Himachal Environmental Engineering Co. PVT LTD: Cg-121, Sector - Ii, Salt Lake City, Kolkata 700 091

HIMACHAL ENVIRONMENTAL ENGINEERING CO.
PVT LTD
CG-121, SECTOR - II, SALT LAKE CITY, KOLKATA 700 091 HIMENVIRO
Ph. 033 2359 5857, 033 3958 3575 Fax 033 2359 5848 email himtech@vsnl.net H IMENV RO
RESISTANCE TEMPERATURE DETECTOR

APPLICATION ABC EXHAUST GAS OF SPONGE IRON KILN
QUANTITY 1 No.
LOCATION AT THE OUTLET OF RECUPERATOR
SENSOR THE THERMOELEMENT

(a) S V Control Systems, 36-57, Plot No. 556, Defence
Colony, Sainikpuri (PO), Secunderabad - 500 094 (f) 040
MAKE 27112792
(b) Detriv Instrumentation & Electronics Ltd., Worli,
Mumbai-25 R
SENSOR TYPE PT 100 (3 WIRE) T
ELEMENT MATERIAL Platinum (Pt) D
OPERATING RANGE 0 - 400 Deg. C
A
LENGTH 600 mm
N
TIP 6 mm dia X 50mm long D
TIP MATERIAL Stainless Steel
HEAD ASSEMBLY HOUSING MATERIAL Die Cast Aluminium T
ENCLOSURE PROTECTION As per IP - 65 E
No. OF CABLE ENTRIES One M
CABLE ENTRIES SIZE 3/4" NPT (F- type) P
CABLE GLAND Single Compression Gland E
R
A
THERMOWELL (THE PROTECTION TUBE)
T
THERMOWELL MATERIAL Stainless Steel U
LENGTH 600 mm underconnection head R
E
TEMPERATURE TRANSMITTER
TYPE Head Mounted T
QUANTITY 1 No. R
(a) S V Control Systems, 36-57, Plot No. 556, Defence A
Colony, Sainikpuri (PO), Secunderabad - 500 094 (f) 040 N
MAKE 27112792 S
M
(b) Waaree Instruments Limited, Andheri (East), Mumbai
I
- 400 093 T
OPERATING TEMPERATURE Amb.: 50 deg. C max T
CALIBRATED RANGE 0 - 400 deg. C E
INPUT SIGNAL From PT 100 (3 Wire) R
OUTPUT SIGNAL 4 - 20 mA, DC 2 wire
SUPPLY VOLTAGE 24 V DC
ENCLOSURE PROTECTION/AREA As per IP - 65 (Non Hazardius)
Document No : HEE-117-I-02
Document Title : Technical Specification for RTD & Temperature Transmitter
Document Issued To : M/s. ANINDITA TRADE & INVESTMENTS LIMITED
HIMENVIRO
H IMENV RO
HIMACHAL ENVIRONMENTAL ENGINEERING CO. PVT LTD HIMENVIRO
CG-121, SECTOR - II, SALT LAKE CITY, KOLKATA 700 091
Ph. 033 2359 5857, 033 3958 3575 Fax 033 2359 5848 email himtech@vsnl.net
Digital Output Detail
Digital Output Nos

Digital Input Nos
A/I Detail
Sl.
A/I
Description Digital Input Detail
No.
D
CE Rapping Motor - 1
I
1 On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1
(Field 1 - EP 1) G
2
(Field 1 - EP 2)
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1 I
3
(Field 2 - EP 1)
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1 T
4
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1
A
(Field 2 - EP 2)
EE Rapping Motor - 1
L
(Field 1 - EP 1)
6
(Field 1 - EP 2)
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1 I
7
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1 N
(Field 2 - EP 1)
EE Rapping Motor - 4 P
(Field 2 - EP 2) U
Rotary Air Lock Motor-1
(Hop of Field 1 EP 1) T
Rotary Air Lock Motor - 2
(Hop of Field 2 EP 1)
11
On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1
O
(Hop of Field 1 EP 2)
U
(Hop of Field 2 EP 2) T
13 Pr. Purging Motor - 1 (EP 1) On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1
P
14 Pr. Purging Motor - 2 (EP 2) On,Trip,Control Supply, L/R Selection & EM Stop 5 ON 1
15 Transformer Panel - 1 On,Trip, L/R Selection, RTS & Oil Temp. High 5 ON & OFF 2 KV & mA 2
U
16 Transformer Panel - 2 On,Trip, L/R Selection, RTS & Oil Temp. High 5 ON & OFF 2 KV & mA 2 T
17 Level H/High - For 4 Trip 4
18 Level High - For 4 Alarm 4
L
19 ZSS for RAL 1 to 4 On 4
20 ES 1 Inlet Temp. - 1 No. Temperature Indication 4-20 mA 1
I
21 ES 1 Outlet Damper - 1 No. Open & Close 2
Open &
4
S
Close
22 ES 2 Inlet Temp. - 1 No. Temperature Indication 4-20 mA 1
T
Open &
23 ES 2 Outlet Damper - 1 No. Open & Close 2 4
Close
ID Fan Actuator/ Drive for On,Trip,Control Supply, L/R Selection, Open, Close & Open & F
24 7 2
EP 1 EM Stop Close O
ID Fan Actuator/ Drive for On,Trip,Control Supply, L/R Selection, Open, Close & Open &
25
EP 2 EM Stop
7
Close
2 R
26 ID Fan Motor for EP 1 On,Trip,Control Supply, L/R Selection & EM Stop 5 1
27 ID Fan Motor for EP 2 On,Trip,Control Supply, L/R Selection & EM Stop 5 1
E
28 LLD BLR-1&2 On,Trip,Control Supply, L/R Selection & EM Stop 10 2
S
SUBTOTAL 130 36 6 P
SPARE 12 4 1
TOTAL 142 40 7
Document No : HEE-117-I-03
Document Title : INPUT / OUTPUT LIST
Document Issued To : M/s. Anindita Trades & Investments Limited
H I M E N V I R O
I. MANUALS OF CRITICAL ITEMS
a) OPERATION AND MAINTENANCE MANUAL FOR INTERNATIONAL

COMBUSTION (INDIA) LIMITED GEAR BOX & GEARED MOTOR.
b) INSTALLATION OPERATION & MAINTENANCE MANUAL FOR HOPPER

LEVEL INDICATOR.
c) DETAILS OF CONTACT BAND HEATER FOR SUPPORT INSULATORS

( HOTSET ENGINEERING CO. LIMITED) DRAWING HEE 10 34 E
d) OPERATION & MAINTENANCE MANUAL OF ADOR POWERTRON LTD

FOR TRANSFORMER RECTIFIER SETS.
e) CASTLE SAFETY INTERLOCK SYSTEM HEE 11 84 E
f) GENERAL ARRANGEMENT OF ESP DRAWING HEE / KOL / 117 / LAY, REV 1
------------------------------------------------------------------------------------------
HIMACHAL ENVIRONMENTAL ENGINEERING COMPANY PRIVATE LIMITED
202, SAGAR COMPLEX, NEW RAJDHANI ENCLAVE,
VIKAS MARG, DELHI – 110 092
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
Email : himenviro @ himenviro.com
Website : www.himenviro.net
I N S T R U C T I O N - M A N U A L
RF-ADMITTANCE POINT LEVEL SWITCH
JAYCEEADMITT – 3000 SERIES
FUNCTION:
The JAYCEEADMITT Point Level Switch comprises of a specially designed

electronics and sensing probe using DRIVEN SHIELD COAT GUARD circuit and
corresponding 3-Element Probe. The Electro-mechanical combination of the
COAT GUARD technique makes the system immune to the material build-up on
the probe and material bridging between the probe and the hopper wall.
The unique feature of the system is that the measured signal does not flow to the
hopper wall through the probe in the backward direction but flows only through
the material (actual material level) to the hopper wall.
MEASURING SYSTEM:
The complete system, JAYCEEADMITT -3000… series, consists of: -
The sensing probe and

The Electronic Switching unit
The sensing probe consists of three sections, (1) Measuring section, (2) Coat
Guard section and(3) ground section. The Coat Guard section guards the system
against the transmission of RF signal through any coating on the sensing element
from the measuring section to the ground. The only available path to the ground
for the RF signal is through the service material in the hopper.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-61
PRIMARY AREA OF APPLICATION
Building industry materials, cement, sand, lime, etc
Foodstuff industry, milk powder, flour, salt, foodgrains, pharmaceutical etc
Plastic industry, powder, granular etc.
Timber industry, chemical and mining etc.
TECHNICAL SPECIFICATIONS:
SWITCHING UNIT:
Housing Cast Aluminum, weatherproof, powder coated

Integral with the probe/suitable for back panel
mounting.
Cable entry 2 nos./ 3 nos.
Ambient temperature 0 ° C to +60° C
Power consumption 1.9 VA
Mains Voltage 230/110 V AC (+/-15%), 50 Hz
Output 2 sets of potential free c/o contacts rated at 5

amps,
230 V AC for non-inductive loads.
Switching delay Continuously adjustable from 0.5 to 20 sec.

probe free or Probe covered.
Safety operation Field selected switch over for minimum or

Maximum (FSL/FSH) switching points.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-62
TECHNICAL SPECIFICATIONS:
SWITCHING UNIT:
Housing Cast Aluminum, weatherproof, powder coated Switch

status display Green LED shows Normal and Red LED
shows Alarm
Conditions. Yellow LED shows Power-on condition.
COAT GUARD SENSING PROBE:
Mounting Screwed – 1 ½” BSP (standard)

Flanged (as per requirement)
Sense rod Stainless steel
Coat Guard Shield Stainless steel
Insulation PTFE (standard)

Other insulation on request and as per application.
Operating temp 100 ° C max. (Inside vessel) for integral electronic model.
INSTALLATION OF JAYCEEADMITT:
Mounting of the probe would depend upon its construction and may differ from
application to application. Depending upon the application, the rigid Probe can be
mounted vertically, either from the top or horizontally, from the hopper side.
The standard unit has screwed, 1-1/2” BSP mounting, which can be mounted
laterally on the container wall at the desired level of the material to be controlled.
The probe rod should be horizontally or pointed slightly downward.
For installing the probe vertically from the top, sufficient clearance (equal to the
probe length minimum) should be available above the hopper top to facilitate to
hoist the probe over the hopper top for insertion into the hopper.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-63
Following precautions should be taken during installations -
The probe should not be bent or position distorted.
In case of flat strip probe, the edge of the strip should face the ground so that the
strip surface remain perpendicular to the ground plane
The shield element of the probe (standard probe) should extend at least 50 mm
into the vessel. The extended probe should be mounted in such a way that it does
not extend further than necessary in the vessel. (For the boot level probe the
mounting socket length should not be more than 25 mm)
During filling operation, the material should not fall directly onto the probe.
Otherwise protection shield should be provided over the probe.
During installation of probe with screwed mounting, turn the hexagonal mounting
bush of the probe and not the housing.
SWITCHING UNIT INSTALLATION:
The standard unit has electronics integral with the probe. For remote mounting of
the Switching unit, Off the probe, the housing is suitable for back panel mounting.
For wiring and connection, refer the enclosed drawing. For remote unit only the
supplied THREE TERMINAL connecting cable should be used for interconnecting
probe with the Switching Unit.
The Switching unit should not be mounted at the location where the ambient
temperature is not more than 60° C.
Precaution should be taken to avoid fall of Sunrays on to the Switching Unit

housing. In case it is not possible to avoid, a suitable Sun protection cover should
be provided over the housing.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-64
FAIL SAFE MODE SELECTION:
Depending upon the process requirement, the minimum or maximum fail-safe

mode can be selected in the JAYCEEADMITT.
In JAYCEEADMITT the Relay is in energised condition. When level changes state

the relay de-energises. Thus, besides level alarm condition, the operator gets an
alarm even in case of mains failure or the instrument failure. This imparts a better
overall reliability of operation.
Maximum fail-safe mode means the relay de-energises when the level exceeds the
desired or when mains supply fails.
Minimum fail-safe mode means the relay de-energises when the level drops below
the desired level or when mains supply fails.
NOTE: The contacts shown in the connection drawing are for Fail Safe Hi
condition. The contacts will reverse when the FS Link is changed to Low position.
ELECTRICAL CONNECTION TO JAYCEEADMITT:
Please refer the connection diagram for the electrical connection. Appropriate
mains voltage should be connected to the terminals of the instruments as
specified. The connectors are suitable for
1.5 sq.mm cable cross section.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-65
SETPOINT SWITCHING CALIBRATION
There is single adjustment in the Switching Unit and is accessible from the top.
There are three LEDs on top of the Switching Unit. The Yellow LED indicates
Power On condition. The Green LED indicates the relay is in the energised state.
The red LED indicates the alarm condition and relay in de-energised state. The
setpoint adjustment is done by multiturn variable capacitor.
(Please do not stress the capacitor, it is made of glass)
Select the Fail Same mode.
Keep the time delay pot at minimum.
Turning the capacitor clockwise will raise the level at which the relay operates and
turning the capacitor counterclockwise will lower the level at which relay
operates.
Please use insulated tool (small screw driver with minimum metal portion in the
insulated part) for adjustment. Do not turn the capacitor beyond its limits, as it
would damage the same.
Hopper should be empty or the level should be more than 300 mm below the
probe.
Turn the capacitor in the full counter-clockwise position. Using the insulated tool
and turn the capacitor adjustment slowly to clockwise until the relay just operates
and green LED glows. Repeat the operation once or twice and note the point of
switching.
Rotate the adjuster further CLOCKWISE by a half turn/ One Full turn/Two full
turns, depending upon the application and the probe construction and mounting
orientation. (Do not turn the adjuster counterclockwise) The instrument is set for
desired switching point.
Adjust the time delay pots, as per your requirement.
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-66
MAINTENANCE
In normal conditions the JAYCEEADMITT need no maintenance.
However, if the material has built up tendency, over a period of time, probe should
be cleaned whenever need occurs.
Ensure that the cable glands and the housing lid are sealed to prevent ingress of
moisture.
JAYCEE TECHNOLOGIES PVT. LTD
2, GAURISH, 255- BHUSARI COLONY (R).
PAUD ROAD ROAD, PUNE – 411 038
Ph #: 020-5286201, 5285992 Fax 202-5286201
E mail: jayceetech@smjet.com : abnuej@hotmail.com
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-67
8 7 6 5 4 3 2 1
MICA
m
15
2m
HEATER COIL 5±
F
50
METAL
STRIP
COVER
TIONAL VIEW
M.S.(GALVANIZED)
'B-B' 0.8mm THK E
mm
+0
mm
-3
0
51
4 HOLES
D
∅12mm
HOLES
6.5mm
60
±
5m
m
C
27c/c
B
RUBY MICA INSULATION 0.8mm THK
B
WITH NICROME STRIP AS TEFLON WIRE
RESISTANCE WIRE 2.5mm² ,
B
1mtr LONG HEATRAY ENGINEERING
ON BOTH SIDE
HOLES ∅6.5mm ISOMETRIC VIEW DRAWN PRATHAMESH
CLIENT : REF. QTN. No. :
FOR M6 GALVANISED, HIMACHAL ENVIROMENTAL CO.

CHECKED
1 PROJECT :
4 "BSW NUT/BOLT CONSULTANT :
JOB No.
ARRANGEMENT APPROVED
TITLE :
CONTACT BAND HEATER A
DATE 04.12.2004
FOR INSULATOR P.O. No. & DATE :
SCALE :
750 Watts / 230 Volts
REV. DESCRIPTION DATE REMARK NTS
OPERATION
&
MAINTENANCE
DETAILS OF
TRANSFORMER RECTIFIER SET
SUPPLIED BY
ADOR POWERTRON LIMITED
------------------------------------------------------------------------------------------
PH. 011 2254 9142, 011 2250 0119 FAX 011 2254 9130
P-69-161
200
8
1100
10
16800
4
13
12
5200
6
2
250
CLIENT'S
13 MM
2500
SCOPE
EL. +0.300 M
9 MM 9 MM 11 7 MM U/S BASE PL
2210
7
10800 1790 4094
150 4 @ 225 =900 150

250
2210
150
1790
1 2 3
250
∅17.5
A
HOLES
FIX FOOT
8 @ 225 = 1800
GAS Y
4094
ENTRY
X
FLANGE DETAIL OF DUST B
DISCHARGE AT HOPPER 5400 5400
FOUNDATION PLAN
HIMEN
JOB :
150
FLANGE DETAIL OF Drawn
GAS ENTRY & EXIT 1. REVISED AS MKD.

.
1 PM 15.12.05 Checked
REV.NO. DESCRIPTION APPROVED BY DATE Approved

Himachal Environmental Engineering Co. PVT LTD: Cg-121, Sector - Ii, Salt Lake City, Kolkata 700 091

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Himachal Environmental Engineering Co. PVT LTD: Cg-121, Sector - Ii, Salt Lake City, Kolkata 700 091

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Copyright:

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HIMACHAL ENVIRONMENTAL ENGINEERING CO.

RESISTANCE TEMPERATURE DETECTOR

SENSOR THE THERMOELEMENT

Digital Output Detail

Digital Output Nos

a) OPERATION AND MAINTENANCE MANUAL FOR INTERNATIONAL

b) INSTALLATION OPERATION & MAINTENANCE MANUAL FOR HOPPER

c) DETAILS OF CONTACT BAND HEATER FOR SUPPORT INSULATORS

d) OPERATION & MAINTENANCE MANUAL OF ADOR POWERTRON LTD

e) CASTLE SAFETY INTERLOCK SYSTEM HEE 11 84 E

f) GENERAL ARRANGEMENT OF ESP DRAWING HEE / KOL / 117 / LAY, REV 1

RF-ADMITTANCE POINT LEVEL SWITCH

JAYCEEADMITT – 3000 SERIES

The JAYCEEADMITT Point Level Switch comprises of a specially designed

The complete system, JAYCEEADMITT -3000… series, consists of: -

The sensing probe and

Building industry materials, cement, sand, lime, etc

Foodstuff industry, milk powder, flour, salt, foodgrains, pharmaceutical etc

Plastic industry, powder, granular etc.

Timber industry, chemical and mining etc.

Housing Cast Aluminum, weatherproof, powder coated

Cable entry 2 nos./ 3 nos.

Ambient temperature 0 ° C to +60° C

Power consumption 1.9 VA

Mains Voltage 230/110 V AC (+/-15%), 50 Hz

Output 2 sets of potential free c/o contacts rated at 5

Switching delay Continuously adjustable from 0.5 to 20 sec.

Safety operation Field selected switch over for minimum or

Housing Cast Aluminum, weatherproof, powder coated Switch

COAT GUARD SENSING PROBE:

Mounting Screwed – 1 ½” BSP (standard)

Sense rod Stainless steel

Coat Guard Shield Stainless steel

Insulation PTFE (standard)

The probe should not be bent or position distorted.

SWITCHING UNIT INSTALLATION:

Precaution should be taken to avoid fall of Sunrays on to the Switching Unit

Depending upon the process requirement, the minimum or maximum fail-safe

In JAYCEEADMITT the Relay is in energised condition. When level changes state

ELECTRICAL CONNECTION TO JAYCEEADMITT:

Select the Fail Same mode.

Keep the time delay pot at minimum.

Adjust the time delay pots, as per your requirement.

In normal conditions the JAYCEEADMITT need no maintenance.

JAYCEE TECHNOLOGIES PVT. LTD

2, GAURISH, 255- BHUSARI COLONY (R).

PAUD ROAD ROAD, PUNE – 411 038

Ph #: 020-5286201, 5285992 Fax 202-5286201

E mail: jayceetech@smjet.com : abnuej@hotmail.com

FOR M6 GALVANISED, HIMACHAL ENVIROMENTAL CO.

TRANSFORMER RECTIFIER SET

ADOR POWERTRON LIMITED

150 4 @ 225 =900 150

FLANGE DETAIL OF Drawn

GAS ENTRY & EXIT 1. REVISED AS MKD.

REV.NO. DESCRIPTION APPROVED BY DATE Approved

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