Professional Documents
Culture Documents
Volume 29 Number 3
Summer I998
Printed in the U.S.A.
ABSTRACT
Supply chain management is a central and important area for academic research due to
its impact on firms competing in today’s global economy. Managing the flow of mate-
rials from supply sources to the ultimate customer represents a major challenge for
today’s managers. To assist managers, the concept of supply chain management has
been adopted by many business leaders as an important way to assist in designing, plan-
ning, and controlling the network of facilities and tasks that comprise the many stages of
the supply chain. In turn, the flow of academic research in the area has increased to pro-
vide a better set of guidelines for effective implementation and execution.
This article sets the stage for recently completed research concentrating on’suppl y
chain management issues. First, a definition of supply chain management is pdvided
and compared to recent usage in this area and logistics management. Also, a framework
is provided that structures this dynamic and complex management task. Second, a
review of past research is presented to illustrate the many paths supply chain manage-
ment has traveled, and important contributions to supply management understanding
and decision making. Third, recently completed research articles are introduced that
have been selected to be part of this special issue of Decision Sciences. And fourth,
future research directions for supply chain management that need to be pursued by inter-
ested investigators are discussed.
Subject Areas: Logistics, Research Directions, and Supply Chain Management.
*Although the authors take full responsibility for the articles included in this research focus issue for
Decision Sciences, it is important to recognize all of the individuals who provided valuable assistance. First,
we wish to thank Lee Krajewski, Decision Sciences editor, for his guidance in the planning of the research
focus. His advice and support helped sharpen the research focus of this special issue and contributed to its
high quality. Second, we want to recognize Marian McCreery, at the journal’s headquarters, who coordinated
the review process of all submitted manuscripts. Her accuracy and timeliness kept the project on track. And
third, we wish to express our sincere appreciation to all the individuals listed in the Appendix for the time
they took from their busy schedules to blind referee the manuscripts submitted to the supply chain linkages
research focus. Their speed and completeness of review is to be commended.
537
538 Challenges for Design and Management in the 21st Century
INTRODUCTION
The numerous challenges faced today by global business organizations are
expected to increase in intensity and complexity as we move into the 21st century.
Expanded global competition is the norm rather than the exception, with an
unprecedented number and variety of products available to satisfy consumer
desires. The dynamics of faster product development have both benefited the con-
sumer and set new expectation standards for firms to meet market requirements.
Meeting the customer’s desire for high quality and quick service has added pres-
sures not historically present. Also, advanced hardware and software technology
have increased manufacturing flexibility, transportation speed, and information
availability, along with increased management complexity.
In recognition of these challenges, practicing managers and academic
researchers have realized that a more integrated approach to conducting business is
necessary to avoid the traditionally myopic approach, which maximized individual
activity performance at the expense of total system performance. Viewing and
managing, in a coordinated manner, the total set of activities involved in the deliv-
ery of goods or services to the market place as a supply chain has emerged as a use-
ful management concept.
However, the term supply chain is not used consistently by all. Some have
restricted the view to just the “relational” activities between a buyer and seller
(Cavinato, 1992; Ellram, 1991). Such an approach focuses on the first-tier pur-
chasing operations of a firm, and relationships with suppliers that might be char-
acter’lred by such arrangements as buyerlseller alliances and partnerships
?
(Blocher, Lackey, & Mabert, 1993). A second use of supply chain takes a broader
view by including all “upstream” suppliers to a firm as part of the supply chain
(Dobler & Burt, 1996). With this definition, an original equipment manufacturer
like Ford Motor Company would view its supply chain as containing all first-,
second-, etc., level suppliers in the supply network. A third view takes a “value
chain” approach, in which all activities required to bring a product to the market-
place are considered part of the supply chain (Porter, 1985; Davis, 1993; Lee &
Billington, 1995). This view adds manufacturing and distribution functions as part
of the flow of goods and services in the chain.
The supply chain definition used in this research focus issue follows the
spirit of the value chain concept.
Supply chain is the network of facilities and activities that performs the
functions of product development, procurement of material from vendors, the
movement of materials between facilities, the manufacturing of products, the
distribution of finished goods to customers, and after-market support for
sustainment.
Such a holistic approach is consistent with the integrated way today’s global
business managers are planning and controlling the flow of goods and services to
the market place. Today, firms are not only sourcing and selling their products
internationally, they are also taking advantage of global product development sup-
port such as Boeing’s 777 Japanese design group or IBM’s use of Indian software
programers for computer systems.
Mabert and Venkataramanan 539
Cooper and Ellram (1 993) suggested that the applicability of supply chain
management lies someplace between fully integrated firms and independent com-
panies operating in the chainkhannel. We believe that our conceptualization of the
supply chain has equal applicability in large multisite f m s and small single-loca-
tion organizations. Even though firms such as Royal Dutch Shell and AMOCO
own raw material sources, manufacturing facilities, distribution networks, and
much of the retail structure, the problems of planning and controlling the move-
ment of materials and products in an effective manner are the same as with a less
integrated firm. Although the fully integrated firm may have better visibility of
operations and activities in the chain, which might reduce the degree of uncer-
tainty, the elements of the management task are the same in both settings.
EDIliis
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
2a *rder Fulfillment
2-4 wks Daily
1
a
I
SchedulinglDispatching I 1-5 days Continuously
The Supply Chain Design phase establishes the overall configuration of the
chain by looking into the future two to five years, determining the number of facil-
ities, distribution center (DC) locations, transportation modes, product design,
vendor support, etc. The supply chain configuration would be reviewed annually
to determine changes necessary to meet emerging business needs. Aggregate Sup-
ply Planning establishes general resource levels for the different stages for the
annual business planning period. For example, manufacturing and service center
workforce levels would be set, transportation fleet deployment would be decided,
and purchasing agreements would be reviewed. Material Flow Planning estab-
lishes a variety of time-phased schedules such as material from vendors through
inbound logistics, inventory position levels at warehouses and distribution centers,
production requirements in plants, and distribution shipping schedules for a hori-
zon of one to three months. Order Fulfillment, which occurs daily, focuses upon
the allocation of material for production and shipping, based upon received and
released orders between the stages in the chain. And finally, the continuous activity
of SchedulingRIispatchingconcentratesupon the real-time sequencingof material
through work centers, the release of material from the vendor, and dispatching ser-
vice personnel to repair equipment. If these five stages are to perform truly in an
integrated manner, they must share a common database that is updated as changes
occur over time.
the last 35 years, hundreds of researchers have addressed various tasks such as
shop floor control and vehicle routing within the different stages of the supply
chain, and some have included the linkage between stages such as vendorhuyer
partnerships. Because of its size, no attempt will be made here to provide a com-
prehensive review of the literature. However, before discussing the new investiga-
tions reported in this research focus, we note a number of general research areas
that have made significant contributions to a better understanding and manage-
ment of the elements and tasks within the supply chain. A few references are pro-
vided to allow the interested reader a starting point for further investigation.
We begin by looking at the general location and transportation problem
research. As noted by Geoffrion and Powers (1993, the facilities location problem
has been a fruitful research area, with the typical problem structure represented by
a network of facilities (nodes) connected by a set of flows (arcs). Flows of materi-
als from suppliers to the ultimate customer are modeled to determine which plants
should produce which products, what transportation options should be used, and
which distribution centers should be opened. This body of literature has been very
helpful in configuring the site selection decision, which is an important design
issue in the planning of the supply chain. Both mathematical programming and
simulation have proved to be useful tools for investigation.
A closely allied research area to the location and transportation problem is
the multi-echelon inventory decision: this deals with both consumable and repair-
able supply items and focuses upon the quantity, timing, and location of material in
the chain. Simulation and analytical modeling have been used to help establish
inventory levels and ordering policies between stages. For example, Cohen and
Lee (1988) presented a series of linked submodels and heuristic procedures to
determine inventory levels, production rates, and shipping schedules from suppli-
ers to manufacturing, and from finished goods inventory through distribution.
Recognizing that uncertainty exists in managing the flow of material, important
performance criteria such as cost and customer service are used to evaluate differ-
ent inventory management operating strategies within the supply chain.
A fundamental element of the supply chain concerns the product design and
development functions. What will be the number, volume, and nature of out-
sourced parts, requiring suppliers to provide product and/or process development
support? As firms look to core competencies and outsource various development
activities like packaging design, managing that process becomes critical. As Clark
(1989) has shown, a number of trade-offs must be considered when evaluating in-
house versus supplier-providedsupport.
Real-time control of material and information flow is a cornerstone of
improved supply chain performance. A number of researchers (Pinedo, 1992;
Bhaskaran & Pinedo, 1992 ) have investigated various sequencing and dispatching
procedures for manufacturing parts within plants, whereas other investigators
(Bertsimas & Simchi-Levi, 1996) have looked at routing vehicles to distribute
products to customers. Critical to this flow control is information movement via
ED1 within the firm and between stages in the supply chain (Srinivasan, Kekre, &
Mukhopadhyay, 1994).
A growing body of literature is concentrating upon firm relationships devel-
oped between suppliers and customers for shared benefit, and joint venture
544 Challenges for Design and Management in the 21st Century
arrangements when entering new markets. Alliances and partnerships have been
increasing in our global business environment, and understanding their structure
and management is critical to their success (Heide & John, 1990; Monczka, Trent,
& Callahan, 1993).
In the last two decades we have seen significant advances in data capture and
analysis systems that improve response times. Until recently, the unavailability of
timely data limited one’s ability to plan the deployment of resources like inventory
or staff. However, the application of bar coding labels to products, documents,
containers, etc., and the accuracy of laser reading technology have provided an
opportunity to create useful databases (Inmon & Hackathorn, 1994 ) that drive bet-
ter decisions. Many of these decisions are aided by modem decision support sys-
tems (DSS) and artificial intelligence (AI) software (Holsapple & Whinston,
1996).
Finally, a supply chain is composed of numerous operations, and technolog-
ical change influences the operation’s process development implemented in the
chain. Changes in materials, hardware, tooling, transportation, material handling,
packaging, etc., ultimately control the performance of the supply chain. During the
last decade numerous developments in manufacturing, such as cellular manufac-
turing and automated material handling, have greatly increased throughput rates
and responsiveness of plants (Black, 1991). Also, developments within telecom-
munications have complemented other technologies such as microprocessors,
EDI, global positioning systems, etc., providing organizations with access to oper-
ational real-time information never before available.
REFERENCES
Arntzen, B. C., Brown, G. C., Harrison, T. P., & Trafton, L. (1995). Global supply
chain management at Digital Equipment Corporation. Znterjiaces, 25( I), 69-
93.
Ballou, R. H. (1992). Business logistics management (3rd ed.). Englewood Cliffs,
NJ: Prentice-Hall.
Bertsimas, D. J., & Simchi-Levi, D. (1996). A new generation of vehicle routing
research: Robust algorithms, addressing uncertainty. Operations Research,
44(2), 286-304.
Bhaskaran, K., & Pinedo, M. (1992). Dispatching. In G. Salvendy (Ed.), Hand-
book of industrial engineering (2nd ed.). New York John Wiley & Sons.
Black, J. T. (199 1). The design of the factory with a future. New York: McGraw-
Hill.
Blocker, J. D., Lackey, C. W., & Mabert, V. A. (1993). From JIT purchasing to sup-
plier partnerships at Xerox. Target, 9(3), 12-18.
Bowersox, D. J., Closs, D. J., & Helferich, 0. K. (1987). Logistics management
(3rd ed.). New York: MacMillan Publishing.
Cavinato, J. L. (1992). A total costlvalue model for supply chain competitiveness.
Journal of Business Logistics, 13(2), 285-301.
Clark, K. B. (1989). Project scope and project performance: The effect of parts
strategy and supplier involvement on the product development. Management
Science, 35(10), 1247-1263.
Mabert and Venkataramanan 549
Monczka, R. M., Trent, R. J., & Callahan, T. J. (1993). Supply based strategies to
maximize supplier performance. International Journal of Physical Distribu-
tion and Logistics Management, 23(4), 42-54.
Pinedo, M. (1992). In G. Salvendy (Ed.) Handbook of industrial engineering (2nd
ed.). New York: John Wiley & Sons.
Porter, M. E. (1985). Competitive advantage: Creating and sustaining superior
performance. New York: The Free Press.
Shapiro, R. D., 8z Heskett, J. L. (1985).Logistics strategy: Cases and concepts. St.
Paul, MN: West Publishing Co.
Srininvasan, K., Kekre, S.,& Mukhopadhyay, T. (1994). Impact of electronic data
interchange technology on JIT. Management Science, 40( lo), 1291-1304.
APPENDIX
Supply Chain Linkage Referee List
Name Institution
Yasemin Aksoy Tulane University
Harish Bahl California State University
Jaydeep Balakrishnan University of Calgary
William Berry Ohio State University
Joseph Biggs California Polytechnic Institute
Joseph Blackburn Vanderbilt University
Paul Bobrowski Syracuse University
Frank Buffa Texas A&M University
Thomas Callarman Arizona State University
Gerald Campbell University of Connecticut
Phillip Carter Arizona State University
Stephen Chapman North Carolina State University
Daniel Conway Virginia Tech University
Edward Davis University of Virginia
K. Roscoe Davis University of Georgia
Vijay Desai HNC Software Inc.
Shad Dowlatshahi University of Texas-El Paso
John Dumond Rand Corporation
Ellen Dumond California State University-Fullerton
Lisa Ellram Arizona State University
Kathy Ernstberger Indiana University-South East
Barbara Flynn Wake Forest University
Laura Forker Arizona State University
James Freeland University of Virginia
Mabert and Venkataramanan 55 1