04
0.01
0.05
-
-

1.22
 RENCANA
Bula

Kebt.Ls/Hari
Jenis Benang Jenis Kain Rcn. Jalan Mc/ No.Beam
(+14%)
SZ
PSY-135/108 Plain Antex 58",Subaru,T-1 27 WJL-A 6,658
T-150/120-Maxfill New T-187-02,Twill 20 WJL-A+AJL 5,033
T-75/72-IMY Satyn Velvet,T-303-05,Valen 32 WJL-A+D+AJL 7,940
IDN-0065 14 WJL-B 2,810
Lazer Velvet,Miicro Ubud 15 WJL-D 3,127
T-177-03/OTTOMAN 10 WJL-D 2,345
Ottoman
T-091-11
T-75/72-IMY-Full Dul IDN-003 15 WJL-B + D 2,486
T-75/72-IMY-Full Dul T-129-09,T-260-D-09 11 WJL-D 3,021
FOY-75/36-SBT IDN-0065 14 WJL-B 2,810
SATYN-50 d 5 WJL-D 1,104
T-150/120-Maxfill Twill Maxfill 58"
FOY-75/36-SDC KOSHIBO
FOY-30/12 T-045-11
T-75/72-SIM H-TONI
V-Int DTY-CD-300/144 T-188-A-09
PSY-135/108 Sarung T-222-06
PSY-135/108 SUBARU
Non Sizing
TIY-190/108-T/M-1200-s T-171-B-09 5 Picanol Rapier 804
TIY-190/108-T/M-1200-s T-135-11,T-135-A-11 12 Picanol Rapier 2,477
T&T Dark-160/96 T-163-07 + JQ-Letter 11 Picanol Rapier 2,151
T&T White-180/96 T-155-07+T-002-08 6 WJL,PAT 1,390
NS.IMY-150/96 T-271-02 12 WJL-A 2,573
TIY-190/108-T/M-1200-s New T-248-10 13 WJL-C + Cibaligo 3,109
T&T White-180/96 T-155-07+JQ-Letter 3 WJL-D 782
SAVANA-300/96 T-077-08/SAVANA 4 WJL-D 1,430
PSY-135/84-T/M-1200-s AVANZA 5 WJL-D + AJL 1,042
T&T SUMO-170/96 T-158-A-09 + JQ-Letter,T-2 15 WJL-D+PAT 3,495
SAVANA-300/96 T-337-05
T&T White-170/96-T/M-10 T-041-11

Total 249 56,586

Kapasitas 1. Kapasitas Mc SZ Kebutuhan
3 Mc Kebt. CTB, BTB Kawamoto: : 2.1 Mc
2 Mc Yungli-1/ 2 : : 0.5 Mc
1 Mc C-Shin : : 0.8 Mc
1 Mc Ilshin : : 0.0 Mc
1 Mc WP KWS / PKS /KWT : 0.0 Mc
7 Mc Total : : 3.4 Mc
Balance ( + / - ) : : 4.6
 RENCANA PROSES SIZING
Bulan : Mei 2012

Proses Sizing Produksi Total End / Keb. Mc Beaming

Mesin Speed EffSizing Jlh Beam SZ Mesin Speed Eff

CTB, BTB 100 85% 17,486 1,260 x 7 0.38 YL-1 40 60%

Yungli-1 80 85% 9,792 1,056 x 10 0.51 Tsudakoma 70 60%
CTB, BTB 100 85% 12,240 1,384 x 10 0.65 KWT 40 60%
CTB, BTB 100 85% 15,300 1,123 x 8 0.18 Tsudakoma 70 70%
Yungli-2 80 85% 9,792 1,024 x 10 0.32 YL-1 40 60%
Yungli-2 80 85% 10,880 1,067 x 9 0.22 YL-1 40 60%
CTB, BTB 100 85% 15,300 1,200 x 8 0.00 Tsudakoma 70 70%
CTB, BTB 100 85% 15,300 1,106 x 8 0.00 Tsudakoma 70 70%
C-Shin 90 85% 6,885 1,123 x 16 0.36 Tsudakoma 70 70%
C-Shin 90 85% 6,885 1,328 x 16 0.44 YL-1 40 60%
CTB, BTB 80 85% 12,240 1,123 x 8 0.23 Tsudakoma 70 70%
CTB, BTB 100 80% 9,600 1,103 x 12 0.11 YL-1 40 60%
Yungli-1 80 85% 12,240 1,254 x 8 0.00 Tsudakoma 70 70%
CTB, BTB 100 80% 11,520 902 x 10 0.00 YL-1 40 60%
CTB, BTB 100 85% 24,480 1,246 x 5 0.00 KWS 40 60%
CTB, BTB 100 75% 18,000 1,220 x 6 0.00 KWS 40 60%
CTB, BTB 100 80% 38,400 1,177 x 3 0.00 KWT 40 60%
Ilshin 80 85% 13,989 1,216 x 7 0.00 YL-1 40 60%
80 85% 13,989 1,216 x 7 0.00 YL-1 40 60%

WP KWS / PKS 150 75% 16,200 1,144 x 10 0.05 Tsudakoma 70 70%

WP KWS / PKS 150 75% 20,250 1,200 x 8 0.12 Tsudakoma 70 70%
CTB, BTB 100 75% 15,429 1,120 x 7 0.14 KWS 40 60%
CTB, BTB 100 75% 15,429 1,050 x 7 0.09 Tsudakoma 70 70%
CTB, BTB 100 75% 13,500 1,194 x 8 0.19 Tsudakoma 70 70%
WP KWS / PKS 150 75% 18,000 1,017 x 9 0.17 Tsudakoma 70 70%
CTB, BTB 100 75% 15,429 1,050 x 7 0.05 Tsudakoma 70 70%
CTB, BTB 100 75% 36,000 1,177 x 3 0.04 KWS 40 60%
WP KWS / PKS 150 75% 16,200 1,257 x 10 0.06 Tsudakoma 70 70%
WP KWS / PKS 150 75% 23,143 1,104 x 7 0.15 Tsudakoma 70 70%
CTB, BTB 100 75% 21,600 1,164 x 5 0.00 KWS 40 60%
WP KWS / PKS 150 75% 20,250 1,144 x 8 0.00 Tsudakoma 70 70%

105 80% 1 1,153 x 8 4.48

2. Kapasitas Mesin Beaming
Yungli-1 : 1 Mc Kebt. : Err:504
Tsudakoma : 1 Mc : Err:504
Kawamoto : 1 Mc : Err:504
Kwangsung : 1 Mc : Err:504
Total : 4 Mc : Err:504
Balance ( ± ): : Err:504
Weaving,Oktober-2011

Wawan Setiawan W. Supriatna

 Prod Keb. Proses Sizing Proses Sizing Proses SizingProses Sizing
Beaming Mc. BM Keb.Mc Sz Keb.Mc Sz Keb.Mc Sz Keb.Mc Sz
CTB, BTB WP KWS / PKS Yungli-1 Perkasa
34,560 0.19 122400 2.07 0.00 0.51 0.00
60,480 0.08 97920
34,560 0.23 122400 Total 3.38
70,560 0.04 122400
34,560 0.09 97920 Err:504 Err:504 Err:504 Err:504
34,560 0.07 97920
70,560 - 122400 C-shin : 1.400 : 40 / Rak
70,560 - 122400 Yungli-1 : 1.400 : 50 / Rak
70,560 0.04 110160 Keb. Mc. BM Keb.Mc BM Keb.Mc BMKeb.Mc BM
34,560 0.09 110160 YL-1 Tsudakoma KWT KWS
70,560 0.04 97920 Beaming Beaming Beaming Beaming
34,560 0.03 115200 Total Err:504
70,560 - 97920
34,560 - 115200 KONDISI MESIN SIZING
34,560 - 122400 Mesin Jlh Creel Creel/Rak
34,560 - 108000 WP-KWT : 1.330 : 70 / Rak
34,560 - 115200 CTB : 1.330 : 70 / Rak
34,560 - 97920 Ilshin : 1.400 : 40 / Rak
34,560 - 97920 Ilshin : 1.400 : 40 / Rak
0
70,560 0.01 162000
70,560 0.04 162000
34,560 0.06 108000
70,560 0.02 108000
70,560 0.04 108000
70,560 0.04 162000
70,560 0.01 108000 KONDISI BEAMING Beam Stand / Beam Weavi
34,560 0.04 108000 Yungli-1 / Yungli-2 Chang Shin 10
70,560 0.01 162000 Speed : 40 Yung Lie- 1 & 2
70,560 0.05 162000 Il Shin
34,560 - 108000 Kawamoto
70,560 - 162000 Perkasa
0
52,815 1.22 Speed : 50 Perkasa

Mc Kwangsung Kawamoto 10
Mc Speed : 40 Perkasa
Mc Ilshin
Mc + Yung Lie- 1 & 2
Mc
Mc
 Proses SizingProses Sizing
Keb.Mc Sz Keb.Mc Sz
C-Shin Ilshin
0.80 0.00

Beam Stand / Beam Weaving

Semua Beam Weaving
DSl, JSL & Ishikawa

DSl, JSL & Ishikawa

WJL & AJL Texmaco

Picanol R & G
DSl, JSL & Ishikawa
Kecuali LW-52 ( B )
 KEBUTUHAN MESIN SIZING

Kebutuhan Yarn Total

Produksi Sizing
Jenis Benang Jenis Kain Qty Order Lusi Per Hari Proses Sz Eff (%) (Beam)
Per 24 Keb. Mc Per 16 Keb. Mc

+ (14%) Speed Proses Sz Jam Sz Jam Sz

DTY-75/72-IMY Valencia ( Cibaligo ) 80,000 3,040 10
Micro-227 30,000 1,140 10
T-085-07 / Sharmily 70,000 2,660 10
MicroUbud 30,000 1,140 10
Total / Rata-rata 210,000 7,980 CTB + BTB 100 75% 10 10,800 0.74 7,200 1.11

DTY-75/72-FD Avatar 34,000 1,292 16

T-260-D-09 23,000 874 16
Total / Rata-rata 57,000 2,166 Chang Shin 110 75% 16 7,425 0.29 4,950 0.44

PSY-135/108 Plain Antex 58" 250,000 9,500 7

Twill Pkn Tex 50,000 1,900 10
Plain Royal 44" 30,000 1,140 CTB + BTB 6
Total / Rata-rata 330,000 12,540 Il-Shin 100 75% 8 14,087 0.89 9,391 1.34

Maxfill-150/120 T-187-02 20,000 760 10

Twill Maxfill 44" 100,000 3,800 6
Twill Maxfill 38/4 100,000 3,800 8
Twill Maxfill 38/4 ( Cibaligo ) 80,000 3,040 8
Twill Maxfill 40/4 100,000 3,800 10
Delila 80,000 3,040 CTB + BTB 4
Total / Rata-rata 480,000 18,240 Yung-Li I & II 90 75% 8 12,678 1.44 8,452 2.16

DTY-150/48-H-IMY T-133-09/ Hisofy ( 1 Partay ) 33,000 1,254 CTB 100 75% 7 15,429 0.08 10,286 0.12

F-75/36 SBR T-299-B-08 & T-28-B-09 20,000 760 BTB 100 75% 10 10,800 0.07 7,200 0.11
( Beli hasil Warping dari DU )
T&T-170/96-SUMO T-158-A-09 78,000 2,964 CTB 100 75% 7 15,429 0.19 10,286 0.29

Grand Total / Rata-rata 3.70 5.55

Produksi 24 Jam Produksi 16 Jam
Kebutuhan Sizing 3.70 5.55
Sizing Kapasitas 7.00 7.00
Balance ( + / - ) 3.30 1.45

Catt : Order Sizing sudah selesai al : Faille Yoryu, New Naigra, Lazer Velvet, IDN-003 & 21

KEBUTUHAN MESIN WARPING

Kebutuhan Yarn Total Produksi Warping

Jenis Benang Jenis Kain Qty Order Lusi Per Hari Proses WP Eff (%) (Beam) Per 24 Keb. Mc Per 16 Keb. Mc
+ (14%) Speed WP Jam WP Jam WP
T&T White-180/96 T-155-07 + JQ-Letter 74,000 2,812 Perkasa 100 75% 7 15,429 0.18 10,286 0.27

T&T Dark-150/96 T-065-08 6,000 228 7

T-163-07 70,000 2,660 7
Total / Rata-rata 76,000 2,888 Perkasa 100 75% 7 15,429 0.19 10,286 0.28

T&T White-300/96 T-157-09 60,000 2,280 Perkasa 100 75% 4 27,000 0.08 18,000 0.13

PSY-135/84 Avanza 100,000 3,800 Kwangsung 110 75% 10 11,880 0.32 7,920 0.48

TIY-190/108 T-171-B-09 30,000 1,140 Kawamoto 110 75% 10 11,880 0.10 7,920 0.14

TIY-190/108 T-245-08 Jet Black 30,000 1,140 Kawamoto 110 75% 10 11,880 0.10 7,920 0.14

Grand Total / Rata-rata 0.97 1.45

Produksi 24 Jam Produksi 16 Jam
Kebutuhan Warping 0.97 1.45
Warping Kapasitas 3.00 3.00
Balance ( + / - ) 2.03 1.55

Catt : WP Kwangsung, WP Kawamoto, WP Perkasa, KNK-1 & 2 jalan normal 24 Jam

Kapasitas WP & KNK belum termasuk order-2 yg menghabiskan al : T-084-09"EMOTUS", T-35-A-10, T-82-09 AMMY, T-155-07 + JQ Letter
T-02-08 + JQ-Letter, T-03-08 + JQ-Letter & T-232-09