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2020 - Dynamic Pressure Study To Minimize Misfires at Pueblo Viejo - C. Scherpenisse, G. Silva, D. Valdebenito - ISEE-2020
2020 - Dynamic Pressure Study To Minimize Misfires at Pueblo Viejo - C. Scherpenisse, G. Silva, D. Valdebenito - ISEE-2020
Carlos Scherpenisse
Guillermo Silva
Daniel Valdebenito
GeoBlast S.A.
&
Ricardo González Dumuihual
Alejandro Rosario
Barrick Gold, Pueblo Viejo
Abstract
A monitoring campaign to record dynamic pressures generated by detonation of a single blasthole was
implemented at Barrick Gold´s Pueblo Viejo Open Pit mine (PVDC), located in the Dominican Republic .
Pressure amplitudes beyond the dynamic compressive strength of the electronic detonator´s capsules have
the potential to damage these electronic devices, generating misfires along with all the associated risks
and entailed safety implications. In most instances, misfires generated from high dynamic pressures are a
direct consequence of drilling deviations resulting in blasthole distances smaller than originally designed.
Tourmaline Crystal Sensors specifically designed for high dynamic pressure measurements in aqueous
media were selected to address the challenge. These sensors are custom-made and require additional
instrumentation for proper operation, including signal conditioners and recording equipment capable of
capturing simultaneous events, both in their amplitude and frequency components.
Field-testing comprised detonation of a single blasthole using current explosive loading practices along
with an arrangement of sensors positioned within water-filled drillholes in a spiral configuration.
Distances, explosive weights and all 23 dynamic pressure record amplitudes are included along with
additional data regarding arrival time and P-Wave velocity estimations.
As with typical vibration models, the Scaled Distance concept (D/W1/2) was used to construct an
attenuation model relating Dynamic Pressure as a function of Distance (D) and explosive Weight (W).
The resulting model, adjusted to a 95% statistical confidence limit (covering 100% of the recorded data)
was used to generate a series of curves (Abacus) estimating dynamic pressure as a function of distance
for different explosive charges. These curves, in association with permissible pressure limits defined at
50% (FOS = 2) of the dynamic pressure strength reported by manufacturers for both, the 1000bar (Al) and
the 1400bar (Cu) capsules; allow for the determination of critical (safe) distances between blastholes.
Tests were implemented to cover a variety of field scenarios, accounting for different rock mass types,
qualities and water conditions; however, preliminary analysis indicate the convenience of developing a
unique trend that considers said variability. This approach allowed construction of a single, simple,
unambiguous and operationally applicable design tool to address entailed safety issues.
These dynamic pressure events represent a serious hazard requiring immediate proactive actions to ensure
personnel and equipment safety. Initial steps taken by PVDC included a field test-program implemented
by Orica3 during August 2017 focused on measuring dynamic pressure magnitudes.
Instrumentation
To measure the dynamic pressures within a liquid media, as is the case for emulsion explosives;
Tourmaline pressure sensors4 specifically designed for underwater pressure events, were selected to
conduct the experiments at PVDC.
Figure-2 (on left) shows a tourmaline crystal transducer with an ICP integrated amplifier circuit
connected to a low-impedance coaxial cable and an end plug for weight attachment. Figure-2 (on right)
shows the main instrumentation used during trials, consisting of a battery-operated Signal Conditioner ,
an external DC-power supply and the DataTrap-II voltage-recording unit.
To account for rock-mass anisotropy while making a rational use of the limited number of sensors
available, the drilling pattern selected consisted of a central blasthole with four monitoring holes ,
containing the tourmaline sensors, drilled in a spiral configuration at orthogonal directions. All five holes
were drilled in 8¾-inch (220 mm) diameter. Figure-4 illustrates the drilling configuration planned for
Test #1, which as expected, differs from the real implemented geometry determined by field surveying.
ɸ = 8 ¾” ɸ = 8 ¾”
To signal
conditioning and
recording unit
Crushed
4.0m gravel
Stemming
Low impedance
coaxial cable
7.5m
Tourmaline
7m
crystal sensor
HA 65/35
Explosive
Weight
326 kg
11m Water
The first five trials had similar drilling geometry; however, the last test at Quemados Pit needed changes
given that only one of the eleven sensors had survived. Rock displacement prevented their recovery from
the monitoring holes, however all sensors reported their corresponding pressure record.
Time (ms)
P1
2096072
2096070
5.4m (17.7 ft)
2096068 P4
7.1m (23.3 ft) P2
6.1m (20 ft)
2096066
Pexp
217kg (479 lbs)
2096064
6.6m (21.6 ft)
2096062
2096060 P3
2096058
375182 375184 375186 375188 375190 375192 375194 375196 375198
ɸ = 8 ¾” ɸ = 8 ¾”
To signal
conditioner and
recording unit
3.5m Crushed
gravel
Stemming
Low impedance
coaxial cable
6.0m
4.6m
Tourmaline
crystal sensor
Explosive
10m Weight 217kg
Sensor Drillhole
Figure 8: Crater resulting from a short stemming length and high explosive performance
Figure-9 displays the dynamic pressure records corresponding to each of the four sensors for Test # 1 at
Montenegro Pit, Bench-370. The arrival times for each pressure signal, later used to calculate P-wave
velocities, are also indicated in the corresponding graphs.
PRESSURE (PSI)
PRESSURE (PSI)
1200 800
1000
600
800
400
600
400 200
200
0
0
-200 -200
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
1.40 ms TIME (ms) 1.50 ms TIME (ms)
TEST #1_BLASTHOLE-3 (6.6 m @ 217 kg) TEST #1_BLASTHOLE-4 (7.1 m @ 217 kg)
800 800
600 600
667.97 PSI
PRESSURE (PSI)
PRESSURE (PSI)
400 400
491.8 PSI
200 200
0 0
-200 -200
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
1.79 ms TIME (ms) 1.95 ms TIME (ms)
Table-1summarizes actual surveyed distances, dynamic pressures peaks and donor charge weight
implemented for this test.
Figure-10 illustrates all four drillholes comprising Test #6, specifically, the monitoring hole containing
the sensor and the three explosive donor charges with their corresponding delay times of 900ms, 950ms
and 1000ms. Recording unit triggered at 850ms.
SENSOR
(850ms) 6.60m
2094298 (21.6 ft)
Pexp 1
2094296 (900ms)
7.70m
(25.3 ft) 10.0m
(32.8 ft)
2094294
2094292
Pexp 2
(1000ms)
Pexp 3
(950ms)
2094290
375046 375048 375050 375052 375054 375056
Figure 10: Drilling geometry and delay times. Test #6 Quemados Pit, Bench-110
Table-2 lists the corresponding explosive weights and dynamic pressure peaks recorded during testing,
indicating distances from each donor charge to the single monitoring hole containing the sensor.
Figure-11 shows an expanded view of the three records generated by the donor blastholes, indicating
their corresponding peak dynamic pressure and arrival times. The fourth graph illustrates the same three
pressure signals as recorded by the tourmaline sensor during Test #6, Quemados Pit, Bench-110.
TEST #6_BLASTHOLE-1 (6.6 m @ 304 kg) TEST #6_BLASTHOLE-2 (7.7 m @ 303 kg)
1000 1000
800 800
898.3 PSI
PRESSURE (PSI)
PRESSURE (PSI)
200 200
0 0
-200 -200
50 51 52 53 54 55 56 57 58 59 60 103 104 105 106 107 108 109 110 111 112 113
50.75 ms TIME (ms) 103.9 ms TIME (ms)
TEST #6_BLASTHOLE-3 (10.0 m @ 264 kg) TEST #6_BLASTHOLE-1-2-3 (6.6, 7.7, 10m @ 304, 303, 264kg)
300 1000
PRESSURE (PSI)
600
246.3 PSI
100 400
200
0
0
-100 -200
155 156 157 158 159 160 161 162 163 164 165 40 60 80 100 120 140 160 180
156.3 ms TIME (ms) TIME (ms)
To establish a pressure trend as a function of Distance and Explosive Weight, a Scaled Distance (D/W1/2)
equation was defined by fitting experimental data in a similar way as for typical attenuation models.
With the exception of Test #5 (Montenegro Pit, Bench-330), the remaining nineteen (19) pressure data
values were used to construct the model. Parallel shifting from 50% to 95% statistical confidence
generates a more conservative predictive model defined by parameters k = 20.23 and α = -1.967, resulting
in a reasonable correlation factor (R2 = 0.652) where 100% of the data is covered at said confidence level.
The tests implemented covered a variety of field scenarios, however, this study defines a single trend that
absorbs variability; constituting a unique, simple and operationally applicable tool of unequivocal use,
given the safety implications involved. Figure-12 shows the attenuation model relating Dynamic Pressure
to Scaled Distance (SD, D/W1/2) at a 95% confidence level defining the predictive tool.
Pressure (PSI)
Pressure (Bar)
300 4350
95% Confidence
200 2900
100 1450
Test # 5
0 0
0.10 0.20 0.30 0.40 0.50 0.60 0.70
With the defined 95% confidence model comprising all the recorded data (except Test # 5), an abacus
relating dynamic pressure as a function of distance for different explosive loads was constructed. In
association to said abacus, a permissible maximum pressure of half (½) the dynamic compressive strength
recommended by detonator manufacturers was used for both, the aluminum 1000Bar (14500 psi) and the
copper 1400Bar (20300 psi) capsules. In other words, a Factor of Safety FOS = 2 was applied to the
permissible pressure limits provided by manufacturers. Figure-13 shows the abacus curves relating
pressure and distance for different explosive loads, as well as acceptable capsule limits.
It is worth emphasizing that the previous relationships are site specific, comprising all geological
conditions present at the different testing pits of the mine, as conditions differ from pit to pit in terms of
rock hardness, fracture frequency and water levels.
800
50% Limit for 1400 bar (Cu capsule)
600
50% Limit for 1000 bar (Al capsule)
400
200
0
1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0
Distance (m)
Figure 13: Dynamic Pressure Abacus and established permissible pressure limits
The above table provides a practical tool to prevent detonator malfunctions associated with dynamic
pressures with potential to generate misfires. For example, explosive loads ranging between 350kg
(772 lbs) to 400kg (882 lbs) at distances ≥ 4m (13.4 ft) will not damage electronic detonators regardless
of the capsule strength used or the surrounding environment (rock mass condition, water presence, etc.).
If higher strength capsules are used (1000 bar-1400 bar), said safe distance could be reduced to ≥ 3.5m
(11.5 ft). Similarly, for blastholes loaded with 200kg (441 lbs) to 300kg (661 lbs), the critical safe distance
will be ≥ 3.0m (9.8 ft) or ≥ 2.5m (8.2 ft), depending on the strength of the detonator capsule used.
It is worth mentioning that all trials implemented at PVDC had the monitoring holes drilled in orthogonal
directions, which is why some dispersion in VP values is to be expected, as the rock medium is not
isotropic, therefore it does not have the same mechanical properties in all directions. Figure-14 illustrates
External Arrival
Trigger (t = 0) Time
Figure 14: Determination of Primary Wave Velocity (VP) from dynamic pressure records
Conclusions
Pueblo Viejo mine (PVDC) has been experiencing misfires due to electronic detonator malfunctions
owing to dynamic pressures from nearby blastholes. Immediate proactive measures undertaken by PVDC
to prevent misfires comprised the use of backup electronic detonators on the surface. Although successful,
the decision proved extremely expensive due to the high costs involved in using these electronic devices.
A field campaign to monitor dynamic pressures in three different Pits of the mine was implemented using
tourmaline crystal sensors specifically design to measure pressures within liquid media.
All measurements proved successful; a Scaled-Distance predictive model at a 95% confidence level was
used to construct an abacus relating Pressure-Distance for a variety of Explosive Loads. A permissible
pressure criterion of 50% of the dynamic pressure strength of the detonator capsules was associated with
these curves. Dynamic pressure strengths for both, aluminum (Al) and copper (Cu) capsules were those
reported by product manufacturers. A table relating dynamic pressures, explosive loads and blasthole
distances was constructed, providing a very useful tool to define critical distances between blastholes and
prevent misfires.
Upon conclusion of the field campaign, PVDC took into consideration the Weight-Distance
recommendations resulting from this study, reinstating standard practices with no misfire events
occurring for the last six months.
References
1. 229_NT_GEOBLAST_T110419_V0, “Ensayos Presión Dinámica Mina Pueblo Viejo”. April, 2019
2. Internal Report Barrick Pueblo Viejo. D&B “Análisis Eventos Presión Dinámica”. June 19, 2018.
3. Ruilin Yang & Remi Proulx. “PVDC Dynamic Pressure Testing Evaluation”. Orica. August, 2017
4. PCB Piezotronics. Tourmaline Crystal Sensors, Series 138 Models A05, A10, A25, A50}
5. VOD Report. October 2018. Site PVDC. Orica. October 03, 2018.
600
2000 2000
300 370.3 PSI 2245.8 PSI
500 635.1 PSI 2322.3 PSI
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
1500 1500
200 400
TEST #2_BLASTHOLE-3 (8.1 m @ 171 kg) TEST #2_BLASTHOLE-4 (7.0 m @ 171 kg) TEST #3_BLASTHOLE-3 (6.1 m @ 342 kg) TEST #3_BLASTHOLE-4 (7.0 m @ 342 kg)
600 400 3000 1500
500
300
494.1 PSI 331.9 PSI 2000 2602.4 PSI 1000 1243.5 PSI
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
400
200
300
1000 500
200
100
100
0 0
0
0
1.93 ms 1.80 ms 1.39 ms 1.46 ms
-100 -100 -1000 -500
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
TIME (ms) TIME (ms) TIME (ms) TIME (ms)
TEST #4 TEST #5
TEST #4_BLASTHOLE-1 (3.9 m @ 295 kg) TEST #4_BLASTHOLE-2 (5.0 m @ 295 kg) TEST #5_BLASTHOLE-1 (2.2 m @ 369 kg) TEST #5_BLASTHOLE-2 (5.0 m @ 369 kg)
2000 2000 1000 500
790.7 PSI 393.8 PSI
1441.3 PSI 800 400
1500 1500
1843.3 PSI
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
600 300
1000 1000
400 200
500 500
200 100
0 0
0 0
1.57 ms 1.29 ms
1.21 ms 0.73 ms
-500 -500 -200 -100
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
TIME (ms) TIME (ms) TIME (ms) TIME (ms)
TEST #4_BLASTHOLE-3 (6.1 m @ 295 kg) TEST #4_BLASTHOLE-4 (6.9 m @ 295 kg) TEST #5_BLASTHOLE-3 (6.1 m @ 369 kg) TEST #5_BLASTHOLE-4 (6.9 m @ 369 kg)
1500 2000 300 300
251.4 PSI
272.1 PSI
1235.2 PSI 1500
1000 1765.0 PSI 200 200
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
PRESSURE (PSI)
1000
500 100 100
500
0 0 0
0
1.72 ms 1.59 ms
2.80 ms 1.79 ms
-500 -500 -100 -100
0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 5 6 7 8 9 10
TIME (ms) TIME (ms) TIME (ms) TIME (ms)