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Abstract: The paper summarizes the feasibility study of implementing seismic protective systems into high-tech industrial structures in
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which costly vibration-sensitive facilities are housed. Due to the fact that the microvibration of an existing integrated circuit (IC) fab
structure plays an important role in affecting the chip probe yield of manufacturing and the reliability of chip products, the paper has
emphasized on the microvibration analysis and measurement of a test structure before and after the seismic protective systems have been
incorporated. The theoretical background of one-third octave frequency spectra is derived. Based on the study, it is found that the
incorporation of viscous dampers will not only enhance the seismic safety but also minimize the microvibration of the structure. The
seismic isolation design is the most promising method to achieve the “fully operational” seismic performance level of an IC fab. However,
the amplification of the microvibration at the low frequency range due to the implementation of seismic isolation design will require
further study to ascertain its effect on the operation of vibration-sensitive facilities.
DOI: 10.1061/(ASCE)0733-9445(2004)130:11(1676)
CE Database subject headings: Seismic design; Seismic isolation; Energy dissipation; Vibration effects; Vibration control; Damping;
Industrial plants.
Introduction the microchip manufacturing facilities in the clean room and their
supporting systems in the sub-fab are much more valuable com-
The 1999 Taiwan Chi-Chi earthquake has exposed the need for pared with the building itself. Nevertheless, the sufficient and
the seismic protection of semiconductor plants and other high- necessary condition for the seismic safety of these expensive
tech manufacturing facilities. The vertical and lateral links among high-tech manufacturing facilities is that the structure housing
the industrial manufacturers of various electronic parts and com- these important facilities should perform well during a major
ponents have resulted into the grouping of the high-tech compa- earthquake.
nies at a few science-based parks in Taiwan. The grouping of According to the categorization of the seismic performance of
manufacturers has imposed a higher seismic risk on the highly structures by ATC-40 (ATC 1996), the desired seismic perfor-
valued industry under a single earthquake strike. Among others, mance levels of an integrated circuit (IC) fab or other valuable
microchip fabrication facilities, the so-called “fab” in the semi- high-tech industrial facilities should at least remain in the Cat-
conductor industry, may be the most important and expensive egory 1-A, 2-A, or 1-B of Table 1 after a major earthquake. In
“structure.” The total investment for a typical 300 mm wafer fab addition, VISION 2000 (Structural Engineers Association of Cali-
in Taiwan can be up to $3 billion United States dollars of which fornia 1995) has specified microchip facilities as hazardous facili-
the total cost of the civil engineering construction is just approxi- ties to emphasize the importance of the seismic protection of
mately 3%. Therefore, the nonstructural components including these valuable high-tech industrial facilities. These facilities
should remain fully operational after an occasional earthquake
1
Division Head, National Center for Research on Earthquake Engi- (50% exceeding probability in 50 years) and remain operational
neering, Taipei, Taiwan. E-mail: jsh@mail.ntust.edu.tw; formerly, after a rare earthquake (10% exceeding probability in 50 years).
Professor, Dept. of Construction Engineering, P.O. Box 90-130, National However, it is noted that a lot of important high-tech manufactur-
Taiwan Univ. of Science and Technology, Taipei, Taiwan. ing facilities may be structurally undamaged after a major earth-
2
Graduate Research Assistant, Department of Civil, Structural & En- quake, but may not necessarily remain fully operational. This may
vironmental Engineering, State University of New York, Buffalo, New
be particularly true for the vibration-sensitive lithography and
York; formerly, Assistant Research Engineer, National Center for
Research on Earthquake Engineering, Taipei, Taiwan. metrology facilities used in micron or nanometer technology for
3
Graduate Research Assistant, Dept. of Construction Engineering, which the seismic qualification information is relatively limited.
National Taiwan Univ. of Science and Technology, Taipei, Taiwan. Therefore, the seismic performance criterion for the high-tech in-
4
Graduate Research Assistant, Dept. of Construction Engineering, dustrial buildings may be simply stated as: the production lines
National Taiwan Univ. of Science and Technology, Taipei, Taiwan. should be capable of recovering in a very short period after a
Note. Associate Editor: Sashi K. Kunnath. Discussion open until April major quake with some minor calibration of manufacturing facili-
1, 2005. Separate discussions must be submitted for individual papers. To ties of which some are normally designed to automatically shut
extend the closing date by one month, a written request must be filed with
down when a large vibration is detected.
the ASCE Managing Editor. The manuscript for this paper was submitted
for review and possible publication on September 23, 2002; approved on Among all currently available seismic protective design meth-
February 23, 2004. This paper is part of the Journal of Structural Engi- ods, the base isolation of the structure may be the only possible
neering, Vol. 130, No. 11, November 1, 2004. ©ASCE, ISSN 0733-9445/ design method of an IC fab to achieve the performance level 1-A
2004/11-1676–1684/$18.00. or 1-B. The supplemental energy dissipation devices to the IC fab
i.e., the bandwidth of each octave is 2 Hz. Therefore, in the se- f i,c = 2i/q f c 共4兲
quence of 共1 / q兲th octave filters where q is a natural number, the
center frequencies formulate a geometric series with a common where i = −N , −共N − 1兲 , . . . . . , 0 , . . . . . . , 共M − 1兲 , M; N and M =
ratio of 21/q. The ith bandwidth of 共1 / q兲th octave filters bounded natural numbers; and f c = any center frequency covered by
by the upper and lower band limits, f i,u and f i,l, is equal to 共1 / q兲th octave filters. From Eqs. (2) and (4), it can be derived that
冕 冕
⬁ T/2
冕
⬁
the mean value of the squared moduli of the Fourier transform of
Rẋẋ共兲 = Sẋẋ共f兲e j2f
df 共10兲 ẋ共t兲. For calculation convenience, Eq. (14) is rewritten in a dis-
−⬁
crete form corresponding to a discrete time series of ẋ共t兲 which is
where j = 冑−1. The mean square velocity of the measured ambient divided into m sample realizations. For the ith sample realization
velocity ẋ共t兲 is obtained by ẋ共i兲关n兴 with a sampling time step TS
冕
⬁
ẋ共i兲共nTS兲 = ẋ共i兲关n兴
E关ẋ2共t兲兴 = Rẋẋ共0兲 = Sẋẋ共f兲df
−⬁
n = 0,1,2, ¯ ,N − 1 共15兲
冕
⬁
where N = total number of the data in the i th sample realization.
=2 Sẋẋ共f兲df 共11兲 The Fourier transforn of ẋ共i兲关n兴 is given by
0
N−1
in which E关ẋ 共t兲兴 = mean square of ẋ共t兲. With the known center
2
frequency f i,c and its corresponding upper and lower band limits Ẋ共i兲关k兴 = 兺
n=0
ẋ共i兲关n兴e共−jk2n/N兲
f i,u and f i,l, the mean square velocity (MSV) between the upper
and lower band limits is determined by
k = 0,1,2, ¯ ,N − 1 共16兲
冕
f i,u
MSV共f i,c兲 = 2 Sẋẋ共f兲df 共12兲 Multiplying Eq. (16) by TS yields
f i,l
N−1
According to the definition by Eqs. (9) and (10), it can be proved
that (Wirsching et al. 1995; Chung et al. 2002)
共i兲
TSẊ 关k兴 = 兺
n=0
ẋ共i兲关n兴e共−jk2nT /NT 兲
S S
it is obtained
m−1
1
E关兩Ẋ共f兲兩2兴 ⬇ 兺 T 2兩Ẋ共i兲†k‡兩2
m l=0 S
共19兲
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Substituting Eq. (20) into Eq. (12), the MSV between the upper
and lower band limits is determined by
冕
f i,u
summarized in Hwang and Hsu (2000). The first mode natural
MSV共f i,c兲 = 2 Sẋẋ共f兲df
f i,l
frequencies of the test structure fixed to the shaking table are 3.1
and 5.0 Hz, respectively, in the lateral 共X兲 and transverse 共Y兲
冉 冊
ku m−1
2TS 1
兺兺
directions. These first mode natural frequencies are within the
⬇ 兩Ẋ共i兲关k兴兩2
N · m k=kl i=0 NTS usual frequency range of the interior structure of existing IC fab
ku m−1
structures in Taiwan. Therefore, the test structure can more or less
2
兺兺
reflect the microvibration properties of the existing IC fab struc-
= 2 兩Ẋ共i兲关k兴兩2 共21兲
N · m k=kl i=0
tures. However, the structure does not possess a very thick con-
crete slab at the roof as what an IC fab has.
where ku and kl = series numbers corresponding to the upper and For the seismic isolation of the test structure shown in Fig.
lower band limits f i,u and f i,l. Taking the square root of Eq. (21), 2(a), nine high damping rubber bearings are used. Each bearing
the RMS velocity (RMSV) corresponding to each center fre- has a total rubber thickness of 5.6 cm and a diameter of 12 cm.
quency is obtained
Cyclic loading tests were conducted for the bearings with an axial
RMSV共f ic兲 = 冑 2
N2m k=kl
ku m−1
兺兺
i=0
兩Ẋ共i兲关k兴兩2 共22兲
pressure approximately of 530 N / cm2 and two horizontal excita-
tion frequencies of 0.5 and 1.0 Hz. The tests were conducted
under a room temperature of approximately 25°C. Based on the
Connecting the RMSV calculated at each center frequency, the test results, the equivalent damping ratio of the bearing varies
one-third octave frequency spectrum is then determined. between 14.3 and 16.1% under a shear strain range of 19–107%.
The first mode natural frequency of the isolated structure is 1.5
Hz determined from a white noise test with a peak ground accel-
Test Structure eration of 0.05g.
For the energy dissipation design of the test structure shown in
The test structure shown in Fig. 2 is a three story steel structure Fig. 2(b), six nonlinear viscous dampers are added to two exterior
which was designed for the seismic isolation test (Hwang and moment-resisting frames of the test structure in the lateral 共X兲
Hsu 2000) and energy dissipation test (Hwang et al. 2002). This direction. These nonlinear viscous dampers were originally de-
test model is neither a scaled down model of a portion of any signed with the same damping exponent. The distribution of the
existing IC fab structure, nor the structure is designed to simulate damping coefficients C of the dampers along the height of the test
the typical structural properties of an IC fab structure. The one- structure was based on a method in which the damper forces are
third octave spectral values measured in the microvibration tests proportional to the story shear forces of the structure without
do not necessarily represent the typical values of those measured
dampers (Hwang et al. 2002). Based on the results from cyclic
in the existing IC fab structures. Nevertheless, the test structure is
loading tests, the damping exponents of the dampers installed
considered to be appropriate for evaluating the change of microvi-
bration of the structure after the seismic isolation system and the in the first, second, and third stories of the test structure are,
energy dissipation system are respectively implemented. The test respectively, equal to 0.47, 0.50, and 0.55, and the damping
structure is composed of three parallel moment resisting frames in coefficients are correspondingly equal to
the lateral 共X兲 directions and contains two dual systems and one 2081 N 共s / mm兲0.47 , 1500 N 共s / mm兲0.50, and 888 N 共s / mm兲0.55.
moment resisting frame in the transverse 共Y兲 direction. The mass Using the formula provided by Seleemah and Constantinou
on each story is simulated using lead blocks. The total weight on (1997), these nonlinear viscous dampers will contribute an addi-
each story is respectively equal to 113, 92, 92, and 80 kN from tional damping ratio of 14% to the test structure subjected to the
the ground floor to the roof of the test structure. Detailed struc- design earthquake of Type II soil of Taiwan (Department of Inte-
tural dimensions and member properties of the test structure were rior 1996).
FIG. 6. One-third octave frequency spectra of base-isolated test larger for the case with dampers than the case without dampers.
structure Besides, the microvibration of the test structure is not affected in
the vertical 共Z兲 direction since the dampers are installed in a
diagonal brace type that is effective only in the lateral direction. It
amplified is generally within the low frequency range where the is worth noting that the test structure is seated on the shaking
current standard given in Fig. 7 does not specify any appropriate table for which an isolation system is provided. Therefore, the
value. In addition, the production facilities in the clean room are high frequency microvibrations of the ground input and the test
structurally stiff, and as a consequence have a much higher reso- structure are not significant in this study. This may not be the case
nant frequency, which is usually sufficiently away from this low of the existing IC fab structure in which the high frequency mi-
frequency. Therefore, the effect of the amplification of microvi- crovibration may be induced by machine vibration, fan operation,
bration at the lower frequency range due to the adoption of the etc. From a more detailed examination on the measured data, it is
seismic isolation design remains for future research on the in-site shown in Fig. 11 that the test structure with viscous damper is
measurement of an operating clean room. also effective in reducing the high frequency microvibration. In
Regarding the seismic performance of the test structure adopt- summary, the adoption of viscous dampers for an IC fab structure
ing the nonlinear viscous dampers, typical test results are summa- can significantly reduce the seismic hazard to the IC fab struc-
rized in Figs. 8 and 9. The input ground motions in the lateral tures and associated facilities. In addition, it is also helpful in
directions are, respectively, the 80% 1940 El Centro earthquake minimizing the microvibration of the fab structure such that the
(N – S component) and the 300% 1999 Taiwan Chi-Chi earth- chip probe yield of manufacturing and the reliability of products
quake (Station TCU017). It is of particular interest that the will not be affected by the installation of the dampers.
TCU017 is measured at the Hsin-Chu Science-Based Industrial
Park where most of the high-tech industry of Taiwan is located.
From the experimental results it is observed that the maximum Conclusions
seismic response of the test structure with supplemental viscous
dampers is approximately 50% of the structure without viscous This study has evaluated the applicability of seismic protective
dampers. For the microvibration test, the one-third octave fre- systems to high-tech industrial structures located at high seismic-
quency spectra are summarized in Fig. 10. From the figure it can ity zones. In addition to the proof of the effectiveness of seismic
be seen that in the lateral 共X兲 direction the microvibration is re- protective systems in mitigating the seismic hazard to structures,
duced dramatically at the center frequencies that are close to the
first mode natural frequency of the test structure. In addition, the
microvibration in the transverse 共Y兲 direction is slightly increased
for the case with viscous dampers installed in the 共X兲 direction.
This is due to the facts that the dampers are not provided in the
transverse direction and the ground input in the Y direction is
FIG. 10. Comparison of one-third octave frequency spectra of test structure without and with viscous dampers installed in X direction
the microvibration of the structure before and after implementing sensitive facilities. The implementation of viscous dampers could
these seismic protective systems was discussed. The theoretical better protect the structures compared with the traditional design.
background of the one-third octave frequency spectra deduced Besides, it could also reduce the microvibration of the structure.
from the microvibration measurement was summarized in this Therefore, it is concluded that the implementation of viscous
paper. Based on the test results, it was observed that the seismic dampers to the design of an IC fab structure is feasible and should
isolation design was the most promising method to protect the IC be encouraged.
fab structure and the costly associated facilities from earthquake
damage. In addition, the isolation design could generally reduce
the high frequency microvibration of the structure. However, the Acknowledgments
low frequency microvibration might possibly be amplified. Since
the amplification of microvibration was concentrated in a very The study was supported by the National Science Council of Tai-
low frequency range which was out of the frequency range speci- wan under Grant Nos. NSC-90-2211-E011-033 and NSC-90-
fied in the current practices, it would require further study to 2625-Z011-003. The experimental work has been carried out at
justify this effect on the microvibration response of the vibration the National Center for Research on Earthquake Engineering
(NCREE) of Taiwan. The dampers were provided by Taylor De-
vices, Inc., North Tonawanda, New York. Suggestions by Dr. Lap-
Loi Chung of NCREE are also acknowledged.
References