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Research Article

Received: 7 May 2013 Revised: 20 June 2013 Accepted: 20 June 2013

(wileyonlinelibrary.com) DOI 10.1002/jctb.4317

Investigation of process parameters


for removal of bisphenol A (BPA) from water
by polymeric adsorbents
in adsorption-ultrafiltration hybrid system
İdil Y𝒊lmaz İpek, Suna Yüksel, Nalan Kabay* and Mithat Yüksel

Abstract
BACKGROUND: The effect of process parameters of a hybrid process integrating adsorption and ultrafiltration in a single system
was investigated for bisphenol A (BPA) removal from water. The styrene-divinylbenzene-based, macroporous Purolite MN
202 and Dowex Optipore L493 polymeric adsorbents were employed for adsorption of BPA from water while a ZW-1 model
submerged ultrafiltration module was applied in the hybrid system to separate the fine adsorbent particles from treated water.

RESULTS: According to the results obtained using Dowex Optipore L493, the optimum operating conditions to reach minimum
BPA concentration in the treated water were found to be: adsorbent concentration 0.5 g-adsorbent L−1 -solution, replacement
rate of saturated and fresh adsorbents 9 mL min−1 , permeate flow rate 3 mL min−1 , and polymeric adsorbent particle size range
50–100 𝛍m.

CONCLUSION: The adsorption–ultrafiltration hybrid system is considered as a promising treatment process for removal of BPA
from water using highly crosslinked polymeric adsorbents Purolite MN 202 and Dowex Optipore L493.
© 2014 Society of Chemical Industry

Keywords: bisphenol A; adsorption; polymeric adsorbent; ultrafiltration; hybrid process

INTRODUCTION Several alternative processes have been proposed to control BPA


Bisphenol A (BPA), also known as 2,2-bis-(4-hydroxyphenyl) released into the environment such as biological and chemical
propane, is an important industrial chemical widely used for methods, advanced oxidation technology, membrane filtra-
the production of various plastic materials such as polycarbon- tion, and adsorption. However, these methods suffer drawbacks
ate and polysulphone plastics, baby bottles, flame retardants, such as requiring large energy input (e.g. thermal destruction
compact disks, thermal paper, paper coatings, adhesives, plastic and ozonation), slow process (e.g. biological treatment) or con-
drink bottles, composite dental fillings and sealants, eyeglass suming chemicals (e.g. Fenton/photo-Fenton processes).4,6 – 8
lenses, household appliances, consumer electronics, etc. It was Among the treatment processes, one of the most promising
reported that global production of BPA is over a million tonnes methods is photocatalytic degradation due to its high miner-
per year, with an estimated European annual production of 504 alization efficiency, low toxigenicity, ideally producing carbon
000 tonnes and 200 000 tonnes in Japan. For this reason, BPA dioxide, water and inorganic mineral ions as end products.6,9
has frequently been detected in both industrial wastewater and Even though TiO2 is considered a very efficient photocatalysts,
drinking water sources.1 – 4 Effluents from municipal and mixed commercial-scale TiO2 application in water treatment is still
municipal–industrial wastewater treatment plants are the major limited.1,4,6,8,10,11 Recently, some researchers have reported the
sources of BPA contamination although reported BPA concentra- photocatalytic degradation of BPA using TiO2 aqueous suspension
tions associated with these plants are generally lower than 1.5 by means of an artificial light source such as a Hg–Xe lamp.10 Fur-
μg L−1 . BPA concentrations in surface water vary considerably thermore, adsorption is one of the most widely applied method
depending on the location and sampling period, and are mostly for removal of organic pollutants from water. Several researchers
below 1 μg L−1 . However, one study of paper-mill effluent in synthesized and used various kinds of adsorbents such as peat
Japan found mean and maximum BPA concentrations of 59 and
370 μg L−1 , respectively. BPA is also known to be an endocrine
∗ Correspondence to: Nalan Kabay, Department of Chemical Engineering, Fac-
disrupting chemical (EDC) and highly toxic compound for aquatic
organisms.3,5 It is documented that continuous exposure to even ulty of Engineering, Ege University, 35100 İzmir, Turkey.
E-mail: nalan.kabay@ege.edu.tr
at low level of BPA (usually present in μg L−1 ) could result in
hormonal imbalance, male infertility, prostate and breast cancers Department of Chemical Engineering, Faculty of Engineering, Ege University,
835

in humans.5 35100 İzmir, Turkey

J Chem Technol Biotechnol 2014; 89: 835–840 www.soci.org © 2014 Society of Chemical Industry
www.soci.org İ Y İpek et al.

modified with hexadecyltrimethylammonium bromide,12 zeolite


Table 2. Properties of Dowex Optipore L 493 adsorbent
from coal fly ash modified with hexadecyltrimethylammonium,13
carbon nanotubes,14 andesite, diatomaceous earth, titanium Typical surface area (m2 g−1 ) > 1100
dioxide,15 polyethersulfone–organophilic montmorillonite hybrid Average pore diameter (Å) 46
particles,16 commercial carbons,17 photocatalytic composite Pore volume (mL g−1 ) 1.16
material,18 mesoporous carbon,19 polymeric adsorbent modified Water retention capacity (%) 50–65
with acetylaniline,20 and organic–inorganic hybrid mesoporous Particle size distribution (mesh) 20–50
material,21 for adsorption of BPA from water. Membrane processes
for removal of BPA from water have also been used by employing
such membrane filters as an ultrafiltration membrane, hollow fluxes of 3.83 and 6.38 L m−2 h−1 . Peristaltic pumps (Masterflex
fiber microfiltration membrane, nanofiltration membrane, single and Ismatec) were used for circulating the suspension of adsorbent
walled carbon nanotubes–ultrafiltration membrane systems, and through the system. The permeation pressure was controlled
hybrid membranes.22 – 28 using a manometer (Pakkens) fixed to the permeate line. The
Beyond these methods, a hybrid process that integrates at least ZW-1 membrane module was immersed in a tank containing
two methods for treatment of BPA- containing water has been polymer adsorbent and BPA solution. Permeate was withdrawn
also employed. Membrane filtration can help to overcome signif- through the membrane module periodically while feed solution
icant challenges such as separation of the micron-sized particles was transferred to the tank to keep the volume of the solution
from the system. In a submerged membrane module, air bubbling in the tank constant (1200 mL). At the same time, adsorbent
to minimize membrane fouling and suction to withdraw the per- saturated with BPA inside the tank was replaced periodically with
meate from the system to prevent overpressure are quite crucial fresh adsorbent fed to the tank at the same flow rate (Qsat’d = Qfresh )
issues to be considered.29 According to our previous studies, the in order to keep the adsorbent concentration (X) in the tank
adsorption–membrane filtration hybrid process is quite promis- nearly constant. A compressor was used to minimize clogging of
ing for boron and phenol removal from water.30 – 36 In this study, the membrane pores due to the accumulation of fine adsorbent
the effects of process parameters on an adsorption–ultrafiltration particles on the membrane surface. Flow rate of air was controlled
hybrid process for BPA removal from water were investigated by a flow meter (Dwyer) keeping the flow rate constant at 4 L min−1
using highly crosslinked polymeric adsorbents Purolite MN 202 for all tests.
and Dowex Optipore L493. The influence of the UF membrane on BPA removal was checked
by running the test circulating only 0.4 mmol L−1 BPA solution
without using polymer adsorbents. Besides, the inevitable dilution
EXPERIMENTAL effect caused by circulation of the fresh adsorbent suspension
Material in deionized water to the main tank during the tests performed
The polymeric adsorbents Purolite MN 202 and Dowex Optipore for BPA removal was investigated in the absence of polymer
L493 were provided by Purolite Chem. Co., Romania and Dow adsorbents. The effects of membrane module only and dilution
Chem. Co., USA, respectively. The tests were performed using an attained by the circulation of polymer suspension on BPA removal
adsorption–ultrafiltration hybrid system for BPA removal from 0.2 from 0.4 mmol L−1 BPA solution were compared with the results
mmol L−1 and 0.4 mmol L−1 BPA solutions. The BPA (purity 97%) obtained using Purolite MN 202 polymer adsorbent at a particle
and ethanol were obtained from Sigma-Aldrich Co., USA and Merck size range of 50–100 μm (8 g L−1 ) in the hybrid system at a flow rate
Co., Germany, respectively. The BPA solution was prepared by dis- of 5 mL min−1 and by replacing the fresh and saturated adsorbent
solving BPA first in ethanol and then diluting with Millipore deion- at a flow rate of 6 mL min−1 .
ized water. The properties of the polymeric adsorbents employed The efficiency of the hybrid process in terms of process variables
are presented in Tables 1 and 2. such as adsorbent concentration, replacement rate of fresh and
saturated adsorbents, permeate flow rate, and adsorbent particle
size was evaluated using Dowex Optipore L493 adsorbent for
Adsorption-ultrafiltration hybrid system
removal of BPA from 0.2 mmol L−1 BPA containing solution. The
The adsorption–ultrafiltration hybrid process was applied in a process parameters applied to the system for BPA removal are
lab-scale system with a submerged ZW-1 Model UF module (GE) summarized in Table 3. Only one parameter was altered while the
including non-ionic, hydrophilic membranes with a nominal pore other parameters were kept constant during the process such as
size of 0.04 μm and a membrane surface area of 0.047 m2 (Fig. 1). the adsorbent concentration of 1 g L−1 , adsorbent replacement
The membrane module was operated at controlled operating rate of 9 mL min−1 , permeate flow rate of 3 mL min−1 , and
adsorbent particle size of 100–250 μm. It is worth noting that
the adsorbent concentration in the tank was the same as used
Table 1. Properties of Purolite MN 202 adsorbent
for fresh adsorbent concentration that fed to the tank containing
Moisture retention (%) 50–60 suspension and membrane module. Each test was duplicated to
Mean diameter (μm) 535 ± 85 check the reproducibility of the process.
Uniformity coefficient (max.) 1.4 BPA concentration in the permeate was determined by a spec-
Pore volume (mL g−1 ) 1–1.1 trophotometer (Shimadzu, UV-1800 Model) at a wavelength of
Surface area (m2 g−1 ) (min.) 825 276 nm.
d50, meso and macropores (Å) 600–900
d50, micropores (Å) 15
Specific gravity 1.04 RESULTS AND DISCUSSION
Shipping weight (g L−1 ) (approx.) 610–640 The hybrid process provides opportunity to use the adsorbents as
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very fine particles by increasing the effective surface area while

wileyonlinelibrary.com/jctb © 2014 Society of Chemical Industry J Chem Technol Biotechnol 2014; 89: 835–840
Removal of bisphenol A (BPA) from water by polymeric adsorbents in a hybrid system www.soci.org

Compressor

Manometer Air Flow Meter

UF
Module
Feed
Vessel

Permeate Peristaltic
Pump
Magnetic
Peristaltic Stirrer Saturated
Pump Adsorbent Fresh Adsorbent

Figure 1. Adsorption–ultrafiltration hybrid system for BPA removal.

Table 3. Operating parameters applied for BPA removal from


water by employing polymeric adsorbent Dowex Optipore L 493 in
adsorption–ultrafiltration hybrid system

Adsorbent
Adsorbent replacement Permeate Adsorbent
concentration rate Qsat’d = Qfresh flow rate particle size
Only membrane module
X (g L−1 ) (mL min−1 ) Qp (mL min−1 ) dp (μm)
Without adsorbent
0.1 9 3 100–250 X = 8 g Purolite MN 202/L
0.5 9 3 100–250
1.0 9 3 100–250
1.0 6 3 100–250
1.0 9 5 100–250
1.0 9 3 50–100 Figure 2. Preliminary tests to check the applicability of the hybrid system
for BPA removal from water (Co = 0.4 mmol L−1 BPA, Qsat’d = Qfresh = 6 mL
0.5 9 3 50–100 min−1 , Qfeed = Qper = 5 mL min−1 , dp = 50–100 μm).

avoiding the pressure drop through the system. As a consequence, adsorbent replacement rate, permeate flow rate, and adsorbent
higher uptakes are obtained and kinetics of the process enhanced. particle size.
However, separation of the micron-sized particles is a significant The individual influences of UF membrane, dilution resulting
challenge in practical application. This drawback can be minimized from transferring fresh adsorbent suspension in deionized water
by membrane separation resulting in higher throughput of the to the main tank, and the use of polymeric adsorbent Purolite
treated water. For this purpose, nanofiltration (NF), microfiltration MN 202 on BPA removal from water by the hybrid system were
(MF), and ultrafiltration (UF) membrane modules can be employed. examined prior to tests performed for specification of the opti-
Submerged membranes have been widely used in MF and UF mum process parameters using polymeric adsorbent Dowex Opti-
systems due to the advantages of lower cost of fabrication and pore L493. First of all, a UF membrane module was employed for
maintenance. A hybrid process integrating the adsorption method BPA removal from 0.4 mmol L−1 BPA solution in the absence of
with ultrafiltration is introduced as an alternative system to that adsorbent by withdrawing permeate at a flow rate of 5 mL min−1
using individual processes by combining the advantages of both without adsorbent replacement. As shown in Fig. 2, BPA concen-
systems including high yield combined with high efficiency of tration in the permeate was dramatically decreased in the first 5
separation. min. This behaviour of the system was followed by an increase
In this study, first, the use of membrane module only and dilution in BPA concentration gradually, reaching equilibrium upon satura-
with polymer suspension was investigated and then compared tion of the membrane by BPA. This outcome was attributed to the
with results obtained by employing polymeric adsorbent Purolite hydophobic interaction between the BPA and membrane surface.
MN 202 in the adsorption–ultrafiltration hybrid process. Subse- In addition to size and electrical charge, hydrophobicity has also
quently, the effect of operating conditions to achieve an effective been identified as an important parameter influencing the filtra-
BPA removal from water using Dowex Optipore L493 adsorbent in tion behaviour of organics. If a solute has a high hydrophobicity, it
the adsorption–ultrafiltration hybrid system was studied by apply- will prefer to be adsorbed in the membrane polymeric phase rather
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ing different process parameters such as adsorbent concentration, than remaining in the aqueous phase. The highly hydrophobic

J Chem Technol Biotechnol 2014; 89: 835–840 © 2014 Society of Chemical Industry wileyonlinelibrary.com/jctb
www.soci.org İ Y İpek et al.

Figure 4. Effect of replacement rate of adsorbent on BPA removal using


Figure 3. Effect of adsorbent concentration on BPA removal using Dowex Optipore L493 polymer adsorbent (Co = 0.2 mmol L−1 BPA, X = 1 g
Dowex Optipore L493 polymer adsorbent (Co = 0.2 mmol L−1 BPA, L−1 , Qfeed = Qper = 3 mL min−1 , dp = 100–250 μm).
Qsat’d = Qfresh = 9 mL min−1 , Qfeed = Qper = 3 mL min−1 , dp = 100–250 μm).

worth noting that the flow rates of both fresh and saturated adsor-
nature of BPA leads to the adsorption of this compound by the bent suspensions were kept the same. The concentrations of fresh
polymer layer of the membrane.37 According to Zhang et al., in adsorbent passed through the main tank and adsorbent in the
a membrane filtration process involving organics such as BPA it main tank were provided as the same. The other operating param-
is possible that both chemical (hydrogen bonding) and physical eters were kept constant at adsorbent concentration 1.0 g L−1 , per-
(hydrophobic interactions) adsorption occurs on the membrane meate flow rate 3 mL min−1 , and adsorbent particle size 100–250
structure.38 The effect of dilution resulting from transferring deion- μm. Figure 4 shows the behaviour of the system against time due
ized water into the fresh adsorbent suspension in the main tank to the change in the rate of adsorbent replacement. According
was investigated by applying a permeate flow rate of 5 mL min−1 to the minimum BPA concentration in the permeate reached by
without adsorbent addition. The replacement rates of deionized the system, the optimum replacement rate was obtained as 9 mL
water in the fresh adsorbent resorvoir and 0.4 mmol L−1 BPA solu- min−1 . If the rate of replacement was increased from 6 mL min−1
tion mixed in the main tank was kept constant at 6 mL min−1 . Ulti- to 9.0 mL min−1 , the BPA concentration in the permeate decreased
mately, to compare the effect of these factors on BPA removal from from 3.88 mg L−1 to 2.28 mg L−1 . As the flow rates of the suspen-
0.4 mmol L−1 BPA solution, a test was performed using Purolite MN sions containing fresh and saturated adsorbents were increased,
202 polymer adsorbent by providing the same operating condi- the possibility of replacement of the saturated adsorbents in the
tions. Figure 2 shows the unavoidable decrease in BPA concentra- main tank with fresh ones was enhanced so that the concentration
tion caused by transferring deionized water into the suspension of of the fresh adsorbent per unit time in the main tank was increased.
fresh adsorbent when compared with the results obtained using
Purolite MN 202 adsorbent. The contribution of Purolite MN 202 Effect of permeate flow rate on BPA removal
adsorbent to the hybrid system in shown in Fig. 2. After 5 min of the
Permeate flow rates of 3 and 5 mL min−1 were used to check the
process, the minimum BPA concentration was reached and then
system efficiency for BPA removal while the other parameters were
this decrease was kept constant during 3 h operation.
kept constant at adsorbent concentration 1 g L−1 , replacement rate
These preliminary results introduced the idea to specify the
9 mL min−1 and adsorbent particle size 100–250 μm. Although
optimum process parameters for BPA removal from water using
there is no distinctive difference between the results obtained by
Dowex Optipore L493 polymer adsorbent for the next study.
applying these permeate flow rates, a favorable permeate flow
rate was decided considering the requirements of this treatment
Effect of adsorbent concentration on BPA removal process such as economic considerations, volume of permeate,
The polymer adsorbent Dowex Optipore L493 with adsorbent con- and concentration of BPA in the permeate. According to Fig. 5
centrations of 0.1, 0.5, and 1 g L−1 was used in the hybrid system to indicating the variation of BPA concentrations in permeate against
determine the optimum adsorbent concentration for BPA removal
from 0.2 mmol L−1 (45.66 mg L−1 ) BPA solution to meet the goal of
an economic process. Figure 3 depicts the change in concentration
of BPA relative to the initial concentration with increasing amount
of adsorbent. As expected, the minimum BPA concentration in the
permeate reached during the process was found to be decreased
as the adsorbent concentration was increased from 0.1 g L−1 to 1
g L−1 . The minimum BPA concentrations were obtained as 4.19 mg
L−1 , 3.08 mg L−1 , and 2.28 mg L−1 when 0.1, 0.5, and 1 g adsorbent
L−1 were used, respectively.

Effect of adsorbent replacement rate on BPA removal


To improve the efficiency of the system, the rate of adsorbent
replacement was altered for the circulation of fresh and satu- Figure 5. Effect of permeate flow rate on BPA removal using Dowex
rated adsorbents to 6 and 9 mL min−1 , which were 2 and 3 times Optipore L493 polymer adsorbent (Co = 0.2 mmol L−1 BPA, X = 1 g L−1 ,
Qsat’d = Qfresh = 9 mL min−1 , dp = 100–250 μm).
838

faster than the permeate flow rate employed, respectively. It is

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Removal of bisphenol A (BPA) from water by polymeric adsorbents in a hybrid system www.soci.org

adsorption of BPA by polymeric adsorbent Purolite MN 202 rather


than by the membrane module itself and dilution resulted from
the circulation of fresh adsorbent. According to the results, the
adsorption–ultrafiltration hybrid system is a promising treatment
process for removal of BPA from water using highly crosslinked
polymeric adsorbents Purolite MN 202 and Dowex Optipore L493.
Due to the minimum BPA concentration reached during the treat-
ment process, the optimum operating conditions obtained using
Dowex Optipore L493 polymeric adsorbent can be summarized as
follows: polymeric adsorbent concentration 0.5 g L−1 ; flow rates
of suspensions of saturated and fresh adsorbents 9 mL min−1 ;
permeate flow rate 3 mL min−1 ; adsorbent particle size range
Figure 6. Effect of particle size on BPA removal using Dowex Optipore L493 50–100 μm.
polymer adsorbent (Co = 0.2 mmol L−1 BPA, X = 1 g L−1 , Qsat’d = Qfresh = 9
mL min−1 , Qfeed = Qper = 3 mL min−1 ).
ACKNOWLEDGEMENT
This study has been supported financially by TÜBİTAK-GSRT
(Project Number: 109M715). We would like to thank Purolite
Chem. Co., Romania and Dow Chem. Co., USA for providing
polymeric adsorbents as gifts.

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