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Handbook of
Fault Analysis
Documentation
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Cable Testing
h�ps://itnetworks.softing.com
Ed i t o r i a l
On the way
to new frontiers
H
igh-quality copper wiring in local area networks form the basis for fast and secure
data communication. In the 1990s, users were satisfied with transfer rates of
10 & 100 Mbit/s, which is no longer enough today. Today we are talking in LANs
of about 1 & 10 Gbit/s and - especially in the environment of data centers - about
40 Gbit/s over copper cabling. The latest technologies in multimedia environments,
such as Next-Generation Wireless LAN (IEEE 802.11ac) and HDTV with high resolutions (4K and
8K), drive the bandwidth - and therefore the transfer speeds - in copper data networks up into
new heights. To ensure the system guarantees and the proper function of these high-speed
copper data networks, this inevitably involves measurement and testing of these cabling systems.
So the field testing technology must be prepared. Meanwhile, we are talking about CAT 8/8.1/8.2
and Class I & II. We will be dealing with these issues in this brochure.
We continue the tradition of summarizing all issues around measuring and testing technology of
copper data network cabling in a handy booklet. The first issue on this subject appeared in March
2007. This new edition of “The Handbook of Cable Testing” will easily find its place in the tool
box or measuring devices of every data cabling installer: Always at hand, quick to look up, with
comprehensive and updated information.
Sincerely
Dipl.-Ing.(FH) Thomas Huesch
Technical Support & Training
Softing IT Networks GmbH
3
TABLE OF CONTENTS
TABLE OF CONTENTS
21 Measurement Technology for Copper Cabling – 37 PSNEXT (Power Sum NEXT) faults
New Challenges 38 Quality will Decide
21 Definition of Permanent Link and Channel
23 Is the Wiring (Wiremap) Correct? CHAPTER 6: Patch Cords
23 Direct Current Resistance of Pairs 40 Measurement Equipment for Patch Cords
23 Propagation Delay and Delay Skew 40 What is a Patch Cord?
24 Determination of Cable Length 41 How to Test Patch Cords?
25 Measurement of High Frequency (RF) Properties 43 Measurement Equipment for M12 Cabling
26 Attenuation of Pairs 44 Perspective
27 Crosstalk of Pairs at the Near End (NEXT) 44 Smartphones/BYOD
27 Return Loss of Pairs 44 Television/Multimedia
45 Automation Technology
45 Wireless Networks
45 Cloud Applications
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T
he use of computers, smart TVs, (cable, connector) and the transfer protocol, providing
telephone systems using VoIP technology the basis for the universally known TCP/IP world – the
and building communications systems logical functions of the network components. This
(door communications systems, alarm brochure will focus on the physical Ethernet interface
systems) has become an integral part of that is well known as ``structured building cabling´´.
our modern life. But it is not long ago that separate If you are a skilled measurement technician you
communication networks were needed to run them: will even have to consider it when it comes down
Twisted cables for the telephone, coaxial cables for the to its planning, installation, certification testing and
television and clumsy data cables (IBM) for the early operation. For a better understanding, let us start
office PC systems. Today, however, the ``Ethernet´´ with the basics of today’s network infrastructure.
has established itself as the dominant standard Everybody is talking about the so-called universal
in communications technology and is thoroughly ``structured building cabling´´. What does this mean
used by the various disciplines. Nowadays, the term and which relevant standards do exist?
``Ethernet´´ describes both the physical interface
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Chapter 1:
Retrospective, History
Figure 1:
Ethernet inventor
EVOLUTION OF ETHERNET Bob Metcalfe is today
professor for innovation
Let me quote Bob Metcalfe (Figure 1), the inventor at the University of
of Ethernet, who is now a professor of Innovation at Texas in Austin
Figure 2: Increasing demand for bandwidth in networks and data centers – Source – IEEE802.3
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7
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CAMPUS BACKBONE CABLING – telephone, copper cables remain the primary option.
ON THE PREMISES, INTER-BUILDING CABLING Digital voice transmissions referred to as Voice over IP
This cabling subsystem (Figure 3) connects the buildings (VoIP) are nearly exclusively effected over optical fiber
on a campus and is also known as campus cabling cabling in the public broadband network.
comprising both the connections from the campus
distributor (CD) to the building distributors and, for BUILDING BACKBONE –
reasons of redundancy, the recommended cross- RISER CABLING, INTRA-BUILDING CABLING
connection cabling between the building distributors of This is the riser cabling that extends from the
the different buildings. Today, the media used for data building distributor to the floor distributor and
applications are typically optical fiber cables (singlemode also comprises of recommended cross connection
and/or multimode), whereas for analog and/or digital cabling between the floor distributors – for reasons
PP TO
PC PC
Switch
Permanent Link
FD WA
Channel
8
2014 © Psiber Data GmbH (a company)
Pag
BOOKLET OF CABLE TESTING
CONNECTING HARDWARE
North America CAT 5e CAT 6 CAT 6A --- ---
International CAT 5e CAT 6 CAT 6A CAT 7 CAT 7A
CAT 5E CAT 5e CAT 5e CAT 5e --- ---
CAT 5E Class D Class D Class D Class D Class D
CAT 6 CAT 5e CAT 6 CAT 6 --- ---
Installation cables
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IEEE, the world’s largest association for IEEE Standards Association (IEEE-SA) is part of the
technology, has committed itself to pursue IEEE and is an internationally recognized organization
the goal of promoting technologies and their to establish standards. IEEE-SA develops and
employment to the benefit of the public. On publishes standards within an open, consensus
top of their frequently quoted publications and process and with active industry participation and
recognized conferences, technology standards, inclusion of numerous interest groups.
technical and educational activities, IEEE enjoys IEEE standards define specifications and standardized
a high technical reputation in a wide range of procedures on the basis of current scientific and
subjects, including space systems, computer and technological knowledge. The portfolio of IEEE-SA
telecommunications, biomedical technology, comprises more than 900 applied standards; more
electrical energy as well as consumer electronics. than 500 new standards are under development.
GLOSSARY
CSMA/CD: Term designating access control for bus systems in Ethernet: Carrier Sense Multiple
Access/Collision Detection.
Permanent Link/ Definition of cabling elements in horizontal cabling, permanently installed data cable
Channel: /permanently installed data cable including patch cords/jumpers at each end.
TCP/IP: Transport Control Protocol/Internet Protocol, layer 4 and layer 3 transfer protocol
(according to OSI, Open Systems of Interconnection), embodiment of data
transmission technology.
Source: IEEE and IEEE-SA
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EN50173-x
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Mbit/s, 1 Gbit/s and 10 Gbit/s speeds. Now, adding to (International) allows for the seamless implementation
them will be: of all link classes (from Class D to Class II, Table
7), whereas incompatibilities (not feasable, not
• Class I with cables of CAT 8.1 (F/UTP, Foiled/ standardized) between some connector and cable
Unshielded Twisted Pair) and enhanced CAT 6A types will occur when using F/UTP data cables (Table
components, as well as 6) and when applying the ANSI/TIA standard to CAT
• Class II with CAT 8.2 cables (S/FTP, Screened/ 8 (Table 5), so that Class F and FA requirements will
Foil Shielded Twisted Pair) and enhanced CAT 7A not be fulfilled. The checkmarks in the Tables 5 and 6
components which are intended to be sufficient for indicate those connector - cable combinations which
the transmission of 40 Gbit/s (Table 4). are not useful. In the worst case you will only achieve
• So, there will be two different standards which: CAT 6A (Table 5) and Class EA (Table 6) performance.
1-1) in the case of CAT 8 (USA), with enhanced CAT 6A When participating in a tender and selecting the
connectors and CAT 8 cables will only be backward components, it is therefore important to consider
compatible with CAT 6A (Table 5) and which standard shall apply.
• 1-2) in the case of Class I, with enhanced CAT 6A
connectors and CAT 8.1 cables will only be backward
compatible with Class EA (Table 6), and AUGMENTED CONNECTORS
• 2) in the case of Class II, with the enhanced What do augmented connectors of CAT 6A (ANSI/TIA),
CAT 7A connectors and CAT 8.2 cables will also of CAT 6A (ISO/IEC) and of CAT 7A (ISO/IEC) mean?
be backward compatible with Class F and FA
(Table 7). Augmented CAT 6A (ANSI/TIA) / CAT 6A (ISO/IEC)
connector: Key features are that the augmented CAT 6A
and CAT 6A connectors are based on our traditional
WHAT DO THE TABLES SHOW BY COMPARISON? RJ45 connectors of CAT 6A and CAT 6A, respectively, but
When using S/FTP cables, the ISO/IEC standard performance needs to be enhanced to support 2.000
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Table 7: ISO / IEC Backward Compatibility of Augmented CAT 7A Connectors in Combination with CAT 8.2 Installation Cables (S/FTP, Pair
Shielded)
MHz. Considering that the original RJ45 was designed Augmented CAT 7A connector: Things look a lot better
for transmission bandwidths of 3 MHz and is currently for the connector components of the augmented
already being used in the versions CAT 6A and CAT 6A CAT 7A which are enhancements of the existing CAT 7A
up to 500 MHz and is now intended for use up to 2.000 connectors, i.e. TERA, GG 45 or ARJ45 connectors
MHz, it is really amazing that this is expected to work. are modified in support of 2.000 MHz. It is much
Nonetheless, technical experts from the connector easier to imagine this with these connectors, as these
suppliers feel confident and have proposed that this will connectors, except for the GG45 connector, do not
be feasible. Quite honestly, just a couple of years ago, who have anything in common with the RJ45 connector and
did ever believe that the RJ45 connector would support are not backward compatible with the RJ45 connector
500 MHz? And this also worked well! So, we will see the either. (Note: GG45 specification describes a jack that
RJ45 connector in augmented versions again in future is backward compatible with the RJ45 connector, and
supporting 2.000 MHz. will exibit CAT 7A characteristics when transposing pin
pfung von Verkabelungsstecken pairs 3-6 and 4-5 to opposite side of the jack and using
100
3
15
8000 206,4
9000 221,5
10000 236,0
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Figure 7: Schematic Diagram of Data Cable run in parallel and their Noise Parameters – Source: Internet
Figure 8: Category 8.1 F/UTP data cable Figure 9: Category 8.2 S/FTP data cable
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Figure 10: Attenuation limits of the various Categories/Classes as per ISO/IEC for Class I and Class II cabling (with CAT 8.1 and CAT
8.2 cables)
Figure 11: NEXT limits of the various Categories/Classes as per ISO/IEC for Class I and Class II cabling (with CAT 8.1 and CAT 8.2
cables)
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Figure 12: Return loss limits for the various Classes as per ISO/IEC for Class I and Class II cabling (with Cat 8.1 and Cat 8.2 cables)
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WireXpert 4500
Most Advanced Cable Tester up to
SIMON C. COWLEY, 2,500 MHz
VP GLOBAL WORKPLACE Certify your data center and enterprise installa-
TECHNOLOGIES AND tions in the shortest time. The WireXpert, with its
ENTERPRISE PORTFOLIO AT COMMSCOPE unparallelled 2.500 MHz measurement range, is the
first cable certifier with the capability to certify the
Why is standard compliance important? highest performance cabling systems in enterprise
networks and data centers. Cable installers make
Compliance to international cabling standards significant gain in productivity with WireXpert‘s in-
guarantees that the infrastructure will dustry leading test speed and ease of use. With cer-
support the specified applications even when tification testing up to Class FA and CAT 8 copper
minimally compliant active electronics are cabling, as well as MPO, SM, MM and MMEF fiber op-
in use. End-users cannot always specify the tic cabling, WireXpert is ready for 40G and beyond.
transceivers being used in their equipment,
so design margin that is built into the cabling
standards protects the application and the
end-user’s data.
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PP CP TO
FD Permanent Link WA
max. 90m
Bild 14 – Channel Link Test Setup
Figure 13: Permanent Link Test Setup, CP: Consolidation Point, floor tank (Consolidation Point)
Channel Link
Test Adapter
Patch Cable in
012 © Psiber Data GmbH
Channel Link
PROFESSIONAL NETWORK TESTING & PROTOCOL ANALYSIS
CC PP CP TO
FD Channel Link WA
max. 100m
Figure 15: Wiremap as per TIA
Figure 14: Channel Test Setup, CC: Cross Connect, additional Patch Panel in the Floor Distributor
20
PROFESSIONAL NETWORK TESTING & PROTOCOL ANALYSIS
BOOKLET OF CABLE TESTING
Chapter 3:
Measurement Technology
inserted into the patch panel frame, and the work
station outlet or module in a face plate that is installed
in the work area. These permanently installed parts
of the cabling are referred to as Permanent Link by
MEASUREMENT TECHNOLOGY FOR COPPER the standards (Figure 13, Explanatory notes see
CABLING – NEW CHALLENGES Figure 4). In some special cases, there are additional
Now, we consider in detail the measurement consolidation points (CP) in the permanent link,
technology for copper cabling. Let us start with the mainly under floor distributors, serving the respective
well-known measurement parameters and continue office space. All these components are part of the
with the measurement requirements placed on copper Permanent Link.
transmission systems for the new transmission classes
up to 2.000 MHz.  If finally the jumpers or flexible patch cords are
New transmission classes put new challenges to connected at both ends of the Permanent Link, just
the measurement devices which are now required then we will have a complete Channel. These patch
to support measurements up to a frequency of 2.000 cords should be the same patch cords which will be
MHz minimum, and, as experience tells, even a little used later during network operation. In case these
beyond for the new transmission performance classes patch cords are removed and replaced by others, the
CAT 8 (ANSI/TIA standard), Class I and Class II (ISO/ standard specifies to perform renewed measurements
IEC standard). for the verification of the Channel. This means that
In order to be able to perform correct measurements certification testing carried out upon completion of an
one does not only need a suitable measurement installation should always be performed as Permanent
device, but the correct test setup is equally important. Link measurements since the Permanent Link will
Unfortunately, there is much confusion about this, usually not be touched any more after installation.
leading to erroneous measurements and ending up
in incorrect test results. We are talking here of the so- Unfortunately, it does very often happen that
called Channel and Permanent Link measurements. installers performing certification testing after
What is this all about? installation, do this with the channel adapters inserted
in the measurement device and with two 2 - 5 m long
DEFINITION OF PERMANENT LINK AND patch cords without knowing that these channel
CHANNELS measurements (Figure 14) will produce incorrect
Standards always define the channel (the permanent link measurement results and can render measurement
+ patch cords). The channel is the end-to-end transmission data completely unusable. On the one hand, they do
path between the active equipment, as for instance the this in an attempt to save the money needed to buy
switch at one end and the Network Interface Card (NIC) the more expensive test cords for the Permanent Link
at the other end. measurements, and on the other hand, because the
What are the channel parts? The Channel includes result of the length measurement is falsified by these
the installation cables that should be layed by the two additional patch cord lengths in each Permanent
installer (these are usually pulled-in), furthermore Link measurement performed. And even more so: The
the connecting hardware in the telecommunications durability and life cycle of patch cords with standard
room, mainly patch panels – or modules that are RJ45 connectors are limited. Warranty is granted for
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about 750 connection cycles which means these ``test measurement parameters. As has been the case for
cords´´ have only an extremely limited life cycle. quite some time, the characteristics of a cabling link
Therefore, measurements performed with are measured and determined, as is summarized in
low-quality patch cords will result in completely the box on page 25.
wrong certification test results. Permanent Link Another pecularity is sometimes found in floor
test cords using the significantly better RJ45 distributors: a cross connect (CC) the active equipment
measurement connectors have a life cycle of up to is permanently connected to, thus patching is not
10,000 measurements now - a fact that justifies the directly performed on the active equipment, but on
somewhat higher purchase price of these test cords. the cross connect. In the following section we will
Apart from this, nothing much has changed about the consider the details of measurements.
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U
R= [Ω]
l
IS THE CABLE WIRING (WIREMAP) CORRECT?
The percentage of wiring errors that occur during In addition, cabling certifiers calculate the biggest
installation is about 90% of all defective links. When difference and will display these results. The limit
testing the wiremap, the proper pin assignment of of pair resistance shall not exceed e.g. 25Ω in the
wires and pairs at both ends of the cabling is verified. transmission channel as per ANSI/TIA 568 C, ISO/IEC
The wiring configuration according to TIA 568A or TIA 11801 and EN 50173 for CAT 5e to CAT 6A and Class
568B wiring codes will be displayed (Figure 15). D to Class FA.
The cabling will be tested for the correct continuity
(Figure 16a) of individual wires, for open circuits, short PROPAGATION DELAY AND DELAY SKEW
circuits (including the shield), reversals (individual Propagation Delay tests measure the time the signals
wires Figure 16b, and pairs Figure 16c), and for split need to travel from one end of the cabling link to
pairs (Figure 16d). the other end. Propagation Delay depends on the
length of the cabling link. However, Delay Skew is the
A split pair fault can occur when reversing e.g. 1 and 3 more important value, as for data rates of 1 Gbit/s
(the white wires in many cables) at both ends. Some of
those simple wiring testers (e.g. with LEDs indicators
only) that merely run an ohmic test for the continuity
of wires will not be able to detect this fault, as all wires
are connected, as for instance 1 with 1, 2 with 2, 3 with
3, etc. Only if RF tests are performed an increased NEXT
(Near End Crosstalk) level between the affected pairs
will be detected. A method to test the wiremap for any
wiring errors (including split pairs) is to use a wiring
tester (Wiremapper) equipped with a higher degree of
intelligence, as for instance CM 200, CM 400/450 (Figure
17), or CM 600/650 from Softing IT Networks GmbH.
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Figure 18: Attenuation measurement of data cabling It is calculated using the formula
and beyond all four pairs are used at the same time DETERMINATION OF CABLING LENGTH
for transmission. Therefore, in order to be able to Length measurement, as described above, is not a
recombine the signals into a single data stream at the normative requirement, but installation companies
receiving end skew between pairs shall not exceed 50 typically use this as a basis for invoicing their
ns for CAT 5e/Class D to CAT 6A/Class EA and 30 ns, customers. Therefore, all modern cabling certifiers will
respectively, for Class F and Class FA. also determine the length of the cabling links. In fact, a
correct length measurement should be performed with
a measurement device that refers to the “International
Prototype Metre” or to today’s new definition of the
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CROSSTALK OF PAIRS AT THE NEAR END (NEXT) Accordingly, the RF Return Loss of a cabling
The coupling of signals from one pair of wires into another link will be measured in the frequency range of
pair is an undesired effect which results in signal distortion the corresponding CAT/Class and depends on the
impairing signal transmission. RF Near-End Crosstalk (of a components and cables used and on the quality of
cabling link) is also measured in the relevant frequency connecting hardware termination.
range and depends on the components and cables used Return Loss measurements determine the reflected signal
and on the quality of connecting hardware termination amplitude Rx in dependence of the injected signal Tx in the
Near-End Crosstalk or NEXT is the determination same pair of wires. As the effect of reflection also extends
of how many signal parts Tx of one pair of wires are only about 30 to 40 m into the pairs, these measurements
coupled into another pair Rx at the near end (Figure have to be performed at both ends of the cabling link (bi-
19). directional), delivering eight values for each link.
In a four-pair cable, measurements would have
to be performed from each pair to each other pair Return loss is calculated using the formula
that is 2 · 4 · (4 – 1) measurements and twelve
( )
Rx(f)
measurements all in all on a four-pair cable. However,
since the measurement from pair 12 to pair 36 will RL(f) = 20 · log [dB]
deliver the same results as a measurement from Tx(f)
pair 36 to pair 12, it was agreed only to perform six
measurements. As the effect of crosstalk only extends and is also expressed in dB. The result with the smallest
to about 30 - 40m into the pairs, these measurements distance to the limit curve will be taken from all the
need to be taken from both ends of the cabling link measured values as the worst value for the evaluation of
(bi-directional testing), resulting in a total of twelve the cabling link. The measured values of all pairs are also
NEXT plots. NEXT attenuation is calculated using the displayed as plots and will be saved.
formula
Next(f) = 20 · log
( )
Rx(f)
Tx(f)
[dB] CROSSTALK OF PAIRS AT THE FAR END (FEXT)
Crosstalk of pairs at the far end of the cabling link is
the unwanted signal coupling from disturbing pairs into
and is also expressed in dB. Out of all the measured values adjacent disturbed pairs measured at the far end. This
the one having the smallest distance to the limit curve is another undesired effect, as this kind of crosstalk
will be taken to serve as the worst value in the evaluation causes disturbance. RF Far End Crosstalk of the cabling
of the cabling link. The measured values of all pair link is measured in the frequency range of the relevant
combinations are also displayed as plots and will be saved. cabling Categorie or Class (i.e. CAT 6A/Class EA: from 1
to 500 MHz) as well and depends to a large extend on
RETURN LOSS OF PAIRS the components and cables (e.g. UTP/S/STP) used and
Return Loss is a measure of the consistency of impedance on the quality of connecting hardware termination.
in the cabling link. Signal reflections are undesired effects, These disturbing events are referred to as Far End
as the reflected signal impairs signal transmission in the Crosstalk (FEXT). The test setup is illustrated in Figure
pairs. Figure 20 shows the measurement. 21.
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Figure 23: Attenuation-to-Crosstalk Ratio Far End (ACR-F, previously referred to as ELFEXT)
( )
calculated using the formula
In a four-pair cable, measurements have to be UTxpn(f)
performed on each pair from both ends of the cabling FEXTpn/pf(f) = 20·log [dB]
link to all the other pairs at the other end of the cabling URxpf(f)
link. This would be 2 · 4 · (4 – 1) measurements that • FEXTpn/pf(f) = Far-end crosstalk of pair near end to pair
have to be performed in a four-pair cable at both ends far end
of the cable (bi-directional testing) and this comes • UTxpn(f) = Transmit level pair near end and
to a total of 24 measurements. Far-End Crosstalk is • URxpf(f) = Receive level pair far end
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ACR-Npx/px(f) = measured at the near and far end of cabling links and
the attenuation test results of the disturbed pairs.
NEXTpx/py(f)–ATTENUATIONpx(f) [dB]
These twelve ACR-N results are also displayed as plots
by the cabling certifiers. Note: This result is a normative
• ACR-N px/py = Attenuation-Crosstalk-Ratio pair X to Y specification in ISO, CENELEC standards only.
• NEXT px/py = Near End X(Cross) Talk pair X to Y
• ATTENUATION py = Attenuation pair Y ATTENUATION-TO-CROSSTALK RATIO
AT THE FAR END (ACR-F)
Similar to NEXT, twelve results will be obtained, as This was in previously standards referred to as ELFEXT
these are computed from the twelve NEXT results and now as ACR-F. In order to get results that can be
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compared with the limit curves obtained from the 24 FEXT Figure 24 – example PSNEXT).
test results measured at the near and far ends of the cable, These Power Sums are also results that are computed
the attenuation associated with the disturbed pairs has to from the measured values such as NEXT or from
be deducted from each of the measured FEXT values of the computational values as ACR-N or ACR-F, using the
disturbed pairs (see Figure 23). following formula:
 The measurement device computes ACR-F
3
results using the formula: PSNEXTpn(f)=
∫ 1
NEXTpn(f) [dB]
ACR-Fpf(f) = Likewise, the same formula is used for the computation of
FEXTpn/pf(f) - ATTENUATIONpf(f) [dB] the Power Sum values for ACR-N and ACR-F.
Now, we have described all parameters which a cable certifier
• ACR-Fpf = Attenuation-Crosstalk Ratio - pair far end determines or computes during a test within a few seconds.
• FEXTpn/pf = Far End X(Cross) Talk pair near end to pair far end The cabling certifier will then use these results obtained and
• ATTENUATIONpf = attenuation at the pair far end computed, respectively, for a comparison with the limits or
limit curves specified by the respective standards (Figures 10
The calculation of ACR-F results provides values that can to 12). It takes the WireXpert 4500 cabling certifier just 10
be compared with the limits, as the length dependent seconds to run an autotest as per CAT 6A/Class EA, and only
component Attenuation will be deducted from the length 22 seconds to run an autotest as per Class FA, CAT 8, Class I or
dependent FEXT value. These 24 ACR-F results will typically II, while testing up to a frequency of 2.5 GHz.
be displayed in graphical format as plots by the cabling
certifiers.
Information
POWER SUM Standards IEC 61935-1 / EN 61935-1:
Power Sum results are the summed noise signals that Specification for the testing of balanced and coaxial
originates from three disturbing pairs of a channel and information technology cabling - Part 1: Installed balanced
is coupled into a disturbed pair on the same channel (see cabling as specified in the standards ISO/IEC 11801 / EN 50173.
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Chapter 4:
Documentation/Reporting
to save thousands of these autotests inclusive of all
the result data. Certificates with full plots will then be
created by the reporting software that is included in
the delivery of the cabling certifier. This is done simply
by exporting all autotests to the PC-based reporting
DOCUMENTATION OF TEST RESULTS software using a USB stick (flash disc) or by connecting
After completion of installation and certification a USB cable directly to the PC. This software enables
testing, the test results need to be documented. you to sort out and group the results and to generate
Certification is the verification of compliance of a report of each individual autotest performed, either
products/services and their manufacturing processes as a summary report (Figure 25) or as an individual
with the relevant standards followed by the issuance report (Figure 26).
of a certificate.
The summary reports and individual reports are
The verification of cabling links for compliance with handed over to the principal upon project completion.
the relevant standards is performed using a cabling Typically, the installation company issues the invoice
certifier which consolidates all the individual results for the project based on the summary report and the
obtained into an overall rating as PASS or FAIL and total of all measured lengths.
will save them. Modern devices being able to run
autotests compliant with CAT 6A/Class EA, Class FA, The certification tests performed on permanent
CAT 8, Class I and Class II (the latter up to 2.500 MHz) links and channels will then be used by the installation
and to save test results with all plot data, will save up companies as the basis to get a system warranty for
to 190.000 result data for each autotest performed. the cabling project. For this purpose, the installation
Moreover, modern cabling certifiers have to be able company submits cabling test results related to the
Figure 25:
Summary report of certification tests performed on data cabling
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Wiremap: Pass
Value Limit Margin
Length (m): 27,6
Cable NVP: 80,0
Propagation Delay (ns): 122,0 - 376,0
Delay Skew (ns): 4,0 44,0 40,0
Resistance (Ohms): 5,9 21,0 15,1
Wiremap: T568B
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Figure 27: • Excessive length of cabling link. This fault can only be
Typical wiring fault remedied by a shorter cable routing and should not
occur with proper design and deployment.
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allows for the localization of crosstalk attenuation CAT 6A connectors, however, this would rather fall
faults, i.e. information on the distance to the location within the group of planning errors.
of excessive crosstalk is provided. • By defining or selecting wrong test settings. If a CAT
6A/Class EA cabling system was installed, but the
technician tries to perform a Class FA measurement,
RETURN LOSS FAULTS this falls within the group of planning errors or user
Return loss faults can also have various causes and occur: errors in handling cabling certifiers.
• By untwisting pairs too much during termination, • By using a wrong test setup. If the technician tries
this is clearly an installation fault and again, the only to perform a Channel measurement with low-quality
solution will be to cut off the cable and re-terminate patch cords this falls within the group of user errors;
the connector. • By a poor physical/electrical contact, either on the
• By using excessive pulling force when cables are IDC side or the contact side of the connection, see
pulled-in. Although cables should not be ``pulled- also DC resistance faults.
in´´ but ``laid´´ the ``pulling´´ (applying force) is still In addition to the RF frequency plots (Figure 29 left),
common practice. The cable might be overstretched modern cabling certifiers are able to plot Return Loss versus
which would result in a modified cable impedance length of the cabling link to facilitate troubleshooting. This
and cause a return loss fault. The only way out is to is mostly referred to as “Time Domain Return Loss” thus
replace the whole cable. facilitating troubleshooting (Figure 29 right).
• By using wrong components, e.g. CAT 5 instead of These plots allow to locate Return Loss faults, i.e.
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BOOKLET OF CABLE TESTING
Figure 30: Left: ACR-N fault, center: Insertion loss - ok, right: NEXT - faulty
information is provided on the distance from the pairs at the far end). If attenuation is the cause it might
position of the measurement device to the location be possible to rescue something, see attenuation
of higher reflection. faults. However, if attenuation is not faulty, then FEXT
Likewise, faults can be presented with the will be the cause. In this case, you should contact the
computational (calculated) test results. That’s why we manufacturer of the cabling system, as FEXT can be
are going to consider them as well. originating either in the connecting hardware or in
the cable.
ACR FAULTS
ACR-N faults (Attenuation-to-Crosstalk Ratio at the Near PSNEXT (POWER SUM NEXT) FAULTS
End) only occur if one or both measured parameters Faults regarding the Power Sum of the Attenuation-to-
are faulty. In case of such a fault, it is necessary (Figure Crosstalk Ratio Near End (PSACR-N) and the Power Sum
30 left) – to look at the insertion loss (Figure 30 center) of the Attenuation-to-Crosstalk Ratio Far End (PSACR-F)
and NEXT (Figure 30 right) results and search for any do not occur isolated, as all Power Sums are results
faults there. computed from the measured parameters. That’s why
ACR-F faults (Attenuation-to-Crosstalk Ratio at the it is necessary to look at the measured parameters or
Far End) are caused either by excessive attenuation computational parameters used for it.
of individual pairs or too high FEXT levels (crosstalk of
37
BOOKLET OF CABLE TESTING
38
BOOKLET OF CABLE TESTING
Metric
AWG Diameter Cross Sectional Area R
Equivalent
Inch mm kcmil mm² (Ω/km) (mm²)
20 0,032 0,812 1,02 0,518 34,4 0,75
21 0,0285 0,723 0,41 43,4 0,5
22 0,0254 0,644 0,64 0,326 54,7 0,34
23 0,0226 0,573 0,258 67
24 0,0201 0,511 0,404 0,205 87 0,25
25 0,0179 0,455 0,162 110
26 0,0159 0,405 0,129 138 0,14
27 0,0142 0,361 0,102 174
28 0,0126 0,321 0,081 220 0,09
29 0,0113 0,286 0,0642 277
30 0,01 0,255 0,051 349
Table 8: Extract from the AWG (American Wire Gauge) table, the most widely used wire cross sections are highlighted
39
BOOKLET OF CABLE TESTING
Figure 33: Test setup for patch cord measurements performed with the Softing IT Networks GmbH WireXpert
Chapter 6:
Patch Cords
at both cable ends. Customary patch cords lengths
are up to 5 m (and sometimes even 10 m or more).
Here again, the most popular connector is the RJ45
connector. However, an issue arises from this, as
the RJ45 connector can only accomodate cables of
a limited maximum diameter. For this reason, cable
MEASUREMENT TECHNOLOGY FOR PATCH thickness needs to be kept low, particularly in shielded
CORDS patch cords. With regard to unshielded patch cords, it
In order to put a structured cabling system into is allowed to use wires with cross sections of up to 24
operation you need to have the installed cabling and AWG (American Wire Gauge refer to Table 8).
the active equipment (Switch and NIC = Network Wire cross sections of 26 AWG – 27 AWG are mainly
Interface Card), and apart from this, you have to be able used for shielded cables, particularly for S/STP patch
to connect these two with each other. This is typically cords. The denotation AWG refers to a standardized
done with so-called patch cords/jumpers. But how wire strength of data cables, with the numbers as for
to find out whether or not these patch cords comply instance 24 indicating the number of pulling processes
with the correct transmission performance class of the performed during wire manufacture. The higher the
structured cabling so that the channel will comply with number of subsequent pulling processes performed
the correct class? the smaller the conductor diameter that is achieved.
Attenuation is about 20% higher in stranded data
cables. Another cause of higher attenuation is the
WHAT IS A PATCH CORD? shielded construction of patch cords/jumpers and
A patch cord consists of an unshielded or shielded results from the shielding. Due to the tight-fitting
stranded cable with a length of about 1 to 5 m and pair foils the capacity of wires to ground potential
the unshielded or shielded connectors terminated is higher than in unshielded cables which leads to
40
BOOKLET OF CABLE TESTING
41
BOOKLET OF CABLE TESTING
Wiremap: Pass
Value Limit Margin
Length (m): 2,1 100,0 97,9
Cable NVP: 78,0
Propagation Delay (ns): 11,0 555,0 544,0
Delay Skew (ns): 1,0 50,0 49,0
Resistance (Ohms): 0,1 9999,0 9998,9
Wiremap: T568B
the result will be displayed within a few seconds (10 at one end and a M12 jack or RJ45 connector or jack
seconds for CAT 5, 6 and 6A, and 22 seconds for CAT 7 at the other end. To get around this problem, test
and 7A), stating whether or not the tested patch cord adapters are used similar as is done in Permanent Link
complies with the selected category. measurements that can be connected to the end-to-
The test result can be saved in the measurement end cabling link under test with the corresponding
device and a certification report can be generated test cords (Figure 38).
(Figure 36) for documentation purposes.
That’s to say, in automation technology as well, an
end-to-end measurement can easily be carried out
MEASUREMENT EQUIPMENT FOR M12 CABLING and the measurement device be connected to the
Automation technology mainly utilizes cable assemblies cabling under test when using this test adapter and
with circular M12 connectors (Figure 37). the appropriate test cords. The reference planes will
The requirements placed on the measurement be automatically set behind the mated connectors
devices to test M12 cabling are similar as for the (Figure 39).
measurement of patch cords, in both cases an An autotest run with this test setup, in line with the
end-to-end measurement of the cabling has to be specified cabling class, will provide the test results for
performed. To make things worse, when performing an end-to-end cabling link, and as to be seen can be
measurements on M12 cabling it is not always easily performed and documented in this way (Figure
possible to attach the measurement device directly to 40).
the ends of the cabling links. In some cases there are The measurement challenges placed on a cabling
even different connectors terminated at either end certifier in order to perform patch cord and end-to-
of the cabling link, as for instance a M12 connector end link measurements will certainly differ from other
43
BOOKLET OF CABLE TESTING
``ordinary´´ certification tests on structured cabling (BYOD = Bring Your Own Device) and private
systems. Today, these challenges can be mastered with environments (our children) results in more data traffic
modern measurement equipment if manufacturers which our data centers have to contend with. In the age
adequately respond to these challenges and provide of flatrates and of 4G high-speed transmission, who
the adaptations and configurations needed for the will give a thought to how many MBytes of data he or
measurement devices. The company Softing addresses she has just sent from his/her smartphone?
these challenges with the WireXpert offering a wide In the modern world, the good old SMS (Short
range of test adapters and test cords. Message Service) has been outdated for a long time,
high-resolution photographs and HD videos are sent
by MMS, YouTube or similar services instead. This is
PERSPECTIVE for sure one of the factors driving the trend towards
I would like to finish with some examples of larger amounts of data transmitted across the Internet
applications that are driving the rapid increase in data which the data centers have to cope with.
traffic. Large amounts of data are transmitted in data
centers between the servers and switches just within
the cabinet rows, particularly in ToR (Top of Rack/Top TELEVISION/MULTIMEDIA
of Row), EoR (End of Row) or MoR (Middle of Row) The four- and sixteen-fold resolution, respectively, of
topologies. So, in the short run, we will experience a 4K-Ultra-HD/8K-Super-High-Vision (SHV) along with
migration from the up to now highest data rates of higher color depth and higher refresh rates compared to
10 Gbit/s over copper cabling to higher speeds like 40 Full-HD, will, of course, also translate into huge amounts
Gbit/s over copper cabling with CAT 8/Class I & II. of data that have to be transmitted in the acquisition of
content. In production and post production, where data
usually are not compressed, these huge bandwidths
SMARTPHONES/BYOD are a big challenge today yet, but at the latest when it
The growing number of smartphones in the business comes to the transmission of content to the consumers
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BOOKLET OF CABLE TESTING
Wiremap: Pass
Value Limit Margin
Length (m): 25,6
Cable NVP: 78,0
Propagation Delay (ns): 116,0 - 439,0
Delay Skew (ns): 3,0 50,0 47,0
Resistance (Ohms): 3,1 25,0 21,9
Wiremap: T568B
45
Printed: 19.11.2016 19:10:42 Signature:______________________
BOOKLET OF CABLE TESTING
the efficiency of broadcasting will play a critical role, too. Gbit/s, however, with shorter reach.
Despite the introduction of new transmission standards
such as H.265/HEVC, we are already talking of transmission
rates of 10.2 Gbit/s and 24 Gbit/s, respectively, for 4K ultra CLOUD APPLICATIONS
HD and 8K SHV. VPN routers (modems) are now in widespread use
as a secure solution for the remote maintenance and
remote control of buildings, machines and equipment.
AUTOMATION TECHNOLOGY Particularly the users are facing a lot of challenges in
Safe automation is becoming increasingly important the configuration of site-to-site VPNs or network-to-
within the concept of automation as a whole. With network VPNs. With cloud-based remote maintenance
intelligent, safe control architectures, users have the portals, renowned solutions providers are now offering
freedom they need for a customized implementation a safe start for remote maintenance and remote
of the safety requirements on construction design, control combined with a considerably higher flexibility.
operation and service concepts, and of operator And here again, this entails a dramatic increase in the
instructions well as. Particularly in the sector of amount of data transferred between users and clouds.
process automation employing real-time control, this We have to face up to technology. Measurement
results in an enormous increase in the amount of data technology is not any longer a simple comparison
and thus ever higher data throughput demands. In of a measured value with a reference value, today,
automation technology, migration to 10 Gbit/s speeds measurement technology stands for service and
to the machines is enabled by the new M12 X-coded solution, for comfort, quality and security.
connector being another driver for higher bandwidths.

WIRELESS NETWORKS
Wi-Fi (Wireless LAN) networks are now a common
feature in the office and industry environments. With
the ever increasing amounts of data that are also
intended to be transmitted over wireless networks
and that are pushing bandwidth limits, the trend to
higher bandwidths cannot be stopped: The migration to
higher bandwidths in Wi-Fi networks will be inevitable.
Reflecting this, the new IEEE 802.11 ac standard Dipl.-Ing.(FH) Thomas Huesch
specifying theoretically achievable data rates of 6.93
Gbit/s has recently been published. 802.11 ac wireless Technical Support & Training
access points will receive data over 10 Gbit/s interfaces.
Softing IT Networks GmbH
While Wi-Fi technology is already preparing for the step
after next, the 802.11 ad Wi-Fi standard operating in
the 60 GHz spectrum envisages data rates of 20 to 100
46
From the inventors of
CAT 8 Testing.
CAT 8 since 2010.
When will it be your turn?
ASIA/PACIFIC EUROPE/MIDDLE EAST/AFRICA
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