Professional Documents
Culture Documents
R. G. Tyler 1
SUMMARY
The paper discusses the use of rubber bearings in base isolated structures.
In Japan alone there are likely to be 100 base-isolated buildings completed
by the end of 1994 all of which will be on rubber bearings [Ref 1.2). A
distinction is drawn between the use of rubber bearings in bridges where they
are subject to both the fatigue of traffic loading and diurnal temperature
movements throughout their life, and their use in buildings where the loading
is comparatively static until severe earthquake shaking occurs, which at a
particular location is not likely to occur more than about once a century.
Vertical load capacity and characteristics of vertical deflection in relation
to rubber layer thickness and instability are discussed. Shear stiffness and
deflection characteristics are outlined together with methods used for
providing damping, including damping in lead-rubber bearings. The design of
the high-stability aseismic bearing for loads of 1 tonne upwards is discussed
in relation to its stability characteristics. It is suggested that tensile
forces should be permitted in the short-term loading induced by earthquakes
and this is confirmed by current Japanese practice in using fully bonded
bearings. The development of self-damping rubber bearings is discussed.
BULLETIN OF THE NEW ZEALAND NATIONAL SOCIETY FOR EARTHQUAKE ENGINEERING, Vol. 24, No. 3, September 1991
252
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driving spigots
rI. 75 mm dia
lead plug
J~,
plan size of bearing
280 x 230 mm
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In the case of a base-isolated building of the structure and are allowed to pivot
resting on rubber bearings, only very small about their bases to take up the clearance
temperature movements occur and wind effects within the hollow piles. Damping of the
would be expected to be less severe than the oscillations is provided by steel or lead
day-to-day live traffic loading effects for extrusion dampers at ground surface level,
which specifications such as the U.K. BEl/76 with a travel equal to the pile clearance.
[ 16] were drawn up. For instance, the This method has been adopted for Union House
bearings of the William Clayton Building in in Auckland and the new Police Station in
Wellington have not moved more than a few Wellington, which was completed in 1991 [4].
millimetres since their installation in 1981 In Japan and the U.S.A. however, the
and are in good condition, and have remained application of base isolation techniques has
undeflected during the small earthquakes been confined to the use of rubber bearings.
that have occurred since then. Thus for a
base-isolated building a designer only has It is worth bearing in mind that maximum
to allow for a brief period of large ground deformation is likely to occur in the
deflections which may occur only once during alluvium around the perimeter of a valley,
its lifetime and is arguable that the rated where flexible ground waves "break" against
load for the bearings can be for a zero the rock in somewhat the same way as sea
shear condition and, in consequence, of waves break on the beach, with an increase
greater value. in both vertical and horizontal movement.
In choosing a base-isolation system
therefore, designers must make sure that it
2. GENERAL BASE ISOLATION DESIGN is not likely to be swamped by large
REQUIREMENTS vertical and horizontal deformations.
Freeman, in 1932, [4) describing Californian
For structures resting on good ground, e.g. earthquakes, noted "The localities most
rock, weathered rock, firm hard gravelly disturbed of all by an earthquake will be
clays in close proximity to a rock base, a found in the narrow zone along the dividing
desirable aim for earthquake isolation is to lines between the hard ground and the soft
provide a natural period of oscillation in ground where oscillations will rise highest
the structure laterally of at least 2 against the resisting hard ground".
seconds by introducing flexibility at the Earlier, he had noted, following the Owen's
base with appropriate damping to prevent the Valley, California, earthquake of 1872, a
build-up of oscillations (Fig.2). "long ridge of earth 5 feet, more or less,
in height, set up by the earthquake in
For softer ground the likely earthquake localities near the zone of contact with the
ground motion needs to be estimated either hard rock ... " presumably referring to the
from readings taken from strong-motion scarp set up at the division between hard
earthquake recorders or from the depths of and soft ground.
alluvium in relation to geological features
and a decision made as to the practicability In the "edge of valley" condition therefore,
of base isolated methods. Where very deep clearances for base isolated systems are
soft alluvium is found eg. in parts of less likely to be preserved, which leads to
Mexico City, where the natural ground period the conclusion that for the most severe
of oscillation during earthquakes is in earthquakes base isolation is reliably
excess of 2 seconds, isolation methods may effective on good ground but that in other
be impracticable. The favoured method of locations caution is required in applying
providing earthquake resistance in such the method, and would need to be backed up
circumstances is likely to be to build squat by a study of strong-motion ground records
rigid buildings of a few storeys only, with for the locality.
plenty of shear walls, to provide a natural
horizontal period in the building of the A Japanese record illustrating variation of
order of O. 2 to O. 4 seconds. The earthquake responses on the surface across
effectiveness of this method was shown up in a valley is shown in Fig.5 (18]. It shows
the 1987 earthquake in Mexico City when all (a) a drop in frequency and a somewhat
the old rigid masonry buildings survived the greater acceleration in the E.W. direction
earthquake without damage whereas at sites 2 and 3 on peat near the centre of
comparatively flexible buildings in the the valley as compared with adjacent gravel
height range from 10 to 20 storeys suffered sites, with a maximum value of acceleration
collapse or major damage. in the position adjacent to the rock at site
2. Similar records have been obtained at
The rigid building design for soft ground valley sites in New Zealand.
was referred to as the "pebble in the bowl
of gelatin" technique by American and Rubber bearings are best employed for "good"
Japanese designers early in the century ground situations as otherwise the
(Fig.3] Architect Frank Lloyd Wright flexibility required in the horizontal
effectively adopted this method for the direction is so large that the building may
Imperial Hotel in Tokyo in 1915 which tend to horizontal instability, which would
survived the 1923 Tokyo earthquake but was be accentuated during wind loading.
subsequently demolished in 1928 as the piles Isolation is not normally sought in the
were too short and it settled excessively in vertical direction, as structures can
the soft alluvium. withstand a degree of vertical overload. In
consequence bearings are usually designed to
Where the soft ground is shallow above rock, be stiff in that direction. (see para 3.3)
one method that has been employed in New
Zealand is to use piles within hollow piles
down to the rock base in order to achieve
isolation. The inner piles carry the weight
254
lateral shaking
rock base
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3. DESIGN CONDITIONS FOR ROBBER BEARINGS up to 600% were applied (para 4. 4) , and
testing in New Zealand at strains of up to
3.1 Vertical load capacity 200% (8], it is possible that where
appropriate research can be completed, these
A rubber bearing employed in a base limits inay be the subject of revision for
isolation system must carry that part of the base-isolated structures subjected to the
dead weight loading which is projected down rare earthquake loading.
from the structure above the bearing,
including the building contents, while at
the same time performing considerable
displacement in the horizontal direction. where eq the sh.ear strain arising from
the bulging effect arising from
For squat bearings, the vertical load the effect of vertical load,
capacity is controlled by allowable strains the imposed shear strain arising
in a single layer of the elastomer, as the from lateral deflection of the
effect of increasing load is to cause more structure.
bulging at the exposed edges which
eventually leads to splitting. One Also
requirement of U.K. Bridge Specification
BEl/76, which is a commonly used where s the shape factor for a component
specification and the basis of other elastomer layer, defined as the
specifications, is that the maximum shear ratio of the loaded area to the
strain, et, due to total dead and live force-free (exposed) area at
loading occurring at the edges of the bonded zero shear strain
plates, shall not exceed ¼ (for normal and average compressive strain of
design loadings) to \ (for abnormal the elastomer (in the vertical
loadings) of the elongation strain at break direction) between two adjacent
for the chosen rubber. reinforcing plates.
_g_
In view of recent favourable fatigue tests EC
in shear in Japan, in which shear strains of
256
where a average compressive stress on allowable vertical strain of o .1, as
the elastomer required by BEl/76; the thinner the rubber
V/A, where V = applied vertical layers, ie. the closer the plates are
load and A is the cross together, the greater the stress required to
sectioned area of the bearing, develop the allowable strain [ 5 J , as is
shown up in the calculation below.
the effective modulus of
elasticity of the elastomer (as The rubber confinement determines the value
defined below). of the effective compression modulus E0 of
each rubber layer.
Thus in BEl/76, the vertical load capacity
is limited by the allowable shear strain, Lindley [6] gives:
which limitation is accentuated by the
reduction in bearing area as the shear E0 - Eo (1 + 2kS 2 )
strain increases, given as
where Eo Young's modulus for unconfined
rubber in a test machine for
A(l - "!; - ":) strains of a few per cent.
k a numerical factor dependent on
approximately, for a bearing of plan area A rubber hardness
(= length L times breadth B) and lateral s Shape factor
displacements aL and aB respectively, which ratio of the loaded area to the
increases the value of e 0 and hence eq. force-free area for the layer
A further requirement of BEl/76 is that the LB
total compressive strain due to dead and 2t(L+B)
live loading and bulk compression of the
elastomer shall not exceed 0.1. This gives for a rectangular bearing of
length Land breadth Band layer
e0 + ..!!... < 0.1 thickness t
Em
D
where Em is the bulk modulus of elasticity 4t
of the elastomer and e 0 is the average
compressive strain for the zero shear for a circular bearing of
conditions. At a compressive strain of 0.1 diameter D
a small departure from linearity is obtained
on the stress/strain curves (Fig.6). Values of E0 and k are given in Table 1
below for a range of values of rubber
For taller bearings, where their height hardness. With lower hardness values,
exceeds about one half of the least plan smaller loads are required to reach a given
dimension, instability or overturning are strain,· so varying the rubber hardness
more likely to be a criterion of failure, affords one way of assuring the same
particularly with regard to the large deflection in a number of bearings when
horizontal displacements which may occur column loads vary throughout a foundation,
during an earthquake. In general, as the although measured stiffness of bearings as
vertical load increases the shear capacity manufacturred often vary by± 20% of those
decreases and eventually buckling occurs. specified.
At the buckling load the capacity in shear
is zero. A discussion of design Lindley [6] further suggests that "the most
considerations is given by Stanton and accurate published value of the bulk modulus
Roeder [5]. of gum natural rubber appears to be about
2.000 MPa" and this valuue is usually
The confinement of the rubber between the adopted for most codes of practice.
bonded reinforcing plates dictates the mean
vertical stress required to develop the The effect of varying the thickness of the
elastomer layers may be demonstrated by
considering the stress a required to develop
the limiting compressive strain of 0 .1 as
15 required by BE 1/76. Allowing for the bulk
S - 6
modulus E00 gives:-
MN/111 1
Steel plates
Loaded
area
/
TABLE 1
HARDNESS AND ELASTIC MODULI
[due to Lindley Ref.6]
Based on experiments for typical natural rubber spring vulcanizates.
Maximum stable
deflection
Steel
Plates
Rubber
Layers
R
FIGURE Sa LIMITING CONDITION FOR STABILITY.
w
~
1-, 1 1~ D,. B
i
-7 -/
/ /
/
-- - /
Bearing A Bearing B
FIGURE Sb COMPARISON OF TWO BEARINGS.
/ --r- /
Skid
contact
between
superstructure and foundation Bearing
FIGURE 9 USE OF SKIDS.
vertical earthquake (See para 3.2}, whereas If research shows that a much higher loading
in New Zealand bearings for the William may be accepted for the comparatively static
Clayton building, completed in 1981, situation of a building, say the value of
employed layers 15 mm thick. The provision 4858 kN at zero shear appropriate to UK HB
of thin rubber layers makes for additional loading, quoted in the same manufacturer's
expense in bearing manufacture and designers tables, then, following the above
and researchers should consider whether calculation, the static deflection becomes
vertical resonance will be a problem when at 25.0mm and T becomes 0.325.
the same time providing the required shear
stiffness and preserving stability. As the above values of period for typical
design loadings are within the range 0.1 to
3. 2 Instability under combined vertical and 1.0 seconds for likely peak earthquake input
horizontal loading (Fig.2), the use of thinner rubber layers,
or a high degree of damping, is desirable,
While there are usually no instability particularly where spigots are used to drive
problems for squat bearings with 10% the bearing, as the spigots could leap out
limiting vertical strain, where the total of their sockets. (Fig .10) This is an
height does not exceed about half the argument for fully-bonded bearings, (see
minimum plan dimension, it is apparent that, para 6). To date lead-rubber bearings with
as the height increases, consideration of internal rubber layers having thicknesses in
buckling arises (e.g. Ghent [7]}. In the range of 7 to 16mm have been used in
addition, for large lateral strains base isolated structures throughouut the
associated with base isolation systems, the world, with a tendency now to use the
possibility of overturning arises. thinner layers. Bridges may employ thicker
Essentially overturning will occur when the layers to accommodate bearing rotation.
line of resultant thrust passes outside the
limits of the base of the bearing (Fig 8) An additional complication to the
calculation of vertical deflection arises as
Two methods are available to ensure full-scale shake-table tests at the
stability by way of designing out the University of California, Berkeley, have
problem. Either (a) skids may be employed shown that as the shear deflection increases
to transfer the vertical load to surrounding the vertical deflection increases, i.e. the
concrete upstands, taking advantage of the structure dips down towards the extreme of
drop in bearing height for large deflections the horizontal travel and raises up as it
(see Fig. 9 and para 3. 3) or (b) the high- passes back through the neutral position,
stability aseismic bearing (HSAB see para 5) i.e. a bucking action occurs. (Fig.9) It is
may be used. In the latter instance the not necessarily a disadvantage however as
rubber is distributed to the extremities of hysteresis loops show that the action is
the reinforcing plates in the form of associated with a loss of energy, which may
circular discs to increase the plan size to compensate for any increase in vertical
any required extent within practical limits. flexibility. The phenomenon depends on the
For the two base isolated buildings temporary increase in compressive stress
constructed in New Zealand lateral from corner to corner of the bearing in the
deflection has been limited by collision line of the thrust, as demonstrated in
with the perimeter retaining wall (see Figs.lo and 11. Testing of full-sized
Figure 12c}. bearings indicates that the rubber is
capable of taking the transient overload.
3.3 Vertical deflection The clearance which must be introduced in
the design of skids (see para 3.3) to
An endeavour is usually made to design relieve vertical load on the bearing must be
isolation bearings as stiff as possible the subject of tests for a particular
vertically in order to avoid the possibility design. Overlapping plates around the
of resonance with vertical earthquake perimeter of the structure which bridge the
oscillations. An alternative may be to clearance gaps need also be designed to
allow greater deflection and a high degree allow for the drop in the structure for
of vertical damping to control lurching. extreme horizontal deflection as the
The use of a shake table would establish a skidding effect will occur on all perimeter
preference. contact points.
Shear f
Force F
n rubber Deformation
layers for spigotted
bearing
: I - 1I
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i,'
i ,· I
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i. i
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slob
0 0
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"'+ "'I
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(') ltr>I mill'.I sin!
,crsc111r,qu1rt~
- '
Foundol•on concr~I~
<1>430
FIGURE 15a PROPOSED BASE ISOLATED METHOD
USING BENT ROUND BARS [11].
FIGURE 14 VISCOUS DAMPER [13].
I
Column I Column
I 1525
'300 300
425 /5
Base of isolator
150 1.025
Isolator
~
--"------'-----I--'--~ l---~-'---+------'----1-4-..1--
I
I
6,500
0 X4
4. 2 Efficient damping in the LRB ( lead- and 3. 5 V/ A for square or nearly square
rubber bearing) bearings, for rubber having the commonly
used hardness of 53 IHRD and dead load v on
The use of thin rubber layers, having bearing area A. This enabled rubber
thicknesses of the order of 7mm, in lead- stresses to be calculated around the plugs
rubber bearings may have been influenced by for loads at and below the working loads in
early tests in New Zealand at University of the bearings, which had been the subject of
Auckland, Central Laboratories, Ministry of tests at DSIR and elsewhere. Results are
Works and Development and DSIR, when illustrated in Fig 17, which shows the shear
thicknesses of rubber layers up to 16mm were stress achieved in the lead (calculated from
used and showed a poor transmission of experimental hysteresis loops) plotted
stress to the lead plugs and hysteresis against the ratio pressure around plug
loops of comparatively small area. diameter of plug.
However the author collated the published The graph shows that, provided this ratio
results available and concluded that as the exceeded 200 MN/m3 , the shear stress in the
size of the bearings increased, so also plug exceeded 11 MPa. At lighter loads
could be the rubber layer thickness [14), at below the working load in the bearing the
least from- the point of view of efficient stress transmission was less efficient, as
transmission of stress to the lead plug, hysteresis loops were relatively smaller in
aside from the need that thin layers may be area, as illustrated by points on the left
required to ensure stiffness in the vertical of the graph, when the confining effect of
direction. As an example a high value of the rubber was less positive. A point of
shear stress was calculated for the lead interest is that where the transmission is
plugs for the bearings in the William less efficient the hysteresis loops tend to
Clayton Building for which the layer be more rounded which would make for better
thickness was 15mm. attenuation of higher frequencies (see para
4.1) and this aspect could be further
Lindley [6] showed that the compressive investigated.
stress in a rubber layer bonded between
rigid plates rises from zero at the free 4. 3 High-damping rubber bearings for San
edge of the rubber to a maximum value at the Bernardino Building
centre of the layer. It is this value of
stress which confines the lead plug, thus High-damping rubber bearings to a design by
illustrating the desirability of locating the Malaysian Rubber Research and
lead plugs at the centre of the bearing. Development Board, were first used in the
isolation system for the Law and Justice
Further development of Lindley•s formulae by Centre, San Bernardino, California, by
the Author, [ 14 J , showed that the rubber employing rubber designed to have a lower
stress at the centre of a bearing was crosslink density and higher oil and carbon
approximately 3.0 V/A for circular bearings black content then with low-damping
rubber. [ 15]
15
ro
~ 14
13
12
11
10
KEY:
9
1 William Claylon {square)
8 (ci,culac trials) 178 mm plug
12
140
102
5 76
6 Devils Creek 76.2 mm plug
5 12
100
B Hikuwai 58 mm shear stroke
4
9 11 7
10 Toe Toe
t 1 Waiotukupuna
12 Makalole
-0
..__
0
& b) was developed in New Zealand to
maintain stability in bearings
comparatively small load capacity when
of
a, subject to large horizontal displacements
.c
V)
during an earthquake. The principle
employed is to enlarge the plan size of the
bearings by distributing the rubber in the
form of circular discs around the perimeter
-3 of the steel laminates in order that the net
-6 0 6 thrust passes within the perimeter of
opposing discs for significant horizontal
Shear displacement ( cm) displacements (cf. Fig 8). The production
bearing has the appearance of a solid
3 bearing (Fig.24) as a shroud of rubber is
bonded over the outside, but is in fact
hollow between the rubber laminates (Fig
23b). Prior to assembly the steel plates
are fully vulcanised to avoid the
possibility of corrosion in an unfavourable
C environment.
0
_.
.._,, Damping is not at present provided within
the bearing although experiments are being
a, 0 conducted with plastic materials contained
u..__
within the bearing to provide the damping •
0
._
..__ While this type of bearing was developed
0 initially for a load capacity in the range
a, 1 to 5 tonnes, the use of the principle in
.c
V) larger bearing sizes enables very large
displacements to be accommodated in larger
bearing sizes, the only limit on size being
a manufacturing one. Presses are available
-3
0 6
in New Zealand to accommodate the
-6 manufacture of bearings up to lm square,
Shear displacement (cm) either for conventional laminated bearings
or HSABs, which will enable stability to be
FIGURE 19 FORCE-DEFORMATION LOOPS FOR assured up to approximately 0.5m of
SELF-DAMPING HDMRB BEARINGS IN displacement in both types of bearing.
SHEAR FOR STRAINS UP TO 250%
The first HSAB (Fig 23b) was designed for l
(a) (Above) 1st cycles, tonne capacity and employed 4No/50mm
(~)(be1ow) 2nd cycles [1] diameter rubber discs 3mm thick in 19
layers, with 20 fully vulcanised steel
separating plates each 3mm thick, which,
So far HDMRB bearings have been installed in allowing for a thickness of vulcanisation in
three buildings and two more were under excess of 1mm all around the plates, gave an
construction in late 1990, and 5 to 6 more overall depth of 193mm. This bearing was
were planned for the following two years. tested cyclically, using earthquake records,
One of these buildings will be a computer for a maximum displacement of ±15cm to a
centre supported on 40 bearings, six stories maximum shear strain in the rubber of 200%
high and weighing 20,000 tons, described as and many hundreds of cycles were completed
the heaviest base-isolated building in the without failure. Later four similar 5 tonne
world. [l] bearings designed for the isolation of
filter banks at Haywards Substation were
One of the first buildings constructed was tested on a shake table at Works Consultancy
subjected to a small earthquake in 1987. Services Central Laboratories while
Accelerations measured on the first floor of supporting a 4 tonne concrete block, again
the building were about one quarter of those without failure.
measured on the ground, which were up to
O.l3g (Fig. 22). The bearings will HSABs are manufactured with fully-bonded
therefore be useful in the Japanese computer discs and mounted via vulcanised steel
industry in reducing the effects of small mounting plates top and bottom. It is
earthquakes, as some manufacturing processes likely therefore that, under extreme
in that industry are very sensitive to any conditions the discs on a line across the
vibration, and are costly to restart once longest diagonal will develop tensile
interrupted. (See also para 4.1). forces. For short-term loading this is not
269
at 50 ·c
1.0
0.5
E
E 0.1
Q_ 0.05 Q
(1J
(1J (1J
u
(1J
0.01
0.005
o
•
HO-MR B. sol I type
HD-MRB. hard lype
'-
u
.o. Low damping rubber
bearing
o.001 LL-'-----' __1J_o_ _L-1.Lo_'--'--,-'-o,---'c~,o~,-~~,o_,..'-~-,~o'
Time (minute)
700
-!2
0
500
C
0
'- 400
-+-'
(/)
_:;i+-F-i-rs_t_f_l~o-o-r~~~~~~~~-)-----'~-•----
0
Q)
2~ l ,;, , "'" ( NS)
__. I .,,,
-20
C
0
+-'
Ground (EW)
0
~
a.,
a.,
u
"]
-2~
.,.,~; .. ,+., ; I
u Ground (NS)
<t
"l ,,,...WW~i
-2~
1"'~1•11 • ,, .
60
0 20 40
Time (sec)
FIGURE 22 THE EFFECT OF A SMALL EARTHQUAKE FIGURE 23a PROTOTYPE HSAB BEARING DURING
ON . A BUILDING ISOLATED WITH SHEAR TESTING
BRIDGESTONE HDMRB BEARINGS.
(Photograph courtesy Skellerup
[due to 1] Industrial Ltd.)
Desian
HoriZontal
Rubber
Discs
Vulcanised
Steel Plates ~':;:'~"
I !
I I
--T
lg \
\
'.1'
,~
0
I I / - - Rubber
0 I ___.. Shroud
N
I I I I
't /11 I ,,{
/ / / / / / /1////I/ I I I . l
0
..,. .
0
t
considered to be detrimental, as noted below there is a reduction in weight and cost and
(Para 6) and the tests showed up no untoward a small improvement in stability (cf. Fig.8)
effects.
The onset of shear deflections causes 6. TENSILE FORCES IN RUBBER BEARINGS
bending of the steel separating plates,
which can be observed in cyclic shear Specifications such as the U.K. BE1/76 [16)
testing, and for which an approximate recommend that rubber bearings are not
calculation can be made. A research problem subjected to tensile forces in the day-to-
arises as to how thin the plates can be day temperature cyclic loading conditions
manufactured, since bending deflections are prevailing on bridge decks. This gave rise
not necessarily detrimental provided to the use of dowels to transmit shearing
stability is assured in the bearings. At forces to the bearings in order that the
present a minimum thickness of 3mm is used bearing can take up a deformed shape (Figs
for the plates in New Zealand for 10 & 11) under shear displacement. Thus the
manufacturing reasons. With thinner plates development of tensile forces at the
272
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