SIS 2.0 https://sis2.cat.com/#/print-preview/service/%257B%2522title%2522...

2021/07/30 Maintenance Interval Schedule - Prime (SEBU8467)

SMCS - 1000,4450,7500 i08524623

Ensure that all safety information, warnings, and instructions are read and understood before any operation or any maintenance
procedures are performed. The user is responsible for the performance of maintenance, including all adjustments, the use of
proper lubricants, fluids, and filters. The user is also responsible for the replacement of components due to normal wear and
aging. Failure to adhere to proper maintenance intervals and procedures may result in diminished performance of the product
and/or accelerated wear of components. Use fuel consumption, service hours, or calendar time, WHICH EVER OCCURS FIRST, to
determine the maintenance intervals. Products that operate in severe operating conditions may require more frequent
maintenance. Before each consecutive interval is performed, all maintenance from the previous interval must be performed.

When Required
Air Inlet Filter - Inspect/Clean/Test !
Battery - Recycle !
Battery - Replace !
Battery or Battery Cable - Disconnect !
Circuit Breakers - Reset !
Engine Air Cleaner Element (Dual Element) - Inspect/Clean/Replace !
Engine Air Cleaner Element (Single Element) - Inspect/Clean/Replace !
Fuel System - Prime !
Fuel System Primary Filter/Water Separator - Drain !
Generator - Dry !
Generator Bearing - Lubricate !
Generator Set - Test !
Generator Set Alignment - Check !
Generator Winding - Test !
Maintenance Recommendations !
Rotating Rectifier - Inspect/Test !

Daily
Air Starting Motor Lubricator Oil Level - Check !
Air Tank Moisture and Sediment - Drain !
Control Panel - Inspect/Test !
Coolant Level - Check !
Coolant Sample (Level 1) - Obtain !
Engine Air Cleaner Service Indicator - Inspect !
Engine Air Precleaner - Check/Clean !
Engine Oil Level - Check !
Fuel Tank Water and Sediment - Drain !
Generator Bearing Temperature - Test/Record !
Generator Load - Check !
Jacket Water Heater - Check !
Voltage and Frequency - Check !
Walk-Around Inspection !

Every Week
Battery Charger - Check !
Electrical Connections - Check !
Generator - Inspect !
Generator Lead - Check !
Stator Winding Temperature - Test !

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Initial 250 Service Hours

Engine Valve Lash - Check !
Fuel Injector - Inspect/Adjust !

Every 250 Service Hours

Battery Electrolyte Level - Check !
Cooling System Supplemental Coolant Additive (SCA) - Test/Add !
Belts - Inspect/Adjust/Replace !
Engine Oil Sample - Obtain !
Fan Drive Bearing - Lubricate !
Hoses and Clamps - Inspect/Replace !
Radiator - Clean !

Every 500 Service Hours

Air Shutoff - Test !
Engine Oil and Filter - Change !

Every 1000 Service Hours

Coolant Sample (Level 2) - Obtain !
Engine Crankcase Breather - Clean !
Engine Protective Devices - Check !
Fuel Control Linkage - Check/Lubricate !
Fuel System Primary Filter (Water Separator) Element - Replace !
Fuel System Secondary Filter - Replace !
Generator Winding Insulation - Test !

Every 2000 Service Hours

Air Starting Motor Lubricator Bowl - Clean !
Crankshaft Vibration Damper - Inspect !
Engine Mounts - Inspect !
Generator Set Vibration - Test/Record !
Turbocharger - Inspect !

Every 2000 Service Hours or 6 Months

Stator Lead - Check !

Every Year
Generator Bearing - Inspect !
Varistor - Check !
Varistor - Inspect !

Every 3000 Service Hours or 3 Years

Coolant (DEAC) - Change !
Coolant Extender (ELC) - Add !

Every 4000 Service Hours

Engine Valve Lash - Check !
Fuel Injector - Inspect/Adjust !

Every 6000 Service Hours or 6 Years

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Alternator - Inspect !
Coolant (ELC) - Change !
Coolant Temperature Regulator - Replace !
Engine Speed/Timing Sensor - Clean/Inspect !
Prelube Pump - Inspect !
Starting Motor - Inspect !
Water Pump - Inspect !

Every 7500 Service Hours or 1 Year

Rotating Rectifier - Check !

Overhaul
Aftercooler Core - Inspect/Clean/Test !
Generator Bearing - Replace !
Overhaul (Major) !
Overhaul (Top End) !
Overhaul Considerations !

Commissioning
Generator Bearing Temperature - Test/Record !
Generator Set Alignment - Check !
JCG1-UP, JCW1-UP, JM21-UP, LY21-UP, LY71-UP, R1Y1-UP, SNC1-UP, TLL1-UP, YAK1-UP, YAL1-UP, YAS1-UP, YAX1-UP, YBA1-UP,
YBS1-UP

PSP-00028581
2021/09/07
09:14:10+08:00
i06152212
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