A MATERIAL TRACEABILITY VERIFICATION (Materials and Weld Consumables) By

1 Check availability of Material Storage, Identification & Traceability Procedure. Store

2 How does the Material stored? (e.g. Warehouse or Open Yard and any protection on material etc.) Store
3 Check Receiving Inspection records. QC
4 Verification of Material Certificates and traceability records from previous/ongoing project if any. QC
5 Who review the Material Certificates? Where is the material purchased from (e.g. mill)? Is the mill approved by DNV? QC
6 Verify seggregation of various materials (CS, SS, DSS etc) including Project Basis Production
7 PMI Verification (If any) on receiving materials has been carried out. Is any PMI record available for verification? QC
8 Transfer of Material Indentification (verify on ongoing project) QC
B WPS/PQR/WPQR & Welding Consumable Control By
1 Check WPS/PQR/and Welder Performance Records at random (CS, SS, DSS etc) - Previously approved by DNV or any classification body? QC
2 Are the WPS qualified to DNVGL-OS-C401 or AWS D1.1? QC
3 Check WPS & WPQR displayed in the shop floor is accepted by Client or TPI. QC
Check whether a system is established & implemented for monitoring of weld parameters including Preheat by
4 QC
Welder/Supervisor/Foreman/Inspector
5 Is Welding Consumable Control procedure available for verification? Is the welding consumable control implemented effectively? Store
C QA/QC By
Verification of Project Organization with reference to various Disciplines (Structrual, Piping, EIT, Coating, Insulation etc.). What is the
1 total manpower of the QA/QC Team ? What is the number of QA/QC personnel per discipline (Structural, Piping, EIT, Painting, Insulation Project & QC
etc.)?
2 Welding Personnel Qualification and competence with reference to AWS / CSWIP / IIW / WITA etc. QC
3 NDT Personnel Qualifications and competence with reference to ACCP /SNT-TC-1A /PCN / ISO9712 / AS3998 / CSWIP QC
4 Blasting & Coating Personnel Qualification and competence with reference to NACE Project
5 Insulation Personnel Qualification and competence with reference to Icorr Project
Does the fabricator has dimension procedure for previous CO2 removal package? Is the dimensional checker trained and
6 competence?Can the fabricator shared dimension record from the previous CO2 removal package? Does the dimension result in record QC
meet the tolerance requirement?
7 Can the fabricator submit RT film in digital form? QC
8 Verified that the vendor has working experience with DNV Classification for package. Project
9 Check the content of typical Manufacturing Record Book (MRB) QC
D EEHA / MEHA By
1 EIT Personnel Qualifications and competence with reference to AS/NZS 4761.1, IECEx CoPC or CompEx . Project
2 Verification of the Ex certification available from the previous / ongoing project if any. Project
E SMALL BORE TUBING (SBT) By
1 Who are the personnel that assembled and installed the SBT? Are they competence for SBT work? Project
Have they undergo training course conducted by the product Contractor (e.g. Swaglok). Any SBT training record available for
2 Project
verification?
F FLANGE MANAGEMENT By
1 Is there Flange Management Procedure from previous / ongoing project available for verification? Project
2 Is Flange Management operator competency and trained? Who train them and if any training record available for verification? Project
G N2 / HELIUM LEAK TESTING By
1 Is there N2 / Helium Leak Testing Procedure from previous / ongoing project available for verification? QC
2 Does the fabricator has the experience to carry the N2 / Helium Leak Testing Procedure QC
3 Is the testing operator trained? QC
4 Is there test record available for verification? QC
H INSPECTION AND TEST PLAN By
1 Check fabricator having own ITP or follow Client provided ITP QC
Does the ITP cover all the inspection activities for various disclipines (Structrual, Piping, EIT, Coating, Insulation etc.) or separate ITP is
2 QC
generated for each discipline?
3 Check at random whether fabrication and testing activities performing as per approved ITP for any ongoing project. QC
I MANPOWER AVAILABILITY By
1 Check the current workload of the fabricator. Project
2 Verify the projected workload in the next 12 month. Project
3 Check current manpower from Fitters, Welder, Foreman/ Supervisors, QA/QC Personnel etc. Project
How is the fabricator manage manpower resource if CO2 Removal package was awarded to them?Can the fabricator mobilze the
4 Project
additional manpower to meet Barossa Project requirement?Is there manpower loading historgram available for verification?
F SHOP FACILITIES By
1 Check the NDT Facilities (In-house or outsourced ) QC
2 Does the fabricator has the storage facility to keep the conventional RT films in good condition for a periodof 10 years? QC
3 Check PWHT facility (In-house or outsourced) Production
4 Check Blasting and Painting facility (In-house or outsourced) Production
5 N2/Helium Leak Testing Facility Project
6 Check the package will be fabricated in the open yard or shelter workshop Project
7 Check Hydrostatic facility Project
8 Is the fabricator has experience in the membrane installation for CO2 removal package? Project
9 Preservation and packing Project