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Tests:-
The below tests can be done for a particular vehicle at Fixed Inspection Lanes or Mobile
Inspection Lanes:-
1. Pollution Test (Opacity test for Diesel version and Gas analyzing
for petrol version)
2. Alignment Test (Side slip plates)
3. Headlight Test
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4. Sound Test / Noise Test
5. Speedometer test
6. Brake test for multiple axles
7. Suspension Test (for LMV)
8. Joint Play test
9. Visual Check # Decelerometer (optional)
Business Viability:-
In India there is law to test all the commercial vehicles after particular intervals (1 year or
two year) and to get “Vehicle Fitness Certificate”. The fitness certificate is also important for
claiming Insurance. Here comes the demand for fitness testing. Only authorized centres can
issue fitness certificate to a vehicle. Generally one fitness testing centre covers a zone.
NIAIMT’s IMS is a state-of-the-art Authorized fitness testing centre.
CAPELEC: CAP3201
Description: Alignment testers are also called side-slip plates because they measures sideways
movement of vehicle’s wheels when the vehicle is moving forward. The side-slip plates are fitted
with a sensor that measures the sideways drift of the vehicle in fit/mile or meter/km.
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Stress relieving Plate dimension (with mat): 740X260X44.5 mm
Plate movement: ±17mm or 20m/km
Load capacity: 1250kg
3. Headlight Tester :
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4. Sound Test / Noise Test:
Make: Digicom
Model: DS-353
Specification: 30-130 db, data Logger, RS-232
5. Speedometer test:
Type: Roller speedometer with motor drive and without motor drive.
Make: Mustang Advanced Engineering (MAE), Ohio, USA.
Type: Four-roll configuration, dynamically balanced; Rear roll set grooved; Offset rear rolls
from front rolls (57.15 mm / 2.25 in)
Make: Mustang Advanced Engineering (MAE), Ohio, USA.
Maximum Load per Axle: 13,000 kg / 28,660 lbs for Heavy Duty; 3,000 kg / 6,614 lbs for Light
Duty.
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Rolls (For Low duty vehicles):
Number of Rolls: 4
Minimum Track Width: 762 mm / 30 in
Maximum Track Width: 2591 mm / 102 in
Diameter: 202 mm / 7.95 in
Length: 914 mm / 36 in
Roll Spacing: 400 mm / 15.75 in
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Heavy Duty Roller Brake tester
7. Suspension Tester:
Type: The BM40000 suspension tester is designed for axle load of up to 2000 kg. The
suspension tester is using the EUSAMA measuring principle for testing the suspension
system of the wheels. The unit consist of a one bed system with a vibration plate for left and
right wheel, which controlled by an electrical gear motor.
Results: The test results are as standard shown on an aluminium display with large point
meters for left and right wheel values and large 50 mm digital readout of imbalance
between left and right wheel.
Test Procedure: The test is performed by vibrating a plate vertical from app 25 down to 3 Hz
simulating all road conditions. During the test sequence the wheel weight is continuously
measured and the lowest saved for comparison with the static wheel weight.
The ratio between the lowest weight measured and the static weight is determined as the
EUSAMA value, which is also known as the Road Adhesion value. The value is presented in
percentage on the display and printout.
Suspension tester
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8. Joint Play Tester:
Type: The MD-13K-JP heavy duty joint play tester is designed for visual inspections of the
mechanical condition of axle components on heavy duty vehicles. The stub axles, steering
pivot points, suspension, hinge points and bearings all can be inspected while 4 hydraulic
rams induce 45° movements.
Features:
Specifications:
9. Visual Checks:
To reduce human intervenes in the overall report we do only few minor visual checks.
Mobile Inspection
Lane
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