Single core & 1 Nan Ken SaIntroduction 1 About us 3 Product range PVC Flexible cables - tables Table 1 - PVC insulated flex panel cable 300/500v. 5S ‘Table 2 - PVC high temperature cable 6 ‘Table 3 - PVC instrument panel cables 7 ‘Table 4 - PVC insulated single wiring cable 8 Table 5 - PVC insulated Fig. 8 rip cord Table 6 - PVC twisted flex cord standard: SABS 1574) ‘Table 7 - PVC twisted flex cord standard: BS 6500 10 Table 8 - PVC flex cord 11 Table 9 - PVC heavy duty flex 12 Table 10 - TPR heavy duty flex Table 11 - PVC high temperature flexCARCA manufactures single core and flexible cables. ‘This catalogue encompasses ‘a wide range of flexible cables and single cords (cabtyte)t0 SAZ 240 and SANS 1557 standards with a maximum rating of 1000V, ‘The products find application in the general building industry and as ‘components for electrical wiring. Generally these are found to be the products of, choice for appliance wiring, ARCA provides you, our customer, with another ‘opportunity to benefit from ‘almost 70 years’ experience in producing a wide range of {quality products to international quality standards, CORPORATE CAFCA is the only cable manufacturer in Zimbabwe. It was established in 1947 and is listed on the Zimbabwe, Johannesburg and London stock exchanges. CAFCA is part of CBI Electric African Cables (RSA), which in turn is owned by Reunert Limited (RSA). PRODUCTS & MARKETS aamam CCAFCA manufactures and supplies cable cables, all to British, South African and and allied products forthe transmission Zimbabwe quality standards. and distribution of electrical energy and information primarily inSouthem and AFCA offers a toll manufacturing option Central Africa. We manufacture over $00 _toall its customers who can access key raw cabling products including 11kVXLPE materials such as copper and aluminium, Which are converted at the cost of value addition, We also recover decommissioned cables for recycling that can be exchanged for other products within our manufacturing range. CAFCA 2010 = 1MANUFACTURING STANDARDS ‘Standards Association of Zimbabwe ($AZ) ‘SAZ 240-Electrical cables with extruded solid dielectric 300/S00V, 1900/3300V South African National Standards (SANS. formerly SABS) ‘SANS 1507-PVC distribution cable rated 300/S00V and 1900/3300V ‘SANS 1418-2 aerial bundled conductor ‘SANS 1339-XLPE insulated cable rated 3.8/5.6V and 19/33kV_ British Standards (BS) BS 215 Part 1:1970 ~ Specification for aluminium conductors International Electro-technical Commission (IEC) IBC 502-Extruded solid dielectric insulated power cables 1kV and 30kV. South African Post Office (SAPO) BS 215 Part 1:1970 ~ Specification for aluminium conductors British Post Office (BPO) BPO CW 1127 - Aerial distribution telephone cable (self-supporting) ‘BPO CW 1128 - Jell-filed cellular polyethylene telephone cable Post & Telecommunications (PTC) ‘Underground cables and aerial distribution copper cables ‘We also make product to customer's own specification. MILESTONES QUALITY MANAGEMENT STANDARDS ‘Accredited to IS0 9001: 2000, (Girst company to gain accreditation in Zimbabwe: year 1999) ENVIRONMENT MANAGEMENT STANDARDS ‘Accredited to 150 9002:2000 (Design and manufacture) (Wirst cable company in sub-Saharan Aftica toachieve the international quality standard.) Accredited to 180 14001:2004 (first company to gain accreditation in Zimbabwe: year 1999) OCCUPATIONAL HEALTH AND SAFETY STANDARD ‘Accredited to OHSAS 18,001:2007 CAFCA was the first company in Zimbabwe to achieve ISO 9002 accreditation, later upgraded to ISO 9001:2000, which enables us to design as well as produce cabling to international standards In 1999 CAFCA became the first cable company in sub-Saharan Africa to be awarded the environmental standard, ISO 14,001:2004. ‘Zimbabwe Electticity Supply Authority annual supply contracts + Low voltage armoured cables: 1985-98, 2000-03 + All aluminium conductor: 1988-99, 2001-03 + Aluminium conductor steel reinforced 1988-99, 2001-03 ‘Anglo American Corporation annual supply contract 1985-2000 BHP annual supply contract 1996-1999 Botswana Power Corporation + Split concentric annual supply contract 2000-2004 2 = CAFCA 2010 Botswana Ministry of Health, + Annual supply of low smoke and fume white stripe cables 2002-2004 African Cables (South Africa) + Monthly delivery of 600/1000V red stripe to ‘SANS 1507 2003 specifications to date Confederation of Zimbabwe Industries (CZ, + Industrial Exporter of the Year 1°" Runner up 2005Product group Bare copper conductor, solid or stranded Solient features and apy Available as either hard drawn ‘or annealed for equipment and circuit earthing or sold out to ‘enamellers for motor and transformer and motor wire. DEoecore) Product group Flexible cords (cabtyre) and welding cables Sallent features and ‘epplications Flexible cords for connecting portable equipment and for use in internal wiring Product ‘Auto and instrument oup Sollent features and applications Bunched fine wire conductors insulated for use as auto or instrument wire. Product group Indoor switchboard cable Salient features and applica ‘Telephone cable for wiring disteibution boards and switchboard. Product group Single cores Solient features and applications ‘Colour coded and used in internal wiring of fixtures. Product group Jumper and blasting wire Salient features and applications ‘Twisted pair or triple PVC insulated conductors for electronic panel ‘wiring or for use as blasting wire Product group Armoured cables Salient features and cepplications Available from 1.Smm2 ‘© 300mm2, 2-4 cores and inthe 0.6/1KV and 3.3KV ranges, Other ; options available are flame retardant, low- {ox or zerotox to meet various safety considerations in the case of afte Product group Underground petroleum jelly-flled cables Solient features and applications Cross-linked polyethylene insulated communication cables with petroleum jelly as an agent against moisture ingress. CAFCA 2010 1 3Deore Product group Aluminium conductors (with of without steel reinforcement) AAC and ACSR s cepplications Overhead conductor for HT and LV power transmission and distribution. features and Product group Coaxial cable ‘Salient features and applications Radio frequency cables, available in the 50 and 75 ohm specifications Product group Aerial bundled conductor ‘applications Salient features ‘and opplications XLPE insulated cable rated up to TIKV for underground power distribution networks Twisted and Product group Salient features and applications insulated Aerial distribution cable ‘Overhead conductor for HT and LV overhead power transmission and distribution. aluminium Self-supporting overhead telephone conductor for service cable (polythene insulated) overhead distribution Produet group Product group Salient features and ‘Medium voltage Multicore cables epplications XLPE cables Cables for control, panel ‘wiring and signalling. Product group 144mm copper tod Salient features and cepplications For equipment earthing or further drawing dawn to smaller wite for vatious applications, OTHER PRODUCTS IN OUR RANGE Acrial distribution cable - Self-supposting (with caternary wire) overhead service cable, polyethylene insulated Coaxial cables ~ Radio frequency cables available in the 50 and 75 ohm specifications ‘Aerial bundled conductor ~ Twisted and insulated aluminium conductor for avethead power distribution ‘Copper rod- We convert copper cathode into 14.4 mm copper rod 4 BCAFCA 2010Single cores & flexible cables This catalogue encompasses a wide range of flexible cables and single cords (cabtyre) to SAZ 240 and SANS 1557 standards with a maximum rating of 1000V. The products find application in the general building industry and as components for electrical wiring. Generally these are found to be the products of choice for appliance wiring. CAFCA provides you, our customer, with another opportunity to benefit from almost 70 years’ experience in producing a wide range of quality products to international quality standards. { / { ifae ERSTE es Single core and flexible tables Table 1 - PVC Insulated flex panel cable 300/500V - Standard SAZ 240 Area of stranding Raat thickness ‘Overall diameter ‘Approximate | de current conductor “of insulation ablemass | rating (A) at Wire diameter [No.of wires Lowertimit [Upper limit 30°Cinair met | om en oa igi 150 030 2 055 278 276 2057 6 Table 2 = PVC high temperature cable 600/1000V Standard SAZ 240 ra : mm? mm mm mm mm kgikrn_ =e wee Ee Toe Lat)Aa TET ee eee deed Table 3 - PVC instrument panel cables 300/500V - Standard SAZ 240 Circuit applications onstruction Instrument and electronic panel wiring Single sta plan copper conductor, #VC insulated ‘Area of conductor stranding Radial thickness Overall diameter ‘Approximate Wire dameter_[_ No.of wires Lower tnt Upper tnt, on mm om = mm sien on os 1 050 187 168 605 ———S ———e ——————— ————S——" CAFCA 2010 = 7LATER ET eee ys Table 4 - PVC insulated single wiring cable 600/1000V - Standard:SAZ 240 Circuit applications Construction Internal wiring and equipment jumper leads. Flexible pain copper conductor, heat resistant PVC insulated ‘are stranding Radiat thickness] over ‘Approximate | de current conductor ‘of insulation able ma rating (A) at rant ot oy am mm ‘ghem 06 050 3 090 2.96 297 1545 a 1s 080 2 090 260 262 2105 15 25 os7 7 100 408 an sa98 2» . 108 7 1310 say 524 7904 8 25 220 7 130 aa 190 79295 us so 220 1“ 140 nse not s20.18 207 20 255 2 1.60 ws v1 1202.90 38 a5 285 ” 200 non 2089 182050 10 400 226 1 260 29.49 wn 3999.10 ws 0 288 wz 240 3697 2688 1081 088 300 285 ro 280 ao 4052 7830.40 1300 8 NCAFCA 2010aT eT een lod Table 5 - PVC insulated Fig. 8 rip cord 300/500V - Standard: SAZ 240 Circuit applications Construction Ircernal wiring within [remeron itn | light ftngs ee {ho lb lin copper conductors are id parle and have ‘Area of conductor 8 Radial thickness ‘Overall diameter ‘Approximate wire | Number | Number Lower imi Upper tint son? cm om cm mm glen on 020 7 2 060 varxae 198x426 286 050 030 7 2 060 nabs 2188486 336 Table 6 - PVC twisted flex cord 300/500V - Standard: SABS 1574 Circuit applications construct | tmemtning tna inne within appliance, ght ftings and control panel et. | Se teeincrmecnaiconnenninns | flexible plan copper conductors, PVC insulate. of conductor Stranding Overall diameter ‘Approximate ‘cable mass Wire| Number | Number Lower Imi Upper ini ciamerer | ofwirer | of cores rom? mm mm mm mm gle 080 030 7 2 060 ae ae 2048 CAFCA 2010 = 9PVC Flexible cables - tables Table 7 - PVC twisted flex cord 300/500V - Standard: BS 6500 Circuit applications construction Fexble powericontrol cables for ue in instil situations ible plain copper conductors, PVC insulate. ‘where ne mechanical protection i requtea Coes ald up sna 8VC sheathed feat erosssecon. ‘Area of conductor Stranding Radial thideness ‘of insulation ‘wire | Number | Number | insulation | Sheath diameter | otwires | ofcores rn? mm mm mm mm mm sim o2 020 7 2 40 060 4a aa 66 050 030 7 2 060 080 607 609 S699 050 030 7 2 080 080 62 6a sas7 050 030 7 4 080 080 696 699 67.05 07s 020 Py 2 060 080 650 682 36 07s 020 2 2 080 080 oa est eae 07s 020 2 4 080 080 on 28 anas 1.00 030 4 2 080 080 on eas nas 1.00 030 2 080 080 n24 na 1626 150 030 n 3 070 090 454 357 0839 150 030 n ‘ 070 100 951 955 4089 180 030 a 7 on 1.00 naz 136 ae 10 = CAFCA 2010Table 8 - PVC flex cord 300/500V - Standard: SABS 1574 Meaium duty power supply leads for carted domestic appliances, Elexible plain copper conductor, PVC insulated, power tool, eusines machines, and indusvialstustons where (Coes ald up sna 8VC sheathed feat crosssection. Ro mechantcl protection required ‘Stranaing Radial thickness ‘Approximate ‘cable maze vwire | number | number | insulation ] shestr | tower tit | Uppertimit aismerer | ofwires | of core: rant a mm | mm mm mm gh 25 030 35 3 oso | 120 roar 1046 508 25 030 5 4 oso | 120 nas 1140 94.6 25 030 a5 7 oso | 120 1376 naa mn 4 030 56 2 oso | 120 80 1.86 n910 CAFCA 2010 = 11Cae eed Table 9 - PVC heavy duty flex 600/1000V - Standard: SAZ 240 Circuit applications construction For connecting portable equipment such as water pumps were Flexible plain copper heavy duty PVC insulation and sheath CSUEG Batnebant and iden i eauies, ‘area of conductor ‘Approximate wire | Number ] xumber | insulation | sheath | Lowerlimit | Upper limit diameter | ofwires | ofeores me mm mm [mm mm mm kgm 4s 030 6 2 1.00 1 vas saa 205.47 7 030 8 4 1.00 18 1680 139 595.11 1 040 0 4 1.00 18 95 204 90642 25 040 196 2 120 2 2556 as ‘ose 8 040 216 2 120 2 282 rea wea 35 040 16 ‘ 120 2 292 nm nee 50 040 296 4 140 22 nase 3865 3065.09 5 050 as 3 180 22 an aaa 40046 185 050 os 4 290 2 son 6571 suri 12.8 CAFCA 2010,Table 10 - TPR heavy duty flex 600/1000V - Standard: SAZ 240 Cir construction Suitable for heavy duty induct! applations where a high Eleible plain copper conductors, thermoplastic rubber insulated cores ftenbilty requires. slaing Cores ald up snathermopianerobeer seeath apples ‘area of conductor ‘Stranding ‘of insulation diameter | ofwirer | ofcores : mm in mm | mm rm mm koh 50 04 396 4 140 22 sass | 3855 303292 70 os 360 4 140 22 seas | a380 426562 nn ee —— Table 11 - PVC high temperature flex 300/500V - Standard: SAZ 240 ‘Area of conductor Stranding Overall diameter ‘Approximate ‘able mare diamater_| ofwirer | ofcores aa? a om | am mm oo ein CAFCA 2010 = 13ee aH iH CONTACT US er cuehony CAFCA Limited 54 Lytton Road, Workington, Harare, Zimbabwe Pe oS Cree EOE eee R BE Ed E-mail: marketing@cafca.co.zw Rey