Professional Documents
Culture Documents
Design Portfolio
Syed Ibrahim Dilawer (B.Eng Mechanical, MSc Manufacturing Management)
INDEX
Core Competencies
1 year experience in designing in solid works as a research assistant at MJCET.
Proficient in the use of Solid works, Auto Cad, Solid Edge, Catia, Arena, FEA and Drafting Techniques.
Proficient Knowledge of manufacturing processes and Technologies.
VOLUNTEERING
Volunteering work in UK Online Training Centre in Manchester.
Hyderabad Charity Fair.
Ecoversity in University of Bradford.
PROFESSIONAL AFFILIATIONS
Member: Institute of Mechanical Engineers (IMechE).
Former member: Society of Mechanical Engineers – India, Engineers without borders.
Former Member of SAE BAJA-MJCET
Approach:-
First all the dimensions of the Gears (i.e. sun, planet and annulus), shafts( input and output power
shaft), keys, Gear arms, keyways etc are calculated.
In Designing we also calculate all the loads on all the Gears
and eventually on the complete Gear Train which included
dynamic, Static and Wear tooth loads manually.
Designing Also included selection of the material for the
Gears.
The Modeling in the project was carried on Solidworks and
analysis on Cosmos Solid works and Ansys.
The manufacturing processes of the different components
were also determined.
The Loads are calculated by varying the modules of the
gears.
Power acting on the compound epicyclic gear trains is also varied and graphs are plotted to see the
load behavior.
The plotted graphs can be used to verify the compound epicyclic gear train model for different
favorable conditions. This was developed as a chart which shows all the favourable conditions for
different set of specific gear trains.
Manufacturing process of components were also determined.
First the pitch circle, addendum circle, dedendum circle and root circle are drawn.
Center lines are drawn and a point is located on the pitch circle. The distance of the point gives the
tooth thickness.
The point on the pitch circle is joined to the center of the circle by a line. A vertical line also passes
through the same point. A line of 200 with the
vertical is also drawn; this indicates the
pressure angle.
All the unnecessary lines are trimmed to form
half shape of the tooth profile. By using a
spline curve the tooth profile is formed
Fillets at the radius of the tooth and the tip of
the tooth are given.
The wire frame model of half tooth profile is
mirrored with respect to the vertical axis.
Deleting and trimming all the unnecessary lines, circles and other entities; leaving only the tooth
profile and base circle. Give the command “circular pattern”.
As the result of previous step we get the wire frame
model of the gear.
Give the command “extrude Boss/Base”. The
command prompts to give the width of the gear.
Enter the value. We get the required model of the
gear.
The above image shows the The image shows different loads acting in
The above image shows the section of
sectional vies of the epicyclic different modules of gears with particular power
two gears train
gear train input and a particular material.
Results:-.
The Complete Design with all the specifications of the gears were determined, all the loads were also
calculated. A complete working Model was developed in Solidworks CAD software with all its
specifications. Analysis of the epicyclic Gear Train was successfully completed with all its results collected
and presented in the form of charts. The stresses were also calculated with the help of Ansys. The
manufacturing process of different components were also determined.
The loads with respect to the module, material and power could be seen from the graphs and a complete
chart was created by which any gear with its preferable conditions could be selected by analyzing all the
variables affecting it.
SAE-BAJA Specifications
At the race
Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
Below is the analysis of SAE vehicle
Frame in the intermediate stage
Results:-A successful framework and other components design, analysis was carried out and an All-Terrain Vehicle
was built for the SAE-BAJA competition. The team won 26th position out of 173 teams participating in the
competition.
Aim:-To design the gear box with all its components with assembled final
product and with including Drawings.
Result:-A complete Two Stage Gear Box was designed including the
assembled product and Drawings and Presentable Rendering with motion
analysis.
The above image is the exploded view of the The above image is the exploded view shown as a
gearbox Drawing in Solidworks with BOM included.
Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
Engine
Project Title:-V-10 Engine
Aim:-To design the v-10 Engine with all its components with assembled final
product and with including Drawings.
To design a complete V-10 Engine (excluding the timing belt and some other
components) was designed including the assembled product and Drawings and
Presentable Rendering with animation. This was a modeling project.
Valve
Timing Pulley
Cover
Fly wheel
Connecting
Piston Head Engine body with piston Air inlet valves Outer cover
Rod
grooves
Oil Pan
Crank Shaft Cam Shaft Fuel Rail
Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
Engine Assembly Component locations
The above image is the exploded view of the engine The above image is the exploded view of the engine
assembly assembly with BOM in the Drawing Sheel modeled in the
Solidworks
Results:-To design a complete V-10 Engine (excluding the timing belt and some other components)
was designed including the assembled product and Drawings and Presentable Rendering with
animation. This was a modeling project.
The above image is the exploded view of the Fuel Ejector assembly
Result:-
Successfully designed the Connecting Rod with the
help of solid works CAD software with all the
drawings of parts and assemblies
Result:-
Successfully designed the Plumber Block with the
Above is the Plumber Block with exploded view, isometric view
help of solid works CAD software with all the
and three standard views shown in the Drawing sheet in
drawings of parts and assemblies Solidworks CAD software
Result:-
Successfully designed the Steam Engine Cross with
the help of solid works CAD software with all the
drawings of parts and assemblies Above is the Plumber Block with exploded view, isometric view
and three standard views shown in the Drawing sheet in
Solidworks CAD software
Aim:-To design a convertible Table for a small apartment which could be used as a
small and large table with minimum raw material and which was not expensive.
Solution:-To Design a convertible which addresses all the above problems. Brainstorming few ideas
The above image shows the procedure, how to fold the convertible table.
Bottom view
Aim:-To design and analyze the Bench Press with all the bench press part drawings.
The above sketch is the rendered The above sketch is the exploded
version modeled in Solidworks. rendered version of Bench Press
modeled in Solidworks.
The above sketch is the part model of the Bench The above sketch is the Part
Press modeled in Solidworks. drawing of the frame of Bench
Press.
Sliding Mechanism
for the keyboard
base
The above image is the rendered The above image is the exploded
version of the assembled rendered version of the assembled
computer table modeled in computer table modeled in
Solidworks. Solidworks.
Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908
The below image is the Exploded version The above image is the assembled
of the assembled computer table modeled computer table modeled in Solidworks.
in Solidworks.
Results:- A Complete Computer Table with all the parts were modeled including all the assembly
drawings and Sustanability material options.
Aim:-To Design Groove Pendant, a product of the Architectural Lighting Works under
suspended category.
Approach:-To Model the product with the help of the downloadable content from the
main site of the company
Groove Pendant
The above image is the product information page for Groove Pendant
from the main Company site of Architectural Light Works
Result:-
Successfully modeled the
Groove Pendant product of the
Architectural Lighting Works
Company
Company image of the product The above two images are modeled in Solidworks (Normal,
Rendered
I would be happy to talk in more detail and can be reached using the contact information given below.
Syed Ibrahim Dilawer – Mechanical engineering Portfolio – Ibrahim_dilawer@yahoo.com - +44(0)7550279908