Professional Documents
Culture Documents
WinCAPS 7.4
Internet Updates 3
General.................................................................................................................................................3
Installing Wincaps 4
General.................................................................................................................................................4
Problems with Installation................................................................................................................5
Acrobat Reader ...............................................................................................................5
ODBC Installation .............................................................................................................5
For Windows NT and Windows 2000 users .................................................................6
Network installation, guidelines for system administrators .......................................................6
Small Networks ..................................................................................................................6
Client Server Installatie on Local Network. ..................................................................7
Starting WinCAPS for the first time, Setting the Options Menu 8
General.................................................................................................................................................8
Setting the tabs ...................................................................................................................................9
Application..........................................................................................................................9
Server...................................................................................................................................9
Company ...........................................................................................................................10
Units ...................................................................................................................................10
Projects Tab 42
General...............................................................................................................................................42
Adding a selection to a project......................................................................................................42
Editing your Project.........................................................................................................................42
Changing the unit price and quantity............................................................................42
Changing the quotation text of your product ..............................................................43
Replacement Tab 44
General...............................................................................................................................................44
Selecting Accessories 45
General...............................................................................................................................................45
Index 49
General
Dear User
Thank you for using the WinCAPS program from Grundfos. The purpose of this
program is to offer a complete tool that contains an extensive catalog of
Grundfos products and a sizing program to select the most suitable pump for
your application.
On top of that there is a comprehensive pump replacement function for heating
circulators and the possibility to produce professional quotations including
curves, drawings, quotationtexts, wiring diagrams etc. You can also export all
this in the most popular file formats including gif, bmp, txt, dxf, etc.
Last but not least the program contains the instruction and operating manuals for
nearly all pumps of Grundfos in multiple languages. Service drawings, exploded
views and partslists are available for all sewage products as well as several other
pumptypes.
The program is designed, developed and maintained especially by Grundfos in
order to make use of the wide experience of more than half a century designing
pumps and knowledge of applications. For the last 18 years Grundfos has
developed the Caps and WinCAPS software, so customers and professionals all
over the world can share and benefit from this experience.
WinCAPS has specific Generally, everybody who is involved with pumps in a professional manner will
advantages for all find this program useful, however there are certain specific groups of users that
professional users will benefit especially from this program as mentioned below.
If you belong to one of these groups then you can use WinCAPS typically to
make selections from the catalog, by productnumber or by using the books on
the screen. If you do occasionally need to calculate a pump (in sizing), you will
probably only use the short standard question set. Also the replacement catalog
can be helpful when you need to replace an existing pump with a Grundfos
pump. We advice you to run the program straight from the CD in order to save
the space on the harddisk.
If you are in one of the above groups you will probably appreciate, apart from
the catalog function, the advanced question sets in the sizing program and the
ability to make accurate energy consumption calculations based on your own
loadprofile (consumption pattern) You can also make comparisons against
existing systems and calculate savings and payback periods. Dimensional
drawings can be used as reference in new or replacement projects. It is advisable
to install WinCAPS on your harddisk or install it on a network.
This group uses WinCAPS as reference for all Grundfos products. Many pumps
have exploded views and partslists connected to them, which are useful when
ordering spareparts. Via E-Mail or fax, a salesman, service engineer or
wholesaler can send drawings, technical information, manuals and pumping
solutions to their customers. Regular updates of the database and the program
will always supply the latest information.
For news and updates please check.
www.grundfos.com or www.grundfos.com/wincapssupport
Disclaimer
WinCAPS is Freeware and even though Grundfos employs the highest standards
with respect to programming and testing WinCAPS, the company cannot in any
way be held responsible for damage that can be caused by the use of this, as a
result of calculations or as a result of installation on a computer.
General
Please check the following addresses regularly for updates or bug fixes, click on
one of the links below. If you cannot make a connection clicking on this link
below, open up your Internet browser and type the address in.
www.Grundfos.com
www.Grundfos.com/wincapssupport
General
WinCAPS will run Stand Normally WinCAPS should start itself automatically when inserted in the CD
Alone from the CD ROM drive. If this does not happen please run the file "Setup.exe" from the CD (In
Windows: Start/Run/Browse , select the CD ROM drive and double click on
"Setup.exe"). Wincaps will start and asks whether you want to run the program
from the CD or want to install it on the harddisk.
Important: Even if you want to install the program on the harddisk, always try to
run it from the CD first. If for any reason the program will not start or function
(see ODBC installation), it will also not run after you installed it on the
harddisk. This saves you the time you would otherwise use to install it to the
harddisk.
If you want to install the program on your harddisk, the installation program
will guide you through this process. Depending on which functionalities and
files you want to install, you will need between 300 and 670 Megabytes.
WinCAPS takes from 300 up During the installation process the program allows you to select which
to 650 Mb harddiskspace, components you wish to install. We recommend installing the dimensional
depending on installed drawings, photos, service notes and quotation texts, because these are relatively
options and I/O Manuals small files. If you want to install the Installation and Operating Manuals (I&O’s)
please check the box in the left column (see illustration). The right column
illustrates the languages you may wish to include. Should you select all
languages, this will increase the size of your installation by more than 300 Mb!
If you run WinCAPS from the CD, you will have of course everything at your
disposal.
The program will create a program group named "Grundfos" from which you
can start the program. You can also uninstall Win CAPS from here. Now you're
ready to go……….
Acrobat Reader
The instruction manuals in WinCAPS are in the so called PDF format (Portable
Document File), which is the de-facto standard for electronic distribution of
manuals, and this program needs to be installed on your computer, to display
them.
If Acrobat Reader is not yet present on your computer, you can install it from
the WinCAPS CD ROM where there are several language versions of this
program present (AR*.exe) or download it from www.Adobe.com
ODBC Installation
WinCAPS makes a few entries in the Windows registry file (in future versions
this will be abandoned). If you are a user of Windows NT or Windows 2000 in a
network, it can occur that you are not allowed to update this registry, depending
on your user profile. This will also trigger the error message "Can not make
connection to server" or "Server error, Connection Error".
In that case please contact your IT department or network administrator.
Small Networks
If you have a small network, or are sure that never more than a limited number
of people (up to 6 or 8 depending on the speed of your network) will work
simultaneously with WinCAPS do the following.
Copy the complete contents of the directory Wincaps and all the subdirectories
that are on the CD ROM to a directory on your network drive. Then make
shortcuts from the users computers to the file "Wincaps.exe" in the Wincaps
directory on this network drive. Settings and ini files will be automatically stored
Note: Also Install the Acrobat Reader on the local computers, this file is
available on the Wincaps CD.
The settings and projects are stored on the local harddrives, you can check or
change these directories in the "Options Menu".
In order to make sure that Wincaps is always available for the network users,
include the file "NetDB.bat" in the startup routine of your server, also the
performance is enhanced if this server is not used for any other heavy network
applications.
Please notice, that this NetDB server program must run all the time, when the
WinCAPS data is needed via the network. If the NetDB program is running, a
little icon titled "WinCAPS NetDB" is displayed in the task bar in the bottom of
the screen.
Note:
To be able to keep the users up to date with the WinCAPS application, it might
be an advantage, to select a network drive for the application part of Win CAPS.
When a newer version of the WinCAPS CD ROM is available, uninstall the old
one on the NetDB machine, and repeat the entire process. Then the next time the
users start WinCAPS.exe, it will automatically be updated, if you chose the same
destination path for the application part as in the previous version.
General
When you are starting WinCAPS for the first time, either from the CD ROM or
the harddisk, you can customize the program by using the "Options" menu. A
menu will now appear with four tabs, which are Application, Server, Company
and Units.
8 • Starting WinCAPS for the first time, Setting the Options Menu A Guide Using WinCAPS 7.4
Options Dialog Box
Application
In this tab you can control some standard program features such as:
Language: Here you set the language in which the program will operate.
Product Range: This feature controls which countries' product range will be
used. Grundfos markets its products worldwide and between countries and
continents the product range can vary. For a specific country version that is sent
out to customers, there is only 1 choice, for the versions for Grundfos internal
use, there can be more product ranges. The full international range (general)
holds around 80.000 items.
Directories: Here you can control where WinCAPS saves temporary files, the
project files and exported data.
Show Parts Numbers in Parts List: This feature is not available in all
versions and controls whether or not part numbers are shown in the partslist in
the exploded views in service drawings
Products for Service Included: Also this feature is not available in all
versions. Here the user can control if also data of pump series is displayed that
are discontinued but can still be used for service purposes.
Extended search panel in the catalog: Here you choose if you want to
have the standard or the extended search panel when you are in the catalog
mode.
Server
This tab controls the address of the server on which the WinCAPS database is
running. For a normal harddisk or CD ROM operation this is always set to local,
however the network administrator can choose to set a different IP address here
(see Client Server Installation)
A Guide Using WinCAPS 7.4 Starting WinCAPS for the first time, Setting the Options Menu • 9
Company
Here you can fill in your own companies address etc. This will be used in
quotations that you produce. The data is saved in the Windows registry file
Units
This tab defines which unit of measure are used by WinCAPS
Important: After you change any of the above settings WinCAPS will do a quick
restart. We advice you therefore not to change these settings when you are in the
middle of a sizing process or a quotation because you will loose your input.
When you are in a quotation and want to change the settings, save your work
first!
10 • Starting WinCAPS for the first time, Setting the Options Menu A Guide Using WinCAPS 7.4
WinCAPS, a quick tour
Note.
In WinCAPS 7, the Grundfos dosing pumps (if present in the national product
range, see above in "Setting the Options menu/Application) are only available
through selection in catalog. This can also be applicable for certain other
product lines such as motors and accessoiries.
After starting up Wincaps you can see that the program interface is divided up in
several areas (see illustration)
1. The menu bar located in the top left corner of the screen.
2. The four buttons that control the four main functional program
areas
3. The curve viewer. This part of the screen displays curves,
drawings, photo's etc
4. The text viewer, located on the right side near the center of the
screen. The viewer displays text descriptions of items displayed on
the right screen. When selecting an accessory this viewer will
display the accessory information as well.
5. The button or field located in the center of the screen is used to
close screens, start the sizing process, alter the electrical frequency
from 50 to 60 Hz or provide multiple selection fields required
during interaction with the catalog.
6. The product selection tables, located in the lower portion of the
screen is where the products are displayed after the search criteria
from one of the four main functional program areas has been
selected
Page setup.
Enhance your prints with This feature enables the definition of settings for paper size, numbering etc.
your own company logo Additionally, it allows for your company logo to be included with all the
printouts. By default, it will include the Grundfos logo. Clicking the button
next to the "Import Logo" field, allows you to import the graphic file that
contains your logo. The size should be no larger than 800 by 160 pixels.
Export.
This feature allows for exporting portions of your selection to several file
formats.
The items that may be exported are:
1. The Hit list (the product selection tables) . This is the list in the
result grid. The export format of the list can be imp orted in a
spreadsheet program by using the import functionality of this
spreadsheet program.
2. Product Picture. Will be exported as gif file.
3. Dimensional drawings - exported as a .dxf file. The drawings used
in WinCAPS are principle sketches with the correct dimensions
imbedded in them. This allows for importation into AutoCAD and
other drawing programs. The files are not sizeable or
dimensionally true. If dimensionally true files are required, they
may be obtained from the Grundfos Website or on CD-ROMS by
contacting your nearest Grundfos company.
4. The wiring diagram can be exported as DXF file.
5. All data which is related to the product is exportable in a format
that enables importation into most spreadsheet programs
6. Quotation text. This is exported in a format that can be read by
most word processing programs.
Print/Export
Located in the file menu, select the “Print Export” option. This option reacts
slightly different, depending on whether you print from the Catalog,
Sizing/selection or from the Project section.
Powerful export/save facility Select the button “Preview/Export” to preview your print selection. You may
lets you E Mail your files export the displayed image as a .gif, .jpg, .bmp or .tif file. After saving the file
direct to your customers (normally only around 25 Kb) you may attach the image, for instance a
dimensional drawing, by E-Mail.
When printing from the catalog or the sizing section you can use the "Edit"
function in the "Print Export" menu. Now you can edit the quotation text,
quantity and price of your selection.
Important: These changes will not be saved. If you want to save the changes, you
have to print out from the Project section and of course save the project
Sizing Manuals
This contains the integrated helpfile for the Renewable Energy Sizing calculation
(SQ Flex)
Manuals in Print-Format
This gives access to PDF files that contain instruction manuals for the program
in several languages, sizing manuals and Life Cycle Cost calculation manuals.
About WinCAPS
This section describes the release version of the WinCAPS program
General
The four main program areas of WinCAPS consist of:
• Catalog
• Sizing
• Project
• Replacement
General
A very powerful feature of WinCAPS is the catalog function. Choosing catalog
with the button, a bookcase will open that contains books with the names of
applications in which you will find your pump.
If you are not certain which application holds the pump series you are looking
for, you can also choose the book that contains all products.
The range of books displayed in the bookcase varies dependent upon which
product range the user selects or which product range is defaulted in the version
of the program the user is using
The books displayed in this product set are as follows;
• Heating
• Air-Conditioning
• Pressure Boosting
• Groundwater Supply
• Domestic Water Supply
• Sewage and Wastewater
• Industrial Applications
• Dosing
• Renewable Energy Systems
• All Products
• Clicking twice (double clicking) on a book will take you one level
deeper and display the individual product lines included in the
product range.
Product Name field, selection is made by using the drop down menu
Voltage field, selection requires manual input, no drop down menu available
Shaft seal field, selection is made by using the drop down menu
OK
You can see more data in the catalog by pressing these buttons
Access Instruction Manuals, If you select a specific product by clicking on it, the buttons "Information" and
Service Drawings and Service "Accessory" illuminate. Clicking on "Information" will display the available
Kits Installation and Operating instructions, service information, exploded views and
parts lists. Clicking on "Accessory" will display a list of available accessories
the pump selected.
Doubleclicking on a "+" sign in the partslistviewer will reveal a lower level for
the kit.
Important: The accessories are applicable for the whole product line that you
selected and not only the pump that is in the result grid. You have to choose the
correct accessory yourself from the accessory menu; e.g. if your pump has DN
40 connections, you need to select DN 40 flanges from the flanges database.
Double clicking on a specific product in the result grid will give you access to
the Pump Curve, Dimensional Drawing, Product Picture and Wiring Diagram on
the left side of the screen and All Data, Quotation Texts and a System summary
on the right side. All this data can be exported, printed or saved in a project.
Once a product has been selected from the product selection tables, in the catalog
section, a pump curve will appear on the left side of the screen in the viewer
window. This curve screen displays a few very sophisticated features.
The button "Curve Settings" activates the next important feature. Clicking this
button will show you the Curve Settings Menu with the following possibilities.
All curve settings are automatically saved untill the default values are restored
by pressing the “Default Settings “ button
Operating point.
You can choose to have no duty point displayed, the nominal (optimal) dutypoint
or a dutypoint that you can define yourself.
H Static.
If there is already a static pressure in the system, you can input that here. The
pipe resistance curve will then start from that point on the Y-axis.
Impeller.
Fluid.
IMPORTANT: These Here you can manually change the viscosity and density of the fluid that you are
calculations are only pumping (see the chapter "Working with Glycol solutions") Basically changing
applicable for “Newtonian the viscosity will influence the steepness of the curve and adjusting the density
Liquids”, check chapter will influence the power consumption. However also factors like the design of
Working with Glycol the pump, duty point, RPM and impeller size play a role in the calculation.
Solutions When the required power (P2) exceeds the fitted standard motor, the pump
curve becomes a dotted line.
Hydraulic Layout
In this part of the menu you can choose to emulate the curves of maximal six
pump working parallel or two pumps working in series. Also you can choose to
see the power curve, NPSH curve or the efficiency curve (eta). Ticking of
"Tolerances" will display the curve tolerances according to ISO 2548 Annex B.
Important. Not all curves are available for all pumptypes and not all Grundfos
curves are according ISO 2548 Annex B, for details check your Grundfos dealer
or the Grundfos.com website.
Variable speed.
This feature allows you to alter the curve of a non-speed controlled pump into a
speed-controlled pump, thereby emu lating the effect of an external frequency
converter. If this feature is activated, the curve area will turn blue. Clicking
within the blue area will display the duty point and the corresponding RPM in
the top right corner of the curve. This serves as a reference point for the
frequency setting (Hz) of an external frequency converter. (The slip of the motor
has to be taken into account, so the setting may vary slightly). This feature is not
available for wet rotor motors or pumps with multiple curves.
Important: The above features in the curve viewer are only available when you
selected a pump in the catalog mode. When you select a pump using the sizing
process, all settings will be preset. You can only choose whether to display the
power curve or not.
General
The sizing tool is where Grundfos demonstrates it’s vast experience in pump
Design and application knowledge. The results are a very comprehensive, yet
easy to use program that usually produces a suitable pump for your application.
The sizing tool is divided into 7 main application area's that are subdivided into
additional sub-application areas. Depending on which product range WinCAPS
is accessing, applications and sub-applications may vary. It is possible to select
from all of the Grundfos product lines by using the "All Products" button.
Each application comes with its own specific question set.
An important feature of these question sets is the possibility to quickly select a
pump using only basic input or by selecting the "Optimize Selection" box, make
advanced calculations with regard to energy consumption, payback periods, load
profiles, cost of ownership etc.
Clicking on a button of an application will open up the question set. Even though
these questions are specific to the selected application, the basic design remains
the same throughout the whole program.
The basic question set is sufficient to make a quick selection. At the bottom the
basic question set there is a tick box for "Optimize Selection". Enabling this will
open up the tabs (sections): Advanced, Energy and Economy, these sections
control the outcome of your selection and enable energy saving calculations
Basic Input
In every question set a few items will always appear. These are questions to do
with the flow, head and electrical connection.
Very Important Function is A very important feature is the calculator button next to the "Search criteria
the "SearhCriteria for pump for pump type".
type"
Clicking on this button will give you already a pre-selection of the available
pump types, based on the input that you gave in the previous question. This field
is also freely editable, for instance typing "UPE" as search criteria, will give
only look for the UPE pump series to fulfill the required demand; typing UPE
50 will only look in the UPE 50 etc.
If this conflicts with one of the previous set parameters in the question set, an
information message will appear why there was no selection possible.
The order of the results after pressing the sizing button, depends on the
“Evaluation Criterion” settings. By default this setting will be on Electricity
Consumption. This means that the pumpsolution that uses the least energy will
be displayed on top of the list. Of course this might not always be the cheapest
solution in price, or in lifecycle costs. Therefor it is also possible to order the
results according to these criteria.
The heating sizing area is mainly used to select pumps for heating systems or for
domestic hot water purposes.
When selecting "Full Load" in the load profile, these options are not active.
Reduced Night Time Duty. Ticking of this box will emu late the nighttime
saving mode (duty point nr 5). This is not an option in all countries and therefor
this box might not appear.
This section is the source of input for your Payback period and Cost of
Ownership calculations. All calculations and input is based according to the
standards of Europump and the United States Hydraulic Institute. More
information on these calculations can be found on the Internetsites:
www.europump.org
www.hydraulicinstitute.com
Recommended literature on this subject is the publication Pump Life Cycle
Costs, published by and available from these two organisations.
All input fields in the question set are supplied with mouse-over pop up fields
which makes the application self-explanatory
Comparison With. This sophisticated feature allows you compare the pump
you select to an existing system or an alternative quotation.
If you tick on this box, a new tab will be opened called “LCC Comparison”
You can choose from a list of existing manufacturers and pumptypes by clicking
on the calculator buttons or fill in a P1 yourself, also by using the calculator
functionality
For a detailed description of the calculation method please refer to the menu
option: Help/Manuals in Print Format/Life Cycle Cost
This question set is the same as the heating question set. However there is a
difference in the selection of pump ranges for this application.
Allowed Undersize - Indicate if you accept a flow that is a few percent under
the duty point. This avoids over dimensioning and leads to more economical
solutions.
On/Off Band - This is the bandwidth range that determines when the
installation will switch on and off to avoid constant starting and stopping of the
installation.
Important: WinCAPS does not add the volumes in the two fields "Existing Tank
in Discharge Pipe" and "Tank Required on the Discharge Side". If you want to
re-use your old tank, simply determine the size of the total required tank using
the "Tank Required" field and divide the result between your old and a new tank.
Here you can select the Load Profile of the installation. (See the Heating
Question set)
Please refer to the description of the Life Cycle Costs Section in the Heating
Question set. The only difference is that there is no list of possible replacement
installations. If you want to compare energy saving against an existing
installation, you need to fill in the number of kWh per year used by the old
installation.
Important: If you choose to assemble your own booster set using the sub-
application "Single or Multipump Systems " you will of course get drawings and
specifications of the single pump and WinCAPS will suggest a suitable control
unit to let these pumps function together. Also in the "Advanced" section you
can select pump types and flange sizes.
Preselect Pump Type - This field allows Pre -Selection of a pump type that is
displayed at the bottom of the screen. You may select from the drop down list or
use manual input. Example, typing in "SP” displays all SP pumps and when SP
60 is entered, WinCAPS will try to find an SP 60 pump that matches the input
criteria. If this field isn’t completed, WinCAPS will select all available
groundwater pump lines, beginning with the lowest energy consumption. This
parameter may be changed to "Price" in the "Profitability" section by checking
optimized selection box.
This schematic drawing represents the "Well Installation with open Tank" installation
mode.
If you complete the "Cable Size" field, WinCAPS assumes you have an installed
cable and will calculate if this cable is adequate for the selected pump.
If the installed cable diameter was too small, WinCAPS will substitute this
cable with the correct one and leave a message in the sizing result screen: "The
size of your installed cable was too small and is recalculated".
If the "Cable Size" field is empty, WinCAPS will calculate the required cable
diameter.
Borehole Diameter: This input will limit the selected pump ranges
Maximum Liquid Temperature: Verifies the maximum operating
temperature of the pump and that it is not exceeded.
Pump Material: Pre selects certain pump materials.
Activate "Optimise selection" go to the "Input" section and tick the "Motor
Selection" box, or tick on the hotspot on the graphic. Now you can give further
input concerning the motor selection. If you now press the button "Start Sizing".
The result grid will be filled with the pump ends (the product number is that of a
pump end only) plus the selected motors. Select a pump and in the "System"
section you can see which motor has been selected.
According to local specifications, the free motor choice may not be available in
certain countries or regions.
This section is similar to the previous LCC sections in other question sets.
Grundfos offers a complete range of sewage and wastewater pumps, from cellar
draining pumps up to wastewater pumps with ranges from 800 hp and 44,000
gpm (The presence of these bigger pumps in WinCAPS depends on local
product ranges. Not all sizes are available in North America.), complete with
accessories. The question set is divided into sections where you may select only
pumps or complete installations (plants).
General
Pumped Liquid – This section enables the definition of which liquid is to be
pumped. If you select "Drainage" only an impeller type needs to be selected. If
another liquid is selected, you need to define the minimal free passage, which
depends on the application and may be dependant on local legislation.
Dimensioning flow - For the US units, the dimensioning flow is given in
gallons per minute (gpm).
Geodetic Height - This is the difference in height between the pump and the
sewage line or tank that the pump is connected to.
Velocity limitation - Most sewage installations include local guidelines
concerning the velocity in the pipes, which you may define by entering "Yes"
Important field for Search criterion for pump: This field is especially important for sewage and
wastewater pump selection wastewater pumps. Refer to the "Basic Input Section" for a description of this
field. Especially with this application WinCAPS might not show all possibilities
in the result grid, however, you can always choose from the pre-selected pumps
in this dropdown list.
Viscosity and Density - If you know the specifics of liquid being pumped,
you enter then here. WinCAPS will recalculate the pump curve and the power
consumption P1.
If you want the total flow to be handled by 1 pump and have 1 reserve, choose
"Number of Pumps" = 2 and "Reserve Flow" = 100%.
In this section you can define how many hours per year the pump runs
This section contains of input of details inside the pit and outside the pit. Based
on the input in these sections, WinCAPS will select a new duty point, taking into
account the extra resistance of pipes, valves, bends etc. inside and outside the pit.
A pipe resistance curve is also drawn in the pump curve with the new duty point
where the two curves are crossing. WinCAPS also checks whether the diameter
of the pipes is adequate
Pit diameter. If the pump is placed in a pit and partially submerged, this input
will calculate what the difference in water level will be between start and stop of
the pump. If input is given in this field, you will see a line "H (Start/Stop)" in the
sizing results after you selected a pump. The field does not actually check if the
diameter of the pit is wide enough to contain the pump.
Intermediate Deck: This fields controls application drawings that might
appear. This function depends on local setting availability.
This sub-application let's you select from the range of Grundfos packaged lifting
stations. The question set is a more simplified version of the previous one. A
pre-selection between system types is made through input in the field "Pumped
Liquid".
For many years Grundfos has been one of the major pump suppliers to industrial
OEM's or industrial end users. The wide range, reliability and versatility make
Grundfos the ideal pump for industrial purposes
The question set is sub-divided in three sub-applications, which are Circulation
and Transfer, Boiler Feed and Immersible.
The question set has been kept simple and is self-explanatory in order to allow a
wide choice in the Grundfos range. All fields that are used have been described
in the previous chapters.
This question set enable a choice between pump ranges that are very well suited
for boiler-feed purposes. It also enables you to include safety factors for flow
and head.
The safety factor is the requirement for a second duty point
At first the duty point has to be fullfilled and as well the second point in relation
to this first one, usually with higher flow and lower head ( = start stituation in
cold boilers)
Smart choice of pumplenght Grundfos has several ranges of immersible pumps. The question set is again
for immersible pumps simple and self-explanatory. Because these pumps are always installed with the
pump -end submerged in a tank, there is a possibility to give a maximum length
of the pump and WinCAPS will only select pump s, which are shorter. Should
there be a minimum length, then only pumps with longer pump -ends will
appear. Is there a minimum and a maximum length, then WinCAPS will only
select pumps with pump -ends between these two values.
The description of this extremely sophisticated solar and wind energy calculation
program can be found under the menu option:
General
You may save your selections and quotations in the projects section of the
program. The section enables the User to enter project header information,
customer related details and your companies data. By default WinCAPS
incorporates the company data that was entered in the "Options" menu, but this
may be overwritten in this section. In the Options menu, you may define which
directory your projects should be stored.
You may check the status of your project by selecting the button "View Project".
You will be returned to the Catalog, Sizing or Replacement areas by selecting
the corresponding tabs on the top of the screen.
Press the "Edit quotation text" button. The text that would normally come with
the selected product should now appear. The text may now be edited or deleted
with the normal imbedded Windows based features, copying, pasting or inserting
your own text. All the above changes will be saved if you save your project.
General
Intelligent Martini Search WinCAPS contains a comprehensive replacement list for central heating
Engine circulating and hot water pumps. You will access this list by pressing the
"Replacement" on the top of the screen. After selecting the manufacturer of the
pump you want to select, you can make a pre-selection by typing in a type-
designation, pipe connection or by built in length. The replacement list
WinCAPS uses the patent pending Martini search engine.
Depending on local availabilty, distance pieces are also included if the existing
pump has a longer built-in length then the new pump.
Should there be special conditions to be taken into account with replacement,
these are displayed when pressing the “Information” button in the left hand
bottom corner.
General
WinCAPS comes with a wide range of standard accessories that may be selected
either with a pump or separately. A distinction is made between electrical and
mechanical accessories. All Grundfos pump controls, accessories related to the
controls are in the electrical section, while flanges, couplings, pipes, tanks, etc.
are in the mechanical section.
If you wish to select accessories with a pump, first select the pump in Catalog or
Sizing. Click on the "Accessory" button in the bottom left corner and the
accessories for your selected pump series are available, including (when
available) drawings, instruction manuals, photo's etc.
After selecting an accessory, the details will be displayed on the right side of the
screen, while the pump details will be visible on the left.
If you would like to select an accessory without selecting a pump first, this
option is only available from the Catalog Tab. The Catalog area includes a book
in its bookshelf that contains all the accessories.
General
WinCAPS offers the possibility to adapt the pump curve and the power
consumption according to the kinematical viscosity and density of the pumped
fluid in relation to the temperature of the fluid.
In the Catalog you can simulate the fluid by manual input in the "Curve Settings"
menu in the curve viewer. The steepness of the curve will change and where the
power of the installed motor is insufficient, the curve will be dotted.
In sizing, there is the possibility in the Advanced sections of Heating and Air-
conditioning to select glycol in the "Pumped Liquid" field. A calculator will
appear and based on the selection of the type of glycol, concentration and
temperature, WinCAPS will calculate density and viscosity.
46 • Working with Glycol solutions and solutions other than water A Guide Using WinCAPS 7.4
Propylene (Antifrogen L, used where the medium can come into contact with
food) and Brine (Antifrogen KF) based solutions. Glycol solutions based on
other manufacturers product can deviate in physical properties.
After entering the new data in the fields Viscosity and Density, WinCAPS will
calculate the new pump curve and power consumption.
Important. This new data may cause WinCAPS to select a bigger pump than if
you would select a pump using Heating water as a medium. The reason is that
WinCAPS detects that the installed motor of the original selection (using
Heating water) will not cover the entire curve anymore if you use glycol and will
select a standard pump with a bigger motor, e.g. 20 hp instead of 15 hp).
The reason that WinCAPS chooses the bigger pump solution is because the
program does not (yet) contain any data of standard pumps with oversized
motors.
If glycol is selected with a minimum liquid temperature under 0 C, WinCAPS
automatically searches for a pump with the correct seal. (this function depends
on local availability of pumptypes with the correct seal).
When changing the density and viscosity, WinCAPS also still display the original
pumpcurve in the background and indicate when the motor is overloaded
A Guide Using WinCAPS 7.4 Working with Glycol solutions and solutions other than water • 47
Working with Non Newtonian Liquids
48 • Working with Glycol solutions and solutions other than water A Guide Using WinCAPS 7.4
Index
A G
Acrobat Reader, 5, 7 Glycol, 21, 26, 46– 47
Add to project, 13, 42 Groundwater, 17, 33– 34, 36– 37
Air-Conditioning, 17, 31, 46
Antifrogen, 46 H
H Static, 20
B
Heating Season, 29
Boiler Feed, 40 Hit List, 13
Hydraulic Layout, 21
C
I
Changing the red dots, 23
Client Server Installation, 9 Immersible Pump, 40
company logo, 13 Impeller, 20, 25, 38
Comparison With, 29 Intermediate Deck, 39
Control Mode, 26– 28 Internet, 3, 14–15
Control Mode Constant Pressure, 27 ISO 2548 Annex B, 21
Control Mode Proportional Measured, Setpoint at
measure point, 28 L
Control Mode Proportional Pressure Calculated, 27
Language, 5–6, 9
Curve Settings, 20–21, 46
curve viewer, 12, 21, 46 Liquid temperature, 26, 36, 47
Load Profile, 22–24, 26, 28, 32, 35, 39
lower button bar, 13
D
Dimensional drawing, 14, 19 M
Discharge Pressure, 31, 35
Max Operating Pressure, 25
Drawdown, 35, 37
Maximum Liquid Temperature, 26, 36
Dynamic Water Level, 35, 37
Motor Speed, 21
E
N
efficiency curve, 21
Newtonian liquids, 21, 48
Electrical connection input fields, 25
E-Mail, 2, 14 NPSH curve, 21
error message, 6, 32, 35
Europump, 29 O
Export, 1, 13–14 ODBC driver, 5–6
On/Off Band, 31, 35
F Operating Point, 20
Options Menu, 7–8, 11, 42
Friction Losses, 26, 31, 35