Service Manual

JBL FLIP 3 (S/N starting with TL)

Bluetooth Portable Speaker

Black Grey Teal

Yellow Blue Red

Orange Pink
CONTENTS
Technical Specifications 2
Safety Instruction, Warning & Notes 3
Software Upgrade 4
Trouble Shooting Chart 5
Set Block Diagram 6
Schematic Diagrams 7
PCB Layout Diagrams 8
Set Mechanical Exploded view 9
Packaging Exploded view 10
Spare Parts List 11
Revision List 12

Released Global Quality 2015 Harman Consumer Group, Inc. Rev 1.1 May/2015
8500 Balboa Boulevard
Northridge, California 91329
 2-1

Technical Specifications

1 Audio Section

1.1.1 Speaker Output

Description Specification
Rated Output Power 2 x 8W +-10% (Measure before power limiter at 1% THD).
Please refer to Acoustic Design Specification.
Input Sensitivity Aux : 370mV +/- 10%
Wireless input:-9dBfs +/-1dB
Input Overload Aux : 1V rms
BT: 0dBFS
Auto Turn On Input Sensitivity @1KHz, Typical : 2mV Limit : 4mV
@100Hz Typical : 10mV Limit :15mV
Frequency Response (Output Power) Aux_in : 40Hz to 20KHz +/- 1dB (EQ setting is disable)
BT: 20Hz to 19KHz +/- 1dB (EQ setting is disable)
Frequency Response (Output Power) with TBC
EQ setting
THD+N at 1W <0.5%@100hz/7khz, else<0.3%
THD+N at Rated Output Power <1%

Signal-to-Noise ratio at Rated Output Power 80dB (A-Weighted)

Channel Separation 45dB @100Hz
50dB @1KHz
45dB @10KHz

Channel Crosstalk 80dB @100Hz

75dB @1KHz
70dB @10KHz
Inter Channel Gain Difference <0.5dB

Residual Noise 80nW

 2-2

1.1.2 Microphone

Short Circuit Protection at Output Stage The amplifier should be protected so that no functional failure
occurs when it is operated with a short across its output stage
for 2 minutes. The amplifier should recover after removing the
short condition.
DC Offset Protection The amplifier with output power of higher than 50W per channel
must ensure that no DC is available at its output in normal mode
as well as abnormal/faulty condition mode.
Thermal Protection There should not be any breakdown or activation of any
protection circuit during the entire thermal profile test. Refers to
the Thermal Profile test stated in Reliability Test Plan for
Multimedia Powered Speaker System.
Output Power Duration FTC requirement:
Warm-up or preconditioning period at 1/8 power for 1 hour,
followed by 5 minutes of continuous Rated Output Power (ROP).
Channels in the same frequency range are tested at ROP.
Subwoofer is tested separately.

IEC requirement :
Output power distortion limited of 60 sec
Short-term maximum output power of 1 sec
Long-term maximum output power of 1 minutes
Temperature-limited output power infinitely

1.2 USB Section

Reference : USB-IF USB 2.0 Electrical Test Specification Version 1.03 dated January, 2005
 2-3

1.3 Bluetooth Section

1.3.1 General

Description Specification
Bluetooth Standard Version 4.1
Frequency Band 2.402 – 2.480 GHz
Host Interface UART
Profile Supported HFP (Audio Gateway and Handsfree)
A2DP (Advanced Audio Distribution Profile)
AVRCP (Audio/Video Remote Control Profile)
Refer SRD
Audio Codec SBC (Subband Codec)
Data Rate 2.1Mbps (over the air)
300Kbps (over UART)
Antenna External
Certification CE, FCC, BQE

1.3.2 Transmitter Performance @BDR Mode

Description Specification
Maximum Transmit Power @ antenna 0 ~ 4dBm(class II)
connector
Power Control Maximum Power Step <=8dB
Minimum Power Step >=2dB
Initial Carrier Frequency Shift +/- 75KHz
Carrier Drift
- Drift Rate +/- 20KHz/50us
- Drift (Single Slot Packet) +/- 25KHz
- Drift (Three Slot Packet) +/- 40KHz
- Drift (Five Slot Packet) +/- 40KHz
Modulation Characteristic
- F1avg 140KHz – 175KHz
- F2 Max Pass rate >=115KHz
- F1/F2 Ratio >= 0.8

1.3.3 Receiver Performance

Description Specification
Single Slot Sensitivity @ <=0.1%BER <= -85dBm
Multiple Slot Sensitivity @ <=0.1%BER <= -85dBm
Maximum Input Level @ <= 0.1% BER >= -20dBm
 2-4

1.3.4 Transmitter Performance @EDR Mode

Description Specification
Relative transmit power @ antenna -2 to 1 dBm
connector
EDR Carrier Frequency Stability and |ɯ0|<10KHz
Modulation Accuracy
|ɯi|<75KHz
|ɯ0+ ɯi|<75KHz
RMS DEVM<20%
99% DEVM<30%
Peak DEVM<35%
EDR differential phase encoding >=99%

1.3.5 Antenna Performance

Description Specification
Antenna VSWR Typical : 1.5 Limit : 1.7
Antenna Return Loss Typical: -14dB Limit :-12dB
Antenna Radiation Efficiency >= 40%

1.4 Hands free section

1.4.1 Test equipment

1.4.2 Audio Performance

Description Specification
Send Loudness Rating (SLR) Typical : 13dB
Limit : +/- 4dB
Receive Loudness Rating (RLR),Max >-13dB
Receive Loudness Rating (RLR),Normal Typical : 2dB
Limit : +/- 4dB
Weighted Terminal Coupling Loss (TCLw), 40dB
volume is set at Max
Weighted Terminal Coupling Loss (TCLw), 47dB
volume is set at normal
 2-5

1.5 Battery Section

1.5.1 General Specification
Description Specification Standard and Method of
Measurement
Typical Capacity 3000mAH
Charge Voltage 4.2V
Output Voltage Typical : 3.7V Limit : 4.2V No Load Condition
Cut Off Voltage Typical : 3.0V Limit : 2.8V
Standard Charging 0.5C Constant current charge to 4.2V
Method (+/- 0.05V), then constant voltage
4.2V charge till charge current decline
to <= 0.05C
Charging Time 3 hour (Standard Charging)
Maximum Charge 1.0C
Current
Standard Discharge Discharge current of 0.5C with 3.0V
Method cut-off after standard charging.
Maximum Discharge 2.0C
Current
Overcharge Current 12A
Protection
Cycle Life Typical : 80% of initial capacity Continuous standard charge and discharge
Limit : 75% of initial capacity for 500 cycles. The capacity is measured at
the end of 500 cycles
Capacity Retention Typical : 90% of initial capacity Fully charge the battery at 23 +/-5°C, then
Limit : 85% of initial capacity stored it at an ambient temperature for 60
days. Measured the capacity after 60 days
storage with 0.5C discharge at 23 +/-5°C as
retention capacity.
Continuous Charge No leakage, no visible evidence of The battery discharged at 0.5C 23 +/-5°C,
Test electrolyte loss, no explosion and no then fully charged and held at the specified
fire. end of charge voltage for total period of 30
days.
Over Charging No leakage, no visible evidence of The battery fully charged at 0.5C 23 +/-5°C,
Discharging electrolyte loss, no explosion and no discharge the battery at constant 0.5C, until
fire. battery circuit terminates discharge or at 0V,
then charge the battery with 0.5C until
battery circuitry terminates charge or at
4.2V. Repeat the cycle for 30 times.
Short Circuit No explosion, no fire, maximum The battery to be fully charged with
temperature of battery surface should standard charging condition, and short the
not exceed 150°C positive and negative terminal with wire
resistance = 30 mOhm.
 2-6

1.5.2 Battery Charging Time

System at Power off mode, charging time is less than 3. Hour using Harman 5V/2.3A adaptor.

1.5.3 Battery power off current

System at power off mode, battery current is less than 100uA

1.5.4 Battery Playtime

Test Audio Signals:

3 pre-selected MP3 tracks

Requirements:
Estimate Playtime > 8 hours for Music Playback

Test Condition (Ambient Temperature 23 +/-5 degree)

1. Insert fresh and fully charged Li-Poly cells into the DUT. Connected a multi-meter at the battery
terminals to measure its voltage.
2. Set the DUT to Bluetooth Mode. Use iPhone as the music source.
3. Set the DUT to maximum volume and playback a 1 KHz 0dB music track through the iPhone. Record
the Rated Output Power (ROP).
4. Adjust the volume step of the iPhone until the audio output of the DUT is ¼ of ROP. Record the
volume step on the iPhone.
5. Set the iPhone’s volume to the volume step as recorded in step 4. Playback 3 pre-selected MP3
track in repeat play mode. Record the start time.
6. Measure the battery voltage every 5 to 10 minutes interval. When audio is inaudible, record the end
time. Compute the battery playtime for 3 pre-selected MP3 track.

Note, please don’t adjust iPhone’s volume during set up and testing since that will change the DUT’s
volume by AVRCP.
 3-1

BDS 270 / BDS 570 harman/kardon

Important Safety Instructions
1. Read these instructions.
2. Keep these instructions. CAUTION
3. Heed all warnings.
4. Follow all instructions. RISK OF ELECTRIC SHOCK. DO NOT OPEN.
5. Do not use this apparatus near water.
6. Clean only with a dry cloth.
7. Do not block any ventilation openings.Install in accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as radiators, heat registers, stoves or other apparatus (including
amplifiers) that produce heat.
9. Do not defeat the safety purpose of the polarized or grounding-type plug. A polarized plug has two blades with one THE LIGHTNING FLASH WITH AN ARROWHEAD SYMBOL,
wider than the other. A grounding-type plug has two blades and a third grounding prong. The wide blade or the WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO
third prong is provided for your safety. If the provided plug does not fit into your outlet, consult an electrician for ALERT THE USER TO THE PRESENCE OF UNINSULATED
“DANGEROUS VOLTAGE” WITHIN THE PRODUCT’S
replacement of the obsolete outlet. ENCLOSURE THAT MAY BE OF SUFFICIENT MAGNITUDE TO
10. Protect the power cord from being walked on or pinched, particularly at plugs, convenience receptacles and the CONSTITUTE A RISK OF ELECTRIC SHOCK TO PERSONS.
point where they exit from the apparatus.
11. Only use attachments/accessories specified by the manufacturer.
12. Use only with the cart, stand, tripod, bracket or table specified by the manufacturer or sold with the
apparatus. When a cart is used, use caution when moving the cart/apparatus combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or when unused for long periods of time.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL
14. Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged TRIANGLE IS INTENDED TO ALERT THE USER TO
in any way, such as power supply cord or plug is damaged, liquid has been spilled or objects have fallen into the THE PRESENCE OF IMPORTANT OPERATING AND
apparatus, or the apparatus has been exposed to rain or moisture, does not operate normally or has been dropped. MAINTENANCE (SERVICING) INSTRUCTIONS IN THE
15. Do not expose this apparatus to dripping or splashing and ensure that no objects filled with liquids, such as vases, LITERATURE ACCOMPANYING THE PRODUCT.
are placed on the apparatus.
16. To completely disconnect this apparatus from the AC Mains, disconnect the power supply cord plug from the AC
receptacle. WARNING: TO REDUCE THE RISK OF FIRE OR ELECTRIC
17. The mains plug of the power supply cord shall remain readily operable. SHOCK, DO NOT EXPOSE THIS APPARATUS TO RAIN OR
MOISTURE.
18. Do not expose batteries to excessive heat such as sunshine, fire or the like.

For Products That Transmit and For Canadian Model Caution:

Receive RF Energy:
FCC Regulations (USA Only)
FCC Information For Users
This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions: (1) This device
may not cause harmful interference; and (2) this device must
accept any interference received, including interference that
may cause undesired operation.
Radio and Television Interference
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is no
guarantee that interference will not occur in a particular
installation. If this equipment does cause interference to radio
or television reception, which can be determined by turning
the equipment off and then on, the user is encouraged to try
to correct the interference by one or more of the following
measures:
• Increase the separation between the equipment and
receiver.
• Connect the equipment to a different outlet so that the
equipment and receiver are on different branch circuits.
• Consult the dealer or an experienced radio/TV technician
for help.
NOTE: Changes or modifications not expressly approved
by Harman could void the user’s authority to operate the
equipment.
IC Statement and Warning (Canada Only)
This Class B digital apparatus complies with Canadian ICES-
003. Cet appareil numérique de la classe B est conforme à la
norme NMB-003 du Canada.
This Class B digital apparatus complies with Canadian
ICES-003.
Modèle pour les Canadien
Cet appareil numérique de la classe B est conforme à la
norme NMB-003 du Canada.
For Products with Radio Receivers
That Can Use an External Antenna:
CATV or Antenna Grounding
If an outside antenna or cable system is connected to this
product, be certain that it is grounded so as to provide some
protection against voltage surges and static charges. Section
810 of the National Electrical Code, ANSI/NFPA No. 70-1984,
provides information with respect to proper grounding of the
mast and supporting structure, grounding of the lead-in wire
to an antenna discharge unit, size of grounding conductors,
location of antenna discharge unit, connection to grounding
electrodes and requirements of the grounding electrode.
Note to CATV System Installer:
This reminder is provided to call the CATV (cable TV) system
installer’s attention to article 820-40 of the NEC, which
provides guidelines for proper grounding and, in particular,
specifies that the cable ground shall be connected to the
grounding system of the building, as close to the point of
cable entry as possible.
For CD/DVD/Blu-ray Disc™ Players:
2 of 86
This product uses a laser system. To prevent direct exposure
to the laser beam, do not open the cabinet enclosure or defeat
any of the safety mechanisms provided for your protection.
DO NOT STARE INTO THE LASER BEAM. To ensure proper use
of this product, please read the owner’s manual carefully and
retain it for future use. Should the unit require maintenance
or repair, please contact your local Harman Kardon service
center. Refer servicing to qualified personnel only.
For Products That Include Batteries:
Instructions for Users on Removal and Disposal of
Used Batteries.
CAUTION
Risk of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type.
Alkaline batteries are considered nonhazardous.
Rechargeable batteries (i.e., nickel cadmium, nickel metal-
hydride, lithium and lithium-ion) are considered hazardous
household materials and may pose an unnecessary health
and safety risk.
In the European Union and other locations, it is illegal to
dispose of any battery with household trash. All batteries
must be disposed of in an environmentally sound manner.
Contact your local waste management officials for information
regarding the environmentally sound collection, recycling and
disposal of used batteries.
To remove the batteries from your equipment or remote
control, reverse the procedure described for inserting
batteries in the owner’s manual.
For products with a built-in battery that lasts for the lifetime of
the product, removal may not be possible for the user. In this
case, recycling or recovery centers handle the dismantling of
the product and the removal of the battery. If, for any reason, it
becomes necessary to replace such a battery, this procedure
must be performed by authorized service centers.
 3-2

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called

Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field effect transistors and

semiconductor "chip" components.

The following techniques should be used to help reduce the incidence of component damage caused by static electricity.

1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on

your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device,

which should be removed for potential shock reasons prior to applying power to the unit under test.

2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to

prevent electrostatic charge build-up or exposure of the assembly.

3. Use only a grounded-tip soldering iron to solder or unsolder ES devices.

4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can generate electrical charges

sufficient to damage ES devices.

5. Do not use freon-propelled chemicals. These can generate electrical change sufficient to damage ES devices.

6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement

ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive material.)

7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the

chassis or circuit assembly into which the device will be installed.

CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions.

8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together

or your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity sufficient to damage an ES devices.

Each precaution in this manual should be followed during servicing.

Components identified with the IEC symbol in the parts list are special significance to safety. When replacing a component identified with

, use only the replacement parts designated, or parts with the same ratings or resistance, wattage, or voltage that are designated in the

parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably

insulated from the supply circuit before retuming the product to the customer.
 3-3

SAFETY PRECAUTIONS

The following check should be performed for the continued

protection of the customer and service technician.

LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water

pipe, conduit, etc.) by connecting a leakage current tester
between the earth ground and all exposed metal parts of the
appliance (input/output terminals, screwheads, metal
overlays, control shaft, etc.). Plug the AC line cord of the
appliance directly into a 120V AC 60Hz outlet and turn the
AC power switch on. Any current measured must not exceed
o.5mA.

Reading should
not be above
Leakage
0.5mA
Device current
under tester
test

Test all
exposed metal
surfaces
Also test with
plug reversed
(Using AC adapter Earth
plug as required) ground

AC Leakage Test

ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A
POTENTIAL SHOCK HAZARD AND MUST BE
CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
 5-1
Trouble shooting Chart

Cannot charging

Cannot charging

Go
Yes
Check 24pin FFC whether has it Replace 24pin FFC
breakage and connect well?

No

Yes
Check U3 pin18 in main Board, whether
Replace R18 R19
the voltage ≥0.6V

No
Yes
Check L6, whether has it breakage Replace L6
and connect well?

No

Replace U3 or change another

battery
 5-2
Trouble shooting Chart

keys do not work

Keys do not work

Go
Check XP4 10PIN FFC in main board Fix or replace the 10PIN FFC
whether has it breakage or plug in well? Yes

No

Check 3.3v of U1 PIN5 in main board .

Yes
Replace the U3 in the main board.

No

Check Q1 Q11. whether has it Yes

Replace the Q1 Q11 in the main
breakage or plug in well? board.

No

Replace the Key board.

 5-3
Trouble shooting Chart

AUX in does not work

AUX in does not

work

Go

Check the connector between Aux-In board

No
and main board whether normal or not Fix the connector

Yes

Check voltage at U9 PIN8:12V in main Check the power supply and Replace
Board whether normal or not No
U4 L8,D34 in main board

Yes

Check voltage at U9 PIN3 and pin5 :REF in

main Board whether normal or not
No
Replace Q12 in main board

Yes

Check the input signal of U10 in the

main board whether normal or not No Replace U10

Yes

Check the voltage, clock and data of

U7 and in main board
 5-4
Trouble shooting Chart

BT does not work

BT does not work

Go

Check 3.3V of U5 voltage on main Board No Check U1 5PIN 3.3V

whether normal or not
whether normal or not

Yes

Check the Rest of U5 whether normal or No Check theD4 C36 whether

not normal or not

Yes

Check the clock and data of U5 No Replace U5

Yes

Check the C43 C44 C45 C46 on main

No Replace C43 C44 C45 C46
board whether normal or not

Yes

Check voltage at U8PIN8:12V in main No Check the power supply and

Board whether normal or not
Replace U4 L8,D34 in main board

Yes

Check voltage at U8 PIN3 and pin5 :REF in

main Board whether normal or not No Replace Q12 in main board

Yes

No
Check the input signal of U10 in the main Replace U10
board whether normal or not

Yes

Check the voltage, clock and data of U7

and in main board
 6

Set Block Diagram

Audio
Aux_in 4ohm x2
detect TI
OP
BT BA4510 Class D
8W x2
Antenna TPA3130

Mic1 Audio Power Led

switch JBL Link LED
BT Module(BM880) Power key and BT led
CSR8670 other keys
(BT and MCU) I2C
16 bit I2C V+/V- key
Charge I/O
USB upgrade status Expander Battery
D+/D- LEDs
Control
chargingg Battery
Battery detect
Input
Voltage Charger Boost
Detect MP2637 MPS 10V 10V for Amp /lm13700
On/off
MP9428 On/off
switch
switch
5V
On/Off LDO 3.3V Audio Signal:
Micro USB 3.7V switch SD35
Power Signal:
1.6A/0.5A/ 3000mAH
Control Signal:
1A
 7-1

Key Board Circuit Diagram:

TP51 TP54

R169
AGND
100k TP50 TP52
TP55
R168 TP53
C154
100k
1UF
R191
10V
R167
NC
100k
J100
BT_Key BT_rsset_in_1 6
5
4
3
2
V- 1

0.5S-CX-6PWB
R192

NC
AGND
V+

R195

NC
phone

R196

NC

AGND
 7-2

LED Circuit Diagram:

NC
R193

VCC_3V3
JBL_Link_key

C192 10nF
AGND
power
R201
TP46
J11
10K
1 TP45
AGND R194
2
3 TP44
NC
4
5 TP43
R190 R189 6
200 ohm 200 ohm 7 TP42
R198 8
white power 200 R197 R199 R200 Battery >75% white 9 TP41
D21 200 200 ohm 200 ohm 10

A
D12 BT blue LED 11 TP40
A

BT blue LED D15 12

13 TP39

K
D23 D24 D25 Battery 60-75% white Battery 15-30% white

A
K

D22 0.5S-CX-13PWB TP38

A
D16 D17 D18 D19 D20 TP37

K
TP36

K
JBL_Link_white LED

AGND
AGND AGND AGND AGND AGND AGND
Battery 30-45% white
Battery <15% Red
Battery 45-60% white
 7-3

Main Board Circuit Diagram:

VCC_AMP_10V OP_lim_10V OP_lim_ref OP_lim_10V lim_ref

VCC_BT_OP BT_OP_REF
R717 R715 R718
R709
R704 5.1
22k/NC 22k/NC
4.7 OHM/NC 22UF/NC 22UF/NC
22k
C765 C705 C716 C717 C780 C719
C704 C715 R716 C718 R719 C720
C766 R710 C706 10UF/NC 100NF/NC 22k/NC 22UF/NC 100NF/NC 22k/NC 100NF/NC
1NF 10UF 100NF 22k 10UF 100NF 6.3V 6.3V 16V 6.3V
10V 10V 16V

AGND AGND AGND

R706
OUT_1
NC/0 ohm

lim_ref
2.43k/NC
C707
R730
51/NC
47pF
C721 R728
2.43k/NC
AGND
R705
22k
82pF/NC R726
6.8K/NC
AGND C711 54.9k/NC 10V R732
R713 56k/NC
1uF OP_lim_10V
C770 390PF/NC 4.7UF/NC 909K/nc
56k/NC
R722 C724 OUT_1
1k/NC AGND R755

8
R720 R724 C764

2
U10A 10UF/nc 1%

IN1+

IN1-

V-
OUT1
AMP_BIAS_IN1

D_BIAS_1

BUFFER_IN1

BUFFER_OUT1
4

1
V-
BT_SPK_LP C700 4.7UF R711 2 NJM4580V C726 Q19
15K R700 22k C710 A 1 470PF/NC AGND 1 2SA1162

VCC-

OUT1
PIN1

NIN1
47pF 3 AGND NC 12K/NC
V+
OP_lim_10V C733 R733

SATT_BIAS
VCC_BT_OP OP_lim_ref BA4560

3
BT_SPK_LN C701 4.7UF R701 15K AGND 1% 1% U13A R751

A
U11 13k/NC lm393/nc 10K/nc
BT_OP_REF U10B U12 3 1%
-

SATT_BIAS
C769 390PF/NC 5 NJM13700 R753 + 1

AMP_BIAS_IN2

BUFFER_OUT2
7 2
B

BUFFER_IN2
C713 6 AGND
91K/NC

VCC+
OUT2
NC 100K/NC

D_BIAS_2
NIN2
PIN2
OP_lim_10V

OUT2
BA4510 SSOP8 R735 R734

IN2+

IN2-
R712 C709 C734

V+
R721 OP_lim_10V 1%
56k/NC

8
AGND C714 22k 47pF 22k 1% NC
NC C727
R707 R714

16

15

14

13

12

11

10

9
470PF/NC C730 C731 C732
BT_SPK_RN C703 4.7UF R703 15K C712 56k/NC 4.7UF/NC NC 10UF/nc 100NF/nc 100NF/nc
54.9k/NC 1k/NC 10v 16V 16V
1uF C725 OUT_2
6.8K/NC
C708 AGND
C767 390PF/NC R723 R725 R752
C728
2.43k/NC
47pF AGND
R708
OUT_2
BT_SPK_RP C702 4.7UF R702 15K C722 82pF/NC
10V R727 10UF/NC
NC/0 ohm 51/NC

3
10V

C768 390PF/NC R729 C729 BAT54C/NC

lim_ref
2.43k/NC

1
100NF/NC
R731 AGND

SPKRN

SPKLN
OP_lim_10V

VCC_AMP_10V

L701
VCC_AMP L705
100 @ 100MHz
C737 C738 1 2
220UF + 100NF C739
+ C736 R749
C735 R747 C753
220UF 16V 16V 1NF C751 330PF
100NF 16V 0.68UF 1% TP23
16V 22 25V
AMP_SDZ
AGND C755 330PF
J3
AGND SPKRP
R748 1
AGND R738 1K 330PF
AGND 2
U6 C752 330PF AGND
22 C754 3
C740 1UF 1 32 C756 SPKRN
MODSEL PVCC 0.68UF
OUT_1 2 31 B 3B-EH-A
SDZ PVCC 25V
R754 0 OHM 3 30 220NF C759
FAULTZ BSPR
4 29 L706 R750 TP24
RINP OUTPR
C741 1UF 5 28 3.3 OHM
AGND RINN GND AGND
6 27 25V 1 2
PLIMIT OUTNR
C742 1uF GVDD 7 26
AGND GVDD BSNR
R739 8 25 C758 220NF
GAIN/SLV GND AGND
C743 R756 9 24
AGND GND BSPL
OUT_2 L_in_3130 10 23 25V C757
LINP OUTPL
1UF 11 22
LINN GND AGND
Mute 12 21

Thermal Pad
MUTE OUTNL
13 20 C760 220NF
AGND AM2 BSNL
C744 1UF 14 19 25V
AM1 PVCC
15 18 L704 TP25
AM0 PVCC
VCC_AMP 16 17 220NF
SYNC AVCC
25V 1 2
AGND TPA3130D2 C746 J6
R744

33
R170 C747 R745 SPKLP
47K 0.68UF 3.3 OHM 1
22 25V 1% AGND 2
330PF
3
C749 SPKLN
AGND
330PF B 3B-EH-A
3

AGND VCC_AMP C745

Q20 R743
C761 16V C750 TP26
R758 MMBT3904
AMP_MUTE 1 220UF + C763 C762 330PF
22
330PF
10K 1%
16V 100NF 1NF L703 R746
C748 3.3 OHM
2

R757 1 2 0.68UF
100K 25V

AGND

AGND
 7-4

Main Board Circuit Diagram:

MTP3401N3 MTP3401N3 REVISION HISTORY

VBAT_DCIN_DETECT
VBAT_1 2 3 USB+5V 2 3 Q16
REV ECO CHECKED DATE
R141 Q18
47k R142 R144 R145 0.1 first release MC Lee 2014 Sep 4
220k 47k 470k

1
AGND AGND
VBAT_DET 10NF DC_detect

3
10V 10K
J1 Q17 R143 C123 R150 Q15 C127 C128 VCC_BT
4 VBAT_DCIN_DETECT
1 MMBT3904 100K C122 1 MMBT3904 R146 10NF 10NF
GND AGND C116 C117 10NF 100K 10V 10V
3
GND NC NC 10V
2 AGND 10K
GND R100 R180
1 R149
RF

2
100k Mark
0 OHM
ATOM Mini RF CONN 1: 3od 0:TCL
5% R181
DC_detect AGND HW_DET
AGND
AGND VBAT_DET 5% BT_SPK_RP AGND AGND
NC
VCC_switch_3V3 R108 3.3K BT_SPK_RN

BT_SPK_LP
R107 BT_SPK_LN
R135 C113 3.3K 5%
10 ohm 10NF
5% 10V AGND
Microphone_in BT_1V8 VCC_switch_3V3
Mic_BIAS_A

74
73
72
71
70
69
68
67
66
65
64
63
62
61
2

U1
BM880F3 R185 R184
V+
NO1

ANT
GND

GND

GND
GND

GND
AIO1
AIO0

SPKR_RP

SPKR_LP
PCM_CLK

SPKR_RN

SPKR_LN

MIC_BIAS_A
3 10 0 ohm NC
COM1 NO2
VCC_BT
TP47
4 SW1 9 Aux_in_mic_com2 C118
I
IN1 COM2
SD20 10V 10UFAux_in_mic_com1
5 8 AUX_in_mic_Ctr 5% 1 60 BT_VDD_MEM
GND

NC2

NC1 I
IN2 AGND PCM_SYNC MIC_BIAS_B R123
100k R112 2 59
PCM_OUT MIC_LP 27K
3 58 C110 10UF 10V
PCM_IN MIC_LN AGND
4 57 10V C115 10UF Aux_in_mic_com2
AGND GND MIC_RP R122
6

VCC_BT BT_SPI_CLK 5 56 10V 10UF C114 VCC_audio_3V3

SPI_CLK MIC_RN

3
AUX_IN_R BT_SPI_MISO 6 55 R188
SPI_MISO GND AGND Q12 1K
BT_SPI_CSB 7 54 10K Boost_EN
SPI_CS# PIO24 2SC2712
BT_SPI_MOSI 8 53 1
R147 SPI_MOSI PIO22
AGND 9 52 VREG_EN D750
100k AGND GND VREG_ENABLE R111 C121
10 51 BT_VDD5 2
RST# VDD5 R153 12K R120 3.3NF
Charge_in_EN 11 50 VCC_BT VCC_switch_3V3 3
UART_RTS# CHG_EXT

2
12 49 R781 NC 2.2M 1 25V
UART_CTS# VBAT_SENSE L105 150K
13 48 1.5UH
UART_RX VBAT
3

3
Q14 C105 14 47 C100 C101 C102 33 BAT54C
1uF UART_TX VOUT1V8 BT_1V8 Q11 R121
MMBT3904 R151 PWR_LED_white 15 46 BT_VDD_MEM R148 C103
6.3V LED0 VDD_MEM C107 2SC2712 1M
1 10K BT_blue_LED 16 45 100NF 1NF 10NF 10UF AUX_R_CH 1
LED1 VDD_PADS
JBL_link_white_LED 17 44 10V 6.3V
LED2 GND R782 C133
HW_DET 18 43 16V 1uF
PIO0 USB_D- ESD0603V12C03 1uF
AGND AMP_MUTE 19 42 6.3V
PIO1 USB_D+
2

2
AUX_in_mic_Ctr R161 1k 20 41 6.3V
PIO2 GND
21 40 AGND AGND AGND VCC_audio_3V3
PIO3 I2C_SDA AGND
SW_POWER 22 39 AGND AGND
PIO4 I2C_SCL R114
AGND AMP_SDZ 23 38 AGND
TP27 PIO5 PIO28
R102 22 USB_D-
TP28 12K
1% 1% AGND AGND
3.32K OHM 0 OHM R110
R101

3
PIO10
PIO11
PIO12
PIO13
PIO14
PIO15

PIO27
PIO25
PIO26
PIO23
PIO21
R128 22 USB_D+ 33 2.2M

GND
PIO8
PIO9

R129 Q10
L101 82nHAUX_R_CH 10V C120 10UF AUX_IN_R R106 C104
1 2SC2712
L102 82nH AUX_L_CH 1
2 R32
AUX_L_CH 10V C80 10UF AUX_IN_L I2C_DAT0 R126 33 OHM I2C_DAT
3
24
25
26
27
28
29
30
31
32
33
34
35
36
37
0 OHM 1uF R783 C124
R118 1% 1% R137 33 OHM I2C_CLK 6.3V ESD0603V12C03 Microphone_in
TP34

2
C180 3.32K OHM R72 R113 5%
C181 I2C_CLK0 4.7k R103 100NF
1.5NF 1.5NF 6.8K OHM 1% 6.8K OHM AGND R104 4.7k 16V
10V 1% VCC_BT
10V R162 33 OHM CHARGE_in_STATU(/CHG) AGND
J4
TP29 R115 R109 L103
VBAT_DCIN_DETECT R138 33 OHM I2C_INT MIC_BIAS_A
1
R139 I2C_RESET 15nH
1k 2.2k 2
AGND AGND Audio_Detect SYS_PWR_SHUTDOWN 33 OHM
AGND AGND Deep_Sleep C156
USB+5V C155 C125 C126
R163 10nF 15PF 39PF
BT_VDD5 10UF
25V 25V 25V
10 ohm
TP30
C129 C130 C131 C132
VCC_BT AGND AGND
TP31
1NF 10UF 47pF 47pF AGND AGND

USB+5V C183
R133 100NF Cannot open file M:\02
VREG_EN 47k
0 OHM
R131 16V Department\19
HCG_Engineering\Service\PC
Harman Consumer Group
J5 VREG_EN HARMAN INTERNATIONAL
5% B\Design_Template\Sch Shenzhen, Guangdong, China
3

1 0805 template
USB_D- AGND C108
2
3
USB_D+ C109 Q8 1 NAME DATE TITLE
470k 1uF FDV301N
4
R132 220nF
B 4B-PH-K-S 6.3V CREATED Alan Sun 2014 Sep 05
2

R134 470k
R130 CHECKED MC lee 2014 Sep 05
0 OHM TP32
AGND AGND SIZE DRAWING NO. REV.
5%
0805 TP33
B
AGND AGND
 7-5

Main Board Circuit Diagram:

VCC_switch_3V3

R136
VCC_IO_expander_3V3 10
AGND

AGND
R155 R156
C151 4.7K 4.7K C152
100NF 100NF C135
AGND
U2
100NF
I2C_INT 1 24 C134 1NF
/INT VCC
2 23 I2C_DAT
AGND A1 SDA
I2C_RESET 3 22 I2C_CLK
/RESET SCL
4 21
P00 A0 AGND
5 20 33 R609 Phone Key
P01 P17
red_led_battery (5-15)% 200 R600 6 19 33 R154 BT Key
P02 P16
white led battery(15-30%) 200 ohmR601 7 18 33 R608 Link key
P03 P15
white led battery(30-45%) 200 R602 8 17
P04 P14
white led battery(45-60%) 200 R603 9 16
P05 P13
white led battery(60-75%) 200 R604 10 15
P06 P12
white led battery(>75%) 200 R605 11 14 33 R607 Vol+
P07 P11
12 13 33 R606 Vol-
GND P10

VCC_IO_expander_3V3 TCA1116(PW)
AGND

R610 R611 R612 R613

10k 10k 10k 10k

J10
BT_reset_in 6 TP5
BT Key 5
Vol- 4 TP6
Vol+ 3
Phone Key 2 TP7
1
TP8
0.5S-CX-6PWB
C136 C137 C138 C139
1NF 1NF 1NF 1NF TP9

TP4

AGND

C191
VCC_switch_3V3 100NF AGND
0.5S-CX-13PWB
J9
13 TP10
Link key 12
PW_KEY 11 TP11
PWR_LED_white 10
BT_blue_LED 9 TP12
JBL_link_white_LED 8
white led battery(>75%) 7 TP13
white led battery(60-75%) 6
white led battery(45-60%) 5 TP14
white led battery(30-45%) 4
white led battery(15-30%) 3 TP15
red_led_battery (5-15)% 2
1 TP17
VCC_BT
TP18
J2
C140 C141 C142 C143 C144 C145 C146 C147 C148 C149 C150 TP19
1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1NF 1
BT_SPI_MOSI
2
TP20 BT_SPI_CLK
3
BT_SPI_MISO
4
TP21 BT_SPI_CSB
5
AGND
AGND 6
TP22
B 6B-PH-K-S
 7-7

Main Board Circuit Diagram:

charge2_sys_5V

1% charge_in_VCC
R423 R504
C404 0.01ohm
5.36k
AGND
NTC R404 100nF C511
R503 R516
1% 1K 0.01ohm
R424 VCC_AMP_10V

Charge_in_EN
R414 2.2ohm
15k 1nF
15K
R502
0.01ohm Q1 MTB04N03
AGND C410 charge_in_5V
1 8 Q2
AGND S D
2 7

PWIN
R501 L501 S D
AGND 330nF 1% 1% VBAT_1 0.01ohm 1 2 3428_SW 3 6 Boost_10V 4 3
R400 R410 S F S D S G
1.5UH, 15A 4 5 5 2
15K 21.5K G D D D
R511 6 1
AGND D D
51

18

17

16

15

14

13
U9 PWIN C503 C501 C502 R508

21

20

19

18

17
MP2637 1% 1% 22uF 25V 22uF 25V 22uF 25V 22UF 100K MTP2603

VB

VCC

TMR
ILIM
EN

PWIN
R401 R411 SDR C508 C509 C510

PGND

PGND
SW

SW

SW
5.1k 5.1k C507 R513
100nF 24K 22UF 22UF 25V
USB+5V 100 @ 100MHz 19 12 25V 25V R515
MODE REG R510 1K
charge_in_5V AGND 1 16
L402 BST AGND AGND
20 11 /ACOK TP400 different pair U7 C505
VIN ACOK 0 OHM R512
SDR 2 MP9428 15
SDR SS AGND

3
C400 C401 C430 charge2_sys_5V 21 10 charge_sys_FB AGND AGND same length 220k
C426 C424 SYS FB
C414 Boost_10V 3 14 33NF AGND
100nF 1uF C405 L401 OUT FB R505
100NF 22UF 22UF 22UF 22UF 1 2 22 9 NTC Q3 1
1uF SW NTC R506
6.3V 6.3V C415 Boost_EN 4 13 C506 2.2nF MMBT3904
EN COMP 47K
CKCD5D28-2.2ȝH/N 23 8
PGND ISET 100K R509
5 12
R407 MODE VDD

2
R441 24 7 R507 34k R514 C512
NC PGND OLIM R517 15k 10NF
AGND AGND AGND 6 11 100K
0.02 ohm 5% SENSE IN C159
TP1 1% AGND

BOOST

AGND
5% 200 OHM

BATT
J401 0805 R421 R425 C504 1.5nF

CHG
0805

CSP
N/C

PGND

PGND

PGND
VBAT_1 R420 68K NC 2.2uF
5

SW

SW
C416 51k AGND AGND AGND
4 NC
C409 C407 C406 AGND
3

3
1

6
C408
2

10

22
100NF 22UF 22UF 1uF AGND
1 R431

/BOOST
TP3 10V Q4 1
NC USB+5V 3428_SW
NC
AGND AGND U8
1 5
VOUT V+

2
AGND AGND AGND AGND AGND AGND
TP2 AGND 2 C423 AGND
TP401 V- + - NC
VCC_switch_3V3
NTC 3 4
TP49 VIN+ VIN-
AGND
NC
R173 Nc
100K AGND
R428 R426
USB_D+
CHARGE_in_STATU(/CHG)
NC
NC

3
R429 R427
Q21 R437
USB_D- nc
R432 R172 MMBT3904
charge2_sys_5V 1
NC
100K 10K

2
AGND AGND

AGND

MTP3401N3 MTP3401N3
Q5 Q6
VBAT_1 2 3 3 2

C425 TP48
1% 1uF VCC_switch_3V3
R433 C427 USB+5V
1

100k 100nF VCC_switch_3V3 U5 VCC_audio_3V3

D403
R443 R430
Hand_Reset AGND 1 5
IN OUT
3

2
R436 10 ohm GND C403 5.1
MMBT3904 C428 1N4148WS C420 3 4
R434 100K R442 5% C419 EN BP/FB 100NF
Deep_Sleep 1 R419 10UF
Q7 4.7K 0603 100NF 1NF 10K C412 C417
47k C429 100NF
1% 4.7uF SW_POWER C418 10UF SD35 10V
1%
1

R435 C402 10V 10V 10NF

2

100k NC D401
BAT54C
AGND AGND AGND
3

AGND AGND AGND

AGND AGND
PW_KEY

VCC_switch_3V3

R439
33k Hand_Reset
3

Q407
R440 MMBT3904
1
3

Q408 1k
R438 MMBT3904 5%
BT_reset_in 1
2

C421 100k C422

1uF 5% 1uF
2

AGND AGND AGND

AGND
 7-8

USB Board Print-layout:

CON600 L205 100 @ 100MHz J12

1
VBUS 1
2
D- 2
3

SHIED
D+ 3
4
ID 4
5
GND
B 4B-PH-K-S
C800 C801 C802

0
NC ESD0402V18C15
ESD0402V18C15
MICRO_USB_5P_UR1-069A

AGND

C803 C804

ESD0402V18C15 ESD0402V18C15

J310
J301 2
1
2
4
3
3
PJ-321B B 3B-PH-K-S
 8-1

LED Board Print-layout:

 8-2

KEY Board Print-layout:

 8-3

USB Board Print-layout:

 8-4

Main Board Print-layout:

 9

Mechanical Exploded View:

Part Number List for the Exploded View

No. Description Part Number Remarks

2 1.5” full range Speaker 42-015008-04001
5 Passive Radiator 54-NE0590-00001
6 battery cover assy 02-FLP3D1-0HA
7 Li-ion polymer Battery 3.7V 3000mAh 49-373000-BAT5-M
9 KEY Board 08-WB702U-KY0
10 LED Board 08-WB702U-FE0
13 Main Stand 55-FLP3H1-0UHB2
For spare parts numbers for outer grille #1, please 14 USB Cover 55-FLP3C1-0UHB2
refer to Spare Parts List below, page 29. 1
166 USB Bracket 5
56
6-F
FLP3H4
LP3H4-0HAB2
0HAB2
17 USB Board 08-WB702U-IN0
19 Main Body 55-FLP3I1-0UH
21 Main Board 08-WB702U-MA0
22 MIC Φ4.0/2pin JST 1.5mm IP5X water resistant 02-MIC025-XX0
 10

Packing Exploded View

 11
Spare Parts List
Level Pos. No. Part Number Description QTY
01 5 54-NE0590-00001 Passive Radiator (Left) Flip3 TL 1
01 5 54-NE0590-00002 Passive Radiator (Right) Flip3 TL 1
01 6 02-FLP3D1-0HA Battery cover ass'y FLIP3 TL 1
01 22 02-MIC025-XX0 MIC D4.0/2pin JST 1.5mm FLIP3 TL 1
002 U1 07-BTM880-00A Bluetooth Module BM880F3 FLIP3 TL 1
01 10 08-WB702U-FE0 LED Board FLIP3 TL 1
01 17 08-WB702U-IN0 USB Board FLIP3 TL 1
01 9 08-WB702U-KY0 KEY Board FLIP3 TL 1
01 21 08-WB702U-MA0 Main Board FLIP3 TL 1
002 U10 13-BA4510-FVS2 IC BA4510FV SSOP-B8 operational amplifier FLIP3 TL 1
002 R782,R783 13-ESDV12-C033 ESD Suppressor ESD0603V12C03 FLIP3 TL 2
002 U9 13-MP2637-QFN3 IC MP2637 QFN-24 BATTERY CHARGER FLIP3 TL 1
002 U7 13-MP9428-QFN3 IC MP9428 QFN-22 BOOST FLIP3 TL 1
002 SW1 13-SD20TR-UTQ3 IC SD20/TR UTQFN-1.8×1.4-10L SWITCH FLIP3 TL 1
002 U5 13-SD35TR-0003 IC SD35/TR 3.3V SOT23-5 LDO FLIP3 TL 1
002 U2 13-TCA111-6TS3 TCA1116 TSSOP24 16-BIT I2C I/O EXPANDER FLIP3 TL 1
002 U6 13-TPA313-0D22 IC TPA3130D2(DAP) SOP32 AMP FLIP3 TL 1
01 cable 41-USB1000-UMC Cable 1M USB to Micro orange Type-C FLIP3 TL 1
01 2 42-015008-04001 Speaker Unit 1.5" full range FLIP3 TL 2
01 BT Antenna 47-ANT136-XX0 BT Antenna WA-F-LA-03-113 FLIP3 TL 1
01 7 49-373000-BAT5-M Li-ion polymer battery 3.7V 3000mAh FLIP3 TL 1
01 14 55-FLP3C1-0UHB1 USB cover Flip3 TL BLK 1
01 14 55-FLP3C1-0UHB2 USB cover Flip3 TL Gry 1
01 14 55-FLP3C1-0UHB3 USB cover Flip3 TL ORG 1
01 14 55-FLP3C1-0UHB4 USB cover Flip3 TL Red 1
01 14 55-FLP3C1-0UHB5 USB cover Flip3 TL Pink 1
01 14 55-FLP3C1-0UHB6 USB cover Flip3 TL BLU 1
01 14 55-FLP3C1-0UHB7 USB cover Flip3 TL Yel 1
01 14 55-FLP3C1-0UHB8 USB cover Flip3 TL Tea 1
01 13 55-FLP3H1-0UHB1 Main Stand Flip3 TL BLK 1
01 13 55-FLP3H1-0UHB2 Main Stand Flip3 TL Gry 1
01 13 55-FLP3H1-0UHB3 Main Stand Flip3 TL ORG 1
01 13 55-FLP3H1-0UHB4 Main Stand Flip3 TL Red 1
01 13 55-FLP3H1-0UHB5 Main Stand Flip3 TL Pink 1
01 13 55-FLP3H1-0UHB6 Main Stand Flip3 TL BLU 1
01 13 55-FLP3H1-0UHB7 Main Stand Flip3 TL Yel 1
01 13 55-FLP3H1-0UHB8 Main Stand Flip3 TL Tea 1
01 19 55-FLP3I1-0UH Main Body Flip3 TL 1
01 16 56-FLP3H4-0HAB1 USB Bracket Flip3 TL BLK 1
01 16 56-FLP3H4-0HAB2 USB Bracket Flip3 TL Gry 1
01 16 56-FLP3H4-0HAB3 USB Bracket Flip3 TL ORG 1
01 16 56-FLP3H4-0HAB4 USB Bracket Flip3 TL Red 1
01 16 56-FLP3H4-0HAB5 USB Bracket Flip3 TL Pink 1
01 16 56-FLP3H4-0HAB6 USB Bracket Flip3 TL BLU 1
01 16 56-FLP3H4-0HAB7 USB Bracket Flip3 TL Yel 1
01 16 56-FLP3H4-0HAB8 USB Bracket Flip3 TL Tea 1
01 gift box 76-195240-0ATC1 Gift Box Flip3 TL BLK 1
01 gift box 76-195240-0ATC2 Gift Box Flip3 TL Gry 1
01 gift box 76-195240-0ATC3 Gift Box Flip3 TL ORG 1
01 gift box 76-195240-0ATC4 Gift Box Flip3 TL Red 1
01 gift box 76-195240-0ATC5 Gift Box Flip3 TL Pink 1
01 gift box 76-195240-0ATC6 Gift Box Flip3 TL BLU 1
01 gift box 76-195240-0ATC7 Gift Box Flip3 TL Yel 1
01 gift box 76-195240-0ATC8 Gift Box Flip3 TL Tea 1
01 carton box 76-195250-0ATB1 Carton Box Flip3 TL 1
01 1 02-FLP3H2-XX2B1 Grille assy Flip3 TL BLK 1
01 1 02-FLP3H2-XX0B2 Grille assy Flip3 TL Gry 1
01 1 02-FLP3H2-XX0B3 Grille assy Flip3 TL ORG 1
01 1 02-FLP3H2-XX0B4 Grille assy Flip3 TL Red 1
01 1 02-FLP3H2-XX0B5 Grille assy Flip3 TL Pink 1
01 1 02-FLP3H2-XX0B6 Grille assy Flip3 TL BLU 1
01 1 02-FLP3H2-XX0B7 Grille assy Flip3 TL Yel 1
01 1 02-FLP3H2-XX0B8 Grille assy Flip3 TL Tea 1
 12

Revision List
Version 1.0
Initial Release for JBL FLIP3.

Version 1.1
Add Grille Ass’y in Spare Part List.