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Powder Technology 342 (2019) 585–593

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Powder Technology

journal homepage: www.elsevier.com/locate/powtec

Rheology of a colloidal suspension of carbon nanotube particles in a


water-based drilling fluid
Kanjirakat Anoop a, Reza Sadr b,⁎, Rommel Yrac c, Mahmood Amani c
a
Micro Scale Thermo Fluids (MSTF) Laboratory, Mechanical Engineering Program, Texas A and M University at Qatar, Education City, Doha, Qatar
b
Department of Mechanical Engineering, Texas A and M University, College Station, TX, USA
c
Petroleum Engineering Program, Texas A and M University at Qatar, Education City, Doha, Qatar

a r t i c l e i n f o a b s t r a c t

Article history: High-pressure and high-temperature rheology of a nanomud suspension is studied. The nanomud is prepared by
Received 22 November 2017 dispersing a water-based drilling mud suspension with multi-walled carbon nanotubes (MWCNT). Effect of
Received in revised form 26 September 2018 nanoparticle concentration, shear rate, pressure, and temperature are investigated. The pressure and tempera-
Accepted 10 October 2018
ture are independently varied from ambient conditions to 170 MPa and 180 °C respectively. The results presented
Available online 12 October 2018
show that the addition of CNT increases the viscosity of the drilling mud. A shear thinning non-Newtonian behav-
ior is observed for the basemud and the nanomud samples at all pressures and temperatures. The basemud
showed an increase in viscosity with an increase in pressure. However, with CNT particle addition this trend is
observed to have reversed. For the basemud and the nanomud at lower concentrations, the viscosity values
are observed to have initially increased with the increase in temperature and to have reduced beyond 100 °C.
For a higher particle loading, a consistent decrease in viscosity with temperature is observed. The behavior of
higher concentration nanomud samples with respect to pressure and temperature are seen to follow a similar
trend to that of water. It is reasoned that an adequate addition of CNT nanoparticles helps retain the mud particles
in a more homogenous and stable state, where they are held within the CNT chains. However, with further addi-
tion of CNT nanoparticles, the mud particles become agglomerated with the long chains of CNT, eventually sep-
arating water from the drilling fluid mixture.
© 2018 Elsevier B.V. All rights reserved.

1. Introduction with drilling fluids for these conditions [3,4]. Nanofluids, by definition,
are colloidal suspensions containing nano-sized particles (1-100 nm)
A proper selection of the drilling fluid, or a drilling mud, is vital in in a basefluid. There have been numerous reports showing enhanced
minimizing the cost and time required for the drilling process. The cir- thermo-fluid characteristics for nanofluids [5] with no clear explana-
culating drilling fluid aids in cooling and lubricating the drilling bit tions as to the physical reasons for the reported thermal enhancements.
and in removing the rock cuttings from the drilling well [1,2]. Rheolog- The nanomud suspension can be thus defined as drilling mud suspen-
ical characteristics of the drilling mud are vital as these influence many sion that contains nano-sized particles. The nanoparticles are expected
processes. Regulating the mud properties would help to reduce prob- to improve the mechanical, rheological and thermal properties of the
lems during drilling, such as drag, circulation loss, stuck pipes and for- drilling fluid, according to recent studies [6–10].
mation damage, as well as improving wellbore instability. Rheological characteristics of nanofluids prepared from various
New ventures for deep-sea drilling at extreme depths encounter types of nanoparticles were studied in the past [11]. Anoop and Sadr
high-temperature and high-pressure (HTHP) conditions. These extreme [12] provided a work on the nano-Particle Image Velocimetry (nPIV)
conditions result in overheating of drilling equipment and malfunction measurement in nanofluids that explains the reported viscosity en-
due to lost circulation, posing a severe limitation to the drilling fluid hancement. However, as the present work considers nanomud suspen-
used. Several studies have been conducted to enhance the rheological sions prepared by adding multi-walled carbon nanotubes (MWCNT)
and thermal properties of water-based drilling muds under such condi- into the drilling fluid, only literature relevant to CNT nanoparticle addi-
tions. Owing to their enhanced thermo-physical properties and stable tion is considered here. CNT based nanofluids is found to be advanta-
nature, it is recommended to use suspensions of nanoparticles along geous due to its higher thermal conductivity and efficient mechanical
properties [13,14]. Based on the shape, two categories of CNTs, namely
⁎ Corresponding author at: Department of Mechanical Engineering, Texas A and M
single-walled CNTs (SWCNT) and multi-walled CNTs are available.
University, College Station, TX 77842, USA. Most of the studies have shown the shear thinning behavior for
E-mail address: reza.sadr@tamu.edu (R. Sadr). MWCNT-based nanofluids prepared in water and ethylene glycol

https://doi.org/10.1016/j.powtec.2018.10.016
0032-5910/© 2018 Elsevier B.V. All rights reserved.
586 K. Anoop et al. / Powder Technology 342 (2019) 585–593

[15–18]. Ponmozhi et al. [19] demonstrated the shear thinning nature of 45 MPa were studied. The addition of nanoparticles was observed to
CNT-water nanofluids and observed that the viscosity increased with an have improved the stability of the drilling fluids as well as reduce fluid
increase in the particle addition. However, Chen et al. [20] observed loss, especially at high temperatures and pressures.
Newtonian behavior for MWCNT suspensions in silicon oil and glycerol. As seen from the literature review, most of the studies with
Halelfadl et al. [21] observed that water-based CNT nanofluids behaved nanomuds were conducted at low pressure-temperature conditions,
in a Newtonian manner at low particle concentration. They also ob- mostly limited to analyzing filtrate and heat transfer performances of
served that the relative viscosity of nanofluids at high shear rate was in- the drilling fluids. In the present work, rheology of water-based drilling
dependent of the temperature. Singh et al. [22] observed an exponential fluids with CNT nanoparticles are studied in detail at high temperature
decrease in the viscosity of CNT-ethylene glycol nanofluids with an in- and high-pressure conditions. The effect of pressure and temperature
crease in temperature. are independently studied for the various particle loadings of the nano-
Initial studies using nanoparticles in a drilling mud were conducted particles at different applied shear rates. Viscosity values are measured
by Amanullah et al. [27]. They reported the usage of nanoparticle-based up to a maximum pressure of 170 MPa, with temperatures ranging
drilling fluid improved the rheological stability as well as reducing its from ambient to 180 °C, conditions that are closer to an actual deep
differential pipe sticking nature. They observed the nanomud suspen- oil-drilling environment. Details of the experimentation and the results
sion was superior to the bentonite fluids in reducing mud filtration are presented next.
and in enhancing rheological characteristics. Based on the low pressure,
low temperature (LPLT) filtration and rheological tests on nano-sized 2. Experimentation
silica particles into water-based mud samples, Salih et al. [7] observed
that very small concentrations (0.1–0.3 wt%) of the nanoparticles 2.1. Drilling mud and MWCNT-nanofluid (CNT-nanomud) preparation
could enhance the rheological, hydraulic and filtration properties of
the drilling fluid. They suggested that a smart, water-based drilling Dispersing the nanoparticles into the basefluid is an important step
fluid that could replace oil-based drilling fluids might be made with in the formulation of the nanofluid. Mechanical and chemical methods
the introduction of these nanoparticles. Samsuri and Hamzah [9] ob- are used to disperse the MWCNT into a basefluid. Adding surfactants
served the quantity of the lifted cuttings increases when MWCNTs and functionalization of CNT surface are the chemical methods used in
were added to the drilling mud. The increase in the viscosity of stabilizing a CNT-based nanofluid [23]. Surfactants reduce the agglom-
nanomud results in an increase in the lifting capacity as well as the sta- eration of the particles by changing the wetting nature, whereas surface
bility of the drilling mud. Srivatsa and Ziaja [28] used silica nanoparti- functionalization uses acids at high temperature to create –COOH and –
cles, along with biopolymer and surfactant blend, to reduce filtrate OH groups on the surface of the nanotubes. In mechanical dispersion,
loss. Ismail et al. [8] demonstrated a reduction in the coefficient of fric- ultrasonication is used to disperse the particles in the basefluid. Garg
tion while using MWCNT in drilling fluids when compared with that of et al. [24] showed that an increase in time for ultrasonication would re-
the basemud. Zoveidavianpoor and Samsuri [29] observed that nano- sult in breakage of CNT which ultimately changes its aspect ratio. For
sized tapioca starch, added to water-based drilling fluid, performed bet- 1 wt% MWCNT concentration, 40 min of sonication time was found to
ter than the micron-sized particles when compared in terms of viscos- be optimal for proper formulation of the dispersion [25]. Derakhshan
ity, yield point, gel strength and fluid loss. Sedaghatzadeh et al. [30] et al. [26] prepared MWCNT nanofluid using ultrasonication for 6 h
experimentally investigated the influence of the addition of carbon and without using any surfactant. The suspension was observed to be
nanotubes (CNT) on the thermal and rheological properties of a drilling stable for 24 h without any agglomeration or sedimentation. They also
fluid. The thermal conductivity value of the CNT-drilling fluid was ob- observed a time-dependent shear behavior and argued that the time-
served to have increased by 23% for particle loading of one volume per- dependent agglomeration and de-agglomeration kinetics under shear
centage. The addition of functionalized multi-walled CNT to water- changed the structural network of the nanofluid. Hence, for experi-
based drilling fluid also increased the plastic viscosity, yield point, and ments that are performed quickly after preparation, mechanical disper-
annular viscosity when compared to the base fluid. In another study, sion by ultrasonication seems to be sufficient.
Sedaghatzadeh and Shahbazi [31] investigated the effect of nanoparticle In this work, the CNT-drilling mud mixture (henceforth termed as
geometry and particle aggregation on the induced formation damage CNT-nanomuds) is formulated using a top-down approach. Initially,
for water-based drilling fluid. Nano-sized, CaCO3 SiO2, and multi- the water-based drilling mud (typically called as the basefluid or the
walled CNT particles were considered in that study. Nanoparticles basemud) is prepared. Barium sulfate, also known as barite, is com-
with tubular shapes (MWCNTs) were observed to create the highest monly used as a weighing agent for drilling mud to subdue the high for-
mud cake quality when compared to spherically shaped particles, thus mation pressure and to achieve a zero-blowout operation. Bentonite,
imparting the lowest level of formation damage. Fazelabdolabadi et al. which is mostly montmorillonite, provides the mud with the viscosity
[32] observed that the addition of CNT has enhanced the thermal con- needed for the removal of rock cuttings. To isolate the effects that
ductivity of the drilling fluid up to 40.3% along with a reduction in plas- would be brought by other drilling fluid additives, in the present
tic viscosity values in comparison with the basefluid. Hassani et al. [6] work, only barite and bentonite are used in the preparation of the dril-
studied the heat transfer properties of drilling mud with nanoparticles ling mud (basemud). Appropriate amounts of barite and bentonite are
such as zinc oxide, silica MWCNT and a hybrid of CNT with silica nano- mixed into the drill water to prepare the basemud. The water-based
particles. Thermal conductivity was enhanced by 22% and 16.9% for the mud (WBM) prepared in the study contains 1% and 7% of barite and
2% volume fraction of ZnO and SiO2, respectively. More than two times bentonite by weight, respectively, with a 12.5 ppg (pounds per gallon)
improvement in rheological properties, such as apparent viscosity, plas- as the final density. The bentonite was initially mixed with the drill
tic viscosity, and yield point, was observed for nanomud samples with water and aged for approximately 16 h of hydration to form pre-
0.5 wt% nanoparticle loading. However, rheological characteristics in hydrated bentonite (PHB). The weighing agent was incorporated in
both of the above studies were conducted at atmospheric conditions, the last 10 min of mixing. The particle size distribution of the barite
and the effect of pressure on viscosity was not investigated. William and the bentonite particles are measured using a laser-diffraction parti-
et al. [33] investigated the rheology of water-based drilling fluids up cle size analyzer (Beckman Coulter, LS13 320) and is shown in Fig. 1 (a).
to 10 MPa when CuO and ZnO nanoparticles were added to it and ob- The bentonite particles had a wide variation in size with two peaks, one
served that the nanofluids helped to stabilize the viscosity at higher for lower than a 1 μm diameter and the other having an average value of
temperatures. Needaa et al. [10] added sepiolite nanoparticles to ben- 10 μm. The barite particles had an average particle diameter of 30 μm.
tonite based drilling mud to control filtration loss and rheological prop- The CNT-nanomud samples are prepared by adding appropriate
erties. The effect of temperatures up to 180 °C and pressures up to amounts of carbon nanotubes into the drilling fluid (basemud).
K. Anoop et al. / Powder Technology 342 (2019) 585–593 587

Fig. 1. (a) Particle size variation for bentonite and barite particles (b) SEM image of the multi-walled carbon nanotubes.

Commercially procured (773,840 Aldrich) multi-walled carbon nano- Further information of the viscometer and its construction could be
tubes (≥98% carbon basis, O.D. × I.D. × L- 10 nm ± 1 nm × 4.5 nm ± seen in our earlier works [35,36].
0.5 nm × 3-~6 μm) were used to prepare the nanomuds samples. The
scanning electron microscopy (SEM) image of the nanotubes is shown 2.3. Experimental schedule
in the figure (Fig. 1(b)). A stable dispersion is achieved by using an in-
tensified ultrasonication with a probe-type sonicator (QSonica S-4000, In the present work, high-pressure and high-temperature experi-
20 kHz) to deagglomerate particles in the solution. The nanomud sus- ments are conducted to study the rheological characteristics of the
pension was sonicated for 40 min as suggested in the literature for basemud and the CNT-nanomud suspensions. Effects of temperature
CNT-based nanofluids [24]. During ultrasonication, the temperature and pressure on the viscosity of the suspension are investigated. As
would increase, resulting in some vaporization of water content from the variation of both pressure and temperature would influence the
the drilling mud. To reduce this effect, the sample was kept in a temper- measured viscosity values of the suspension, two independent experi-
ature controlled bath (maintained at 15 °C) while applying the sonica- mental schedules are performed. Automated measurements are re-
tion. A qualitative observation of the nanomud samples showed no corded once the pressure and temperature values of the sample have
significant sedimentation of particles in a stationary vessel, even 6 h reached the set values. Prior to the actual experimentation, the viscom-
after preparation. Nevertheless, the rheology experiments were con- eter was calibrated using a standard fluid (RT100 silicon oil) with a
ducted immediately after preparing the samples to avoid any sedimen- known viscosity value. Fig. 2 shows the two experimental schedules
tation. Apart from the basemud (drilling mud), four CNT-nanomud used in the present study. Schedule I, where the effects of temperature
concentrations are studied in this work for their rheological characteris- on the viscosity of the samples are studied, is depicted in Fig. 2(a).
tics. CNT concentrations were varied at 0.027%, 0.056%, 0.11% and 0.22% This Figure shows that after measurements are taken at atmospheric
by mass (henceforth represented as wt%). pressure and temperature, the pressure of the system is ramped to
and maintained at a value of 171 MPa. During the measurements, the
2.2. Experimental setup maximum variation in pressure is observed to be within ±0.8 MPa.
While maintaining a steady high pressure at 171 MPa, the temperature
A high-pressure, high-temperature (HPHT) viscometer, Chandler of the sample is increased from 26 °C to 175 °C. For each experimental
Viscometer 7600, was used for the rheological analysis. This state-of- point, the shear rate is varied. Shear rates of 5, 10, 51, 102, 170, 340,
the-art viscometer is designed for rheological studies of drilling fluids 511 and 1021 s−1 are used in the present study where the bulk temper-
while subjected to varying well conditions in accordance with ISO ature is maintained constant within ±1.2 °C during the measurements.
10414-1, 10,414–2 and API 13 recommended practices [34]. The system Fig. 2 (b) shows the schedule II, where the effect of pressure on viscosity
is controlled using a computer-based program that provides multi-axis values is investigated. Here, the temperature is kept constant (at room
data display options, automatic instrument control and calibration fea- temperature, 26 °C) and the pressure is ramped in stages. For both
tures. It is a Couette type of viscometer with a bob (1.725 cm radius schedules, measurements are recorded for each set point at a sampling
and 3.805 cm height) and a rotor cylinder configuration. The fluid sam- rate of 1 Hz for one minute where the pressure and temperature remain
ple is kept in and around the annular space between the bob and rotor within the mentioned range. The experimental uncertainties of all the
cylinders. The shear stress (torque) created between a stationary bob derived quantities were evaluated using the standard propagation of er-
and the rotating rotor is measured using a precision torsion spring and rors principle and are plotted with a confidence of 95%.
a high-resolution encoder in accordance with ISO/API specifications.
Known sample shear rates are created between the bob and rotor 3. Results and discussion
using predefined bob/rotor geometry and a stepper motor subsystem
providing rotational speeds ranging from 0 to 900 rpm (0–1533 s−1). After conducting the initial calibration and repeatability experi-
Suspended solids in the sample are circulated during a test using a heli- ments with the basemud, experiments with CNT-nanomud samples
cal screw on the outer side of the rotor. The rotation of the rotor cylinder are performed to study the effect of pressure, temperature, shear rate,
at a given shear rate imparts deflection to the bob cylinder. The angular and particle loading on the sample viscosity.
deflection of the bob is detected and recorded by an encoder. The appar- Prior to the rheological analysis at high temperatures and pressures,
ent viscosity is estimated as the ratio of shear stress to shear rate. the viscosity measurements at ambient condition are discussed. Fig. 3
588 K. Anoop et al. / Powder Technology 342 (2019) 585–593

Fig. 2. Experimental schedule used in the present study. (a) Experiment Schedule I: Pressure kept constant (171 MPa) and temperature increased. (b) Experiment Schedule II:
Temperature kept constant (Room temperature) and pressure is increased.

shows the viscosity variation of the basemud and the CNT-nanomud trend in the log-log plot of viscosity versus shear rate shows the viscos-
samples as a function of shear rates for different CNT loading. Only ity value reduces with an increase in shear rate following a power law
shear rates of N50 s−1 are considered in the plot, as the viscosity values trend. Shear-thinning nature is observed for both the basemud and
of the basemud were below the uncertainty limits at lower shear rates. the nanomud samples at all experimental conditions. The lines drawn
This figure shows that the viscosity values increase non-linearly at on the plot shows the power law fit for the basemud and the nanomud
lower CNT loading and then decrease slightly with CNT loading beyond with 0.11 wt% CNT using the equation given below.
0.05 wt%. However, after 0.1 wt% this trend reverts, and the viscosity
values are again observed to increase with particle loading. The line
η ¼ Aγ −B ð1Þ
shown in Fig. 3 is a cubic fit for the data recorded at the highest shear
rate of 1021s−1. The viscosity variation with CNT particle concentration
is observed to be similar for other shear rates as well. At a given CNT The intercept (A) and slope values (B) for the curve are shown in
loading, a lower shear rate condition is observed to generate higher ap- Table 1. It is observed that an increase in pressure and temperature in-
parent viscosity values than the higher shear rate conditions. This indi- creases the slopes of the curve for both the basemud sample and the
cates a shear thinning behavior of the CNT mud samples. This trend may nanomud samples. The slope values of the basemud and the nanomud
be better understood when the viscosity is presented as a function of samples are comparable for a given condition, showing that particle ad-
shear rate. dition did not have much influence on the shear thinning nature. How-
Fig. 4(a) shows the variation of viscosity with shear rate for three dif- ever, as the intercept values (values of ‘A’ in Table 1) are observed to
ferent conditions. The effect of shear rate at ambient condition, at room have increased for the nanomud samples when compared to the
temperature and elevated pressure, and at elevated temperature and basemud, it could be argued that the apparent viscosity values have
pressure conditions (as shown in Table 1) are compared. The linear substantially increased by CNT particle addition.
K. Anoop et al. / Powder Technology 342 (2019) 585–593 589

1000
γ=51 s-1 γ=340 s-1
γ=102 s-1 γ=510 s-1
γ=170 s-1 γ=1021 s-1

100
η[cp]

10

1
0.00 0.05 0.10 0.15 0.20 0.25

CNT loading [wt%]

Fig. 3. Effect of CNT particle loading at ambient conditions (atmospheric pressure and 26 °C).

Fig. 4(b) shows the normalized viscosity variation with shear rate for where the mud particles are held within it. However, the addition of
the data presented in Fig. 4(a). The viscosity values of the nanomud sam- CNT beyond a certain concentration causes agglomeration of the ben-
ples are normalized with respect to the viscosity values of the basemud tonite and barite particles to the linked network created by the
samples. It is observed that, except for lower shear rates, the viscosity entangled CNT, separating the water and making a less homogeneous
values of the nanomud samples are at least 3 to 5 times higher than suspension. In other words, a homogeneous matrix can only be main-
that of the base mud for a given pressure, temperature and shear rate. tained at lower CNT concentrations, where the mud particles are
It can be noted that both the basemud and the CNT-nanomud sam- retained within the long chains of CNT particles. This could be a reason
ples are non-Newtonian in nature and highly shear-dependent. Hence, for the observed viscosity trend leaning towards that of water at high
it is helpful to compare the behavior of the nanomud with that of the CNT particle concentrations.
basemud at a selected shear rate. Based on the repetition of experi- Fig. 6 shows the variation of the normalized viscosity for the mud
ments, the readings at the highest shear rate (600 RPM) seem to be (by its value at 37 °C and 171 MPa shown in Table 2) at different tem-
more reliable with lower uncertainty values. Hence, viscosity values peratures and at a shear rate of 1021 s−1. The dotted line shows the
measured at this shear rate (1021 s−1) are considered for further com- trend (cubic fit) for the basemud and the nanomud samples, whereas
parison and analysis in the present work. The effect of an increase in the solid line depicts the variation of viscosity of water at 100 MPa
pressure on viscosity values of the nanomud is analyzed first. [37]. Viscosity values should ideally decrease with an increase in tem-
Viscosity variation with pressure at a constant temperature of 26 °C perature. However, for the basemud, the viscosity values are observed
and for a shear rate of 1021 s−1 is shown in Fig. 5. Viscosity values are to have initially increased with an increase in temperature beyond
normalized with the corresponding values measured at atmospheric 100 °C, and then begin a decreasing trend. A similar trend is observed
pressure (ηo,p) as provided in Table 2. This table shows that, at the at- for CNT-nanomud samples at lower concentrations, but the trend
mospheric conditions, the viscosity values for 0.22 wt% CNT-nanomud changes as the CNT concentration increases. The results presented in
is almost 5 times more than that of the basemud. The trend in Fig. 5 Fig. 6 suggest that, for particle loading of 0.11 wt%, there is a plateau re-
shows an increase in viscosity of the basemud with an increase in pres- gion of minor viscosity variation for the mud at temperatures below 130
sure. However, with CNT particle addition, this trend is observed to have °C, and then, for higher concentrations, a consistent decrease in viscosity
reversed. The dashed lines plotted are a cubic fit for the data points to with temperature is observed. Similar to the observation for pressure,
distinguish these trends. The solid line is the viscosity of water obtained an increase in temperature creates a trend leaning towards that of
theoretically at 25 °C [37]. The viscosity increase for a colloidal suspen- water when the CNT concentration is increased. Again, the formation
sion with an increase in pressure is an expected trend. A similar trend of the mud particle-CNT chain structure could be reasoned for this
was observed in our earlier studies of alumina particles-silicon oil trend. Fig. 7 shows a scanning electron microscope (SEM) image of
nanofluids [35]. However, here, the trends for the basemud and the the basemud and the basemud with CNT particles added to it. The
nanomud with CNT are quite different. With the CNT particle addition SEM images are taken after drying the liquid sample on a carbon sub-
to the basemud, the slope of the curve reduces and eventually becomes strate. Fig. 7(a) shows the flake-like structure that is normally seen for
negative. At a particle loading of 0.22 wt% CNT, viscosity values at higher bentonite particles. Fig. 7(b) shows the image with the CNT addition.
pressures are observed to be lower than those observed at ambient After CNT particles are added, large agglomerates of bentonite particles
pressure. The slightly anomalous trend for the viscosity variation of held up by web-like structures are observed. Fig. 7(c) shows a close-up
water with pressure is included for comparison, showing a very low- view of the CNT particles as well. These observations vindicate our rea-
order negative pressure dependence at room temperature [37]. It can soning that CNT particles help to keep the mud particles in a matrix. This
be seen that, as CNT loading is increased, the trend of the basemud observation is qualitative in nature as the images are taken on dried
tends towards that of water. Ideally, the basemud has bentonite and samples and may not accurately reflect the situation in suspension.
barite particles suspended in water. It may be reasoned that adequate Finally, the effect of CNT loading on plastic viscosity (PV) values is
addition of CNT particles help to form a stable network of CNT chains analyzed. Fig. 8(a) shows the variation of relative plastic viscosity with
590 K. Anoop et al. / Powder Technology 342 (2019) 585–593

Fig. 4. (a): Viscosity variation with shear rate at (a) at atmospheric pressure and 26 °C (b) at 171 MPa and 26 °C and (c) 171 MPa and 176 °C. Fig. 4 (b): Viscosity ratio (viscosity of nanomud
to viscosity of the basemud) variation with shear rate at (a) at atmospheric pressure and 26 °C (b) at 171 MPa and 26 °C and (c) 171 MPa and 176 °C.

pressure. The experimental observation is made with a constant tem- Here θ represents the dial reading, and the subscript represents the
perature of 26 °C and pressure increasing from atmospheric to corresponding viscometer rpm.
171 MPa. Relative plastic viscosity is defined as the ratio of the plastic At atmospheric pressure, the PV values of the nanomud are observed
viscosity of CNT-nanomud to that of the basemud. Plastic viscosities to be higher than that of the basemud. Thus, the addition of CNT made
are used in the oil industry and are determined from the dial readings the suspension stiffer. The increase in pressure is observed to
at 600 and 300 rpm from the viscometer as given below [38]. reduce the relative plastic viscosity values. For CNT loading up to
0.056 wt%, the increase in pressure did not have much effect on the rel-
PV ¼ θ600 −θ300 ð2Þ ative increase of PV. However, for higher CNT loading, an increase in
pressure is observed to have reduced the plastic viscosity values. Thus,
at high-pressure applications, CNT addition appears to be beneficial as
it improves the thermal properties require a reasonable increase in
Table 1 pumping power. The concentration of CNT particles needs to be pru-
Intercept and slope values fitted with power-law for basemud and 0.11 wt% nanomud. dently decided based on the intended application.
26 °C & 101 kPa 26 °C & 171 MPa 176 °C & 171 MPa Fig. 8(b) shows the variation of relative plastic viscosity with tem-
A B A B A B
perature. It is observed that the increase in temperature has reduced
the cohesive attraction forces between the molecules of bentonite and
Basemud 93 0.44 902 0.72 1920 0.95
nanoparticles, affecting the overall performance of the fluid sample
0.11 wt% 248 0.40 2731 0.75 5732 0.84
with a gradual decrease in its viscosity. Since the plastic viscosity values
K. Anoop et al. / Powder Technology 342 (2019) 585–593 591

Fig. 5. Viscosity variation with pressure at 26 °C (measurement shear rate of 1021s−1).

Table 2
Viscosity values used in normalization of Figs. 5 and 6, measured at a shear rate of
1021s−1.

η o,p (cp)@ 26 °C, 101 kPa η o, t (cp) @ 37 °C 171 MPa

Basemud 5.52 4.94


0.027 13.32 19.97
0.056 15.75 19.99
0.11 16.25 25.22
0.22 24.70 35.03

Fig. 6. Viscosity variation with temperature at 171 MPa pressure (measurement shear rate
of 1021s−1).

are a representation of the flow resistance, the graph shows that as tem-
perature is increased from ambient to approximately 125 °C, the sam-
ples containing various percentage of CNT could withstand the effect
of increase in temperature. However, a breakpoint in this trend is ob- Fig. 7. Scanning Electron Microscopy image of (a) basemud and (b) basemud with CNT
particles (0.22 wt%) (c) basemud with CNT particles (0.22 wt%)close up view.
served around 150 °C after which the plastic viscosity values are ob-
served to be fluctuating severely.

4. Conclusions b) The addition of CNT particles increased the viscosity of the drilling
mud. For a 0.22 wt% CNT loading, viscosity values increased five-
Rheology of water-based drilling mud suspended with CNT particles fold when compared to that of the basemud at ambient conditions.
is studied. The following observations are made in this study. c) The viscosity of the basemud increased with an increase in pressure.
A similar observation is seen for the nanomud at low-concentration
a) Both the basemud and the CNT-nanomud samples showed shear- as well. However, for higher CNT loading, viscosity values are ob-
thinning behaviors at all experimental conditions. served to decrease with an increase in pressure
592 K. Anoop et al. / Powder Technology 342 (2019) 585–593

Fig. 8. Relative plastic viscosity variation with (a) pressure and (b) temperature.

d) The viscosity of the basemud, as well as the low-concentration Acknowledgments


nanomud, initially increased with an increase in temperature. How-
ever, after 100 °C the trend changes and viscosity values decrease This publication was made possible by NPRP grant # 08-574-2-239
with further increase in temperature. For higher concentrations of from the Qatar National Research Fund (a member of the Qatar Founda-
CNT loading, viscosity values are observed to decrease with an in- tion). The statements made herein are solely the responsibility of the
crease in temperature similar to that of water. It is reasoned that authors.
the addition of CNT nanoparticles created an appropriate linkage
system where the mud particles in the drilling fluid are held stable Appendix A. Supplementary data
and homogenous. However, when the concentration of CNT parti-
cles is increased beyond a point, agglomeration of mud particles to Supplementary data to this article can be found online at https://doi.
the CNT chain occurs, separating the water from the drilling fluid org/10.1016/j.powtec.2018.10.016.
mixture.
K. Anoop et al. / Powder Technology 342 (2019) 585–593 593

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[15] P. Pötschke, T. Fornes, D. Paul, Rheological behavior of multiwalled carbon nano- ceived his Ph.D. from University of Utah in 2002. Before
tube/polycarbonate composites, Polymer 43 (2002) 3247–3255. joining Texas A&M in 2008, he moved to Georgia Tech At-
[16] Y. Yang, E.A. Grulke, Z.G. Zhang, G. Wu, Thermal and rheological properties of carbon lanta as a research scientist, and then to Georgia Tech Savan-
nanotube-in-oil dispersions, J. Appl. Phys. 99 (2006), 114307. . nah as a visiting assistant professor. His research expertise is
[17] K. Lu, Rheological behavior of carbon nanotube-alumina nanoparticle dispersion in the experimental methods in thermo-fluid sciences. His
systems, Powder Technol. 177 (2007) 154–161. current research addresses microfluidics, droplets and
[18] B. Wang, X. Wang, W. Lou, J. Hao, Rheological and tribological properties of ionic sprays, environmental fluid mechanics, and supercritical
liquid-based nanofluids containing functionalized multi-walled carbon nanotubes, thermo-fluids. He has beena member of American Physical
J. Phys. Chem. C 114 (2010) 8749–8754. Society and American Society of Mechanical Engineering
[19] J. Ponmozhi, F. Gonçalves, A. Ferreira, I. Fonseca, S. Kanagaraj, N. Martins, M.S. since 1998.
Oliveira, Thermodynamic and transport properties of CNT-water based nanofluids,
J. Nano Res. (2010) 101–106 Trans Tech Publ.
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walled carbon nanotube, J. Dispers. Sci. Technol. 32 (2011) 550–554. neering in the Philippines. He started his professional career
[21] S. Halelfadl, P. Estellé, B. Aladag, N. Doner, T. Maré, Viscosity of carbon nanotubes in the petrochemical industry as a Chemical Engineer under
water-based nanofluids: Influence of concentration and temperature, Int. J. Therm. the Laboratory and Specialization department of LIEC. Then
Sci. 71 (2013) 111–117. he transferred to M-I Swaco, Qatar where he specialized in
[22] N. Singh, G. Chand, S. Kanagaraj, Investigation of thermal conductivity and viscosity drilling laboratory operations from 2005 until 2013 in tech-
of carbon nanotubes–ethylene glycol nanofluids, Heat Transf. Eng. 33 (2012) nical support to the entire GCC and North Africa. After con-
821–827. tinuous collaboration to academic fields, he accepted the
[23] J. Hilding, E.A. Grulke, Z. George Zhang, F. Lockwood, Dispersion of carbon nanotubes position of first Senior Research Associate of TAMUQ. After
in liquids, J. Dispers. Sci. Technol. 24 (2003) 1–41. almost 3 years of completion of research with approximately
[24] P. Garg, J.L. Alvarado, C. Marsh, T.A. Carlson, D.A. Kessler, K. Annamalai, An experi- $4,000,000 QNRF funding on both UREP and NPRP projects,
mental study on the effect of ultrasonication on viscosity and heat transfer perfor- he's now the newest staff of the program as Technical Lab
mance of multi-wall carbon nanotube-based aqueous nanofluids, Int. J. Heat Mass Coordinator.
Transf. 52 (2009) 5090–5101.
[25] B. Ruan, A.M. Jacobi, Ultrasonication effects on thermal and rheological properties of
carbon nanotube suspensions, Nanoscale Res. Lett. 7 (2012) 127.
[26] M.M. Derakhshan, M.A. Akhavan-Behabadi, M. Ghazvini, Rheological Characteristics, Mahmood Amani is an Associate Professor at Texas A&M
pressure drop, and Skin Friction Coefficient of MWCNT–Oil Nanofluid Flow inside an University at Qatar. He received a BS Degree in Mechanical
Inclined Microfin Tube, Heat Transfer Engineering 36 (2015) 1436–1446. Engineering from Wichita State University, a MS Degree in
[27] M. Amanullah, M.K. AlArfaj, Z.A. Al-abdullatif, Preliminary test results of nano-based Natural Gas Engineering from Texas A&M University-
drilling fluids for oil and gas field application, SPE/IADC Drill. Conf. Exhibit. Soc. Pet- Kingsville, and a Ph.D. in Petroleum Engineering from Texas
rol. Eng. (2011) 9. A&M University. After completion of his Ph.D., Dr. Amani
[28] J.T. Srivatsa, M.B. Ziaja, An experimental investigation on use of nanoparticles as worked for a few years as a Research Scientist at Texaco Ex-
fluid loss additives in a surfactant-polymer based drilling fluids, Int. Petrol. Technol. ploration & Production Technology Department in Houston,
Conf. Int. Pet. Technol. Conf. (2011) 19. Texas. Dr. Amani joined the faculty of Texas A&M University
[29] M. Zoveidavianpoor, A. Samsuri, The use of nano-sized Tapioca starch as a natural in College Station in 2003 and relocated to Texas A&M Uni-
water-soluble polymer for filtration control in water-based drilling muds, J. Nat. versity in Qatar in 2005.
Gas Sci. Eng. 34 (2016) 832–840.
[30] M. Sedaghatzadeh, A. Khodadadi, M.r. Tahmasebi birgani, an improvement in ther-
mal and rheological properties of water-based drilling fluids using multiwall carbon
nanotube (MWCNT), Iran. J. Oil Gas Sci. Technol. 1 (2012) 55–65.

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