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0, 14 Nov 2006
CoolSET™-F3
(Jitter Version)
ICE3B0365JG
ICE3B0565JG
Off-Line SMPS Current Mode
Controller with integrated 650V
Startup Cell/Depletion CoolMOS™
N e v e r s t o p t h i n k i n g .
CoolSET™-F3
ICE3B0365JG / ICE3B0565JG
Revision History: 2006-11-14 Datasheet
Previous Version:1.1
Page Subjects (major changes since last revision)
3, 4, 5, 19 Update to Pb-free package ( PCN 2006-092-A )
6,8,12,13 Revise typo to the trigger level in Vsofts ( C2 ) and VFB ( C6a )
11 Revise typo in figure 13
15 Add pulse drain current
20,21 Add schematic for recommended PCB layout
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Edition 2006-11-14
Published by Infineon Technologies AG,
St.-Martin-Strasse 53,
D-81541 München
© Infineon Technologies AG 1999.
All Rights Reserved.
Attention please!
The information herein is given to describe certain components and shall not be considered as warranted charac-
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Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not limited to warranties of non-infringement, regarding
circuits, descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.
Information
For further information on technology, delivery terms and conditions and prices please contact your nearest Infi-
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Warnings
Due to technical requirements components may contain dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies Office.
Infineon Technologies Components may only be used in life-support devices or systems with the express written
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and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may
be endangered.
CoolSET™-F3
ICE3B0365JG
ICE3B0565JG
Off-Line SMPS Current Mode Controller with
integrated 650V Startup Cell/Depletion CoolMOS™
Product Highlights
• Active Burst Mode to reach the lowest PG-DSO-16/12
Features Description
• 650V Avalanche Rugged CoolMOS™ with built in The CoolSET™-F3(Jitter version) meets the requirements
switchable Startup Cell for Off-Line Battery Adapters and low cost SMPS for the
• Active Burst Mode for lowest Standby Power lower power range. By use of a BiCMOS technology a wide
@ light load controlled by Feedback Signal VCC range up to 26V is provided. This covers the changes
• Fast Load Jump Response in Active Burst Mode in the auxiliary supply voltage if a CV/CC regulation is
• 67 kHz fixed Switching Frequency implemented on the secondary side. Furthermore an Active
• Auto Restart Mode for Over temperature Burst Mode is integrated to fullfill the lowest Standby Power
Detection Requirements <100mW at no load and Vin = 270VAC. As
• Auto Restart Mode for Overvoltage Detection during Active Burst Mode the controller is always active
• Auto Restart Mode for Overload and Open Loop there is an immediate response on load jumps possible
• Auto Restart Mode for VCC Undervoltage without any black out in the SMPS. In Active Burst Mode
• User defined Soft Start the ripple of the output voltage can be reduced <1%.
• Minimum of external Components required Furthermore Auto Restart Mode is entered in case of
• Max Duty Cycle 75% Overtemperature, VCC Overvoltage, Output Open loop or
• Overall Tolerance of Current Limiting < ±5% Overload and VCC Undervoltage. By means of the internal
• Internal Leading Edge Blanking precise peak current limitation, the dimension of the
• BiCMOS technology provides wide VCC Range transformer and the secondary diode can be lowered which
• Frequency jittering for Low EMI leads to more cost efficiency.
Typical Application
+
Snubber
Converter
CBulk DC Output
85 ... 270 VAC
-
CVCC
VCC Drain
Startup Cell
Power Management
PWM Controller
Current Mode
CS
Precise Low Tolerance Peak
Current Limitation Depl. CoolMOS™ RSense
FB
Active Burst Mode
GND Control
Unit SoftS
Auto Restart Mode
CoolSET™-F3 CSoftS
(Jitter Version)
Type Package Marking VDS FOSC RDSon1) 230VAC ±15%2) 85-265 VAC2)
ICE3B0365JG PG-DSO-16⁄12 ICE3B0365JG 650V 67kHz 6.45Ω 22W 10W
ICE3B0565JG PG-DSO-16⁄12 ICE3B0565JG 650V 67kHz 4.70Ω 25W 12W
1)
typ @ T=25°C
2)
Calculated maximum input power rating at Ta=75°C, Tj=125°C and without copper area as heat sink
Drain 5 8 Drain
Drain 6 7 Drain
Figure 2
+
Converter
Version 2.0
CBulk Snubber DC Output
85 ... 270 VAC VOUT
-
CVCC
VCC Drain
5V Power Management Depl. CoolMOS™
Startup Cell
RSoftS 3.25kΩ Internal Bias 5V
Voltage
Reference
T2
SoftS T3 0.8V
GND
Undervoltage Lockout
Power-Down 18V
T1
Reset 0.75 PWM
10.3V
CSoftS Oscillator Section
VCC
C13 &
Representative Blockdiagram
& Duty Cycle
20.5V G12 Spike max
3V
S Q G13 Blanking
UVLO Soft Start Soft-Start Clock
R 8.0us
Comparator
FF2 Freq
Thermal Shutdown C7 & Gate
Jitter
Tj >140°C G7 FF1 Driver
C2 S
3.1V 1
R Q &
S1 G8
6
G9
C3 PWM
4.0V Comparator
5V
C8
4.5V & Auto Restart
Representative Blockdiagram
RFB C4 Mode
G5 Propagation-Delay
Compensation
25kΩ
Active Burst Vcsth Leading 10kΩ CS
C5 & 0.6V
FB Mode C10 Edge
1.35V G6
2pF Blanking 1pF D1
x3.2 220ns RSense
C6a PWM OP &
3.61V G10 C12
& 0.32V
Current Limiting
C6b G11 Current Mode
3.0V
Control Unit
ICE3xxx65J / CoolSET™- F3 Jitter version
14 Nov 2006
CoolSET™-F3
ICE3B0365JG/ICE3B0565JG
CoolSET™-F3
ICE3B0365JG/ICE3B0565JG
3 Functional Description
All values which are used in the functional description 3.2 Power Management
are typical values. For calculating the worst cases the
min/max values which can be found in section 4
Electrical Characteristics have to be considered.
Drain VCC
When VVCC falls below the off-threshold VCCoff=10.3V When the Soft Start begins, CSoftS is immediately
the bias circuit is switched off and the Power Down charged up to approx. 0.8V by T2. Therefore the Soft
reset let T1 discharging the soft-start capacitor CSoftS at Start Phase takes place between 0.8V and 3.1V.
pin SoftS. Thus it is ensured that at every startup cycle Above VSoftsS = 3.1V there is no longer duty cycle
the voltage ramp at pin SoftS starts at zero. limitation DCmax which is controlled by comparator C7
The bias circuit is switched off if Auto Restart Mode is since comparator C2 blocks the gate G7 (see Figure
entered. The current consumption is then reduced to 5).This maximum charge current in the very first stage
300uA. when VSoftS is below 0.8V, is limited to 1.5mA.
Once the malfunction condition is removed, this block
will then turn back on. The recovery from Auto Restart VSoftS
Mode does not require disconnecting the SMPS from
max. Startup Phase
the AC line.
When Active Burst Mode is entered, some internal Bias 4.0V
is switched off in order to reduce the current 3.1V
consumption to about 500uA while keeping a
comparator (which trigger if VFB has exceeded 3.61V)
and the Soft Start capacitor clamped at 3.0 V as this is 0.8V
necessary in this mode. max. Soft Start Phase
DCmax t
3.3 Startup Phase
DC1
3.25kΩ DC2
5V
RSoftS
T2
Freq Jitter t1 t2 t
Charging T3
SoftS current IFJ
0.8V
Freq Jitter
Discharging Figure 5 Startup Phase
CSoftS current IFJ Freq Jitter
Control By means of this extra charge stage, there is no delay
in the beginning of the Startup Phase when there is still
Soft Start Soft-Start
no switching. Furthermore Soft Start is finished at 3.1V
Comparator to have faster the maximum power capability. The duty
Gate Driver
cycles DC1 and DC2 are depending on the mains and
C7 & the primary inductance of the transformer. The
G7 limitation of the primary current by DC2 is related to
VSoftS = 3.1V. But DC1 is related to a maximum primary
current which is limited by the internal Current Limiting
C2
with CS = 1V. Therefore the maximum Startup Phase
3.1V
PWM OP is divided into a Soft Start Phase until t1 and a phase
from t1 until t2 where maximum power is provided if
x3.2 CS demanded by the FB signal.
0.6V
Current
Limiting
VCC
PWM-Latch
SoftS Gate 1
VSense
PWM Latch
FF1 Vcsth
tLEB = 220ns
Current Limiting
Propagation-Delay
Compensation t
Current Limiting is now possible in a very accurate way. 3.6 Control Unit
E.g. Ipeak = 0.5A with RSense = 2. Without Propagation
Delay Compensation the current sense threshold is set The Control Unit contains the functions for Active Burst
to a static voltage level Vcsth=1V. A current ramp of Mode and Auto Restart Mode. The Active Burst Mode
dI/dt = 0.4A/µs, that means dVSense/dt = 0.8V/µs, and a and the Auto Restart Mode are combined with an
propagation delay time of i.e. tPropagation Delay =180ns Adjustable Blanking Window which is depending on the
leads then to an Ipeak overshoot of 14.4%. By means of external Soft Start capacitor. By means of this
propagation delay compensation the overshoot is only Adjustable Blanking Window, the IC avoids entering
about 2% (see Figure 11). into these two modes accidentally. Furthermore it also
provides a certain time whereby the overload detection
with compensation without compensation
is delayed. This delay is useful for applications which
normally works with a low current and occasionally
V require a short duration of high current.
1,3
1,15
1,1
1,05
SoftS
5V
1 S3 RSoftS
0,95
0,9
Frequency
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 V Jitter
3.0V S2
dVSense µs
dt
S1
Figure 11 Overcurrent Shutdown
The Propagation Delay Compensation is realized by
means of a dynamic threshold voltage Vcsth (see Figure
12). In case of a steeper slope the switch off of the C3
driver is earlier to compensate the delay. 4.0V
Active
off time
Burst
Mode
VSense Propagation Delay t
&
FB
Vcsth G6
C5
1.35V
Control Unit
Signal1 Signal2
t Figure 13 Adjustable Blanking Window
Figure 12 Dynamic Voltage Threshold Vcsth VSoftS swings between 3.2V and 3.6V after the SMPS is
settled and S2 is on while S3 is off, this is due to the
frequency jittering function that is making use of the
Soft Start pin. If overload occurs VFB is exceeding 4.5V.
Auto Restart Mode can’t be entered as the gate G5 is
still blocked by the comparator C3. But after VFB has
exceeded 4.5V the switch S2 is opened and S3 is The Active Burst Mode is located in the Control Unit.
closed. The external Soft Start capacitor can now be Figure 14 shows the related components.
charged further by the integrated pull up resistor RSoftS
via switch S3. The comparator C3 releases the gates 3.6.2.1 Entering Active Burst Mode
G5 and G6 once VSofts has exceeded 4.0V. Therefore The FB signal is always observed by the comparator
there is no entering of Auto Restart Mode possible C5 if the voltage level falls below 1.35V. In that case the
during this charging time of the external capacitor switch S1 and S2 is released which allows the
CSoftS. The same procedure happens to the external capacitor CSoftS to be charged via S3 starting from the
Soft Start capacitor if a low load condition is detected swinging voltage level between 3.2V and 3.6V in
by comparator C5 when VFB is falling below 1.35V. normal operating mode. If VSoftS exceeds 4.0V the
Only after VSoftS has exceeded 4.0V and VFB is still comparator C3 releases the gate G6 to enter the Active
below 1.35V Active Burst Mode is entered. Burst Mode. The time window that is generated by
combining the FB and SoftS signals with gate G6
3.6.2 Active Burst Mode avoids a sudden entering of the Active Burst Mode due
The controller provides Active Burst Mode for low load to large load jumps. This time window can be adjusted
conditions at VOUT. Active Burst Mode increases by the external capacitor CSoftS.
significantly the efficiency at light load conditions while After entering Active Burst Mode a burst flag is set and
supporting a low ripple on VOUT and fast response on the internal bias is switched off in order to reduce the
load jumps. During Active Burst Mode which is current consumption of the IC down to approx. 500uA.
controlled only by the FB signal the IC is always active Also, switch S1 is closed to clamped the Soft Start
and can therefore immediately response on fast voltage to 3.0V. In this Off State Phase the IC is no
changes at the FB signal. The Startup Cell is kept longer self supplied so that therefore CVCC has to
switched off to avoid increased power losses for the provide the VCC current (see Figure 15). Furthermore
self supply. gate G11 is then released to start the next burst cycle
once VFB has 3.0V exceeded.
SoftS It has to be ensured by the application that the VCC
5V remains above the Undervoltage Lockout Level of
S3 RSoftS 10.3V to avoid that the Startup Cell is accidentally
switched on. Otherwise power losses are significantly
Frequency increased. The minimum VCC level during Active Burst
Jitter Mode is depending on the load conditions and the
3.0V S2
application. The lowest VCC level is reached at no load
conditions at VOUT.
S1 Internal Bias
3.6.2.2 Working in Active Burst Mode
Current After entering the Active Burst Mode the FB voltage
Limiting rises as VOUT starts to decrease due to the inactive
C3 & PWM section. Comparator C6a observes the FB signal
4.0V G10 if the voltage level 3.6V is exceeded. In that case the
internal circuit is again activated by the internal Bias to
4.5V start with switching. As now in Active Burst Mode the
C4 gate G10 is released the current limit is only 0.32V to
reduce the conduction losses and to avoid audible
Active noise. If the load at VOUT is still below the starting level
Burst for the Active Burst Mode the FB signal decreases
FB C5 & Mode down to 3.0V. At this level C6b deactivates again the
1.35V G6 internal circuit by switching off the internal Bias. The
gate G11 is released as after entering Active Burst
Mode the burst flag is set. If working in Active Burst
C6a
Mode the FB voltage is changing like a saw tooth
3.61V
between 3.0V and 3.61V (see figure 15).
&
C6b G11 3.6.2.3 Leaving Active Burst Mode
3.0V The FB voltage immediately increases if there is a high
Control Unit load jump. This is observed by comparator C4. As the
current limit is ca. 32% during Active Burst Mode a
certain load jump is needed that FB can exceed 4.5V.
Figure 14 Active Burst Mode At this time C4 resets the Active Burst Mode which also
blocks C12 by the gate G10. Maximum current can now 3.6.3 Protection Modes
be provided to stabilize VOUT. The IC provides several protection features that
increase the SMPS system’s robustness and safety.
VFB The following table shows the possible system failures
Entering Leaving
Active Burst Active Burst
and the corresponding protection modes.
Mode Mode
4.5V
3.61V VCC Overvoltage Auto Restart Mode I
3.0V
Over temperature Auto Restart Mode I
1.35V
Overload Auto Restart Mode II
VSoftS t Open Loop Auto Restart Mode II
Blanking Window VCC Undervoltage Auto Restart Mode II
4.0V
Short Optocoupler Auto Restart Mode II
3.6V~
3.2V
3.0V 3.6.3.1 Auto Restart Mode I
VCS t
SoftS
Current limit level
1.0V
during Active Burst
Mode
C3
0.32V 4.0V Auto
Restart
VVCC t Mode
S
&
R Q
UVLO G13
FF2
Spike
Blanking
10.3V 8.0us
VCC
C13 &
IVCC t
20.5V
2mA G12
Internal
C4
Bias
4.5V
500uA Thermal Shutdown
Tj >140°C
VOUT t Control Unit
Max. Ripple < 1%
FB
small voltage overshoots of VVCC during normal This charging of the Soft Start capacitor from
operating cannot trigger the Auto Restart Mode I. 3.2V~3.6V to 4.0V defines a blanking window which
In Order to ensure system reliability and prevent any prevents the system from entering into Auto Restart
false activation, a blanking time is implemented before Mode II unintentionally during large load jumps. In this
the IC can enter into the Auto Restart Mode I. The event, FB will rise close to 5.0V for a short duration
output of the VCC overvoltage detection is fed into a before the loop regulates with FB less than 4.5V. This
spike blanking with a time constant of 8.0us. is the same blanking time window as for the Active
Burst Mode and can therefore be adjusted by the
The other fault detection which can result in the Auto
external CSoftS.
Restart Mode I and has this 8.0us blanking time is the
Overtemperature detection. This block checks for a In case of VCC undervoltage, ie. VCC falls below
junction temperature of higher than 140°C for 10.3V, the IC will be turned off with the Startup Cell
malfunction operation. charging VCC as described earlier in this section. Once
VCC is charged above 18V, the IC will start a new
Once Auto Restart Mode is entered, the internal bias is
startup cycle. The same procedure applies when the
switched off in order to reduce the current consumption
system is under Short Optocoupler fault condition, as it
of the IC as much as possible. In this mode, the
will lead to VCC undervoltage.
average current consumption is only 300uA as the only
working blocks are the reference block and the
Undervoltage Lockout(UVLO) which controls the
Startup Cell by switching on/off at VVCCon/VVCCoff.
As there is no longer a self supply by the auxiliary
winding, VCC starts to drop. The UVLO switches on the
integrated Startup Cell when VCC falls below 10.3V. It
will continue to charge VCC up to 18V whereby it is
switched off again and the IC enters into the Start Up
Phase.
As long as all fault conditions have been removed, the
IC will automatically power up as usual with switching
cycle at the GATE output after Soft Start duration. Thus
the name Auto Restart Mode.
Internal
SoftS Bias
C3
4.0V
Auto
4.5V &
Restart
C4 Mode
G5
FB
Control Unit
4 Electrical Characteristics
Note: All voltages are measured with respect to ground (Pin 12). The voltage levels are valid if other ratings are
not violated.
4.3 Characteristics
Note: The trend of all the voltage levels in the Control Unit is the same regarding the deviation except VVCCOVP
5 Outline Dimension
PG-DSO-16/12
(Plastic Dual In-Line Outline)
Figure 18 PG-DSO-16/12
Dimensions in mm
TR1
C13 C15
C23
* C14 R24
IC12 IC21
R25
F3 CoolSET schematic for recommended PCB layout
General guideline for PCB layout design using F3 CoolSET (refer to Figure 19):
1. “Star Ground “at bulk capacitor ground, C11:
“Star Ground “means all primary DC grounds should be connected to the ground of bulk capacitor C11
separately in one point. It can reduce the switching noise going into the sensitive pins of the CoolSET device
effectively. The primary DC grounds include the followings.
a. DC ground of the primary auxiliary winding in power transformer, TR1, and ground of C16 and Z11.
b. DC ground of the current sense resistor, R12
c. DC ground of the CoolSET device, GND pin of IC11; the signal grounds from C13, C14, C15 and collector of
IC12 should be connected to the GND pin of IC11 and then “star “connect to the bulk capacitor ground.
d. DC ground from bridge rectifier, BR1
e. DC ground from the bridging Y-capacitor, C4
2. High voltage traces clearance:
High voltage traces should keep enough spacing to the nearby traces. Otherwise, arcing would incur.
a. 400V traces (positive rail of bulk capacitor C11) to nearby trace: > 2.0mm
b. 600V traces (drain voltage of CoolSET IC11) to nearby trace: > 2.5mm
3. Filter capacitor close to the controller ground:
Filter capacitors, C13, C14 and C15 should be placed as close to the controller ground and the controller pin
as possible so as to reduce the switching noise coupled into the controller.
Guideline for PCB layout design when >3KV lightning surge test applied (refer to Figure 19):
1. Add spark gap
Spark gap is a pair of saw-tooth like copper plate facing each other which can discharge the accumulated
charge during surge test through the sharp point of the saw-tooth plate.
a. Spark Gap 3 and Spark Gap 4, input common mode choke, L1:
Gap separation is around 1.5mm (no safety concern)
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