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    Selva Kumar Selva Kumar
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    National-Grooved-Fittings

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    55 views35 pages

    National Grooved Fittings

    Uploaded by

    Selva Kumar Selva Kumar

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 35
    Pc -08 _ a NATIONAL “a step up in value, a Step down in cost” Standards & Approvals iid Coupling id coupling Feible Coupling Fesible Coupling eile Coupling Snap tek Coupling Grooved ange Mechanical Branchlets Mechanical Branchlets Standard Concentric Revert Grooved) Ecce Rede Grooved Fitings Short Patten eee tye? ste 5 ste 10 stye 11 Ste 11. Style 12 stye 20 style 25 ° tye 14 10 styetsa16 nan style 13 a Ses 100,101, 1“ 102,103,110 8 150 tye 5 15 style 140 16 Style 145 16 Ste F105,F106F107, 17 Fas aFiss Page No. ulead Tee: Standard ser Flange Adopes Style 190 Niples(stea Styie35 ‘oncenvic Reduce Tinea) Style sora aore ‘Grooved End Bll vate Grooved End Buttery are Stainles Stel Couplings Siyieoss 125 Staines Stel Groowe Fitings Style 105510651075 Gasket bata Pipe Grooving Speiatons Lange Diameter Pipe Grooving Speciation Fie Protection tisingsApprovals Prping Application Installation Instone ener Ter 8 Cntions 19 19 20 2 26 8 32 _ i NATIONAL “a step up in value, a step down in cost” National Grooved piping systems reliable andis faster to install than welding, threading or flanging, resulting in lowest installed cost. Itcan be adopted to suit standard pipe with cut grooves or standard and light wall pipe with rolled grooves. Triple sealing ofthe C-shaped pressure responsive gasket is ‘made from specially compounded rubbers with low compression set property. Couplings perform equally well under pressure and vacuum. Couplings with Tr-seal gaskets are highly suitable for higher vacuum service and dry systems subject to freezing. Couplings are available for flexible and rigid system. Couplings and fittings are painted with alkyd resin paint as standard finish to RAL 3000 colour. Hot dip galvanizing coat is optional. HousINGs Ductile iron housing segments conforming to ASTM-A 536 Grade 65-45-12 fully enclose the gasket. The housing keys engage into the grooves around the full pipe circumference, securing the pipe ends together with a positive grip. Housings are normally two identical castings for couplings through 12°(323.9 mm) sizes. From 14°(355,6 mm) up sizes, coupling housings are cast in multiple identical segments to ensure concentrety and easy handling. The housing is designed to provide the optimum combination of pressure, strese relief and end load conditions while maintaining reasonable weight and manufacturing characteristics. Every grooved pipe coupling , flange adaptor, reducing coupling has a similar key section. This engages fully into the groove tying thejointintegraly tothe pipe. S Rll or Cut grooved standard stel pipe GASKETS The sealing efficiency of gaskets is such that the Gasket forms an initial seal as itis stretched over the pipe Ends. As the housing segments are installed and secured the pressure responsive gasket is slightly compressed 10 form a leaktight joint, The strength ofthe seal is further enhanced by internal ine pressure that creates downward pressure on thelips ofthe gasket. The gasket also seals well under vacuum conditions up to 1OinHig (-0.35 Bar) which ‘may occur when a system is drained, Pease refer to the Gasket selection guide for additional details and gasket ‘materials. Gasket are pre-lubricated for easy assembly of «coupling BOLTS AND NUTS Oval neck track bolt conforming to ASTM A183 with ‘minimum tensile strength of 110,000 psi or square neck Carriage bolt to ASTM A446 with 120,000 psi minimum {tensile strength permits tightening of the nuts from one Side with 9 single wrench, Nuts conform to ASTI A194, Bolts & Nuts areclectro galvanize. _ i NATIONAL “a sten up in value, a step down in cost” Reduced Costs aera Union Type Joint = Ser euplingssarblysquckand os. Speci waning protege The tom free From contaminate Sch wall 39 and pipe dope station cost ‘Sreconvolableandesimateraremore prec, owplngs an be dose easly periting ‘mamtenane nd srg of he pang tr ‘ica posose rotation pie date ‘atric fomserorather abrasive med Deflection & Misalignment The coupings age the ine around the nie ‘Srnfsenes al rea the pe ends Scaration duet presureand ther frees, up ‘hempemun coupling ated wong presi Expansion & Contraction Prec location of ie openings trough wal ‘and fonrsisunnecenary. Long adie cares may be degred with fer sbowr Use for roving ptch for rainage Faltaer lying ‘peonrovghoruneen eran Stress-Free Joint Provides inet mement at ach jot. lows pipe ‘pansion and contvationSutableforhotand cols ateries and dul temperaturesytems Fexbilly of the jot reduces of eiintes freer fom setlement of bured pe oF indice by sere tenes Sight cup between pipe ends cates nose and ‘bration Resent gaset aol to abso nose 4nd ubvaton Often paris elimination of nose Suppressondewes, ee ‘sunt or mechanical oor Couphag 9 Dpetoprondeargesjtem used wth standard ‘rovespectations _ i NATIONAL “a step up in value, a step down in cost” INDUSTRY AND GOVERNMENT STANDARDS & APPROVALS PED 97/23/EC (ABs) (ANsi) cawwa) (arly (ASHRAE) (ase) (asTM) (sea) (Boca) (em (8PR) (coc) (com) (faa) (Hay em (iaeno) (Mea) (NAVFAC) (NFPA) (se) (sscciy ava) wo (ute) (PED) WORLDWIDE (as) (ev) conv) (ovew) ‘American Bureau of Shipping ‘American National Standards Institution American Water Works Association : C606 ‘American Petroleum Institute ‘American Society of Heating, Refrigeration & Air Conditioning Engineers American Society of Mechanical Engineers ‘American Society of Testing & Materials British Board of Agreement Building Officials & Code Administrators Bureau of Marine Inspection Bureau of Public Roads Cuil Defense Certificate, Dubai Corps of Engineers - CEGS 15000 Federal Aviation administration; HVAC, Plumbing, Fire Protection Federal Housing Administration Factory Mutual Engineering Corp. International Association of Plumbing & Mechanical Officials Materials and Equipment acceptance Naval facilities Engineering Command: NFGS 15000 Series National Fire Protection Association NSF International Southern Building Code Congress International Tennessee Valley Authority Fire Protection, Storm drains Underwrter’s Laboratories, Inc Underwriter’s Laboratories of Canada Pressure Equipment Directive [AS 4041 - 1992 Australian Standard (3.24,10) Bureau Veritas Det Norske Veritas Deutscher Verein des Gas-und Wasserfaches o _ i NATIONAL “a step up in value, a step down in cost” RIGID COUPLING UL) us STYLE 2 USTED APPROVED > Provides a rigid joint by positive camping of the pipe that resist flexural and torsional loads > As the coupling bolts are tightened, the angled bolt pads slide in opposte diecion causing the coupling key to 2 tightly grip, the pipe, while atthe same time the pipe aroovesare forced outward against the coupling keys. 2 The angle bolt pad design allows for faster swing over installation withthe removalof onlyone bol > Provide igi or valve connections te mains, machinery rooms & ng straight runs. suppor and hanging requirements cortespond with NFPA 13 Sprinkle systems roe | teva bt |__insvins “o Teg Pare fale Eee ee Lene eT ee a ao Ce coer ef peeea| aoe fe aa ae oa eo OP LeIAs | Notes Allowable pipe end separationisforcut groove pipe and forall groove figures willbe one-half of thevalueslisted and there areat time ‘of initial pressuristion , @- Bolts and Nuts are Galvanized. + - Maximam pressure including surges and maximum end loads from all internal and externa forces, to which a join could be subject under normal working conditions. This ating provides a nominal safety factor of 1.5 times working pressure based on standard weight steel pipe, cut or rll groove to pipe end preparation specification. Maximum joint working pressure may be subjected toa onetime field test of 1.5 times the figures indicated. Contact aur Engineering Department for performance on other pipes, and to request the approvals cut sheet. Refer to installations and groove specications ‘when assembling any grooved product. For dry system, TRI Seal gasket is recommended. EPDM based gasket is supplied as standard. For other gasket contact us. — NATIONAL “a step up in value, a step down in cost” RIGID COUPLING STYLE 5 > Provides joint rigidity, for the support and hanging requirements of ANSIB31.1 Power Piping Code; ANSI 831.9 Building Service Pipe Code and NFPA 13 Sprinkler Systems. > Tongue and Groove arrangements in housings do not permit expansion, contraction and deflectionsare minimal Refer PageNo:4for Notes wrote 14r-18" Ete] ten, |__“in me Beep ale canoe coo Be | me ee = tooo cma oe oe ee] we BP comet | _ i NATIONAL “a step up in value, a step down in cost” FLEXIBLE COUPLING STYLE 10 > Provides joint flexibility requiced in somepiping ystems. > Conforms to the requirements of ANSI 1831.1 Power Piping Code; ANSI 631.9 Building Service Pipe Code and NFPA 13, Sprinkler Systems. > Housing design makes it suitable for ‘medium to high pressure application, 0 UL )us FM USTED APPROVED. FLEXIBLE COUPLING STYLE 11 > Provides joint flexibility required in somepiping systems. > Conforms to the requirements of ANS! 831.1 Power Piping Code; ANSI 831.9 Building Service Pipe Code and NFPA 13, Sprinkler Systems. > Heavy duty housings provide higher pressureratings ReferPageNo:tforNotes _ i NATIONAL “a step up in value, a step down in cost” FLEXIBLE COUPLING STYLE 11L > Style 11L couplings are designed to provide a strong «eliable component for joining large diameter piping systems, > Coupling housings are cast in multiple identical segments, provides a joint with limited flexibility to accommodatesettlement andaligament. > Ideal for roll grooved black or galvanized steel and stainless steel systems up to 435 psi depending on pipesize, pipematerial and wall thickness (UL) us Used serROVED act | Werk [ening peanaon] trex aresene | nonin | ip wovmia| prt, Cotng iment " oeledanel? | Eth aie ' ie ce rl ‘ie frei | in| veer] ee Pepa oie ate ae ee si ee 28.) 330. |3195:3638/ 5008 ane 50 te | aol aelee || o_| a7 | oe | ws | See 30} 30/3375 3832) 300) 9 O38 as awe ce ee Se) | 3573 4083/5008 aie 250 ecard be | aan 975 4433/5009 Oe air aoe peal eee [isan ae | | sell tee sells vas |a575 5196] 576] UT) oar wae ae part eel esterase lle Refer Page No:4 forNotes _ i NATIONAL “a step up in value, a step down in cost” FLEXIBLE COUPLING STYLE 12 > Provides joint flexibility required in some piping systems. > Conforms to the requirements of ANS! 831.1 Power Piping Code; ANSI 831.9 Building Service PipeCodeand NFPA13 Sprinkler Systems, % Most economical design for low pressure application, SNAP LOCK COUPLING STYLE 20 Style 20 snap-Lock Couplings are designed to provide a quick make and-break joint. Housing are hinged for one piece handling. An electroplated steel locking toggle is provided on 1" through 1 1"; a ost locking handling is supplied Cn a ane fon 2° (60.3 mm and larger sizes, |g] agar] se eta eam |_i = Style 20 Snap-Lock Couplings are injmen pies | ncn) S| BX x s bie. not designed for eccentric lading gee eget rr ce Ha LE it ea ae | Sale Siem Ria Tee cee SH tee eel aoe © [SF | aosoo [382 vo] 93 Srl fae | Refer Page No:4 forNotes > NATIONAL “a step up in value, a step down in cast” REDUCING COUPLING STYLE 25 > Replaces two couplings and an in-line reducer (concentric oreccenttic) > Comes standard with a metal insert to prevent smaller pipe from slipping into larger pipe during vertical installations. va_[ose) ssn | om] asm Tage! [Aas | poe | Ba? aafeas] 0m [oan] 208 Pa gee ss = 20H Fira aa me Inabove tble,c. = 26H Bee a ee H\cHead Loss in feet. Bite V Velocity in smaller pipe in feetsec. yar Se 6 Acceleration due to gravity = 22.2 feetsec” [TEI] "Hie [ines x6 [EES [mee REE ESEOEOESEESEOEEEEEEESEEEEES Refer PageNo4for Notes o _ i NATIONAL “a step up in value, a step down in cost” GROOVE FLANGE STYLE 14 > Designed to connect ANSI Class 125 or 150 and 8S 4504 lass PN16 flanged components to a grooved piping system > Made of ductile iron conforming to ASTM A-536. Every {otis metatlurgicallyexamined to insure compliance. F}— > Provided with EPOM rubber gasket asstandard, suitable for-30°Ft0220°F(-24°C10 110°C) omy ES Geaing Sura Dinersons pow rar |lling) Nosonnat [mmm ma < Nominal] AEWA) umber | Pressure Peadese | a & eth See infin psif KPa = ‘ansi [No] PN 16| ANS! [ero [PNi6) © | tovky z | 2375 | yaz00 | 300 | ga-smara | 309| 242| 650| 702] 702| 475| 492| 400| 078 | 30 on ion far | eta | test | mea mea | tna | tea | wes | tom | ta zim | 2875 | 1aaso | 300 gasaa | 358] 292] 750] 779] 779] 350] 571 az 70 ae Bim | ous | ions | fons | oot | tng | ssa 3 ron | 30 | taco | oe | eS et |e [ons | tos | se | tas | ssa | sa | Soe | 3a = | 3500 | va300 | 200 | wasma | 421] 356] 00) 099] e29| 600] 630 620] 078 | aa | 4500 | vaa00 | 200 | emsma 528) 57/1000] s66| 9.66) 750] 708 | 708) 1.00] e+ = [3562 | 1aso0 | 200 cava] 841 | S65 |11.00| 1076) 1076) #50] #26 | 826) 100] 30 - 1413 goo | 8834812 | rs | tesa | aaa | ana | arse | aise | 2108 | 2100 | asa | ay Suwon) 5300 | 14350 | 200 | gaa ia | 625) 559]11.00)10,76| 1076) €50| 8.26 | @26/ 1.00] a6 © | &@5 | 14600 | 200 | geavaaaa | 7a® | 671 [1200] 1223] 1222] 950] 245 | 945 | 1.00] 104 json] 6500 | 14550 | 200 | aeavaa va | 725/659 | 1200/1220] 1222/ 950] 945 | 945) 100] 97 ier am {ses | ters |doan | bioa| oioe | ata | ane | 30 | ta | as | BES | vag00 | 200 S2SIAMGUATO| Osa 8.701450] 1437] 1437 | 11.75] 1.61 161) 1412 | 198 ist om_12123165 1200] 2053 | 10 | vas | ess | vst | owea |2000_| 0) rae | 90 ww | 1075014530 | 200 | sa2-7mna | 1154) 1084 1800/1752] 17.7") 1425/1378) 1398) 118 | 202 Baa. an mio | 2a] won| sas | wee | oe | 500 | 850 | doa | tho tz 12750 v4932 | 200 | yanzcyana | 1358) 1264)21.00|1950]2015/ 1700/1575 1614) 126 | 364 Bs ip Laon aun | ses [aris | Sool we | 35 Notes Style 14 provides a rigid joint with no angular or linear movement. Bolt pattern conforms to ANSI Class 125 and 150.+ - Maximum pressure includes surges and Maximum end loads, from all internal and external forces, to which a joint could be subject under ‘normal warking conditions. This rating provides a nominal safety factor of 1.5 times working pressure based on standard weight Ste! pipe, cut or rol groove to pipe end preparation specification. Maximum joint working pressure may be subject to a one-time field test of 1.5 times the figures indicated. Contact our Engineering Department for performance on other pipe, request the approvals cut sheet, Refer to installations and groove specifications when assembling grooved product. When used with rubber Taced valve or flanges, useFlange washer o NATIONAL “a step up in value, a step down in cost” MECHANICAL BRANCHLETS STYLE 15 GROOVED & STYLE 16 THREADED Mechanical Branchlet provides a direct branch . e . connection at any location ‘along the pipe run without welding. A hole cut along «| ‘ the center line of pipe will receive the hole locator collar to secure the outlet, A pressure responsive gasket 4 o moulded to suit the run pipe insures leak tight joint. Coss sets type connections canbe =e made utilizing upper “or an) housings only nt ee ae 2a = JE vol | sRequies 12°13 1" bola Cs cniguation Refer Page No:12 for Notes > _ i NATIONAL “a step up in value, a step down in cost” MECHANICAL BRANCHLETS e(UL)s FM STYLE 15 GROOVED & STYLE 16 THREADED meron sarin i : e . ‘ ae , 1 ae fas ayes yee Pape nse | S60" |__| fing] ae mee Dimes ven = Se om | Pe ge Metal || Te To [elt] 2pm nan aes Ta [oes run z el pete ah 2 [esene| eeu) a! el filet +20 a os Bese | 2 [osenan| rere = Petes ee 3.00, |e an al i eet meer Somtentgentian peer Layee ace et eta sexe on) [at AP Pi ea aes ‘© Maximum torqueis specified on casting DO NOT EXCEED, Oval neck rack bolt conforming tothe requirements of ASTM A183 0 A449, * ‘Maximum pressure including surges and maximum end loads, from al internal ad external forces, to which ajoint could be subject under ‘normal working conditions. This rating provides a nominal safety factor of 3 times working pressure based an standard weight steep pipe, «ut oF rol grooved to pipe end prepafation specification. Maximum joint working pressure may be subject to a one-time field test of 1.5 ‘Umes the figuresindicate. For performance on other pipe, request the approval cut sheet. Rubber gaskets with standard grade’ (EPDM). ‘Temperature range 30°F + 230 (34'C to +110), Referto installations and groove specifications when assembling any grooved product. ‘Galvanized outlets areavailable. Add "G" at the end of part number. Available with BSP threads & _ NATIONAL “a step up in value, a step down in cost” MECHANICAL BRANCHLETS STYLE 13 > Ideal outlet fitting for direct connection to Sprinkler heads, drop nipples andor gauges, > Wrap around casting is combined with a galvanized high tensile U-bolt flattened to 22a prevent pipedeformation. aS > Suitablefor“arm-over" configurations. > Utilizes ductile iron ASTM A536 housings, EPDM rubber gasket as standard, suitable for “30°F to 230°F(-34°C to110°0), Notes: | sos) 2 ae 5 Maximum torque is 30 ft1b (22 Nm) 00 + | soo] 22 ae [NOTEXCEED,*= Maximum pressure including | 1 — aes : surges and masimum end loads, from all ws [von] 2 va Internal and external forces, 0 which 3 joint v_[ niseso] 2 io could be subject_under “normal working | 20° Sa «onditions. This rating provides a nominal a4 | wesens| Safety factor of 3 times working pressure + | aes] 2 ve based on standard weight steppe, cut oF aS a toll groove 10 pipe end preparation | se | Specification. Maximum joint working |, | 12 | siowso| $22 8 pressure may be subject to a one-time fel ual veel Te fest of 1.5 times the figures inceated. For ee performance ‘on other pipe, request the 1 | sete 8 at Spores at sheet 36 | rer] te 1 outlets are avilable with OP threads. Ada | rsa 22 2 “p" at theendof part number “EE Pa wee [ar et ee | oe & NATIONAL “a step up in value, a step down in cost” STANDARD GROOVED FITTINGS STYLES 100, 101, 102, 103, 110 & 150 Allfttingsarefull flow design. Pressure ratings of Standard fittings conform to Style 11 Couplings. > Made of durable, high strength Ductile Iron conforming to ASTM AS36, Every lot is metallurgically examined for ‘compliance. faaa & 4 _ NATIONAL “a step up in value, a step down in cost” STANDARD REDUCER TEE STYLE 115 AllFittings are Full Flow Design > Made of durable high strength Ductile Iron conform A536, > Everylotis metallurgically examined for compliance. ing to ASTM. > Pressure ratings of Standard fittings conforms to those of Style 11 couplings style 1151F Se 115 a 157 ae sae upto se and 27 ouet _ NATIONAL “a step up in value, a step down in cost” STANDARD CONCENTRIC REDUCER STYLE 140, > Allfitings are Smooth Flow Pattern. > Pressure Ratings of Standard fittings Conform to Style 11 Upto 12"and forsizesabove 12"tostyleS Coupling, > Made of durable, high strength Ductile Iron conforming to ASTM A-536. Every lt is metallucgically examined to insure See Sole 1407 ar compliance, "see" [he [See | “Soo | ats [ie RE] ECCENTRIC REDUCER STYLE 145 perne Jam UE es aoe CU b)us Fata [mmm ae te |e sss USTED APPROVED fRvarn vel wmsoos 22 | 92 [enw 200s reve [vse [Se aL eee sarc [wsmn [38 [42 [iene famine ss feanc ss ie fee _ i NATIONAL “a step up in value, a step down in cost” GROOVED FITTINGS - SHORT PATTERN STYLES F105, F106, F107, F135 & F155 > Sized toimprove flow. space. Rated for 300 1b operation, witha Sto 1 safety factor. Made of durable, high strength Ductile Iron conforming to ASTM Designed for short center to end dimensions. Easier installation in less ‘4-536. Every otis metallurgically examined to insure compliance. evaluated properly due to bolt padinterference of Couplings. Usage ofthese fittings with Style 10 and Style 11 Couplings should be "vd dap ere ep 5. Poe pe [ose ee Woxica ER] we [we | Se] ee | ewe] See | me [ewe] Se | me | cwe| Sta] om | ewe | OR mir [| ass [aves |e | oS [ites] Fe | abe [ses] SE ate [oes] Se | we | ARS ur [gp oo [FH [rose [ae [2 [tons [2 [a - smo |S 00 [*e fiom [22 [AL [me | 48 [EF Prom [82 | HL [ome | | 37 foe | ae | OF 6120p] $3001 voseso | 3.59 | 19 | roseso | 29° | 9° [rors | 339 | 209 [rsseso| $39 | 18? | sss60| 198 | 37 _ i NATIONAL “a step up in value, a step down in cost” DRAIN ELBOW STYLES F100D & F105D Provides a 1" NPT/BSP. drain required on some fire protection stand Pipes. ‘Smoother flow than fabricated segmented steel elbows, Made of Ductile Iron conforming to ASTM A-536. Every lot is ‘metallurgically examined to insure compliance. 300 b pressurerating with Sto1 safety factor Drain Elbow «Standard LOW DATA Equalet Fe OF aight Pipe eminal| op. | 90 bow Sie | Sie |p | 300 zur | 297% | 43 | 39 & | 6625 | 100 | 00 LL Drain Elbow - Short Pattern SF ShloreeD om oe ge =]. oom ee ron ‘ " Nomina] AS] wen] Cuoe | yu) gmk Nominal] A wear] cae | oy) eat Size {ing mm| ts. kg Ske |acim tsi] = | 2385 Toman) 3 | as] 3a > | 225 Tmo) | ae | We ave | 2875 | rooaso| 325 | 275 | $2 212" | 2875 [yosoas0| 200 | 200 | 17 = [PEE [momo az [a2 | 32 = [2st [momo a [ae | 8 [AGB [soem] 98 | Sat | SS © | Se [soso] te | Sas | 2 © | Seas [1900600] est | Soe | Se © | Sees [v9s0s00} fis | San |S a the ond of Fort Number fr BSP Tread _ i NATIONAL “a step up in value, a step down in cost” BULLHEAD TEE - STANDARD cut (UL) us Replaces a Standard Tee and two reducing couplings. > Lessnstaledcost coe > ‘ade of Det on conforming t AST 4536, Every lot i metaluicaly examined 40 insure compliance ee re] > resur ratings of fitings conor to those of ee ee ante Style coupling | ‘eae elt} | Sze [ wow | $38 [BE FLANGE ADAPTERS STYLE 190 <@ss * Conforms to class ANSI 125 Ib Flange and BS 4504 Class PN16 flange drilling USTED APPROVED. > Madeof ducileionconfrming to ASTM A536. Everylotis metallgcaly examined tensure compliance, > Auaablewith external orineraltvended ends as optional > mssurratng of fitins conform to thoseofStje 11 couplings we | a | gre, rm) sere wer | “Se! | alta | ce) oe ra | wom mn | erg 2 | ag | i 66 Tia | ars | woo ts 3 | ase | 0 3 a [a0 a6 a me a 6 6.625 | 190600 286 Style 190 Sle 190Tm see Be | saz | onto a ae es wena feo ee iS _ i NATIONAL “a step up in value, a step down in cost” NIPPLES (STEEL) STYLE 35 He wma | ewe | Ame sah | tien | MELE y = Fae aes ae ae ee $ ete | eae io Seas aes oe pay ae hae EET uaas HOSE NIPPLE STYLE 80 Size Weight Each Inches bs milimeters kg 1 04 11a 08 ES 03 a 0a “0 1a oa 2 48 ia 30 118 05 na 550 20 a0 03 3 00 32 0 152 15 CONCENTRIC REDUCER STYLE 140 foe foe sve 401m sme 140F NOMINAL epee ||) wero aa 7 Pevve 238 | ban a8 eine —[ edie reno yea — hee a bbe 33g tuanse Sona — [23008 | tan 300 Sonny dawns tian ao oor S203 tues oa i3en5 som 05 Sanya dames aan ne sa: 333 anee eae Teo aaah Sa anes] Hanae eae Sned daar ae oa ahot| 6azs ts ore Shove eaua tae fe ioe | ead tas oa shove esa tae GROOVED END BALL VALVE Fall port stream lined design provides better flow characteristis in all sizes. Valve body and end cap are duct 500 psi Microfinished Steel ball and stem (SS 304/316) sealsonPTFE seats. ‘Available in full stainless body and end cap (SS 304316) as optional iron rated for _ i NATIONAL “a step up in value, a step down in cost” GROOVED END BUTTERFLY VALVE > Grooved endfor fast, easy installation > Excellent flow characteristics > Ductile iron value body dual seal, rubber coated ductile disc for bubble tight shut-off to 300 psi > Available with manual handles, gear operators or ctgmtted tm two Wy ed tel ap coir MATERIAL UST TE am a pa eae ee cece Palco aloes Sree ee eeery oS ee 3 | toring | can Sl rr Fenn sce ae ee + oat — Pa so eer ae fa [oe eet ee eee ". IndicatorFlag | Ductile Iron ASTM A-536, Powder Coated Bale ee DIMENSIONS - WEIGHTS alee imaeingetlaa estes Eafe irekaltee tlie eae =e ae alee aaa eed _ i NATIONAL “a step up in value a step down in cost” STAINLESS STEEL COUPLINGS de rugged, corrosion resistant components for grooved end stainless tee! piping systems, coupling Westment cast ASTM A351 in 304 grade stainless steel and suitable for sch.5, 10 0r40 stainless pipe. Aailable in 1"-8” sizes, Couplings are supplied with ASTM A193, grade BEM hex head bolts and A194, grade 88M ruts. Grade 316 housings with compatible bolts and nuts optionally available. Allows pipe support and hanging to ANSIB31.1. Available with avariety of gasket material o suit service conditions. RIGID COUPLING STYLE 05S Provides joint rigidity and does not allow expansion, contraction nor deflection. Tongue and groove design with wider Key section prevents expansion and contraction. (Retr Page No.4 fr Notes) FLEXIBLE COUPLING STYLE 12S Provides expansion, contraction controlled angular and rotational movement of a joint. Accommodates settling, Vibration, noise and other piping systemmoverents.. (Refer Page No.4 for Note) _ NATIONAL “a step up in value, a step down in cost” STAINLESS STEEL GROOVED FITTINGS STYLES 105S, 1065, 1075, 155, 115S & 1405 Fittings are full low design with shorter center to end distances to ease installation and handling, Precision cast theu lost wax process, assures dimensional tolerances and gasket seat finish. ASTM A351 grade 304s standard, grade 316 and 3167 are optionally available. Pressure ratings will correspond to coupling ratings. Grooving to AWWA C-606, - | oe | | > _ a NATIONAL “a step up in value, a Step down in cost” GASKET DATA STANDARD IPS GASKETS croc “30°F to +230°F “34°C to +110°C Sees oa T -20°F to +180°F -29°C to +82°C POM forenetnr] Conforming to ASTM D200 (@2cAS15A25824F172) Recommended for hot water service within the Specified temperature range plus 8 variety of dilute 26ids, oi-fee air and many chemical services. UL Classified in accordance with ANSI NSF 6 for cold 86°F (+ 308) and hot +1809 F (+82°C) portable water service. rc spec ed Sey Not recommended for petroleum services Recommended for petroleum products, air with of hot water services over + 150° F(+66° C) or hot dy airover + 140°F(+60° 0), NITRILE (OUNA-N) ors, vegetables” and mineral ois within the fed temperature range. Not recommended for oT ied Slicone, Neoprene, Viton gaskets Tor senices not Isted above ae avalabe optional “Aways use proper lubricant for coupling assembly > _ i NATIONAL “a step up in value, a step down in cost” PIPE PREPARATION FOR MECHANICAL BRANCHLETS Cutor dill the hole in pipe. Hole diameter for each sizes listedin Table. Holes must be drilled on centerline of pipe. Remove the cut piece and cutting chips. Check pipe surface within 5/8 of the hole. This surface must be lean, smooth and free from indentation or projection, which would affect proper sealing. The pipe around ‘entice circumference within the W' dimension must be free from any dirt and scale, which might affect sealing performance on the pipesurface (See Table) PIPE GROOVING SPECIFICATIONS cael EI iFelet| if COLUMN Nominal PS pipe outside diameter ‘cOLUMN2 ‘Maximum Deviation from square cut ends fr 1.25" thru 3750.03 for thru’ 6*is0.045"and for 8" and above is 0.06 COLUMNS ‘To provide a leak tight seal, the gasket seating area on pipe shall be free from roll marks, indentations, paint scale drt, chips, grease and rust etc coLuMNa Groove width - Groove bottom to be free from loose dirt, chips, rust and scales. Bottom of grooves to be radius and the vertical wall of grooves must provide at least 0.03" vertical side for proper assembly of coupling. COLUMNS Groove outside diameter - The groove must be concentric to the pipe circumference. Groove must be within the diameter tolerance indicated. COLUMN Groove Depth -forreferenceonly.Referto Column COLUMN? [Minimum allowable wall thickness to which the pipe ‘may beroll grooved oreut grooved. coLuMN@ Maximum allowable pipe end flare diameter. Measured atthe most extreme pipe ends. _ i NATIONAL “a step up in value, a step down in cost” LARGE DIAMETER PIPE GROOVING SPECIFICATION AL ial ALB 4 Hlaw Sous ROLL GROOVE CUTGROOVE = 7 z 3 a 5 6 7 Pee Gasket Groove With ® | Groove iameter| Groove | Min Allow all outsio ameter 00. | Seat nm iG open se Nei in ‘| soowcare | nm | (etd | in = we | > | nt | on peu feat et | leant Act | 0 | wim | cee | coe ooo apa aeop | 2600] soon [amr] 175 | aas | asas | 2550 | oom] a2s0 | 0250 | 0925 | 2670 2800. | inna | 4236 | 079 4445 vsaa_ | sse8 | 60850 | -1.60 | 635 635 | tae | 7163 soon. | Yan | vz |-am| aces | aan | tan | neame | steo'| ean | ese | ane | oer 200. | San vase | am | cace_| tone | oan | coor | veo | em | eo | teas_| are seoo. | 2600] +0003] 0001) 175 | 62s | 62s | asso | eaca | 02s | o2s0 | 062s | a620 ‘aon | #200] +0003| 2031] 200 | as | asas | a15s0 | oom] 0250 | 0250 | 0925 | «220 NATIONAL “a step up in value, a step down in cost” FIRE PROTECTION LISTINGS / APPROVAL ang ge apr ea ae pare as Enemas tae sanan ane ener S230 _ ee NATIONAL “a step up in value, a step down in cost” ROLL GROOVING MACHINE Model: - RG - 140 Capacity: 17-8" Power 1 HP, 220/415 volts, three phase, and 50 Hz Model: - RG - 212 Capacity: 2" 12" Power 1H, 220/415 volts, three phase, and 50 Hz Model: - RG - 224 Capacity: 2-24" Power 2 HP, 220/415 volts, three phase, and 50 Hz ‘The grooving toot isa fully motorized shop tool for continuous Production rell grooving of pipes of wall thickness up to.0.375” (9.5mm) NATIONAL NATIONAL “a step up in value, a step down in cost” se 7 HVAC piping Mobile Equipmentutilize vibration/ flexibility characteristics Oil Field Fire Proteetion > _ i NATIONAL “a step up in value, a step down in cost” INSTALLATION INSTRUCTIONS [MECHANICAL GROOVED COUPLINGS SIVLES 5, 10,11, 12 1. Remove ane nut and bot from housing. Loosen the ather nut tnt tis flush with the end ofthe Bolt: Remove the gasket from the housings 2. Check suitability of gasket for intended sence and apply 2 thin {at o silicone or other compatible pipe lubricant to gasket ps and outside of the gasket, if the gasket surface does not have Ibe 3. Insert and push the gasket over one of the grooved ends of the ‘ha pipes tobe joined. Gasket ip should not overhang pipe end 4. Align and bring the pipe ende together and slide gasket into positon centered between the grooves on each pipe. Gasket Should not extend into groove on ether pipe 5. Mace housings over gasket and apply pressure by hands to engage the keys into the grooves Inset bolls and apply nuts finger tight. Make sure on style 5 the tongue and groeve match to avoid product alure 6, Tighton nets alternately and equally until housing bolts pads are fry together, meta to-metal Uneven tightening wil pinch the gasket. On Style there maybe a sight gap at bolt pas 7. WARNING : 00 NOT MAKE ADJUSTMENT TO GROOVED REDUCING COUPLING SIVUE 25 1. Remove nuts and bolts from housings. Remove gasket from housings 2. Check suitability of gasket for intended service and apply a thin at of scone or othe suitable ppe lubricant to gasket ps and tutside of gasket, if the gasket surface does nat have lubricity 13. Insert the large opening of the gasket over the lager pipe ends tnt the steel washer touches the pipe end 4 Align the pipe ceaterine and inert the smaller ioe end into the gasket A sight twisting motion ofthe pipe eases assembly. too Washer will prevent the movernent of smaller pipe inside the large pipe 5. Position the housing halves over the gasket, making sure the housing Keys engage. the grooves on each pipe. Proper IMaection of the interior of the housing and exterior af the ‘gasket is important to prevent gasket pinching, 6, Inert the bolts and start the nuts manly Tighten the nts Uniformly, alternating side unt housing bolts pads meet fey ‘metal-tormetal. Uneven tightening wil inch the gasket. 7. WARNING : D0 NOT MAKE ADJUSTMENT TO GROOVED [MECHANICAL BRANCH OUTLETS STYLES 13.15.16 1. Cut oF il ole in pipe. Hole diameter for each mechanical branch outlet is sted on the chart pertaining to the produc. oles must be dilled on the centerine ofthe pipe. Remove the cut piece and cutting chips. Make sure that the pipe surface ‘thin 71 of the holes clean, smooth and fee of indentations ‘or projections which would affect proper sealing 2. Remove one nut and bolt from assembled housings. Loosen the other nut until its flush with the end of bolt. Remave the tape nd ifthe gasket, 3. Chectsutabilty of gascut for intended sence. Repostion the ‘gasket into the housing using alignment tabs on the sides for Droper postioning 4, Rotate the lower housing approximately 90 degres avay from the upper or outlet section. Place the upper onto the surface of ‘the pipe i line withthe outlet hole prepared per instructions land rotate the lower section around the pipe and clove the two haves 5. Insert bolt in is hole anal finger tighten both nuts, making sure that the locating collar is in the outlet hale Aso make sure that ‘the postioning lugs ae aligned property 6. Tight nuts uniformly until the gasket pocket area ofthe upper housing isin complete contact wth pipe surlace and. the ‘ssembly i rigid. Nuts must be tightened with even gaps Between batt pads. Toque in excess of what is recommended is ‘at desirable 7, WARNING + DO_NOT MAKE ADJUSTMENT TO GROOVED GGRUV FLANGE ADAPTER ste 1. Open the Flange Adapter and place hinged flange around the ‘gfooved pipe end withthe crcular key section locating into the groove, 2. Insert a standard bolt through the mating holes of the Flange to secure the Flange in the groove, 3. Check suitably of gasket forthe intended service and apply a thin coat of silicone or other compatible lubreant to gasket lips ‘and outside ofthe gasket, ithe gasket surface doer not have Tbr. 4, Press the gasket into cavity between the pipe 0.D. and Flange 5. Insert standar Flange bolt inthe hinge hole opposite the lock= bolt and direct the twe bolt assembly to mate with the Fange of the deve tobe joie 5, Addl the remaining standard Flange bolts and tighten all nuts evenly unt faces contact firmly of bolts attain recommended Joint torque values 7. WARNING: D0 NOT MAKE ADJUSTMENT TO GROOVED ‘PRODUCTS WHILE THE PPING SYSTEM IS UNDER PRESSURE, _ i NATIONAL “a step up in value, a step down in cost” GENERAL eTURNS swpneents propucts GIR eee ON “These terms and conditions shall contol with respect to any purchase order or ae of ele’ products No waiver ateration or !moaficaton of these ters and candtons whether on Byes’ purchase ode otherwise shall be ald ules the waive ateraon or Imodtcatonsspectically accepted ining and signed a authored representative of eler Sele wil make every effor to complete delay of products as indicated on Seller's acceptance ofan order, but Seller assumes no responsibilty obit, and wil accept no back charge, frloss or damage di oda ina to delner cased by act of God, wt labors, accident, delysor carers, by contactors or supplies, inal to obtain matt shortages uel and energy, oF any ‘other

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