TEST REPORT

Test report for asynchronous machine

Customer ABB AUTOMATION PRODUCTS GMBH

Project Komatsu
Order ref. APR/VLM 242205
Komatsu Order

Machine AMA 450L4A BAH

Work no. 1341HF200
Serial no. 4593184
TAG nr. TL 939 849 40 B

Date 5.12.2007

Approved on behalf of the manufacturer

Tero Ollanketo

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test Floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
ABB AUTOMATION PRODUCTS GMBH AMA 450L4A BAH 2
Order ref. Work no. Serial no. Revision
APR/VLM 242205 1341HF200 4593184 A
Project Approved Report rev
Komatsu Tero Ollanketo A
Ratings
Machine
Standards IEC
Specification TL93493140

Insulation class F Mounting designation IM 1001

Temperature class F Protected by enclosure IP 55
Ambient temp., max. 55.0 °C Method of cooling IC 611
f [Hz] Connection P [kW] / [hp] U [V] I [A] p.f. Direction n [rpm] Duty
50.0 Y 900 / 1207 6600 100 0.85 <== 1482 S1
Overload 15 %

Table of contents / Test program

1) Visual inspection
2) Air gap measurement
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) Direction of rotation, checking of phase sequence
6) Short-circuit point
7) No-load point
8) Vibration measurement
9) High voltage test
10) Insulation resistances after tests
 TEST REPORT
Customer Machine Page
ABB AUTOMATION PRODUCTS GMBH AMA 450L4A BAH 3
Order ref. Work no. Serial no. Revision
APR/VLM 242205 1341HF200 4593184 A
Project Approved Report rev
Komatsu Tero Ollanketo A
1) Visual inspection
Version Notes
A OK
2) Air gap measurement

Viewed from ND-end

4.0 mm 4.0 mm

3.9 mm 4.0 mm

3) Insulation resistances before tests

υ = 19.8 °C
Winding R [Mohm] U [V]
Stator 29400 1000
Auxiliaries R [Mohm] U [V] Temperature detectors R [Mohm] U [V]
Space heater 216000 500 Stator 380000 500
Bearings 510000 500
4) Resistance measurement of windings and elements
υ = 20 °C
Winding Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.65746 0.65745 0.65735
υ = 19.8 °C
Terminals R [ohm] Position Detector
1-2 114.9 Space heater RER-Z 21
3 - 4,5 107.8 Stator, U-phase PYR PT100LG4/4EX
6 - 7,8 107.7 Stator, V-phase PYR PT100LG4/4EX
9 - 10,11 107.7 Stator, W-phase PYR PT100LG4/4EX
12 - 13,14 107.7 Stator, U-phase PYR PT100LG4/4EX
15 - 16,17 107.7 Stator, V-phase PYR PT100LG4/4EX
18 - 19,20 107.7 Stator, W-phase PYR PT100LG4/4EX
21 - 22,23 107.9 D.E - bearing PYR PT100CB4/4Z
24 - 25,26 107.8 N.D.E - bearing PYR PT100CB4/4Z
5) Direction of rotation, checking of phase sequence
Result U-V-W | L3-L2-L1 | <<< (CCW)
 TEST REPORT
Customer Machine Page
ABB AUTOMATION PRODUCTS GMBH AMA 450L4A BAH 4
Order ref. Work no. Serial no. Revision
APR/VLM 242205 1341HF200 4593184 A
Project Approved Report rev
Komatsu Tero Ollanketo A
6) Short-circuit point
Connection f [Hz] U1 [V] I1 [A] P1 [kW] p.f. υ[°C] Ik [A] Un [V]
Y 50.0 2164.0 101.4 49.40 0.130 20.1 309.3 6600
7) No-load point
Connection f [Hz] U1 [V] I1 [A] P1 [kW] p.f. υ[°C] Direction
Y 50.0 6603.5 23.71 17.93 0.066 23.9 CCW
8) Vibration measurement
Mounting Rigid
Bearing position U [V] I [A] f[Hz] Horizontal Vertical Axial Unit
D-END 6604 24 50.0 0.25 0.34 0.49 mm/s, rms
ND-END 6604 24 50.0 0.28 0.26 0.48 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
715955 Vibration analyzer CSI 1910, vibration analyzer (2) 5.9.2007 5.3.2008

9) High voltage test

Winding U [V] t [s] f [Hz]
Stator 16500 60 50
Auxiliaries
Space heater 1500 60 50

Temperature detectors
Stator 1500 60 50
Bearings 500 60 50

10) Insulation resistances after tests

υ = 23.0°C
Winding R [Mohm] t [s] U [V]
Stator 21600 60 1000
Auxiliaries R [Mohm] U [V] Temperature detectors R [Mohm] U [V]
Space heater 216000 500 Stator 426000 500
Bearings 510000 500
End of report

Test bay AS2 (Asynchronous, test bench no. 2)

Author J. Äikiä, J. Mattila

Number of pages 4 Printed: 7.12.2007

Tero Ollanketo
2.1/13