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4th Quater 2015 JUTASAMA SDN. BHD.

NON CONFORMANCE REPORT (NCR) ANALYSIS

FABRICATION (method,
MATERIAL DEVIATION

Other (NDE, Machining,


(Welder, Consumables)

DIMENSION (Deviation
(Deviate from drawing)

WELDING QUALITY
MATERIAL DEFECT
(Incoming/during

Painting, Head)

Deviation from
from drawing)

(client/owner)
specification
fabrication)

handling)
DATA TOTAL

A B C D E F G H
HL 1 1
TH 0
IN-HOUSE / EXTERNAL CONTRACTOR

Fatt 0
CKS 0
LTC 0
HKS 1 1 2
Afai 1 1
WOON 1 1
VOON 1 1
AH SENG 0
YAP 2 2
KEONG 1 1
SAM 0
CCH 2 3 1 6
Production/ Store/Purchasing 1 1 2
0
Soon Lien Fatt 0
SUPPLIER SERVICE PROVIDER

Nusantara Technology 0
Margin Heat 0
ESC Painting 0
Prescan Sdn Bhd 0
TSA Contractr 0
0
Ju Chan Corporation 0
Posco, Korea 0
Asia Bolts & Nuts 0
Pantech Corp Sdn Bhd 0
Total 1 1 5 2 3 0 5 0 17

STATISTIC
Number of NCR (by Category) 1 Number of NCR (Service Provider)
6
0.8
5
0.6
4
3
0.4
2
0.2
1 0
1 2 3 4 5 6 7
0
A B C D E F G H Series1 0 0 0 0 0 0
Series1 1 1 5 2 3 0 5 0 Series2 0 0 0 0 0 0 0

Number of NCR (Int. / Ext.l Contractor)


7
6
5
4
3
2
1
0
Productio
AH n/
HL TH Fatt CKS LTC HKS Afai WOON VOON YAP KEONG SAM CCH
SENG Store/Pur
chasing
Series1 1 0 0 0 0 2 1 1 1 0 2 1 0 6 2 0

Number of NCR (Supplier)

0
Ju Chan Corporation Posco, Korea Asia Bolts & Nuts Pantech Corp Sdn Bhd
Series1 0 0 0 0

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4th Quater 2015 JUTASAMA SDN. BHD.

ANALYSIS

1 Total NCR issued = 17 NCRs


2 Highest NCR by category = Welding Quality & Deviation from client specification 10 NCRs
3 Highest NCR issued - Int / Ext Contractor = CCH 6 NCRs
4 Highest NCR issued - Service Provider = None 0 NCR
5 Highest NCR issued - Supplier = None 0 NCR

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