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Catalogue Linear Tables

Edition 11/2004

LT
Linear Tables LT

Berger Lahr Linear Tables are designed for


automation technology applications.
The table base consists of a very stiff precision
aluminum profile. Through selection and placement
of the guiding, high loads and torques can be
handled. The integrated ball screw makes precise
and stiff feed moves possible as well as high feed
forces at a high positioning accuracy and
repeatability.

Application examples
• Precise and zero backlash feed moves
Requirement for cutting, separating, marking or
the application of glue and seal materials.
• Exact positioning
Sensitive devices such as vision systems, laser
heads, ….for different processes.
• Pick and place
For accurate positioning of heavy parts.
• High feed forces
Which are required for joining and clamping
processes.

Special product features


• High system stiffness due to the special
aluminum base profile.
• Compact outer dimensions, the stroke can be
ordered in millimeter increments.
• Service friendly construction with integrated
central lubrication.
Three sizes are available for different loads. For an
• Simple integration through profile technology and optimized drive configuration we recommend adapted
plug connections. Berger Lahr stepping motors or servomotors with the
• Zero backlash movement through pre-stressed matching motor control.
re-circulating ball bearings and ball screws.

Overview
LT-100 LT-150 LT-200

12,8 kN 45 kN 60 kN
C dyn.
Ø 12 x 02 Ø 16 x 05 Ø 20 x 05
Ø 12 x 05 Ø 16 x 10 Ø 20 x 10
Ø 12 x 10 Ø 16 x 16 Ø 20 x 20

30 m/min. 48 m/min. 60 m/min.


Max. Speed

30 - 600 mm 40 - 1000 mm 50 - 1500 mm


Stroke

Linear Tables LT Page 1 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Tables LT

Technical Specifications

Stroke / Travel of the linear table


Upon request, Berger Lahr linear tables are manufactured to a specific stroke length.
Per type there is a minimum stroke and a maximum stroke.
• The stroke is the travel of the carriage between the switch points of the negative and the positive limit switch.
• Next is the safety distance – S, that is available for over-travel until the bellows are compressed. The safety
distances vary and are based on the stroke and the total length of linear table.
• Safety distances min. – max.: LT-100 Æ 7 – 10 mm; LT-150 Æ 12 – 15 mm; LT-200 Æ 17 – 20 mm

Compressed Compressed
bellows-distance S Stroke/2 Carriage Stroke/2 S bellows-distance

Accuracy
All listed values are for the mounted condition on an ideally even mounting surface !

60
1. Run-out 50
X2
40 X1
Run out [µm]

30

20

10

0
0 500 1000 1500 2000 2500 3000 3500
Rail length [mm]

2. Positioning accuracy
The positioning accuracy mainly depends on the accuracy class of the lead screw.
A skived IT 7 lead screw is integrated in the standard versions of Berger Lahr Linear Tables,
A skived IT 5 lead screw is available as an option.

Lead screw lengths [mm]


over 315 400 500 630 800 1000 1250
until 315 400 500 630 800 1000 1250 1600
Tolerance class IT 7* 52 57 63 70 80 90 105 125
[+/- µm] IT 5 23 25 27 30 35 40 46 54

* According to DIN 69051 (Part 3)

3. Repeatability
The repeatability of Berger Lahr Linear Tables is ± 0.02 mm.
This value is influenced by temperature changes, speed as well as load.

Linear Tables LT Page 2 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Tables LT

Technical Features

Base profile
The base profile is a precision aluminum profile, which has the
following advantages:
• Maximum stiffness with a minimum weight.
• Simple mounting and combination with other modules.
• Compact design, mechanics and sensors are protected.
For surface protection, the aluminum parts are anodized.

Ball screw
A skived lead screw of the quality class IT 7 mechanically
drives the carriage of the linear table. Different pitches are
available.
There are solid lead screw bearings at the motor side and lose bearings at the end.
The ball screw is pre-stressed, the ball nut is protected with wipers. Option: IT 5 quality class ball screw.

Guiding
The integrated linear guiding system is comprised of two guide rails, each with two re-circulating ball bearing
elements with integrated ball chain. This system features high smoothness of running and durability, and this
even with high loads and load forces. The guiding system is pre-stressed, wipers prevent the penetration of dirt.

Central lubrication Limit switches


Regular lubrication intervals are a necessity for a high Protected in a profile groove, two inductive limit
durability, especially with high loads and speeds. switches are mounted: The – (negative) limit
A central lubrication point is located at both sides of the switch at the motor end and the + (positive) limit
carriage. Depending on the carriage accessibility, the switch at the opposite end. The limit switch cables
ball screw and the linear guides can be lubricated via a are routed through the front panel and are
lubricating nipple. available with open ends or with connectors.

1
2
3

1 = “Negative“ limit switch (at the motor side)


2 = Strain relief cable conduit
3 = Plug

Ambient conditions
• Ambient temperatures of – 10° C to + 40° C
• Humidity of ≤ 75% relative humidity annual average / 95% relative humidity at 30
days, no condensation.
• Not suitable for operation in a vacuum (Æ limit switches)
• Storage – and transport temperature of –25° C to + 70° C

Linear Tables LT Page 3 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Tables LT

Drive
Based on our comprehensive product palette, we offer complete solutions that are comprised of:
Linear Table with adapted motor and positioning controller.
Attention: please note, that the maximum motor torque may not be higher than the maximum drive torque of the
ball screw.
Recommended Berger Lahr mounted motors
Max. Motor Max. Motor *
Type Stepping motor Servomotor
Torque Torque
LT-100 SER 366 2,2 Nm
VRDM 368 LWC 1,5 Nm SER 368 3,0 Nm
LT-150 VRDM 397 LWC 2,0 Nm SER 397 4,0 Nm
VRDM 3910 LWC 4,0 Nm SER 3910 8,0 Nm
VRDM 3913 LWC 6,0 Nm SER 3913 11,5 Nm
LT-200 VRDM 3910 LWC 4,0 Nm SER 3910 8,0 Nm
VRDM 3913 LWC 6,0 Nm SER 3913 11,5 Nm
VRDM 31117 LWC 12,0 Nm SER 3916 14,5 Nm
VRDM 31122 LWC 16,5 Nm SER 31112 18,0 Nm

* The nominal torque of the servo motors is significantly lower as the maximum torque.
Please see the Berger Lahr motor catalogue for additional motor data, additional Berger Lahr motors
upon request.

Motor mounting variants

If possible the motor should be mounted straight .


Advantage: The lead screw can be driven directly via a torsionally
stiff coupling.

Motor mounting straight

Mounting of belt gears

For space reasons the motor can be mounted via a


zero backlash belt gear with the transmission
ratio 1:1.
Motor mounting horizontally left, inside
The belt gear can be positioned horizontally, left
and right, as well as vertically above and below.

Motor mount

Motor mounted on the inside is standard.


Motor mounted on the outside is an option.

Motor mount vertically below


Motor inside Motor outside

Linear Tables LT Page 4 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-100

Technical Specifications
F Z-

MZ FX
Maximum Load
FY MX 12.8 kN
MY

Minimum Stroke 30 mm
Maximum Stroke 600 mm

Maximum Speed 30 m/min.


F Z+

Guiding Ball screw


Static Dynamic Diameter [mm] 12
Fz + [N] 11,300 12,800 Pitch [mm] 2 5 10
Fz - [N] 11.300 12,800 Static load force [N] 3,200 4,900 4,800
1)
Fy [N] 7,400 8,400 Dynamic load force [N] 2,500 4,000 3,900
2)
Fx [N] Not applicable Max. thrust force [N] 1,750 1,800 1,755
Mx [Nm] 310 350 Max. drive torque [Nm] 0.7 1.7 3.3
My [Nm] 470 530 Max. RPM [1/min] 3,000
Mz [Nm] 310 350 Max. buckling load [N] 20,000
1) Loads of up to 20% of the dynamic forces and movements are considered as acceptable for the desired service life.
2) This is based on the maximum permissible drive torque.

Maximum lead screw RPM / Stroke Buckling load / Stroke

3500
25000
Max. lead screw speed [min-1]

3000
2500 20000
Buckling load [N]

2000 15000
1500
1000
10000
500 5000
0
0
0 100 200 300 400 500 600 700
0 100 200 300 400 500 600 700
Stroke [mm]
Stroke [mm]

Detent torque moment [Nm] 0.2


Mass at 0 mm stroke, without motor mounted [kg] 2.4
Mass at 0 mm stroke, straight motor mount, without motor [kg] 2.8
Mass at 0 mm stroke with belt gear, without motor [kg] 3.15
Mass per 100 mm stroke [kg] 0.85
Mass of carriage [kg] 0.7
Ix axial area inertia moment of the axis profile [mm4] 111,842
Iy axial area inertia moment of the axis profile [mm4] 1,511,703

Technical data sheet LT-100 Page 5 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-100

Calculation of the total linear table length


Example: A linear table with 70mm stroke is required. Formula: L = 205+ (Stroke x 1.38532)
Æ 205+ (70 x 1.38532) = 301.97 mm; Round down decimals Æ L = 301.0 mm

Technical data sheet LT-100 Page 6 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-150

Technical Specifications
F Z-

MZ FX
Maximum Load
FY MX 45 kN
MY

Minimum Stroke 40 mm
Maximum Stroke 1000 mm

Maximum Speed 48 m/min.


F Z+

Guiding Ball screw


Static Dynamic Diameter [mm] 16
Fz + [N] 50,000 45,000 Pitch [mm] 5 10 16
Fz - [N] 26,000 23,000 Static load force [N] 18,000 8,400 8,200
1)
Fy [N] 15,000 15,000 Dynamic load force [N] 11,000 5,600 5,400
2)
Fx [N] Not applicable Max. thrust force [N] 4,950 2,520 2,430
Mx [Nm] 1,160 1,040 Max. drive torque [Nm] 4.6 5.0 7.3
My [Nm] 1,580 1,400 Max. RPM [1/min] 3,000
Mz [Nm] 900 900 Max. buckling load [N] 35,000
1) Loads of up to 20% of the dynamic forces and movements are considered as acceptable for the desired service life.
2) This is based on the maximum permissible drive torque.

Maximum lead screw RPM / Stroke


Buckling load / Stroke

3500 40000
Max. lead screw speed [min-1]

3000
30000
Buckling load [N]

2500
2000
20000
1500
1000 10000
500
0 0
0 200 400 600 800 1000 1200 0 200 400 600 800 1000 1200

Stroke [mm] Stroke [mm]

Detent torque moment [Nm] 0.3


Mass at 0 mm stroke, without motor mounted [kg] 6.4
Mass at 0 mm stroke, straight motor mount, without motor [kg] 7.4
Mass at 0 mm stroke with belt gear, without motor [kg] 8.45
Mass per 100 mm stroke [kg] 1.35
Mass of carriage [kg] 2.2
Ix axial area inertia moment of the axis profile [mm4] 363,233
Iy axial area inertia moment of the axis profile [mm4] 5,885,272

Technical data sheet LT-150 Page 7 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-150

Calculation of the total linear table length


Example: A linear table with 245 mm stroke is required. Formula: L = 278+ (Stroke x 1.21106)
Æ 278+ (245 x 1.21106) = 574.71 mm, Round down decimals Æ L = 574.0 mm
Technical data sheet LT-150 Page 8 of 12
BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-200

Technical Specifications
F Z-

MZ FX
Maximum Load
FY MX 60 kN
MY

Minimum Stroke 50 mm
Maximum Stroke 1500 mm

Maximum Speed 60 m/min.


F Z+

Guiding Ball screw


Static Dynamic Diameter [mm] 20
Fz + [N] 70,000 60,000 Pitch [mm] 5 10 20
Fz - [N] 37,000 31,000 Static load force [N] 25,000 12,000 11,600
1)
Fy [N] 21,000 21,000 Dynamic load force [N] 12,000 8,800 8,500
2)
Fx [N] Not applicable Max. thrust force [N] 5,160 3,520 3,400
Mx [Nm] 2,200 1,900 Max. drive torque [Nm] 4.8 6.6 12.7
My [Nm] 3,000 2,500 Max. RPM [1/min] 3,000
Mz [Nm] 1,700 1,700 Max. buckling load [N] 50,000
1) Loads of up to 20% of the dynamic forces and movements are considered as acceptable for the desired service life.
2) This is based on the maximum permissible drive torque.

Maximum lead screw RPM / Stroke


Buckling load / Stroke

3500
Max. lead screw speed[min-1]

60000
3000
2500 50000
Buckling load [N]

2000 40000
1500 30000
1000 20000
500
10000
0
0 200 400 600 800 1000 1200 1400 1600 0
0 500 1000 1500 2000
Stroke [mm]
Stroke [mm]

Detent torque moment [Nm] 0.4


Mass at 0 mm stroke, without motor mounted [kg] 11.7
Mass at 0 mm stroke, straight motor mount, without motor [kg] 13.1
Mass at 0 mm stroke with belt gear, without motor [kg] 15.0
Mass per 100 mm stroke [kg] 2.0
Mass of carriage [kg] 4.1
Ix axial area inertia moment of the axis profile [mm4] 654,179
Iy axial area inertia moment of the axis profile [mm4] 15,702,592

Technical data sheet LT-200 Page 9 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Table LT-200

Calculation of the total linear table length


Example: A linear table with 455 mm stroke is required. Formula: L = 339+ (Stroke x 1.15054)
Æ 339+ (455 x 1.15054) = 862.45 mm; Round down decimals Æ L = 862.0 mm

Technical data sheet LT-200 Page 10 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Tables LT

Type designation key

Example LT - 150KS16 - 690 - VRDM3913 - V - S


Product family LT - 150KS16 – 690 - VRDM3913 - V - S
LT = Linear Tables

Size LT - 150KS16 – 690 - VRDM3913 - V - S


100
150
200

Guiding system LT - 150KS16 – 690 - VRDM3913 - V - S


K = Re-circulating ball bearings

Drive element LT - 150KS16 – 690 - VRDM3913 - V - S


S = Lead screw

Lead screw pitch LT - 150KS16 – 690 - VRDM3913 - V - S


2 = 2 mm Travel/Revolution
5 = 5 mm Travel/Revolution
10 = 10 mm Travel/Revolution
16 = 16 mm Travel/Revolution
20 = 20 mm Travel/Revolution

Stroke LT - 150KS16 – 690 - VRDM3913 - V - S


690 = Example 690 mm

Motor LT - 150KS16 – 690 - VRDM3913 - V - S


= Without motor
K = Customer motor
VRDM3913 = Berger Lahr motor type

Motor mounting LT - 150KS16 – 690 - VRDM3913 - V - S


= Without motor mounted
G = Straight motor mounting
V = Belt gear

Special version LT - 150KS16 – 690 - VRDM3913 - V - S


S = Special version

Linear Table LT Page 11of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Linear Tables LT

Inquiry Sender:

Please fill out this form and send it to your Contact ___________________________________
local Berger Lahr Positec sales office. Company ___________________________________
Address/PO box ___________________________________
You will then receive an offer within the
next days. Postal code/City ___________________________________
Phone ___________________________________
Fax ___________________________________
Date ___________________________________

Size Rolled lead screw Stroke Amount


D: Diameter [mm] x p: Pitch [mm]
LT-100 12 x 02 12 x 05 12 x 10 _______ mm ______ Each
LT-150 16 x 05 16 x 10 16 x 16 _______ mm ______ Each
LT-200 20 x 05 20 x 10 20 x 20 _______ mm ______ Each
Ball screw Cover
Accuracy class ISO 7 (Standard) Bellows (Standard)
Accuracy class ISO 5 * Without Bellows *
Limit switches Motor
2 inductive limit switches PNP–NC (Standard)
1 additional switch PNP-NC 10mm fixed before … Type: _____________________________
1 additional switch PNP-NO 10mm fixed before …
Berger Lahr motor mounted. (Standard)
… the positive switch (plug reserve).
Customer motor mounted *
Interface
Without motor
Cable end with connector, 200 mm long
Open cable end, min. 3000 mm long
Open cable end, min. 8000 mm long.
Accessories Motor mounting variants

One printed technical documentation. Straight


Rail nut to mount linear table.
Mounting clamps for linear table. Belt gear 1:1
horizontal left (graphic)
horizontal right
Limit switch opposite connector, with
vertical below (graphic)
5m cable device side open.
vertical above
10m cable device side open.
Motor inside
Motor outside (see below)*
Note: * labeled options are processed as special inquiries longer lead times.

Remarks

Linear Tables LT Page 12 of 12


BERGER LAHR GmbH & Co. KG • Breslauer Str. 7 • D-77933 Lahr • www.berger-lahr.de
Berger Lahr offers you the Berger Lahr is a member company
positioning and automation of the Schneider Electric Group.
solutions you need, based on our With its Merlin Gerlin, Square D
tried and proven series of and Telemecanique brands,
products. Our comprehensive Schneider Electric is one of the
engineering and consulting leading providers of electrical and
service is ready to support and automation-engineering
advise you every step of the way. solutions.

Information in this typeface is current at the time of publication. However, printing errors or
mistakes are not excluded. We expressly reserve the right to make structural modifications or
variations.
35.201 GB 11.04 VTD Printed in Germany

Berger Lahr GmbH & Co. KG


Breslauer Straße 7 · D-77933 Lahr
Tel. +49 (0) 7821-946-01 · Fax +49 (0) 7821-946-313
Internet: http://www.berger-lahr.de

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