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SPECSVISION
Worldwide Proven
Specs COMD@2008
Ultimate Solution Provider
Established in 1970
$34 million turnover in 2007
68 employees
Overseas representatives
USA, UK, Japan, Singapore, China, Germany, UAE, Greece
Certified: ISO 9001:2000, ISO 14001
DNV, LR, GL, ABS, KR for Oil Mist Detector
Business Sectors
- Sealing Division
- Fluid Control Division
- System Division
- Marine Division
Greetings
The SPECS Corporation is the top leading specialist in Korea in system integration
for mechanical, electrical instrumentation of process industry. This system service
includes design, installation, and quality sales servicing.
Since the company was established in 1970, SPECS has expanded its market share
through its four major organisation sectors: Sealing; Fluid control; System and
Marine division.
As a top market leader in specialised products such as sealing gaskets, air torque
valves, UV sterilizers, calibrators, Combined Ship Shore Link System and infrared
instruments etc. as well as Oil Mist Detection System, we have provided ultimate
solutions and satisfactory sales services to customers in most industries.
Specs has made a remarkable growth in the marineindustry in Korea from a simple
tank gauge to a complex SCADA system.
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Company Profile
Sealing Division
• Products
P ducts
du
ucts
s
- No
Non
onn Me
Metalic
M etalicc G
Gaskets,
a
askets, Sem
Semi
mii Me
Metalic
etalicc Ga
Gaskets
askets
- Me
Metalic
etalicc ga
etal gaskets,
assketts,
s Mechanica
Mechanical
al Seals, Spray Shields,
- O Ring,
Ringg, M
Memory Packing,
• Applications
lications
- Ta
Tank,
ank, Ves
Vessel,
ssell, P
Piping,
ip
ping, Ma
Machine
achin
ne sealing
- Ro
Rotary
otary sh
shaft,, Expansionn Joints sealing.
• Major
orr users
use
ers
- All shipbu
shipbuilding
uilding
g yards, Petrochemical, Steel & Irons
- Uti
Utility
il power plants, Pulp and Paper etc.
• Orders
errs
- 14.5Million$
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System Division
• Products
P ducts
- LNG
LN
NGG ttank
ankk LT
LTD
TD S
System, Leve
L
Level
ell Ga
G
Gauge,
augee, Flo
Fl
Flow
ow Com
C
Computer
mpu
uter
- Mi
Microwave
crow
crowave Guid
Guide,
de, IR Heater
Heater,
r, Ca
Calibrators
alibra
atorss
• Applications
lications
s
- LN
LNG
NG & LP
LPG
PG Tank yards, Process Industries
- Ra
Radio
adio Telecommunications,
Te Semiconductors
• Major
orr use
users
ers
- All LNG Tank
T yards, Diesel Engine manufac
manufacturers
- IT IIndustries
• Orders
errs
- 4.1Million$
Marine Division
• Products
ducts
du
ucts
uct
tss
-O
Oilill -Mi
M
Mist
isst Detection System, Cargo manuals
ls
-C
CSSL
SSL
S Sys S
System, FLG System, MIP System,
m, TTorsion Me
Meter
eter
t .
• Applications
lic
cations
- LN
LNGC
NGC & Tanker
T engine
ne room, Dies
Diesel Engine .
- Sh
Ship
hip shaft
shaf power
• Major
orr users
us
use
ers
- All Shipbuilding
Shipbu
uilding Yards, Engine manufacturers
- All Cargo Ships
• Orders
errs
- 5.2Million$
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Ultimate Solution Provider
Quality Policy
Quality Management
“Client
Client Satisfaction
tion is the key factor in quality
Improvement” - Founder’s Philosophy
• P
Proven System Performance
• Providing
P g Extensive Solution
• Providing
P g Qualityy Service
S
• Do sell yourself
D
• Make No from Customer to Yes
Quality Assurance
- To
o Provide Defect
Defecct - Fr
Free
ree Products And Serv
Services
by Understanding Customer Requirements
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SPECSVISION
Global Leader of
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The SPECS Oil mist detection system (VISION III Multi - to be easily installed and maintained. so that the
point oil mist detector) adopting newest microprocessor operation will not be affected or interfered with by oil
and infra-red technology was designed for detecting condensation in the air or by any electrical interference.
oil mist existence which may possibly happen in the air
of engine room with such environments, engine oil - to be interfacible to the ship's computer on various
pump, purifier, generator and other machines etc. as communication channels like RS-485, and 4-20mADC
well as crank chamber of marine engine of the vessel. analog signal as well.
It measures in realtime the oil mist suspended in the air SpecsVision OMDs for both diesel engine and engine
nearby mist detector in the engine room. room are already certificated by international
classification societies such as DNV, KRS and also
SPECS OMD Atmospheric version (VISION series) is under renewal type test by Lloyd and GL.
globally well known as a reliable system and selected
by potential users such as U.S. navy, BP shipping, The robust construction of the detector probes,
Mitusi, Koyo Japanese shipbuilders as well as most and their associated equipment, is designed to take
LNG ships worldwide more than 70 ships(1500 points). into account the harsh environmental conditions in
the vessel. This detector to detect oil mist can be used
Systenm Features: as a stand alone solution in sensitive operating
environments.
> Reliable Configuration
with
> Satisfactory Ageing Test for Infant Fail Prevention
- to given an alarm in a potentially dangerous situation, One practical answer is to install an Oil Mist Detector
before any serious damage can occur to machinery or to detect an oil mist before it can reach levels where it
injury to personnel. saturated the atmosphere to such an extent that there is
a risk of fire.
The IMO and IACS strongly recommended that the MSC(Maritime Safety Committee) taking into account that most engine room fires
are the result of the formation of oil mist, thatsectors within the shipping industry have been actively fitting of oil mist detection equipment
and following the recommendation of the Sub Committee on Fire Protection, approved a code of practice for atmospheric oil mist detectors.
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MSC/Circ.1086
CIRC\MSC\1086.DOC
This review is presented of the role of oil mist as a principal Properties of oil droplets
agent in machinery space fires. The ways in which oil mist can
be produced and the distinction between mist and spray are There is general agreement on the hazardous nature of oil
described. mists and, unless we are considering volatile fuels whose
vapour concentration in the atmosphere is sufficient to be
Oil mist and machinery space fires flammable, the production and properties of mist in machinery
spaces must be of prime concern. Fuel oils, lubricants and
The contrast between the oil mist conditions inside crankcases hydraulic oils can all become flammable via their mist, even
and that in the general atmosphere in machinery spaces is though they are comparatively non-volatile liquids and have
discussed. Methods of measuring oil mist and spray are flash points higher than normal temperatures.
described and equipment suitable for monitoring conditions
inside machinery and in machinery spaces is discussed. Droplets are more flammable than the bulk liquid because of
Recommendations are made to improve safety on board ship the higher surface to volume ratio of the liquid. Thus, the
and in industrial plant. A large proportion of machinery space droplet is more sensitive to heat input from potential ignition
fires have been caused by fuel or lubricant leaks. sources and more surface is in contact with oxygen in the air.
The smaller the droplet the lower the minimum ignition energy
However, leaks of this kind, while providing fuel, do not and the more nearly it resembles a vapour. It is useful to
inevitably lead to a fire. In most cases a hot surface consider droplets in three categories according to size. First,
of some kind has produced the conditions necessary to very small droplets (less than 1μm); these are usually referred
produce flammability and has also acted as the ignition source. to as "smoke", they tend to appear blue in colour and are
A typical set of circumstances is a leak of fuel from an injector produced when oil is in contact with extremely hot surfaces
pipe, the fuel falls onto (say) the turbocharger blading, vapourises (greater than about 800 deg.C).
and is ignited. This sounds like simple cause and effect, however
there are a series of intermediate stages which ought to be Secondly, droplets in the size range 1-10μm, described as
considered. "mist"; these appear white and are produced at surfaces
between 200¼C and 600¼C. finally, droplets greater than
Burning of liquid fuels about 50μm, described as "spray", which is produced
mechanically (eg: from a pinhole leak in a pressure line).
It should be pointed out that the above categories are
Liquid fuels do not burn as liquid, they burn only as vapour. deliberately described in approximate terms and not all
Inevitably, the conversion from liquid to vapour must require the workers would necessarily accept all of the figures. In practical
input of some energy. This can be provided by compression in terms we must consider the mists and sprays as the most
an engine or with a hot surface, important contributors to fire since less extreme conditions are
a spark or a flame. Outside of an engine or boiler, oil products required to produce them and they are, therefore, more likely
not usually regarded as fuel may also burn under uncontrolled to be present than smoke.
conditions producing a fire or explosion. Fuel from an injector,
under pressure, may escape as a jet or spray so that it can
reach a hot surface. Crankcase and gearcase explosions
At this point, it will vapourise and form a cloud of vapour The role of oil mist in crankcase and gearcase explosions is
expanding away from the heat. As the vapour moves away from well known (1, 2), and can be summarised as the generation
the surface, it cools and re-condenses, forming a cloud of fine of mist droplets at hot surfaces, producing a mist concentration
mist droplets. During this time, the droplets of fuel near to the above the lower flammable limit (approximately 50 mg/l) in the
hot surface may reach a sufficiently high temperature for presence of large volumes of oil in the "spray" category
spontaneous ignition to occur and, after a delay period, the described above.
whole mist cloud becomes ignited. Similarly, hydraulic oil from
a high pressure line will follow the same mechanism if it This indicates that the minimum ignition energy for mist is less
contacts a hot surface. than that for spray and this is to be expected since, as stated
above, fuels must be in the vapour state at the point of ignition
The same process can take place inside machinery, if a and more energy is required to produce vapour from spray
mechanical failure occurs creating a high temperature. This than from mist.
mechanism is well understood and has been described in This does not imply that the spray is innocuous but that the
relation to crankcase explosions in the 1950s, and to marine production of mist followed by vapour are the essential first
gearbox explosions in the 1970s and 80s. steps in the process. This is the situation in a closed
environment where oil is expected to be present and the
release of large amounts of heat when a component fails
converts the oil into a hazardous form (mist).
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MSC/Circ.1086
CIRC\MSC\1086.DOC
Fires in machinery compartments The drops are comparatively large and, although the flame,
again, travels from drop to drop, not all of each drop is
In the case of fires in machinery compartments, where fuels, consumed. The surface layers of oil are burnt, leaving the
hydraulic oils and lubricants are supposed to be properly core and, because the inter-drop distance is large, the flame
contained, the initial step must be the escape of oil. A second "jumps" from drop to drop, leaving some oxygen in the air and
step is the contact between the oil and a heat source. There some oil drops un-reacted. The concept of
are, of course, numerous way in which a fuel or oil leak may a clearly defined lower flammable limit thus breaks down.
occur. Pipework which is subject to vibration (eg: fuel lines to
injectors) are a common source of oil escape (3). The fact remains that, with a sufficiently energetic ignition
source, it is possible for a flame to propagate through
In this case also the leakage may be near to hot components a spray at lower mass concentrations than with a mist.
and be more likely to generate mist leading to ignition. High
pressure hydraulic pipework, particularly if flexible hoses are While generally agreed figures cannot be ascribed to the LFL
in use, can produce finely atomised sprays which can travel for sprays, the presence of spray in the atmosphere must be
significant distances in a machinery space with the chance of treated with alarm since it must be at least a potential fire hazard.
contacting hot components. Overfilling of fuel systems,
particularly during bunkering, is a common cause of fuel Detection of oil mist
contacting high temperature (?).
Having established that oil droplets, both mist and spray,
The contribution to fire hazard in machinery spaces of liquid
present a potential fire hazard, it is necessary to decide how to
fuels, lubricants and hydraulic oils can be considered as
recognise the presence of droplets and how to act thereafter.
relying principally on the ease, or otherwise, of generation of
The installation of oil mist detectors to monitor the interior of
droplets in the atmosphere. This report will now concentrate
crankcases and gearcases is a well established concept. As
on the properties of oil mists and sprays and how they behave
stated above, LFL data for mists is widely accepted and
in machinery space atmospheres.
methods are available for calibrating equipment using
"standard" concentrations of thermally generated oil mist.
Oil drops in the atmosphere
Equipment is on the market which can be so calibrated. High
As mentioned above, energy must be used to create a mist quality oil mist detectors (OMDs), can discriminate between
or spray from the bulk liquid. The distinction between mist and the large amount of large droplet spray and splashes of oil,
spray is only in the droplet size, although more energy is which is always present in such machinery, and the mist which
required to form a mist and its minimum ignition energy is lower is produced only in the event of a failure. This thermally
than that of a spray. A lower flammable limit mixture (50 mg/l) generated mist can, if no action is taken, lead on rapidly to a
of oil mist of droplet diameter of (say) 3μm would contain devastating explosion. It is therefore necessary for he OMD
about 44x10 15 droplets per litre. to respond rapidly and to transmit a signal to the Machinery
A 30μm droplet diameter spray would contain about 44x10 12 Control Room, where it can be used to trigger alarms, shut-
droplets per litre, at the same mass concentration. From this down sequences or extinguishing systems.
it follows that an oil mist at the lower flammable limit (LFL) is It should be appreciated that the thermally generated mist
extremely dense optically. must have been produced at a component which has become
unusually hot. This is frequently a bearing or some other
In fact, a 100W light bulb would be obscured at a distance of overstressed component. If vulnerable components are
only a few centimetres. Mists of this kind have the properties adequately monitored, the onset of a high temperature can be
of a meteorological fog, both optically and physically. This mist detected and the consequent generation of mist can be avoided.
flows along a gravity or thermal gradient and persists in still air.
As in the case of a meteorological fog, oil mists give rise to a Not every component can be so monitored, however, and the
disorientating effect to personnel present, or trapped, in the use of one or more OMDs with their larger "field of view" is
vicinity. essential. Thus it can be appreciated that a crankcase or
?The results of this alone can be extremely hazardous, often gearcase monitoring system should comprise both OMDs and
with fatal results. Although spray has some of these properties, thermosensors, coupled to appropriate software and control
its obscuration effect is less and its rate of settlement is much equipment.
greater. The minimum ignition energy of sprays is much higher
than mist but the lower flammable limit by mass is lower than The situation in the machinery space, external to the crankcase
for mist. and gearcase, is quite different. Here we have an atmosphere
which is expected to be substantially free from contamination;
When a mist is ignited, the flame travels from drop to drop and, combustible liquids should all be safely contained in pipework.
because the drops are small, each drop is consumed in the
flame front, its energy going to sustain and accelerate the flame. However, there are a number of identifiable hot spots and the
The array of drops in a spray behaves somewhat differently intention should be to keep the two separate.
from a mist. Should a leak, or burst, occur, droplets of oil may enter the
atmosphere and may contact a hot surface.
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MSC/Circ.1086
CIRC\MSC\1086.DOC
The provision of an OMD in the machinery space could detect Discrimination in favour of fine mist droplets is achieved by the
the presence of oil drops before the oil contacted the hot zone. use of a labyrinth which is effective in trapping the large drops
There are, however some important differences in the conditions. and returning them to the crankcase. Inclusion of this labyrinth
In particular, the droplets are probably an order of magnitude allows the detector head to be placed very close to the
larger than in a thermal mist, their sedimentation rate will also atmosphere being monitored so that response time is greatly
be greater. improved.
An OMD must therefore respond to these larger drops, and OMDs for the open machinery space do not require the
more rapidly. As mentioned above, the concept of a precise LFL labyrinth since it is necessary to "see" all the droplets in the air
cannot be applied to large drops, but the presence of oil mist whatever their source. A specially designed OMD for machinery
where a clear atmosphere is expected should be sufficient to space monitoring has now been produced. This embodies the
trigger an alarm. principles described above and can be coupled to the same
master multiplexing unit as the crankcase or gearcase detectors
The detailed design of a machinery space OMD needs to be so that all the possible hazard areas of a ship or industrial
different from a crankcase OMD, since the former must observe installation can be monitored continuously with rapid remedial
all droplets while the latter must respond selectively to the fine response as necessary.
mist droplets.
Conclusions
Oil droplets in the atmosphere can be observed by their optical
effects. The effect of droplets on a beam of transmitted light is
twofold. Some of the light is transmitted unaffected, and can be The processes that lead to fires and explosions involving oil
observed by a detector, and some is intercepted by the droplets. products on board ship and in other large complex machinery
Of the light intercepted, some is absorbed by the droplets but installations are well known. Except in the case of very volatile
most is scattered away from the detector. products or gases, the generation of oil mist is the essential
pre-requisite for the formation of a flammable condition. Oil
Thus two methods of optical measurement are available. We can mist generated inside machinery must be distinguished from
measure the loss or signal in a detector placed in line with the general oil spray which, in this context can be read as
light emitted or we can place a detector at an angle at which innocuous. In the open machinery space, oil mist or spray of
scattered radiation can be observed. In the first case the signal any droplet size must be treated as a potential fire risk.
strength will decrease with increasing mist concentration and, in
the second case an increase in signal is produced.
Fire & Instrument Services
An added feature of the scattering detector is that the angle of
scatter changes with droplet size so that the detection angle The history of fire in large industrial installations, and in
must be chosen carefully. Detectors using one or other of these particular on board ship, clearly demonstrates that sensible
principles are on the market. warning and remedial measures are essential. The loss of life
A major disadvantage of the obscuration OMD is that, if a and material losses that have occurred and the fact that the
detector or emitter should fail, no signal is observed, which may causes and progress of fires and explosions involving oil
be interpreted as an oil mist alarm. products in these installations are well known and understood
demand that atmosphere monitoring equipment is introduced.
The scattering OMD should always produce a positive signal
except in a totally clear atmosphere, again failure of a detector While it is recognised that improvements in construction and
or emitter would give no signal in the presence of mist. However, materials are constantly being introduced, the human element
a further feature of the scattering OMD is the provision of a is always a major influence. Monitoring equipment, for
second detector in line with the emitter, so that emitter failure, conditions which may lead to fires, is available. It would be
or dirt on the lenses, can be sensed. possible for the International Maritime Organisation to introduce
regulations covering atmosphere monitoring as a fire prevention
These basic features can be used for an OMD whether inside measure.
a crankcase or in the open machinery space. However, inside a
crankcase, or gearbox, some provision must be made to avoid by Professor M. H. Holness
the effects of the large amounts of oil normally present. In some Acknowledgements to Fire & Instrument Services
commercial instruments this is achieved by the use of lengthy
pipe runs to the detector heads.
This protects the detector from the large drops but also allows
some of the fine mist to become trapped on the pipe walls.
The lengthy pipework also introduces an unacceptable delay in
response during which a major failure could occur.
OMD@Specs 2008
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Detector Unit
TYPE VISION IIIA, Multi sensor
Suction System High quality miniature fan (5VDC 1.0W)
Sensitivity 0.01 mg/Liter (0.01 ppm)
Suitable for all lubricating oil types and variations,
Output Signal RS 485 and/or 4-20mA DC(0-5mg/L oil mist concentration)
Junction Box
TYPE VISION IIIJ1
Input/ Output RMU/ 14 detectors on RS485
Power DC 24V
CONSTRUCTION
Weight(RMU/JB/Detector) 7.5 kg /2.5kg/1.2kg Gross,
Housing(RMU, JB/Detector) Carbon steel, Aluminum/Aluminum+PPA GF30FR
Enclosure IP-44 (RMU/Detector)
IP-56 (J/B)
Dimension (W x H x D) 380 x 250 x 130 (RMU)
260 x 160 x 90 (JB)
100 x 104 x 173 (Detector)
OMD@Specs 2008
System Configuration Drawing for Atmospheric OMD
X Y Z [ \ ] ^ _
Atmospheric
OMD System yltv{lGtvup{vypun |up{
h h
y
z
Host
Computer
RS485 or 4-20mADC(Option) i i
q|uj{pvu iv
k k
DC24V
RS485 Main power
DC24V
l l
OWU^\ Ywy zoplsklkP
wv~ly M zpnuhs jhisl
m m
JB RS485
MAX
14 Ch.
n n
vtk WX
vtk WY
vtk WZ
vtk W[
vtk W\
vtk W]
vtk W^
vtk W_
vtk W`
vtk XW
vtk XX
vtk XY
vtk XZ
vtk X[
DC24V
pzz|l klzjypw{pvu hwwkU kh{l {p{slGa }pzpvuGppph kyh~u lunU joljr hwwyv}lk kh{l
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SpecsVision
SPECSVISION
Worldwide Proven
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IACS issued new tests procedure in Oct. 2006 which required to demonstrate that crank
case oil mist detection and alarm equipment intended to be fitted to diesel engines satisfy
classification society requirements.
The purpose of type testing crankcase oil mist detection In accordance with above rules, The new VISION III oil
and alarm equipment is described within the below features: mist detector adopting advanced micro processor and
infrared technology was designed for detecting oil mist
- To verify the functionality of the system. generated, and suspended in the crank-case of the marine
- To verify the effectiveness of the oil mist detectors. diesel engine.
- To verify the accuracy of oil mist detectors. The robust construction of the detector probes, and their
- To verify the alarm set points. associated equipment, is designed to take into account the
- To verify time delays between oil mist leaving
harsh environmental conditions of a vessel. This detector
the source and alarm activation.
- To verify functional failure detection. to detect oil mist can be used as a stand alone solution in
- To verify the influence of optical obscuration sensitive operating environments for the marine diesel
on detection. engine.
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ITEM SPECIFICATION
Detector Unit
Type Vision IIIC
Sensitivity 0.01 mg/Liter
Communication between RMU RS 485
& detector
Indication Green : Power On
Yellow : System Fault
Red : Mist Alarm
5 Way Plug In Connector Power 1,2 pin
Signal 3,4 Pin, Shield 5 pin
Mounting ¾ inch BSP
Enclosure Rating IP 56
Power 24VDC
Temp Rating 0°C to 70°C
Dimensions H137mm, W84mm, D90mm
Weight 0.5kg
Housing PPA +GF30%, Halogen free
Junction Box
TYPE Vision IIIJ2
Max. No of Detector Inputs 14 Serial (Loop) connection
Fuse Rating 0.5A
Temp Rating 0°C to 70°C
Enclosure Rating IP 56
Dimensions H75mm, W90mm, D45mm
Weight 0.2kg
Housing Aluminum
Features :
OMD@Specs 2008
System Configuration Drawing for Crank Case OMD
X Y Z [ \ ] ^ _
Crank case
OMD System
h yltv{l tvup{vypun |up{ h
Host z
Computer
RS485 or 4-20mADC(Option) i i
q|uj{pvu iv
k k
DC24V
RS485 Main power
DC24V
l l
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wv~ly M jvttz jhisl
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vtkGXX
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pzz|l klzjypw{pvu hwwkU kh{l {p{slGa }pzpvu pppj kyh~u lunUGjoljr hwwyv}lk kh{l
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Remote
Monitoring Unit
• UAE
H. Q.
Techno Park B-703, 704, 705 #148 Yatap Bundang Sungnam Kyonggi, Korea 463-070
+82-31-706-5211 TEL, +82-31-706-5214 FAX specs@specs.co.kr EMAIL
www.SpecsVision.com, www.specs.co.kr
Busan Office:
Byucksan Digital valley 704 132-7 Gamjeon2 Sasang Busan 617-800
+82-51-803-0041 TEL, +82-51-804-3364 FAX specsps@specs.co.kr EMAIL
OMD@Specs 2008