INDIAN Saal On the Growth Track TRAC ac cukeu cia Secu ckel ons} MreVRmon calcein hedkecleclailie teas} growing in experience to improve its product quality. ie Manus kta ga cect ssi) Cane wlesicuncus hice Kaci touch ere Re ia Recor etaned Industries in India and abroad. GA RPU CRU ace Aas ukenelalae ko iar Peas Morea kiss ascestateleac) Pretetneeet eleneac at ie utel a conse omal ssa koa coda Svea AOR An A acre scent las gears hit soted ni Mecu ikea og Coal mining or Short Link chains for lifting purpose, eT eee Meehan Nerae ead and established their mark in respective industries.‘Stud Link Anchor Chain Indian Chain has been manufacturing Stud Link Anchor Chain and the Accessories for the past 30 years for various Shipbuilding yards in India and abroad. Being the first Company in India to have produced anchor chains to stringent quality requirements, we are approved by all major Classification Societies like, IRS, ABS, LRS, DNV, BV, GL, NKK. Most of the Naval Frigates built in India are equipped with chains manufactured by Indian Chain. Over the years we have developed and produced all accessories for anchor chains like, Kenter Shackles, Swivels, Anchor Shackles, Senhouse slips and. various type of Anchors. We have been able to keep pace with new technology and are fully equipped to manufacture Grade US chains for cover 10 years. Our chains are now exported all over the world. Chain Cable Stud Link Chain Cables upto 70mm diameter are generally produced in the lengths of 27.5 mtrs or half lengths of 13.75 mtrs. These can be produced to desired shorter or longer lengths also. We also manufacture Open Link Chains for Mooring buoys. Accessories Accessories like Kenter Shackles, ‘D’ Type Joining Shackles, Anchor Shackles (End Shackles), Swivel Adapters etc. are produced in our own forge shop and precision machined. Special naval requirements of Box Swivel Adapters, Screw Stoppers, Blake Stoppers, and Senhouse slips are also catered to. Anchors Cast steel and fabricated anchors upto 10 Tonnes are manufactured in various types and designs and tested in our testing machine.Mechanical Properties of Chain Cable Materials Material The steel used for the manufacture of chain cables and accessories is procured from modern steel piants. Its fully killed fine grain steel manufactured by latest steel making technology. Anchors are cast or fabricated Mechanical Properties Heat Tensile | Yield | Elongation | R.A. Charpy V Notch Grade| Treatment | Strength |Stress| % Impact Test Nimm? | Némm?) (min) | (min) | Test Temp. | Avg. Eneray | Joules (Min) ‘Ut_|Normatised | 300-490] — a |-| = = U2_ [Normalised | 490-690[ 205 | 22 | — | — ie U3 |Quencheda| min, 680 410 | 17 | 40 | oc 60 ‘Tempered a 50 (weld) Manufacturing Process Chains are welded on automatic flash butt welding machines. The weld area is trimmed all around the weld on specially designed machines to give a smooth ‘weld, Studs are hydraulically pressed in the link Heat treatment To ensure required physical properties and homogeneous grain structure, all chains are heat treated in automatic controlled furnaces. Inspection and Testing Proof and Break Load testing of each chain and accessories is carried out on 500 Tonnes capacity Horizontal Testing Machine. Visual link by link inspection and dimensional check up is done after Proof Load Testing. Magnetic particle test is carried out on forged and machined components to ensure flawless components. Tensile tests and impact tests are performed on each batch of finished chain and accessories to comply with the requirement of the specifications. Testing is certified by Classification Societies as required by the Customer. Painting and Packaging Chains and accessories are generally coated with bitumin. if desired these can be supplied in electro zinc plated or Hot dip galvanised condition. Chains are bundled and tied with wire ropes and loose items packed in wooden boxes. G@) INDIAN CHAINstandard Arrangements: ‘A: Joining of Chain Strands A & & S$ & c K Bt a C: Connection to Locker Side ¢ Koc ct Ge - a © K oe c2 a Gb Stee - SNS © ~ Common Link [EL - Enlarged Link C) E~ End Link (1 D -‘D’ Type Joining Shackle 11 A -‘D’ Type Anchor Joining Shakle (1 K — Kenter Joining Shackle S - Swivel PieceTesting Requirements GRADE U2 GRADE U3 ‘Weight of each Breaking | Proof | Breaking | Proof | Breaking | length of 275M load | toad | toad | Load | Load | with Kenter (ka) 2 a2 16 116 165 Waccad 107 107 350 150 216 160 Sars ee 179 179 256 195 150 150 2H an 301 225 175 175 244 24 349 260 | 200 | 200 280 280 401 300 1 237 237, 332 332 476 360 278 278 389 389 566 420 321 321 449) 449 2 480 368 368 314 514 735; 550 417 a7 583 583 233 620 468 468 655 655 937 710 523 523 732 732 | 1050 300 581 581 ai2 312 | 1160 390 640 640 896 396 | 1280 980 708; 708, 981 os1| 1400 | 1080 769 joao | 1540 | 1170 837 1170_| 1680 7280 908; = : 4380 981 1370 | 1960 1480 1060 1480 | 2110 1600 1140 1590 | 2270 1720 1220 1710__| 2430 1865 1290 ye10 | 2600 “1990 [1380 1940 | 2770 2120 [762] joa0" | taro 2060 | 2940 2280 64 | 1100 | 1560 | 1560 2190. 3130 2440 ‘160 | 1660 | 1660 | 2320 | 2920. | 3310 2500 ea | 1230 | 1750 | 1750 | 2450 | 2450 | 9500 2750 70 | 1290 | 1840 | 140 | 2580 | 2580 | 3690 2950 Load in kN @ DIAN CHAINa Chain Accessories——__H+—— Gye PO) fue CEG fs Gye | He Mee ps iP ea 66d 675d COMMON LINK ENLARGED LINK END LINK el GHETOT Ee sas se) {CHC ) oe aa | | J) | 6a Td 7 02d Tare “oa KENTER JOINING SHACKLE D’ TYPE JOINING SHACKLE ‘0! TYPE ANCHOR SHACKLE r L ‘ 10.40 SWIVEL ‘SWIVEL SHACKLE BOX SWIVEL ) 1284 SEN HOUSE SLIP ADAPTER PIECE d = diameter of chainOpen Link Chain and Anchor. D1 > ta al OPEN LINK CHAIN Grade - U2 ‘inside | Safe END LINK Nominal | inside Proot | min. | ka [Corresp| [bia [inside [inside dia | Length | Width | Working] Load |Breaking) (approx)| Shackle| (01) length width Load Load sie | Pt) | way oO | NN) kN ecient 2» | 50 cae [35 80 c Le = [36 “170 [ [38] 190 [v2 230 [eo | 240 | 96 (eal _| 250 _| [le7_[ 268 | 107] [50 330 [Tre [aoa | 122 | 'Weight| SWL Proof sve] | | ‘cach D w L E B H G | (kgs) | (kN) 25 | 74 | 180 33 | 50 y | 96 | 70 | 2a 73 | 80 | 160, + [42 | 96 | 276 11.8) 170) 340 (a6 [100 [oi 158) 200| 460 so | 113 | 46 7 | 22.21 250/500 a7 [ea | a0 202 | 206] 320) 660 | Dimensions in mm toad in AN fo} Oo DANFORTH ANCHOR STOCKLESS ANCHOR — SPEK ANCHOR PAULO EN CG A ar ‘AC 14 ANCHOR, *| L | = —-! > ai D’ Type Joining Shackle Kenter Shackle | chain size] 0 P [c E— L Weight Chainsie| A | B | (kas) ome 14 | 18 | 22 | 20] 39| 99 1.0 14 a4 59 | 21.3 1 | 2| 26] 22| a5li| 15 16 96 | 67 175 | 23| 28 | 24| 49 | 128] 20 ws | 105 | 7 19 | 25| 20| 26| s3|1a5| 22 wz [aa] o0 | 205 | 27| 33 | 28| 57| 146] 23 205 | 123 | 26 22 | 29| 35 | 20| 61 | 156| 28 2 | 1s | 92] 33 2 | a1 | a8 | 34| 67 | 170] 3a 24 | 144 | sor | 96 26 | a4| a2 | 26| 73 | 105] 45 | 26 | 156 | 109) 40 ze | 36 | 45 | 40| 7a] 199| 55 2a | 168 | t18| 43| 38 30 | a9 | 48 | 42| a4 | 213] 68 | 30 | 10 | 126] 46] 47 32 | 42 | 51 | 44| 90 | 227| 80 a2 | se2 | 134] 49/50 | a4 | aa | sa | aa] 95 | 241] tna 34 | 20 | 143) 52| 66 | 36 47 | 58 | 50/101 | 256 WT | 36 216 | 151 55 72 38 49 | 62 | 54 | 106 | 271 13.2 38 228 | 160 58 8.3 40 | 52 | 64 | 56/112 | 204] 170 40 | 240 | 168] 61] 97 42 | 55 | 68 | 58/118 | 300) 190 42. | 252 | 176| 64| 104 4a | 57 | 70 | 62/123 | a12| 230 44 | 264 | 185] 67| 130 46 | 60 | 74 | 64/129 | a27 | 244 4s | 276 | 193] 70| 149 48 62 | 77 | 68 134 | 341 27.0 48 268 | 202| 73] 155 50 | 65 | a0 | 70|140 | 355 | 31.0 50 | 300 | 210] 76| 180 s2 | 68 | a3 | 74|146 | 969 | 35.0 se | a2 | 218] 79| 220 sa | 70 | a5 | 76/151 | 983] 305 sa | 324 | 227| 92| 242 36 | 73 | 90 | 78 | 187 | 308 | 440 6 | 336 | 235 | a5| 247 se | 75 | 93 | a2 |162| a12| 45.0 sa | aus | 244] a8| 270 60 | 78 | 96 | a4 |168 | a26| 52.0 60 | 360 | 252] 91| a34 62 | 1 | 99 | a6 174 | 440 | 61.0 62 | 372 | 260] 94| 367 | 64 83 |102 | 90 | 180 | 454) 66.0 64 384 | 269] 97] 400 66 | 86, |106 | 92/125 | 469 | 71.0 66 | 396 | 277| 100 440 68 | 68 |109 | 96 |190 | 483 | 78.9 63 | 408 | 206 | 103] 48.3 7o | 91 |112 | 98 | 196 | 497 | 94.5 70 | 420 | 204 | 106] 500 | Dimensions in mmBucket Elevator and Scraper Conveyor___ Chains and Their Accessories We manufacture surface hardened chains for Bucket Elevators used in Cement and Fertilizer Plants and for Scraper Conveyors for ash removal system of Thermal Power Plants which are required to operate continuously. Due to constant abrasion of these chain links against each other as well as due to the abrasive material which is being handled in the ash removal system, surface treated chains are essential, to give a reasonable service life and to work without frequent replacement. ‘To meet these requirements we have complete in-house facilities like gas carburising having carbon and temperature controlled atmosphere furnaces and extensive testing facilities for mechanical and metallurgical testing to ensure that the required quality is attained and maintained. Chain Bows and Chain Shackles are manufactured in closed dies and the wearing portions are locally induction hardened by specially developed process. The legs which are extra tempered to make them softer are threaded with accurate leg centre. Our Chain Bows are supplied with a carbon steel Distance Plate which closely fits on the leg roots to give the bows added strength. We recommend the use of Spring Washers and carbon steel Hexagonal Nuts. Chain shackles are supplied with high tensile Bolts and matching Nuts with Spring Washers. We also manufacture Chain Wheels both toothed and non-toothed for use as Drive and Tail Sprockets. They have hardened teeth and hardened grooves for long life. The wearing circumferences are bolted segments and thus can be changed on location without dismantling the Conveyor/ Elevator.High Tensile Chains for Bucket Elevators Grade 1 IC 60 RC and IC 60 RC Special Material : Special Fine grained High Strength Steel 20 Mn2-as per IS 5517 Process of Manufacture : Flash Butt Welded Heat Treatment : Gas Carburised, Double Quenched with Core Refining and Tempered. Case Depth £0.14 0.014, upto 28 mm dia + 0.01d/ - 0.02d from 30 mm dia ‘Skin Hardness + RC 60 - 64 (HV30 Min. - 720 Kp/mm*) Mechanical Properties: Proof Strength : 120 N/mm Min, Breaking Strength : 240N/mm? Delivery Condition _—_: Chains are supplied in Matched pairs. CHAIN WITH PITCH 3.5d AS PER DIN-764 [Nominal | Pitch | Outside | Recom-| Length | Weight Grade IC 60 RC. Pitch of Size width | mended | of Chain | ofeach [~ Test | Minimum | Appropriate | No. of chain | Load | Breaking | Chain Bow Links Load Pain Sprocket) w \ kN t s4_ | 504 100 60 567 126 67 490 T 160 7 560 200 26 a7 455 | 282 30 | 105 | 101 525 340) 36 | 126 | _122 500 lenaaoae | ta 142 a [680 CHAIN WITH PITCH 2.8 d AS PER DIN-766 asi was [anon] [0 [100 = so | 60 @ 63 126 36 | 67 7 392 36 a0 160 0 ea [7 7 448 55 100 200 a 7a maksreea | st 77 126 252 105; a4 [ 101 7 588 120 170 340 | 126 ee tor_| 122 7 707 210) 250 500 | 147 a 7 826 330 | 340 147 Dimensions in mn 02 tonne * Grade IC 60 RC Special made out of Alloy Stee! has 20% higher Breaking Load }INDIAN CHAIN @Chain Bows for Bucket Elevators Grade 1 ICS5RC Material Steel C45 as per IS 5517 Process of Manufacture: Solid Forged and Die Swaged Heat Treatment + Hardened and Tempered all over to a strength of 1000-1200 N/mm? Special Crown Hardening : Wearing points specially hardened to RC 55-60 (HV30 Min. - 600 Kp/mm?) Hardening Depth 2 O.1.dmin, Mechanical Properties = Proof Strength : 120 Nimm? Min Breaking Strength : 280 N/mm? + Chain Bows are supplied with Carbon Steel Distance Piece and a pair of Carbon Steel Hex Nuts, together with spring washers. Finish : Black/Special Rust Preventive Delivery Condition PER DIN-745 ] . Proof [Breaking | Appropriate Weight Load | Load | Chain Size | Each | t}ala la (rel [aid fete ye [eo level Dee kN | Kos | 36] 92 | 15 | 78 [as [a2 [8 | 95] 12 50 | 112 13 | 0.36 | 63/105 | 18 | 21 [s0[4o [a [ros 16] 63 | 142 | 16 | 050. [16 | 20 [23 a4 | 4540 12 [20] a0 | 176 18 | 080 T132 | 23 [26 [37 [as [10 [13 [20 [400 | 230 [20 | 1.00 | 91 [149 | 26 | 20 43 145 126 | 300 23 | 170 | 105 [172 | 30 | 34 [50 170_| 995 | 26 220_| 126 [206 | 36 | 40 59 250 | 570 | 30 | 3.80 | 147 [239 46 340775 | 36 | 530 | 340 [775 36 | 6.50 Microetching of the in Bow section hardening a a th al saring area atthe Crown. 70 kN = 1.02 tonne A fractured structure of the Chain Bow Link Clearly distinguishes the hardended area at the Crown and a Ductile Core structure. 83Chain Bows for Bucket Elevators DISTANCE PLATE FOR CHAIN BOWS. ‘AS PER DIN 745 AND DIN 5699, tL t[wls[al[@ 36| 05 | 40] 6 | 13 | 017 63[ 410| 40 | 6 | 17 | 020 [ro 120 {so | 8 | 21 [033 —8 | 21 [07 a | 25 | 050) | 25 | 056 30 [31 | 1.00 40 | 31 | 1:10 10 | 37 Proof | Breaking | Appropriate | Weight | Load | Load | Chain Size | Each t{ al atafafa]n [rm |r fel re |r KN kN mm. kg. 92/16 | 18 34 [35 | 8] 95) 14 50 | 125° 13 | 036 05] 18 [21 a7 [40] e[ios| 16 | 63 | 165 16 | 060 116/20 | 23] 26/23 e0| 42 | 45 [10/1201 20 | 60 | 200 | 18 | 0.90 192] 23 | 26| s1 [25 | 80] 47 | 45 [10/130] 20 | 100 | 260 20 | 120 _| 149| 26 20| 34] 20 99] 62 | 65 [12/145] 24 | 150 | 930 | 23 ~| 1.90 173| 30[ 34] 38 [1 [ira] 60 | 55 |12|165| 24 | 200 | 450 26 | 260 206 | 36 | 40| 44 | 37 [194] 71 | 65 |16|195| 30 | 260 | 695 30 | 440 7 [at | 75 870 36 [7.30 DISTANCE PLATE FOR LONG PITCH BOW LINK TTw[s|4@ | 150| s0| 8 | 205 | 045 190 | 60] 8 | 24.5 | 0.62 190 | 60] 8 | 245 | 0.68 220| 70/10 | 31 | 1.10 260 | 70/10 | 31 | 1.26 310 | 100/12 | a7_| 2.75 LONG PITCH CHAIN BOWS. Proof | Breaking | Appropriate | Weight Load | Load | Chain Size | Each atafalaltfe[n infrfel al elt] om [ mm kg 22 | 25 |30|24 | 120/100] 7a | 40[ 45/45 [170 | 12[20| 86 | 220 20 1.05, 25 | 28 [33 [28 [140|120| ea | 45 | 50 | 17 | 196 | 14] 24 | 106 | 265 23 1.60 28 | 31 |38[30|150|130| 98 | s0|55| 17 | 212| 16| 24 | 132 | 340 26 | 2.10 34 | 37 | 44 [37 | 180] 150|119 | 60 | 70 | 20 | 254 | 20[ 30 | 195 | 500 30 3.90 40 | 45 |50 | 42 |220|180|144 | 70 | 70 | 20 | 310 | 24 | 30 | 250 | 630 36 5.20 | 48 | 54 |58 | 48 [260|210|176 | 85 | 80 | 20 | 5@| a3[ 36 | 345 | 75 42 | 10.10 Dimensions in mm TOKN = 1.02 tonne @) INDIAN CHAINAlloy Steel Chains for Scraper Conveyors Grade : IC 60 RC Alloy Material : Nickel Chrome Moly Steel/ Nickel Moly Stee! Process of Manufacture : Flash Butt Welded Heat Treatment : Gas Carburised, Double Quenched with Core Refining & Tempered Case Depth : 0.080 + 0.010 Skin Hardness : RC 60-64 (HV30 Min. - 720 Kp/mm*) Mechanical Properties : Proof Strength : 150 N/mm? Breaking Strength : 300 N/mm? Delivery Condition : Chains are calibrated and supplied in matched pairs. Finish : Black/Special Rust Preventive Pitch | Outside | Safe | Proof | Minimum | Weight Width | Working | Load | Breaking | per meter Load Load d t w KN kN KN. kgim 18 3 40 80 160 65 20 70 or 50 100 200 8.6 | 06 | 7 | 0 | 120 | 240 a7 | 2 |e |e | a | 160 | a8 | 197 | Dimensions in mm 1. Gas Carburising ensures uniform case depth all over the link. Use of fine grained steel prevents grain growth. Chains are double quenched and tempered to achieve high surface hardness of 60-64 HRC as well as high core toughness. 2. Fracture structure of the finished chain shows a ductile core with high surface hardness of 60-64 HRC. The contact areas of the link are ensuréd tohave high hardness and optimum wear resis- tance for longer life of the chains. SeSm| -< 3. Chains are calibrated to close tolerances in +e-< calibrating machine. They are then supplied in -——_ matched pairs. (Ax = + 0.1% of L) 85A Y 4 D } CHAIN WHEELS. TOOTHED CHAIN WHEELS are suitable for drive with calibrated round link st Conveyors. The toothed sprocket made of high quality steel are bolted to the C | Flat Head Chain Shackle for Scrapper Conveyor Chain Shackles are manufactured from fine grained C45 Steel by Drop Forging. The Scraper bar is fixed between the opening of the shackle with the help of High Tensile bolt & nut. The Shackles are heat treated to a strength of 100-120 kg/mm? all over the surface. The wearing points at the ‘crown are hardened by special method to a hardness of RC 54-60 and depth of 1.5-2.0mm. They are subjected to proof and Breaking loads as per the size of the corresponding chain. [Rerana "rar fea ln in| efefefwl «| fmeae | Gee bs Laxt kg. iexei_[er| was ae [re [ae [ro] a] v2 [av | ce ao270 | 70 [20-5] 261 20-22 [tat] a3 [ia] 21 | to aox0s [65-22 [65 26 [22 23] a8] 16 [25 [126 [-asxot[or 260s] 00-26 26 tee| 32 i7s] 25 | 225 feel chains in Scraper Hub. The Sprocket is carburised to a case depth of 1.5 to 2.0 mm and hardened to RC 55-60 for long life. The Sprocket is, Supplied in segments, thus makingit convenient to replace them at site without removing the Chain Wheel. A (PCO) NON TOOTHED CHAIN WHEELS made of three parts used with chains and Shackles for Bucket Elevator Drive. Pair of steel rings made of high quality steel are bolted to the central C.lHub. Steel rings are carburised to a case depth to 1.5 to 2.0 mm and hardened to RC 55-60 for long life. The rings are supplied in segments, thus making it convenient to replace them at site without removing the chain wheel. ns T Chain Size 4 Dia | Pitch [Outside |(P.C.0)|B | c | D | “With baal 16 | 56 [54 20 | 58 | 66 | 100 1a | 63 | 60 23_| 66 | 76 | 120 20 | 70 | 67 26_| 74 |_84 | 120 23 80, 7 26 | 84 | 94 | 120 26 | 91 7 5 | 32_| 96 | 106 | 130) 30_| 105 | jot | 605 [36 | 110 | 122 | 150 36 | 126 [122 | 726 [42 | 192 | 144 | 180 Dimensions in mm INDIAN CHAIN Chain Size A No. of | ] Dia Pitch Outside | (P.C.D) | Teeth a b Wath | | 76 | 6 | s | oa | 0 100) : 18. 63 60. 363 | 9 120 | 20 | 70 | 67 | 403 | 9 120 23_| 80 | _77_| 461_| 9 [120_} 26 “Gl e7__| 525 9 [130] 30| 105 | 401 | 605 | 9 [150 36 | 126 | 122 | 726 [9 | 45 | 180 A(P.co)Alloy Plus Grade-80 Chain Sling General Information 4. Chains are manufactured from fine grained special Alloy Steel on electronically controlled Welding Machines. 2. Chain fittings ike Hooks, Coupling links, Connectors are forged and heat treated to rigid specification and quality control requirements. 3. Induction hardening of chain ensures uniform hardness throughout the length of Chain. What is Alloy Plus 1. Itis a superior quality of fine grained Nickel-Chrome-Molybdenum fully killed steel 2, By subsequent spherodising and drawing operations, the properties of this steel are further improved to give a combination of high strength and ductility Why should you use Grade-80 Chain Sling 1. They are lighter in weight compared to other grades of Chain Sling. 2. They offer a factor of safety of 4:1 between the ultimate Breaking Load and Working Load Limit of the Sling, 3. They have higher wear resistance properties and therefore offer longer working life TERMINOLOGY Working Load Limit It1s the maximum load to which the Chain Sling can be subjected to during use. Manutacturing Test Force The load to which the chain is subjected to after manufacturing and heat treat- ‘ment process. Its generally twice the Safe Working Load Limit Minimum Breaking Force Is the minimum oad thatthe chain must withstand during the application of destruction load. Proof Force (Acceptance) The load to which the finished chain sling (s subjected to after heat treatment. It is twice the Working Load LimitLifting Capacity WORKING LOAD LIMIT | Chain | Single leg| Endless | ‘Multi-leg Slings at 90° Angle Size (mmr | . a i My : um | tu 14 13.2 Ba | 18 T 10 10 14 i 21 21 14 20 5 | 125 175 262 22 =| 7S 25 iE 20 20 28 42 42 ie 28 | 28 25 25 35 52.5 52.5 aale 35 32 32 32 448 672 672 44.8 SLING USED AT ELEVATED TEMPERATURES ‘Sometimes Grade 80 sling may have to be used in conditions where the chain is subjected to higher temperature. The adjacent table gives a general guideline of reduction in working load limit at elevated temperature. We do not recommend use of chain slings above 400°C. @INDIAN CHAIN Working Load in Metric Tonnes. chain recictonon | Temperature working load limit (4) up to 200°C Ni | 200°C - 300°C 10 300° - 400°C 25‘ALLOY PLUS SHORT LINK CHAIN Chain and Accessories ] Working | Mig_| Minimum | toed | Tent | breaking size | Length | wicth | Limit | Force | Force | Weight | | as ( w_| tos) | thas) | teas)_| tka’) Lt, | cea aaa oonas lamas 4600 | 11200 | 18600 | 30 bt [46 80 56 g000 | 19700 | 32900 56 1a_| 90 | @3 | 10000 | 25000 | 41700 | 7.1 20 | 100 | 70 | 12500 | 30800 | 51400 | 65 22 _| 110 | 77 | 16000 | 38000 | 63300 | 10.4 25_| 125 | 67.5 | 20000 | 48200 | 80200 | 134 28 | 140 | 98 | 25000 | 60400 | 100600 | 17.1 a2_| 160 | 112 | 32000 | 7a900 | 131400 | 23.0 ‘OBLONG LINK [ObIong jink dimensions Suitable for Chain Size Working | ——| Load Limit po | te} wl tteg | 2teg | sa4teg| kos. 25 | 195 | 75 | 12 = = 5000 28 | 160 | 90 | 16 12 = ‘8000 a2_| 160 | 90 | 16 16 72 11200 36_| 200[ 110 | 20. | 18 = 14000 ~ 40_{ 200] 110 | 22 20 16 17500 a5 | 250 | 125 | 25 22 18 22400 50 | 250 | 125 | 26 25 20 728000 56 | 275 | 140 | 92 28 22 “40000 63 | 325 | 165 = 32 25 '50000 71 | 305 | 165 = = 28 163000 0 | 360 | 200 = = 32 70000 INDLOCK CONNECTOR Chain : Working Load | Weight Each size Crepe Dd | Limit kgs) (kos) 72 35_| 00 | 26 5000 o7 16 42 | 104 | _33 8000 12 20 aa | 14 [42 12500 18 ‘Dimensions in mm 3Chain Sling Accessories EYE HOOK Hea. Working Load | | sie ioe Limitigs)_| (Ere so | at | 5000 Pann e7_| 54 | 8000 | [20 | 240 [es 083 12500 22 2 _| 75 16000 25 | 105 | 85 20000 2a |_336 | 118 | 95 25000 7 ge | sea_| 134 | 105 32000 w CLEVIS HOOK — Plo = [eran [HP a [Ew | Weak wi Y ‘Size | | thos) | tos 4 [2 | io [as | as | a7 | 195 | 5000 16 | 172 | 46 | 20 | 2 | 34 | 2000 ~ [zones [eira}eseet) 23] ces: 55 | 12500 € - Te | Weight | wit 4 | | (kos) | kos) [a2 [a0 | ae [a8 | a26 | 000 | [Eeaeetal aes [eazo msl eco 29 8000 20, idee 882 375 | 12500 | HOOK ‘Chain [oH Ee One| pantnn:| HI fh size cc Se es A 2 212 23 3a | 5000 Oo 16 263. 30 48 | 8000 20 335 | 37 60 12500 @ oan CHAIN Dimensions in rn caChain Sling Accessories: * CHAIN‘CONNECTOR Chain | ok w e | we wl Size | (Kgs) 12 d 16 18 LJ 20 eu SLING CONNECTOR {chain [oo w Bia[ se F Wut |. Size bes | tos) [32 | 40s | aa | a2 | 22 | 18 | S000 16 | 726 | 18 36 25 20 | 8000 18 | 140 | 20 45 | 31 22 | 10000 20 | 150 | 22 45 | 31 25 | 12500 _| ‘D’ SHACKLE d s D w | (Kgs) 12 aa 14 | 20 +1600 =| 16 55, 19 25 2500 19 70 paiea | oersa: 4000 (Eas Toe 28 a a [ieee 38 28 40 6300 eee 9 31 45 ‘8000 (eases 124 39 56 12500 (ase 139 Ce 16000 J HORIZONTAL PLATE LIFTING CLAMP (To be used in Pairs) wut " 6 ] r | (Kos) 1000 115 30 22 2000 | 190 50 26 3000 200 55 oer | 5000 | 225 63 30 VERTICAL PLATE LIFTING CLAMP. wut | Weight H G D 8 (k93)_| (Kgs) 1000 7 343 20 70 161 2000 16 355 25 75 205 ME [000 7 360 32 75 230 Cr 5000 2 | sto | 2 80 330 = Dimensions in mmChain Slings to suit your requirements SLINGS WITH HOOK ENDS SLINGS WITH LINK ENDS SLINGS WITH ADJUSTABLE LOOPS ENDLESS SLINGS SLING FOR PLATE LIFTING MISCELLANEOUS 1 oy] 4 A Pa INDIAN CHAIN 6Mining and Dragline Chains and Accessories The mechanisation of Coal Mining Industry in India has assumed great importance in the face of decrease in availability of oil and rising cost of energy. With proven reserves of 160 billion tonnes, increasing Coal production in shortest possible time has become necessary. Chains and Components for Scraper Conveyors and Draglines are important implements in Coal Mining. Indian Chain has been engaged in the development of Chain and Components of high quality for a long time. Using best of raw material, modern manufacturing equipment, use of latest technology and stringent quality control, Indian Chain, is keeping its quality at a high level. We have been striving for higher production and better quality by installing the latest equipments and continuing devotion to quality. Our Mining Chains are manufactured in fully automated chain plants, induction hardened for uniform hardness and are calibrated within close tolerance. We also manufacture accessories like Shackle Type Connectors, Flat Type Chain Connectors, Scraper Bars for Twin Outboard and Inboard chain assemblies etc. We manufacture Drag and Hoist chain with connecting links which are used in Drag Line Equipment for open cast mines. MtTwin Outboard Chain Assemblies Nominal | Chain] Scraper | No. of [Assembly | No of Sze | Centres | Bar| Links | Length’ | Scraper Spacing leone t t A | a50 | e00 | 15 | 4800 | 6 | 400 | 1s | 500 | 102% | 15 | sw0 | 5 600 1 | soo | 1082 | 15 | S160 | 5 600 | so | 102 | 11) 160 | 5 600 2 | 700 [900 | 9 | «600 | 5 = | | ge! Twin Outboard Chain Assemblies for Longwall Mining consist of chains in matched pairs which are joined together with shackles. Scraper bars are fastened to these shackles at equal intervals with the help of bolts, These are made of 2.5, or 5 metre long assemblies, Continuous Twin Outboard Assem- blies consist of 25 metre long matched chains connected with the help of Flat type connectors. Twin Inboard Chain Assemblies Nominal Chain | Scraper Bar Spacing] Assembly Length Size |Centres| No. of ] Spacing | No. of | Length | No.of | Unis Links Bars | c t (| en 1 eke z | a | 10 | 060 | 119 | 10320] 12 | 26 | 100 | 10 220 | 199 | 18400 | 20 l | | | Dimensions in mm @ INDIAN CHAIN Twin Inboard Chain Assemblies consist of 2 continuously matched chains running in the centre of line pans. Thescraper barsare clamped onto the chain at required spacingCalibrated High Tensile Steel Chain for Chain Conveyors and Haulage Systems 183948 AND ISO610 Grade BandC Material : High grade Manganese Steel and special Ni - Cr - Mo Steel Manufacture : ‘On electronically controlled chain making plant Heat Treatment : Induction hardened and tempered Testing : ‘On Automatic Hydraulic Calibrating Machine Delivery Condition : Chains are supplied in matched pairs DIMENSIONS AND WEIGHT Nominal | Nominal Dia Pitch Width | _ Effective Length Mass per ‘Size metre Inside Outside | Number approx. 4d Toler-| t Tore} a ow | of | L | Toler | kgm dxt ance ance | min. max. | links ance 14x50 | 14 | +04] so [+05 | 17 | 48 | 15 | 750 [+15 | 40 texes | 18 | +05 | 64 [sos | 21 | 6 | 15 | 060 [221 | 66 toxeas | 19 | +05 | 645 | 20s | 22 | os | 15 | oe7s|s21 | 75 zexee | 22 | +07| 86 [+09 | 2 | 74 9 [74 [#20 | 95 2axes | 24| 208 | 86 | +09 | 28 | 79 @ [7 [220 | 16 zexee | 26| +08 | a | +09 | 30 | 66 @ | se [+22 | 137 soxtos | 30 | +09 | 108 [+10 | 34 | 98 @ [ee [+25 [180 Dimensions in mm M3‘SPECIFIED TEST REQUIREMENTS Mechanical Properties and Testing Procedure Nominal |__ GRADE GRADE C Bend Test | Elongation | Elongation Sze and | Test™ | Minimum | Test | Minimum | Deflection at at Pitch | Force | Breaking | Force Breaking Test Force | Fracture (nm) Force Force ‘ kN mN | kN kN 14x 50 150 190 200 | 250 | 18x61 | 250 320 | 330 | 410 (9x64 [290 360. | 360 | 450 | 22x86 | 380 | 490 | 490 | 610 [eaxe6 | 450 570 580) 720 26x92 | 530 670 680) 850 30x 108 390 | 900 | 1730 root Force is atleast 90% of Test Force specited TESTING PROCEDURE 1. Tensile Test : From each fot of chain in the finished condition, sample comprising 5 links minimum is selected at random. This sample is then subjected to the appro- priate test load as shown in the figure. The elongation observed at test load should be within the specified limits. After the test load has been applied and elongation determined the load shall be increased tll fracture occurs. Values of breaking load & elongation at fracture shall not be less than those specified. 2. Bend Test : One chain tink from each lot shall be selected after heat treatment & calibration. This specimen link is bent as shown in the figure with increasing force to test the ductility ofthe link. The link should withstand the minimum deflection specified without fracture. 3. Notch Impact Test: This test is optional and is conducted to determine the notch ductility of steel in the welded side of the chain compared to the unwelded side. The tests are carried at 20°C and the minimum charpy value shall not be less than 300 kJ/mm®. TOWN 1.02 tonne G@ INDIAN CHAINShackle Type Connector AS PER ISO 1082 These connectors are designed to connect the chain strands in a chain assembly while rigidly bolting the scraper bar. They are drop forged from carefully selected alloy steel. After heat treatment and testing, individual pieces are subjected to magnetic particle test. The bolts used are high tensile hexagonal bolts Itis important that the bolt is tightened correctly as per the torque values indicated, DIMENSIONS AND WEIGHT T | Weight Nomind [a] t [a] el ri| bo] ol] el t [wr Size max | kg v4xs0_| 14 | 60 | a1 | 51 | 27 | 20| 18 |ta5| 17 | a2 |75 | mie| 07 taxes | 18 | 64 | 103 | 55 | 46 | 40| 21 | 1a5| 40 | 43 [05 | M20 | 1.25 19x645| 19 | 645 | 105 | 65 | 44 | 40| 21 [19 | 40 | 43|10 | Mao] 13 22x86 | 22 | 96 | 134 | 75 | 56 | 46) 24 |22 | 44 | 62 | 115 | Mas| 25 - 2axe6 | 24 | 86 | 138 | 78 | 58 53 [125 | M24 | 28 58 51 | 26 [24 | 44 46 zexs2 | 26 | 92 | 148 | 85 | 58 | 53| 30 [26 14 M27 | 3.25 MECHANICAL PROPERTIES HEXAGONAL BOLTS AND NUTS Nominal | Test % Elongation Nominal | Thread | Grade | Torque | Weight | size | Force | Breaking at Size | Size and | kN | force | Test | Breaking Length | kN | Force| Force i mmin,_| max. | _ min. | nm | kg. 14x50 | 160 | 210 | 2 6 14x60_|miex6s | 109 | 100 | 016 taxes | 300 | 370 | 2 6 taxes | M20x80 | 109 | 400 | 032 19x645| 300 | 428 | 2 8 19x645 [M20x80 | 109 | 400 | 032 exes | 415 | 880 | 2 3 22x86 | M24x98 | 109 | 500 | 0.60 24x06 | 610 | 650 | 2 8 [24x86 | M24x105| 109 | 600 | 062 26x92 | 675 | 765 | 2 8 26x92 | M27x114| 109 | 700 | 0.90 Material : N-Cr-Mo Alloy Steal ‘Dimensions in mm Tensile Strength : 1150-1250 N/mm? M5DIMENSIONS, WEIGHT AND MECHANICAL PROPERTIES Flat Type Chain Connector ‘The Flat type connectors are used with heavy duty mining chains in scraper chain conveyors, ploughs and shearers. They are designed to operate in the horizontal as well as the vertical planes of the sprocket, The two symmetrical halves are hooked to the end links of the chain to be connected and slide into each other. The centre choke is fitted ina manner 0 that the arrowheads coincide. The assembled connector is secured by double spring dowel pins. After heat treatment and testing each fiat connector is subjected to magnetic particle test to ensure crack free surface. & | Test | Breaking ] a | + | 1 |» | | a | Face | "Force ww | ev exer | 13> | ea | too | 2 | os | 20 | a0 | 570 zaxes | 22= | as | roo | 28 | eo | 26 | 480 | 550 zaxes | 2am [osm | toa | a0 | o7 | 268 | 570 | 660 zexse | 25m [eam | ta | aa | 96 | a0 | oo | 770 | a7 [30x 108 | 30% 36 | 110 | 36 50 | 1020 | 330 Dimensions in mm 10KN = 1.02 tonne {© Elongation attest force 1.2% max @ Material Ni Cr Mo Alloy Steel @ Tensile Strength : 1200-1400 Nim? INDIAN CHAINScraper Bar For Twin Outboard: Chain Assembly IS 11619 AND ISO 5612 Scraper Bars are manufactured by drop forging from fine grained forging quality carbon steel. The holes for connectingto shackle body are accurately drilled in special jigs. The bars are heat treated to have optimum strength and hardness. They are subjected to deflection test as per specification TE? | Saas [ems | Bae | ion | Gotan] teoutn [Cont | Die thie | ‘Goce | 2 oe Es Pee coe ie eels io Gee ee Twin + | 460] Os | 250 | 900 | a8 | a7 | st | res] — | 0 | - | 20 ead | 18x64 | Twin 500 440 | 390 55 2 out | 600 | sao | 400] ar | oe | | a | as | ss | zs l1ex64.5| board | 650 | 50 | s40 | 90 Mota: Fie grin og qty aon ste rates Tensile Strength : 900 - 1100 N/mm" M7Drag and Hoist Chain and Connecting Link Drag and hoist chains are manufactured by flash butt welding process on automatic machines from Low carbon High managanese fine grained steel. Studs are hydraulically pressed and subsequently welded all around con one side of the link to avoid displacement. The chain is specially heat treated to provide high wear resistance and impact strength together with high load bearing capacity. Open end links are provided at both ends for easy fitting. Connecting shackle is used to join two studded link and works as a repair link, Chain Connecting Link Weight Diameter | Length | Width “Length [ Width | Proof | Breaking | Chain | Connecting Load” | Load | kg/m | shackle a ic w toe | cw. kN] kN | each (kg.) 38 228 137_| 228 160 812 1160 32 85 45 270. 162 270. 189, 1125, 1610 44 145 50 300, 180 300 | _210 1370 7960 54 18.0 62 | 372 223, 372, 260 2060 2940 meztes | e87,0) 70 420) 252 420) 294 2580 3690 106 515 Materia: High Strength Fine grained Special Ste. Dimensions in mn ‘Tensile Strength : 690-850 Nimm? @ INDIAN CHAINON ee Ee a lB 2388, A.J.C. Bose Road, Calcutta 700 020, India Phone : (91) (33) 2476839; Fax : (91) (33) 2474217/2477455 UE Cure ku) DSS ae