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Project item CON1

Design
Name CON1
Description
Analysis Stress, strain/ simplified loading
Design code AISC - ASD 2016

Beams and columns

β – Direction γ - Pitch α - Rotation Offset ex Offset ey Offset ez
Name Cross-section Forces in
[°] [°] [°] [mm] [mm] [mm]
B-
1 - W(Imp)14X90 0.0 0.0 0.0 0 0 0 Node
W(Imp)14X90
BR 3 - CHS100,45 0.0 -60.0 0.0 0 0 175 Bolts

Hole Ø50 max

PL20 min

PL20 min

Weld10mm min

Max load = 2 (safety factor) * 54tonf (max load truss) / 4 (lifting lug)= 240kN/1lug

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Cross-sections
Name Material
1 - W(Imp)14X90 A36
3 - CHS100,45 A36

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Cross-sections
Name Material Drawing

1 - W(Imp)14X90 A36

3 - CHS100,45 A36

Bolts
Diameter fu Gross area
Name Bolt assembly
[mm] [MPa] [mm2]
20 A325M 20 A325M 20 830.0 314
48 A325M. 48 A325M. 48 830.0 1809

Load effects (equilibrium not required)

N Vy Vz Mx My Mz
Name Member
[kN] [kN] [kN] [kNm] [kNm] [kNm]
LE1 BR 240.0 0.0 0.0 0.0 0.0 0.0

Check

Summary
Name Value Check status
Analysis 100.0% OK
Plates 0.5 < 5.0% OK
Bolts 91.8 < 100% OK
Welds 75.4 < 100% OK
Buckling 73.62

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Plates
Fy Thickness σEd εPl σcEd
Name Loads Check status
[MPa] [mm] [MPa] [%] [MPa]
B-W(Imp)14X90-bfl 1 248.2 18.0 LE1 54.1 0.0 0.0 OK
B-W(Imp)14X90-tfl 1 248.2 18.0 LE1 148.9 0.1 6.6 OK
B-W(Imp)14X90-w 1 248.2 11.2 LE1 76.7 0.0 0.0 OK
BR 248.2 45.0 LE1 64.6 0.0 0.0 OK
SP1 248.2 20.0 LE1 148.7 0.0 6.6 OK
SP2 248.2 20.0 LE1 149.6 0.5 6.7 OK
CPL1a 248.2 20.0 LE1 19.1 0.0 0.0 OK
CPL1b 248.2 20.0 LE1 119.9 0.0 6.7 OK
CPL1c 248.2 20.0 LE1 119.9 0.0 6.7 OK

Design data

fy εlim
Material
[MPa] [%]
A36 248.2 5.0

Overall check, LE1

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Strain check, LE1

Equivalent stress, LE1

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Bolts
Ft V Rn/ΩBearing Utt Uts Utts
Shape Item Grade Loads Status
[kN] [kN] [kN] [%] [%] [%]
B1 20 A325M - 1 LE1 33.7 5.8 164.2 34.6 10.0 - OK
B2 20 A325M - 1 LE1 36.3 7.4 164.2 37.3 12.6 - OK
B3 20 A325M - 1 LE1 66.8 9.6 139.5 68.6 16.4 - OK
B4 20 A325M - 1 LE1 22.7 3.9 164.2 23.3 6.7 - OK
B5 20 A325M - 1 LE1 11.4 2.7 164.2 11.7 4.6 - OK
B6 20 A325M - 1 LE1 4.2 2.0 164.2 4.3 3.3 - OK
B7 20 A325M - 1 LE1 0.0 5.2 164.2 0.0 9.0 - OK
B8 20 A325M - 1 LE1 0.0 6.7 164.2 0.0 11.5 - OK
B9 20 A325M - 1 LE1 1.9 8.9 139.7 2.0 15.2 - OK
B10 20 A325M - 1 LE1 0.0 3.7 164.2 0.0 6.3 - OK
B11 20 A325M - 1 LE1 0.1 2.7 164.2 0.1 4.6 - OK
B12 20 A325M - 1 LE1 0.6 2.0 164.2 0.6 3.5 - OK
B13 20 A325M - 1 LE1 33.6 5.9 164.2 34.5 10.0 - OK
B14 20 A325M - 1 LE1 36.4 7.4 164.2 37.4 12.6 - OK
B15 20 A325M - 1 LE1 66.8 9.6 139.5 68.7 16.4 - OK
B16 20 A325M - 1 LE1 22.8 3.9 164.2 23.4 6.7 - OK
B17 20 A325M - 1 LE1 11.4 2.7 164.2 11.7 4.6 - OK
B18 20 A325M - 1 LE1 4.2 1.9 164.2 4.3 3.3 - OK
B19 20 A325M - 1 LE1 0.0 5.2 164.2 0.0 9.0 - OK
B20 20 A325M - 1 LE1 0.0 6.7 164.2 0.0 11.5 - OK
B21 20 A325M - 1 LE1 1.9 8.9 139.7 1.9 15.2 - OK
B22 20 A325M - 1 LE1 0.0 3.7 164.2 0.0 6.3 - OK
B23 20 A325M - 1 LE1 0.1 2.7 164.2 0.1 4.6 - OK
B24 20 A325M - 1 LE1 0.6 2.0 164.2 0.6 3.5 - OK

B25 48 A325M. - 2 LE1 30.2 120.0 261.5 5.4 35.7 - OK

Design data

Rn/ΩTension Rn/ΩShear
Grade
[kN] [kN]
20 A325M - 1 97.3 58.4
48 A325M. - 2 560.8 336.5

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Welds
Th Ls L Lc Fn Rn/Ω Ut
Item Edge Xu Loads Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
SP1 SP2 E70xx ◢7.1◣ ◢10.0◣ 402 25 LE1 24.3 32.3 75.4 OK
E70xx ◢7.1◣ ◢10.0◣ 402 25 LE1 24.4 32.3 75.4 OK
CPL1a CPL1b E70xx - - 134 - - - - - OK
CPL1a CPL1c E70xx - - 134 - - - - - OK
CPL1a BR-arc 1 E70xx - - 3 - - - - - OK
CPL1a BR-arc 2 E70xx - - 3 - - - - - OK
CPL1a BR-arc 3 E70xx - - 3 - - - - - OK
CPL1a BR-arc 4 E70xx - - 3 - - - - - OK
CPL1a BR-arc 5 E70xx - - 3 - - - - - OK
CPL1a BR-arc 6 E70xx - - 3 - - - - - OK
CPL1a BR-arc 7 E70xx - - 3 - - - - - OK
CPL1a BR-arc 8 E70xx - - 3 - - - - - OK
CPL1a BR-arc 9 E70xx - - 3 - - - - - OK
CPL1a BR-arc 10 E70xx - - 3 - - - - - OK
CPL1a BR-arc 11 E70xx - - 3 - - - - - OK
CPL1a BR-arc 12 E70xx - - 3 - - - - - OK
CPL1a BR-arc 13 E70xx - - 3 - - - - - OK
CPL1a BR-arc 14 E70xx - - 3 - - - - - OK
CPL1a BR-arc 15 E70xx - - 3 - - - - - OK
CPL1a BR-arc 16 E70xx - - 3 - - - - - OK
CPL1a BR-arc 17 E70xx - - 3 - - - - - OK
CPL1a BR-arc 18 E70xx - - 3 - - - - - OK
CPL1a BR-arc 19 E70xx - - 3 - - - - - OK
CPL1a BR-arc 20 E70xx - - 3 - - - - - OK
CPL1a BR-arc 21 E70xx - - 3 - - - - - OK
CPL1a BR-arc 22 E70xx - - 3 - - - - - OK
CPL1a BR-arc 23 E70xx - - 3 - - - - - OK
CPL1a BR-arc 24 E70xx - - 3 - - - - - OK
CPL1a BR-arc 25 E70xx - - 3 - - - - - OK
CPL1a BR-arc 26 E70xx - - 3 - - - - - OK
CPL1a BR-arc 27 E70xx - - 3 - - - - - OK
CPL1a BR-arc 28 E70xx - - 3 - - - - - OK
CPL1a BR-arc 29 E70xx - - 3 - - - - - OK
CPL1a BR-arc 30 E70xx - - 3 - - - - - OK
CPL1a BR-arc 31 E70xx - - 3 - - - - - OK
CPL1a BR-arc 32 E70xx - - 3 - - - - - OK
CPL1a BR-arc 33 E70xx - - 3 - - - - - OK
CPL1a BR-arc 34 E70xx - - 3 - - - - - OK
CPL1a BR-arc 35 E70xx - - 3 - - - - - OK
CPL1a BR-arc 36 E70xx - - 3 - - - - - OK
CPL1a BR-arc 37 E70xx - - 3 - - - - - OK

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Th Ls L Lc Fn Rn/Ω Ut
Item Edge Xu Loads Status
[mm] [mm] [mm] [mm] [kN] [kN] [%]
CPL1a BR-arc 38 E70xx - - 3 - - - - - OK
CPL1a BR-arc 39 E70xx - - 3 - - - - - OK
CPL1a BR-arc 40 E70xx - - 3 - - - - - OK
CPL1a BR-arc 41 E70xx - - 3 - - - - - OK
CPL1a BR-arc 42 E70xx - - 3 - - - - - OK
CPL1a BR-arc 43 E70xx - - 3 - - - - - OK
CPL1a BR-arc 44 E70xx - - 3 - - - - - OK
CPL1a BR-arc 45 E70xx - - 3 - - - - - OK
CPL1a BR-arc 46 E70xx - - 3 - - - - - OK
CPL1a BR-arc 47 E70xx - - 3 - - - - - OK
CPL1a BR-arc 48 E70xx - - 3 - - - - - OK
CPL1a BR-arc 49 E70xx - - 3 - - - - - OK
CPL1a BR-arc 50 E70xx - - 3 - - - - - OK
CPL1a BR-arc 51 E70xx - - 3 - - - - - OK
CPL1a BR-arc 52 E70xx - - 3 - - - - - OK
CPL1a BR-arc 53 E70xx - - 3 - - - - - OK
CPL1a BR-arc 54 E70xx - - 3 - - - - - OK
CPL1a BR-arc 55 E70xx - - 3 - - - - - OK
CPL1a BR-arc 56 E70xx - - 3 - - - - - OK
CPL1a BR-arc 57 E70xx - - 3 - - - - - OK
CPL1a BR-arc 58 E70xx - - 3 - - - - - OK
CPL1a BR-arc 59 E70xx - - 3 - - - - - OK
CPL1a BR-arc 60 E70xx - - 3 - - - - - OK
CPL1a BR-arc 61 E70xx - - 3 - - - - - OK
CPL1a BR-arc 62 E70xx - - 3 - - - - - OK
CPL1a BR-arc 63 E70xx - - 3 - - - - - OK
CPL1a BR-arc 64 E70xx - - 3 - - - - - OK

Buckling
Factor
Loads Shape
[-]
LE1 1 73.62
2 74.59
3 85.56
4 87.68
5 107.59
6 108.32

Cost estimation

Steel
Total weight Unit cost Cost
Steel grade
[kg] [US$/kg] [US$]
A36 46.37 2.50 115.92

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Welds
Throat thickness Leg size Plate thickness Total weight Unit cost Cost
Weld type
[mm] [mm] [mm] [kg] [US$/kg] [US$]
Double fillet 7.1 10.0 - 0.32 45.00 14.27
Bevel - - 20.0 0.51 60.00 30.31
Bevel - - 45.0 0.96 60.00 57.66

Bolts
Total weight Unit cost Cost
Bolt assembly
[kg] [US$/kg] [US$]
20 A325M 12.54 6.00 75.24
48 A325M. 5.47 6.00 32.84

Hole drilling
Bolt assembly cost Percentage of bolt assembly cost Cost
[US$] [%] [US$]
108.08 30.0 32.42

Cost summary
Cost
Cost estimation summary
[US$]
Total estimated cost 358.66

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Bill of material

Manufacturing operations
Plates Welds Length
Name Shape Nr. Bolts Nr.
[mm] [mm] [mm]

SP1 P20.0x404.0-350.0 (A36) 1 20 A325M 24

SP2 P20.0x405.0-235.0 (A36) 1 Double fillet: a = 7.1 404.0 48 A325M. 1

Butt: a = 45.0 172.7

CPL1 P20.0x140.0-0.0 (A36) 1 48 A325M. 1
Butt: a = 20.0 268.2

P20.0x250.0-160.0 (A36) 1

P20.0x250.0-160.0 (A36) 1

Welds
Throat thickness Leg size Length
Type Material
[mm] [mm] [mm]
Double fillet E70xx 7.1 10.0 404.0
Butt E70xx - - 268.2
Butt E70xx - - 172.7

Bolts
Grip length
Name Count
[mm]
20 A325M 38 24
48 A325M. 60 1

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Drawing

SP1

P20.0x350-404 (A36)

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SP2

P20.0x235-405 (A36)

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CPL1 - CPL1a

P20.0x140-140 (A36)

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CPL1 - CPL1b

P20.0x160-250 (A36)

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CPL1 - CPL1c

P20.0x160-250 (A36)

B-W(Imp)14X90, W(Imp)14X90 - Top flange 1:

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Symbol explanation
Symbol Symbol explanation
εPl Strain
fy Yield strength
εlim Limit of plastic strain
Ft Tension force
V Resultant of shear forces Vy, Vz in bolt
Rn/ΩBearing Bolt bearing resistance
Ut Utilization
Uts Utilization in shear
Utts Utilization in tension and shear EN 1993-1-8 table 3.4
Rn/ΩTension Bolt tension resistance AISC 360-16 J3.6
Rn/ΩShear Bolt shear resistance AISC 360-16 – J3.8
Th Throat thickness of weld
Ls Leg size of weld
L Length of weld
Lc Length of critical weld element
Fn Force in weld critical element
Rn/Ωw Weld resistance AISC 360-16 J2.4

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