‫المعهد الكندي العالي لتكنولوجيا‬

‫الهندسة و اإلدارة‬

Engineering Department Course Name: Principles of Design &

Manufacturing Engineering
Academic Year : 2018/2019 Course Code: MED 111
Spring Semester Exam Period: 1.5 hrs
Mid Exam Total Marks: 40 marks
Instructor Name: Dr. Mohamed Abdel Azeem No. of Pages: 2 pages

ILOs Mark Time

K4,I9,G8 8 15
Question # 1
Explain in sequence the general steps for design a product?

Question # 2 ILOs Mark Time

K4,I4,P2 4 10
Explain & Draw the concept of safety factor during the design of mechanical
parts using ductile material and brittle material. What are the factors affecting the
selection of safety factor? ILOs Mark Time
K17,I3,P6 6 15
Question # 3
A metal bar with five meters long and five cm in diameter is heated to 125 Co, if
the free expansion is prevented find the magnitude and nature of bar induced
stress if the bar material modulus of elasticity is 3x105 N/mm2 with thermal
coefficient of expansion 0.000008/C0 .
ILOs Mark Time
Question # 4 K4,I4,P2 4 10

Compare between mechanical stress and thermal stress. What is the relation
between mechanical stress and thermal stress?

Question # 5
ILOs Mark Time
K4,I4,P2 4 10

Calculate the thermal expansion coefficient and the final length of a circular
metal rod with a circumference of 40 mm and original length 40 cm , if
0.0001 plastic thermal strain is generated due to 80 Co temperature raise .

‫المعهد الكندي العالي لتكنولوجيا الهندسة و اإلدارة‬ Page 2

 ‫المعهد الكندي العالي لتكنولوجيا‬
‫الهندسة و اإلدارة‬

Question # 6 ILOs Mark Time

K4,I4,P2 2 5
Describe with Drawing the different types of power screw?

Question # 7 ILOs Mark Time

K4,I4,P2 2 5

Describe with Draw the different types of keys that connect shaft with hub?

Question # 8

Correct the wrong statement of the following : ILOs Mark Time

1- Bending stress developed due to shear stress. K4,I4,P2 10 20

2- Tensile stress developed due to compressive force..

3- The technical support of the new product (non-existing product) is different
than the existing product.
4- During design the working stress must equal the yield stress.
5- The key between shaft and hub is subjected to shearing and twisting load.

6- The higher safety factor result into higher product cost.

7- The rod length is equal to the original length during plastic zone.

8- Spring is plastic member to withstand load.

9- The difference between spring free length and spring solid length is the

spring working space.

10- Power screws must have adequate bearing area to withstand force.

Examination Committee
Name Signature
Dr. Mohamed Abd El-Azeem Mohamed Abd El-Azeem
Dr. Tarek Anwer Madboly Tarek Anwer Madboly

‫المعهد الكندي العالي لتكنولوجيا الهندسة و اإلدارة‬ Page 2