Professional Documents
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MSS MSS: Ansi/mss SP-55-2011 Ansi/mss SP-55-2011
MSS MSS: Ansi/mss SP-55-2011 Ansi/mss SP-55-2011
Visual Method
for
Evaluation of Surface Irregularities
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Standard Practice
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“Unless indicated otherwise within this MSS Standard Practice, other standards documents referenced to
herein are identified by the date of issue that was applicable to this Standard Practice at the date of
approval of this MSS Standard Practice (see Annex A). This Standard Practice shall remain silent on the
validity of those other standards of prior or subsequent dates of issue even though applicable provisions
may not have changed.”
By publication of this Standard Practice, no position is taken with respect to the validity of any potential claim(s) or
of any patent rights in connection therewith. MSS shall not be held responsible for identifying any patent rights.
Users are expressly advised that determination
determination of patent rights and the risk of infringement of such rights are entirely
their responsibility.
In this Standard Practice, all text, notes, annexes, tables, figures, and references are construed to be essential to the
understanding of the message of the standard, and are considered normative unless indicated as “supplemental”. All
appendices, if included, that appear in this document are construed as “supplemental”. Note that supplemental
information does not include mandatory requirements.
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Substantive changes in this 2011 edition are “flagged” by parallel bars as shown on -
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the margins of this paragraph. The specific detail of the change may be determined by
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U.S. customary units in this Standard Practice are the standard; (SI) metric units are for reference only. ,
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Non-toleranced dimensions in this Standard Practice are nominal, and, unless otherwise specified, shall be
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Excerpts of this Standard Practice may be quoted. Credit lines should read ‘Extracted from ANSI/MSS SP-55-2011
with permission of the publisher, Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.'.
Reproduction and/or electronic transmission or dissemination is prohibited under copyright convention unless
written permission is granted by the Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
All rights reserved.
Copyright ©, 2011 by
Manufacturers Standardization Society
of the
Valve and Fittings Industry, Inc.
Printed in U.S.A.
FOREWORD
The MSS SP-55, Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components
– Visual Method for Evaluation of Surface Irregularities, was originally adopted in 1961. It was developed for
the purpose of providing the industry with a uniform means for identifying various types of casting surface
irregularities.
A set of 60 reference photographs illustrating these casting surface irregularities is included in this Standard
Practice to permit a visual comparison of an actual casting surface with the reference photographs for the purpose
of the establishing acceptable/unacceptable casting surface irregularities.
The format of this Standard Practice was revised in 1996 to be consistent with other MSS Standard Practices.
The 2006 revised edition included updates in the referenced standards, Annex A, to reflect current applicable
dates and the updated addresses of the referenced publications organizations.
organizations.
This 2011 revised American National Standard edition includes updates to the applicable organizations and
referenced standards, indicating current dates, names, and addresses of the referenced publications or
organizations within this Standard Practice. In addition, an Annex B has been introduced that contains the pre-
existing set of 60 reference photographs,
photographs, along with various editorial corrections that include Section 5.
IMPORTANT NOTICE:
Due to variations in viewing environments, the printed version
published by MSS shall be the “official” rendering of this Standard
Practice for inspection, code, or any other purpose.
ii
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TABLE OF CONTENTS
SECTION PAGE
1 SCOPE ................. ................. .................. ................. .................. ................. ................... .................. ... 1
2 DEFINITION OF SURFACE QUALITY BY VISUAL INSPECTION ................. .................. ......... 1
3 REFERENCE PHOTOGRAPHS ................. .................. .................. .................. .................. ............... 1
4 TERMINOLOGY FOR REFERENCE PHOTOGRAPHS ................ ................... .................. ............ 1
5 COMPARISON OF MSS SP-55 ACCEPTANCE CRITERIA WITH CTI COMPARATORS
COVERING SURFACE TEXTURE QUALITY STANDARDS STANDARDS ........................ .................. ............ 2
TABLE
ANNEX
A Referenced Standards and Applicable Dates ................ .................. ................. .................. ................. 4
B Type I through XII Acceptable and Unacceptable Reference Photographs ................... ................... . 6
iii
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1. SCOPE
1.1 This Standard Practice is intended to 2.2 It is recognized that problems may be
supplement the requirements of ASTM encountered in evaluating surfaces of castings
Standard Specifications A216/A216M, over a wide range of size and section
A217/A217M, A351/A351M, A352/A352M, thickness using the same set of standards.
A389/A389M, A487/A487M, and This guide attempts to minimize the size
A744/A744M, and to provide a series of effect and is intended for general use for
reference photographs typical of the various any 4 in. x 5 in. (100mm x 125mm) area.
surface irregularities common to steel
pressure castings and illustrations of 3. REFERENCE PHOTOGRAPHS
generally acceptable and generally rejectable
quality. Table 1 of Section 5 is provided to 3.1 A set of 60 reference photographs
illustrating various casting surface
show MSS interpretation as to the
irregularities, which can be observed by
relationship between this Standard Practice
and the levels of surface quality illustrated by visual inspection, is included herewith (see
the comparators and the associated Annex B). These photographs are actual size
photographs of the Castings Technology examples of gradations involving acceptable
and non-acceptable irregularities. It is
International (CTI), “Comparators for the
intended that irregularities less pronounced
Definition of Surface Quality of Steel
than those shown as non-acceptable shall be
Castings”.
accepted under this guide.
1.2 For additional nondestructive
3.2 Photographs included are of actual
examinations defining quality of steel
castings, this Standard Practice may be castings and may exhibit surface irregularities
other than the type characterized in the
supplemented by the following MSS
heading. Each type of surface irregularity
Standard Practices: SP-53, “Magnetic
shall be judged only against the series of
Particle Examination Method”; SP-54,
photographs identified
identified with the type.
“Radiographic Examination Method”; SP-93,
“Liquid Penetrant Examination Method”; SP-
4. TERMINOLOGY FOR REFERENCE
94, “Ultrasonic Examination Method”; and PHOTOGRAPHS
SP-112, “Visual and Tactile Method”.
4.1 It should
should be noted that all definitions
definitions
2. DEFINITION OF SURFACE QUALITY
and discussions of terminologies apply only
BY VISUAL INSPECTION
to surface irregularities and not to internal
2.1 Twelve general types of surface defects. The types of surface irregularities
irregularities are characterized in the illustrated in the reference photographs are as
collection (see Section 3) with five examples follows:
being included for each type. The two
a) Type I – Hot Tears and Cracks
examples in each case shown to the left
illustrate acceptable degrees of the particular Linear surface discontinuities or
type of irregularity. The three examples to the fractures caused by either internal or
right are characterized as containing external stresses or a combination of
unacceptable defects. both acting on the casting. They may
1
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i) Type IX – Scabs
(1)
The CTI surface comparators for steel castings
Slightly raised surface blemishes that
discussed in Section 5 do not identify specific
are usually sand crusted over by a thin
levels as being acceptable. Such issues are left to
porous layer of metal. the product specification or contract.
2
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ANSI/MSS STANDARD PRACTICE SP-55
TABLE 1
TYPE III B2
Sand Inclusions or better
TYPE IV C2
Gas Porosity or better
TYPE VII D2
Wrinkles, Laps, Folds, and Cold Shuts or better -
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TYPE IX E1
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Scabs or better
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TYPE X F2
Chaplets or better
TYPE XI J3
Weld Repair Areas or better
TYPE XII A3
Surface Roughness or better
3
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ANSI/MSS STANDARD PRACTICE SP-55
ANNEX A
This Annex is an integral part of this Standard Practice and is placed after the main text and before Annex B
(Photographs) for convenience.
A216/A216M-08 Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service
A217/A217M-10 Steel Castings, Martensitic Stainless and Alloy, for Pressure-Containing Parts,
Suitable for High-Temperature Service
A351/A351M-10 Castings, Austenitic, for Pressure-Containing Parts
A352/A352M-06 Steel Castings, Ferritic and Martensitic, for Pressure-Containing Parts, Suitable for
Low-Temperature Service
A389/A389M-10 Steel Castings, Alloy, Specially Heat-Treated, for Pressure-Containing Parts, Suitable
for High-Temperature Service
A487/A487M-93(2007)
A487/A487M-93(2007) Steel Castings Suitable for Pressure Service
A744/A744M-10 Castings, Iron-Chromium-Nickel, Corrosion Resistant, for Severe Service
MSS
SP-53-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings
and Other Piping Components – Magnetic Particle Examination Method
SP-54-1999 (R 2007) Quality Standard for Steel Castings for Valves, Flanges and Fittings and Other Piping
Components – Radiographic Examination Method
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SP-93-2008 Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and
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SP-94-2008 Quality Standard for Ferritic and Martensitic Steel Castings for Valves, Flanges,
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SP-112-2010 Quality Standard for Evaluation of Cast Surface Finishes – Visual and Tactile Method
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CTI
4
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ANSI/MSS STANDARD PRACTICE SP-55
ANNEX A (Continued)
Publications of the following organizations appear on the previous page of this Annex:
MSS Manufacturers Standardization Society of the Valve and Fittings Industry, Inc.
127 Park Street, NE
Vienna, VA 22180-4602
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ANSI/MSS STANDARD PRACTICE SP-55
ANNEX B
This Annex is an integral part of this Standard Practice and is placed after the main text for convenience.
The following is a series of 60 reference photographs illustrating casting surface irregularities to permit a visual
comparison of an actual casting surface with the reference photographs for the purpose of establishing Type I
through XII acceptable and unacceptable casting surface irregularities.
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HOT TEARS AND CRACKS
ANNEX B
ANSI/MSS SP-55-2011
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ANNEX B
ANSI/MSS SP-55-2011
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SAND INCLUSIONS
ANNEX B
ANSI/MSS SP-55-2011
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GAS POROSITY
ANNEX B
ANSI/MSS SP-55-2011
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VEINING
ANNEX B
ANSI/MSS SP-55-2011
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RAT TAILS
ANNEX B
ANSI/MSS SP-55-2011
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WRINKLES, LAPS, FOLDS
AND COLDSHUTS
ANNEX B
ANSI/MSS SP-55-2011
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TYPE VIII
CUTTING MARKS
ANNEX B
ANSI/MSS SP-55-2011
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TYPE IX
SCABS
ANNEX B
ANSI/MSS SP-55-2011
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TYPE X
CHAPLETS
ANNEX B
ANSI/MSS SP-55-2011
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TYPE XI
WELD REPAIR AREAS
ANNEX B
ANSI/MSS SP-55-2011
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SURFACE ROUGHNESS
ANNEX B
ANSI/MSS SP-55-2011
Listing of MSS Standard Practices
TITLE
SP-6-2007 Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
SP-9-2008 Spot Facing for Bronze, Iron and Steel Flanges
SP-25-2008 Standard Marking System for Valves, Fittings, Flanges, and Unions
SP-42-2009 Corrosion Resistant Gate, Globe, Angle and Check Valves with Flanged and Butt Weld Ends (Classes 150, 300 & 600)
SP-43-2008 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications (Incl. 2010 Errata Sheet)
SP-44-2010 Steel Pipeline Flanges (incl. 2010 Errata Sheet)
SP-45-2003 (R 2008) Bypass and Drain Connections
SP-51-2007 Class 150LW Corrosion Resistant Flanges and Cast Flanged Fittings
SP-53-1999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Magnetic Particle
Examination Method
SP-54-1 999 (R 2007) Quality Standard for Steel Castings and Forgings for Valves, Flanges, and Fittings and Other Piping Components – Radiographic
Examination Method
SP-55-2011
SP-55-2011 Quality Standard for Steel Castings for Valves, Flanges, Fittings, and Other Piping Components – Visual Method for Evaluation of
Surface Irregularities (ANSI-approved American National Standard)
SP-5 8-2009
8-2 009 Pipe Hangers and Supports – Materials, Design, Manufacture, Selection, Application,
Application, and Installation (incorporates content of SP-69, 77*, 89
89*, and 90*
90*)
(ANSI-approved American National Standard)
SP-60-2004 Connecting Flange Joint between Tapping Sleeves and Tapping Valves
SP-61-2009 Pressure Testing of Valves
SP-65-2008 High Pressure Chemical Industry Flanges and Threaded Stubs for Use with Lens Gaskets
SP-67-2002a Butterfly Valves
SP-68-1997 (R 2004) High Pressure Butterfly Valves with Offset Design
SP-69-2003 Pipe Hangers and Supports – Selection and Application (ANSI-approved American National Standard)
SP-70-2006 Gray Iron Gate Valves Flanged and Threaded Ends
SP-71-2005
-
Gray Iron Swing Check Valves, Flanged and Threaded Ends
SP-72-2010 Ball Valves with Flanged or Butt-Welding Ends for General Service
-
`
,
`
`
SP-75-2008
`
,
`
,
Specification for High-Test, Wrought, Butt-Welding Fittings
SP-78-2005a Gray Iron Plug Valves Flanged and Threaded Ends
,
,
`
,
`
SP-79-2009
,
`
,
`
Socket Welding Reducer Inserts (Incl. 2010 Errata Sheet)
SP-80-2008 Bronze Gate, Globe, Angle, and Check Valves
`
`
,
`
`
SP-81-2006a
`
`
`
,
Stainless Steel, Bonnetless, Flanged Knife Gate Valves
SP-83-2006 Class 3000 Steel Pipe Unions Socket Welding and Threaded
`
-
`
-
`
SP-85-2002
,
,
`
,
Gray Iron Globe & Angle Valves Flanged and Threaded Ends
SP-86-2009
,
`
,
`
Guidelines for Metric Data in Standards for Valves, Flanges, Fittings, and Actuators
,
SP-87-1991
,
`
-
-
(R 1996 – Reinstated 2011) Factory-Made Butt-Welding Fittings for Class I Nuclear Piping Applications
SP-88-2010
-
(R 2001) Diaphragm Valves
SP-91-2009 Guidelines for Manual Operation of Valves
SP-92-1999 MSS Valve User Guide
SP-93-2008 Quality Standard for Steel Castings and Forgings for Valves, Flanges, Fittings, and Other Piping Components – Liquid Penetrant
Examination Method
SP-94-2008
SP-94-2008 Quality Standard for Ferritic and Martensitic Steel Castings for Valves, Flanges, Fittings, and Other Piping Components – Ultrasonic
Examination Method
SP-95-2006 Swage(d) Nipples and Bull Plugs
SP-96-2001 (R 2005) Guidelines on Terminology for Valves and Fittings
SP-97-2006 Integrally Reinforced Forged Branch Outlet Fittings – Socket Welding, Threaded, and Buttwelding Ends
SP-98-2001 (R 2005) Protective Coatings for the Interior of Valves, Hydrants, and Fittings
SP-99-2010 Instrument Valves
SP-100-2009 Qualification Requirements for Elastomer Diaphragms for Nuclear Service Diaphragm Valves
SP-101-1989 (R 2001) Part-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
SP-102-1989 (R 2001) Multi-Turn Valve Actuator Attachment – Flange and Driving Component Dimensions and Performance Characteristics
SP-104-2003 Wrought Copper Solder Joint Pressure Fittings
SP-105-2010 Instrument Valves for Code Applications
SP-106-2003 Cast Copper Alloy Flanges and Flanged Fittings Class 125, 150 and 300
SP-108-2002 Resilient-Seated Cast-Iron Eccentric Plug Valves
SP-109-1997 (R 2006) Welded Fabricated Copper Solder Joint Pressure Fittings
SP-110-2010 Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and Flared Ends (Incl. 2010 Errata Sheet)
SP-111-2001 (R 2005) Gray-Iron and Ductile-Iron Tapping Sleeves
SP-112-2010 Quality Standard for Evaluation of Cast Surface Finishes – Visual and Tactile Method. This SP must be used with a 10-surface, three
dimensional Cast Surface Comparator, which is a necessary part of the standard. Additional Comparators available available separately.
SP-113-2001 (R 2007) Connecting Joint between Tapping Machines and Tapping Valves
SP-114-2007 Corrosion Resistant Pipe Fittings Threaded and Socket Welding Class 150 and 1000 (ANSI-approved American National Standard)
SP-115-2010 Excess Flow Valves, 1¼ NPS and Smaller, for Fuel Gas Service
SP-116-2003 Service-Line Valves and Fittings for Drinking Water Systems
SP-117-2006 Bellows Seals for Globe and Gate Valves
SP-118-2007 Compact Steel Globe & Check Valves – Flanged, Flangeless, Threaded & Welding Ends (Chemical & Petroleum Refinery Service)
SP-119-2010 Factory-Made Wrought Belled End Pipe Fittings for Socket-Welding
SP-120-2006 Flexible Graphite Packing System for Rising Stem Steel Valves – Design Requirements
SP-121-2006 Qualification Testing Methods for Stem Packing for Rising Stem Steel Valves
SP-122-2005 Plastic Industrial Ball Valves
SP-123-1998 (R 2006) Non-Ferrous Threaded and Solder-Joint Unions for Use with Copper Water Tube
SP-124-2001 Fabricated Tapping Sleeves
SP-125-2010 Gray Iron and Ductile Iron In-Line, Spring-Loaded, Center-Guided Check Valves
SP-126-2007
SP-126-2007 Steel In-Line Spring-Assisted Center Guided Check Valves
SP-127-2001 Bracing for Piping Systems Seismic-Wind-Dynamic
Seismic-Wind-Dynamic Design, Selection, Application
SP-128-2006 Ductile Iron Gate Valves
SP-129-2003 (R 2007) Copper-Nickel Socket-Welding Fittings and Unions
SP-130-2003 Bellows Seals for Instrument Valves
SP-131-2010 Metallic Manually Operated Gas Distribution Valves
SP-132-2010 Compression Packing Systems for Instrument Valves
SP-133-2010 Excess Flow Valves for Low Pressure Fuel Gas Appliances
SP-134-2010 Valves for Cryogenic Service Including Requirements for Body/Bonnet Extensions
SP-135-2010 High Pressure Knife Gate Valves
SP-136-2007 Ductile Iron Swing Check Valves
SP-137-2007 Quality Standard for Positive Material Identification of Metal Valves, Flanges, Fittings, and Other Piping Components
SP-138-2009 Quality Standard Practice for Oxygen Cleaning of Valves & Fittings
SP-139-2010 Copper Alloy Gate, Globe, Angle, and Check Valves for Low Pressure/Low Temperature Plumbing Applications
(R YEAR ) Indicates year standard reaffirmed without substantive changes Price List Available Upon Request
* SP-77, 89, and 90 have been withdrawn effective 8/23/2010; however, the contents of these “historical” SPs are now part of newly revised SP-58-2009.
MSS is an ANSI-accredited American National Standards developer. A number of former MSS Standard Practices have been adopted and published by other developers
as American National Standards. In order to maintain a single source of authoritative information, MSS has withdrawn its Standard Practices in such cases.
Manufacturers Standardization
Standardization Society of the Valve and Fittings Industry, Inc.
Provided by IHS 127 Park Street, NE, Vienna, VA 22180-4620 • (703)Tred
Licensee=Setin 281-6613 • Fax # (703)
S.A. de C.V./5988257001, 281-6671
User=Saavedra, Hugo
No reproduction or networking permitted without license from I HS Not for Resale, 11/27/2014 09:30:29 MST
ANSI/MSS IHS SP-55-2011