17/06/2019 3508B Marine Auxiliary Engine S2B00001-UP(SEBP3908 - 63) - Documentation

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Welcome: a3yn3412
Product: MARINE AUXILIARY
Model: 3508B MARINE AUXILIARY S2B00531
Configuration: 3508B Marine Auxiliary Engine S2B00001-UP

Operation and Maintenance Manual

3508B, 3512B, 3516B, 3512C and and 3516C Auxiliary Engines, Generator Set Engines, and
Generator Sets
Media Number -SEBU7845-23 Publication Date -01/04/2014 Date Updated -20/06/2018

i07284996

Maintenance Interval Schedule

SMCS - 1000; 4450; 7500

Ensure that all safety information, warnings, and instructions are read and understood before any operation
or any maintenance procedures are performed. The user is responsible for the performance of maintenance,
including all adjustments, the use of proper lubricants, fluids, and filters. The user is also responsible for the
replacement of components due to normal wear and aging. Failure to adhere to proper maintenance intervals
and procedures may result in diminished performance of the product and/or accelerated wear of components.
Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to determine the
maintenance intervals. Products that operate in severe operating conditions may require more frequent
maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must
be performed.

When Required
Batteries - Replace
Battery or Battery Cable - Disconnect
Centrifugal Oil Filter - Inspect
Engine Air Cleaner Element (Dual Element) - Clean/Replace
Engine Air Cleaner Element (Single Element) - Clean/Replace
Fuel System - Prime
Generator - Dry
Generator Bearing - Lubricate
Generator Set - Test
Generator Set Alignment - Check
Heat Exchanger - Inspect
Maintenance Recommendations
Rotating Rectifier - Check
Rotating Rectifier - Test
Sea Water Strainer - Clean/Inspect
Speed Sensor - Clean/Inspect
Winding - Test
Zinc Rods - Inspect/Replace

Daily

Air Starting Motor - Inspect

Air Starting Motor Lubricator Oil Level - Check
Air Tank Moisture and Sediment - Drain
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Cooling System Coolant Level - Check

Engine Air Cleaner Service Indicator - Inspect
Engine Oil Filter Differential Pressure - Check
Engine Oil Level - Check
Fuel Tank Water and Sediment - Drain
Generator Bearing Temperature - Test/Record
Generator Load - Check
Instrument Panel - Inspect
Power Factor - Check
Stator Winding Temperature - Measure/Record
Walk-Around Inspection

Every Week
Generator - Inspect
Space Heater - Check
Voltage and Frequency - Check

Initial 250 Service Hours

Engine Valve Lash - Inspect/Adjust

Fuel Injector - Inspect/Adjust
Speed Sensor - Clean/Inspect

Every 250 Service Hours

Battery Electrolyte Level - Check
Belts - Inspect/Adjust/Replace
Cooling System Coolant Sample (Level 1) - Obtain
Cooling System Supplemental Coolant Additive (SCA) - Test/Add
Engine Oil and Filter - Change
Hoses and Clamps - Inspect/Replace

Initial 500 Hours (for New Systems, Refilled Systems, and Converted Systems)

Cooling System Coolant Sample (Level 2) - Obtain

Every 500 Service Hours

Air Shutoff - Test

Every 1000 Service Hours

Engine - Clean
Engine Crankcase Breather - Clean
Engine Protective Devices - Check
Fuel System Primary Filter - Clean/Inspect/Replace
Fuel System Secondary Filter - Replace

Every 2000 Service Hours

Air Starting Motor Lubricator Bowl - Clean

Crankshaft Vibration Damper - Inspect
Driven Equipment - Check
Generator Set Vibration - Test/Record

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Stator Lead - Check

Turbocharger - Inspect

Every Year
Cooling System Coolant Sample (Level 2) - Obtain
Generator Bearing - Inspect
Varistor - Check

Every 3000 Service Hours

Air Starting Motor - Inspect

Every 3000 Service Hours or 3 Years

Cooling System Coolant (DEAC) - Change

Every 4000 Service Hours

Auxiliary Water Pump - Inspect

Camshaft Roller Followers - Inspect
Engine Valve Lash - Inspect/Adjust
Fuel Injector - Inspect/Adjust

Every 6000 Service Hours

Air Shutoff Damper - Remove/Check

Every 6000 Service Hours or 3 Years

Cooling System Coolant Extender (ELC) - Add

Every 6000 Service Hours or 6 Years

Alternator - Inspect
Cooling System Water Temperature Regulator - Replace
Prelube Pump - Inspect
Speed Sensor - Clean/Inspect
Starting Motor - Inspect
Stator Lead - Check
Water Pump - Inspect

Every 12 000 Service Hours or 6 Years

Cooling System Coolant (ELC) - Change

Overhaul

Aftercooler Core - Inspect/Clean

Generator Bearing - Replace
Overhaul (Top End)
Overhaul (Major)
Overhaul Considerations

Copyright 1993 - 2019 Caterpillar Inc.

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