Professional Documents
Culture Documents
11/2010
Contents:
SECTION CONTENTS PAGE
1. Overview 2
2. Installation and Commissioning 3
2.1. Mechanical Installation 3
2.2. Electrical Installation 3
2.3. Load cell Connection 4
2.4. RS-232C Serial Interface Connection 4
2.5. Commissioning 4
3. Housing 5
4. Front Panel and Key Functions 7
4.1 Display 7
4.2 Key Pad 8
4.3 Key Lock 9
5. Vehicle Weighing 10
5.1 First & Second Weighing 10
5.2 Weighing with Preset Vehicle Weight 15
5.3 Transit Weighing 16
6. Traffic Light Control 17
7. Reports 18
7.1. Daily Report 18
7.2. Reporting Between Two Dates 18
7.3. Reporting Between Two Ticket Numbers 19
7.4. Accumulation Report for Preset Vehicle Weights 20
7.5. Temporary First Memory Report 21
7.6. Reprint the Weighing Ticket 21
8. Memory Operations 22
8.1. Temporary First Weighing Memory 22
8.2. ID Memory 22
8.3. Preset Vehicle Weight Memory 23
9. Serial Interface and Weighing Ticket 23
10. Alibi Memory 27
11. Programming and Calibration 28
12. Options 40
App. 1 Status Bytes in Continuous Data Output 42
App. 2 Host Mode Data Structure 43
App. 3 Trouble Shooting 46
App. 4 Parameter’s Default Table 48
App. 5 Calibration Table 49
PRECAUTIONS
DO NOT LET THE UNAUTHORIZED PEOPLE INTERFERE THE INDICATOR.
FOR SAFETY OPERATION BX 5 SHOULD BE SUPPLIED WITH GROUNDED VOLTAGE
NETWORK.
1
1. Overview
BX 5 is a high tech truck scale indicator designed for easy usage and reporting at
weighbridges. It has first weighing, second weighing and single weighing keys for truck
scale application for direct accessing to the weighing process. The indicator had been
designed according to OIML R76 recommendations, 90/384/EEC directive and EN45501
standard.
BX 5 weighing indicator can be used in both single range and dual range scales. The
weight data can be printed together with header and footer, date, time, vehicle ID, ID1 and
ID 2 on the label. It also has ability of 99 vehicle weight memories and 99 alphanumerical
ID1 and ID2 memories in total.
Alphanumeric headers and ID1 & ID2 such as customer, products etc. can be defined
freely and downloaded to BX 5 and can be printed.
2
2. Installation and Commissioning
PRECAUTION: Please read this manual carefully before energizing the indicator and
perform the commissioning operation according the procedure given here. Use trained
personnel for cleaning, commissioning, checking and service of the indicator. The
interference of untrained personnel may cause some unwanted damages or injures.
Figure 2.
BX 5 Main J2 Calibration
Board (Short circuit for
calibration)
The quality of instrument’s grounding will provide weighing accuracy and the safety of your
indicator. If the energy condition of your plant is bad, prepare a special power line and
grounding.
If you have to service the indicator, turn the power off and wait at least 30 seconds before
interfering.
3
2.3 Load Cell Connection
The load cell wiring should be made carefully before energizing to avoid BX 5 from
damages. The input resistance of the load cells that you will connect should be more than
58 Ω. The sense pins of BX 5 should be connected. The sense and excitation pins with the
same polarity should be short circuited at the connector side in 4 wire load cell wiring.
Pin No
Pin Number
6 wired Load Cell 4 wired Load Cell for desk and
for SS housing
Cable Connection Cable Connection panel type
(J12 connector)
(DB9 Female)
+ Excitation + Excitation 1 1
+ Sense + Excitation 2 2
Shield Shield 3 4
- Sense - Excitation 4 6
- Excitation - Excitation 5 7
+ Signal + Signal 7 3
- Signal - Signal 8 5
Shield Shield Connector body 4
2.5 Commissioning
After making the required installations and connections of BX 5, turn the power on and
make calibration. After checking the performance of your weighing instrument you can
begin to use the indicator. If there are peripheral connections, first you should turn the
power off; make the required connections, perform the required safety checks and
energize the indicator. Then set the related parameters and check if the peripheral devices
are operating properly.
4
3. Housing
195 15
0
14
5
18
17
POWER 230 VAC, 50Hz, 50mA RS232 C LOAD CELL
OPTION
S/N ANA □ □ □ □
BIN ETH INT MOD □ I/O3.3 □ I/O4.8 □
174 175
90 68
OPTION
69 80
ANA □ □ □ □
BIN ETH INT MOD □ I/O3.3 □ I/O4.8 □
RS232 C
ANA □ □ □ □
BIN ETH INT MOD □ I/O3.3 □ I/O4.8 □
164
220 70
160
6
4. Front Panel and Key Functions
4.1 Display
The weight display of BX 5 is seven segments LED. At the left side of the weight display, a
group of indication LED’s (6 LED’s) take place that have different meanings according to
process, and under the weight display 6 LED’s take place related to the weighing. At the
right side of the display there are three LED’s for indicating the info, gross and the unit
(standard kg).
The meanings of the indication LEDs about under the display are:
Pwr : This LED will flash in case of low voltage. If the voltage decreases more,
the indicator will automatically shut off.
: With multi range scales these LED’s indicate the range that scale operates.
For single range scales only first range LED lits.
7
Here is the meaning of the LEDs on the left of the display:
On/Off: It is used for turning BX 5 on or off. To turn the indicator off, this
key must be pressed and hold at least 2 seconds. This key can be inhibited
during programming. This key is not available on panel type housing.
Function: <F > key is used in combination with other keys and this key is
used to reset any weighing process.
Info: This key is used to view the last printed ticket number CN, The truck
quantity in the temporary first weighing memory [Temp ], Date and Time. To
toggle between this info you have to press this key repeatedly and at last you
will go back to weighing mode again.
Zeroing: If the scale doesn’t show zero while there is no load on the pan,
this key is pressed to make it zero.
Preset Vehicle Weight: Pressing this key starts the weighing with preset
vehicle weight value.
First: Pressing this key starts the first truck weighing cycle.
Second: Pressing this key starts the second truck weighing cycle.
Enter: This key is used for going to the next step in the weighing cycle,
confirming the typed value and to get to the next parameter in setting mode.
Memory: This key is used for data entry from preset vehicle weight memory
or ID memory; Or storing vehicle weight to memory.
High Resolution: By pressing this key the weight value can be viewed with
higher resolution in a short period.
8
Ticket No: After pressing this key, first [CN ] message appears on the
display then the last CN number is displayed. If you enter the CN number
and press the <Enter> key, the related weighing ticket is reprinted.
Press <F> key or wait for a while to return back to the ready status
automatically.
Reprint: This key is used for reprinting the last weighing ticket in ready
status of the indicator.
Report DD: This key is used for reporting between two dates.
Report CN: This key is used for reporting between two ticket numbers.
Report Accu PV: This key is used for accumulator report of the vehicles in
the preset vehicle weight memory.
Numerical Keys: These keys are used for entering numerical values in
programming, or for entering ID and PT value.
BX 5 Key lock feature is used for preventing the instrument from unauthorized interferes.
You can activate or deactivate this function by pressing <F> and <Key Lock> keys
sequentially. The LED with key sign which takes place at the bottom of the Trans LED’s at
the left side of the display indicates the keys are locked.
9
5. Vehicle Weighing
BX 5 indicator can be used in various type of truck weighing which are First & Second
weighing, weighing with preset vehicle weight and transit weighing.
If any of truck weighing process is not in operation, indicator waits in ready status by
lightening Ready LED on the left top of the display. One of the operation key is pressed to
start any weighing cycles. The weighing tickets are produced after weighing cycles
automatically, if any.
At ready status, if ASCII P is received to the port which is programmed for PC software
interface or Ticket printing, or if Print command is received at PC software interface
mode, the indicator transmits the weight data via this port. This feature gives flexible
usage advantage to the user for usage with PC software in normal ; but directly printing
ticket via BX 5 when PC is out of order. The weighing data in BX 5 might be transferred
to PC after functioning PC.
First weighing:
This first weighing data is stored in to the temporarily first weighing memory and produces
the inbound weighing ticket for the outbound operation.
First weighing can be done with printing First weighing ticket or not (refer to parameter
[045 ]).
First weighing ticket includes temporary first weighing memory code, first weight value and
vehicle ID, if any.
Second weighing:
This second weighing data is combined together with the first weighing data and produces
weighing ticket. After second weighing, the related temporarily first weighing memory can
not be used again and truck weighing data is stored.
The First and Second weighing cycles are described on the following pages;
10
First weighing cycle with first weighing label printing ( parameter 045=1 ):
12
Second weighing cycle with first weighing label printing ( parameter 045=1 ):
13
Second weighing cycle without first weighing label printing ( parameter 045=0 ):
14
5.2. Weighing with Preset Vehicle Weight
This is the truck weighing operation which weigh the truck only once and calculate the Net
weight by using the preset vehicle weight to earn time. Vehicle weights can be saved to
the Preset Vehicle Weight Memory before or can be entered numerically.
15
5.3. Transit Weighing
This is the truck weighing which weights only transit vehicles. There is no Net weight
calculation in this weighing process.
16
6. Traffic Light Control
If the instrument is equipped with Digital 3 In / 3 Out option, traffic light control is activated
automatically. BX 5 accept the weighbridge is unloaded if the weight is less than 20e.
Output-1 Output-2
Active Passive Active Passive
Ready for start, Access green Exit red
weight < 20e
Truck on scale, Access red Exit red
weight > 20e
Weighing ready, Access red Exit green
weight > 20e
Weighing ready, Access green Exit red
weight < 20e
Input-1 can be used for zeroing and Input-2 can be used for printing in ready status.
The electrical connection of the inputs and outputs should be made as seen in the Figure
4. The input voltage should be max. 28 VDC and the optically isolated input current is 30
mA ; The supply voltage needed for the outputs is max. 28 VDC and the max. total output
current is 300 mA.
BX 5
The pin configurations of the parallel Input/Output connectors are given below.
17
7. Reports
Reporting feature of BX 5 is very powerful and easy in usage. There are fast access keys
for various report types to earn time at report printing. Five types report are available
which are daily report, report between two dates, report between two ticket number,
accumulation report for preset vehicles in the memory and temporary first memory report.
Reprint of the last ticket is additional feature of the instrument. Reports include all
programmed and entered data with header as seen below.
REPORT Daily
01.01.2009 10:05
[ Print ]
Reporting Message
18
REPORT Between Two Dates
13.01.2009 08:05
Starting Date: 01.01.09
Ending Date: 12.01.09
19
7.4 Accumulation Report for Preset Vehicle Weights
[ DEL Y ]
Message to validate
clearing accumulator
Accumulator report is produced as seen
below.
[ SUrE ? ]
01 09 94680
03 248 425430
88 3 38540
-----------------------------------------------------------------
TOTAL 260 558650
20
7.5 Temporary First Memory Report
[ Print ]
Reporting Message
01 14680
12 25430
89 8540
21
8. Memory Operations
8.1 Temporary First Weighing Memory
Up to 99 first weighing data are saved in to the Temporary First Weighing Memory for
using this data at the second weighing. After the outbound operation of any inbounded
truck, the related first weighing data is deleted from the temporary first memory.
The first weighing data is stored to temporary memory with its code which is automatically
created by the instrument. This code is printed on the First Ticket for using this number at
the second weighing.
It is not possible to change any data in this memory or enter new data in to this memory.
The only possibility is to delete any truck record by using its code which will not be needed
later.
To access any Temporary First Memory, press <F> and <First> keys in sequence. The [
teMp ] message appears on the display. Press <Enter> key to enter the menu. Code and
first weight value toggles on the display. Press and keys to go to the any other
record.
To delete any truck record from the temporary memory, press <First> key while its code is
displaying as [Cod XX]. [dEL XX] message appears on the display. The record is deleted
after pressing <Enter> key. If you want to delete all records, press <Zero> key instead of
<Enter> key, [ ALL ?] message appears . If you press <Enter> key, [ SUrE ?] message
appears and all temporary first memory records are deleted after pressing the <Enter>
key. Record delete cycle is aborted by pressing <F> key.
If you press <Second> key, during displaying temporary first weighing memory ( toggling
code and first weight value ), temporary memory report is printed.
8.2 ID Memory
BX 5 has two ID codes and ability to assign names to them for print out. These IDs can
either be entered via related keys or can be loaded via serial ports in host mode with
alphanumeric ID even with the indicators that don’t have alphanumeric keys.
BX 5 has 99 ID memories. This memory can be freely shared between two IDs by the ID
codes. ID codes and their alphanumeric ID names are loaded to BX 5 in host mode via
serial port from PC by INDFACE software.
To call any ID from the memory, press M key in ID entry step of weighing operation cycle ;
then [ID --] prompt appears on the display. Enter the ID code ( from 1 to 99 ) and
confirm it with Enter key. If you want to turn back to the manual ID entry status, you can
simply press F key while [ıd XX] prompt is on the display.
If you download ID headers to BX 5 by INDFACE, the new ID headers can be printed
instead of default ID headers which are “Customer” for ID 1 and “Commodity” for ID 2.
22
8.3 Preset Vehicle Weight Memory
99 numerical vehicle weight values can be stored in BX 5 indicator and can be called as a
preset tare to find the net weight.
To store a numerical vehicle weight value into memory, first you have to press <M> keys
sequentially in ready status. After [MeMorY] message is shown on the display, press <PV>
key. [PtN X] message will appear on the display which means that you have reached the
first PT record in the vehicle weight memory. You can directly enter the record number of
the desired vehicle weight or you can search vehicle weight code by pressing and
keys. After reaching the desired vehicle record number, you can get in by pressing
<Enter> key. The vehicle weight value will be seen on the display. Type the new preset
tare value via numerical keys then press <Enter> key to confirm the entered value. The
indicator goes to the next record automatically. Press <F> key to go back to weighing.
For selecting vehicle weight value ( any preset tare value ) from the memory in <PV>
operation, press <M> key when after seeing [P.no ] message on the display. [P.no --]
message is appears on the display. Type the related preset vehicle weight code - from 1
to 99 - via numerical keys and confirm it with <Enter> key. The chosen preset tare value
will be seen on the display for a little while and then the next step appears on the display.
If the selected preset tare code is empty [EMPtY] message will appear on the display. If
the weight value is smaller than zero or greater than the scale capacity [Err Pt] message
appears on the display. The messages can be accepted by pressing <Enter> key and new
values can be entered.
Only continuous output can be programmed for more than one interface.
23
9.2 PC Software Interface Mode:
Terminal is zeroed the weight value after receiving ASCII Z command and transmitted
weight value after receiving ASCII P command as indicated below
G: 35070kg T: 0kg N: 35070kg *ALB: 781*
Gross value SP Always “0” SP Net value SP Alibi number LF CR
M L M L M L M L
S S S S S S S S
D D D D D D D D
13 3 13 3 13 3 12 1 1
ASCII R command is used for last alibi record data request. The response is as;
It is possible to load 4 lines of header and 2 line of footer to BX 5 and print a ticket with
header and footer for strip printer and label printer formats. Header & footer of the tickets
and ID headers can be loaded to BX 5 indicator by BAYKON INDFACE PC software via
serial port in host mode. The free INDFACE software can be downloaded from BAYKON
web site.
24
Serial Dot matrix Printer format
The 80 column dot matrix printer is very common ticket type in usage. Ticket samples are
shown below.
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Ticket sample for
Ticket no : 22
Date & Time : 24. 03.2009 09:18 First/Second
weighing.
Vehicle ID : 123456
Customer : Customer D
Commodity : 316 L/ 2.5mm
1.Weight : 10980 kg
2.Weight : 54120 kg
Net : 43140 kg
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Ticket no : 22
Date & Time : 24. 03.2009 09:18 Ticket sample
for weighing with
Vehicle ID : 123456 preset vehicle weight.
Customer : Customer D
Commodity : 316 L/ 2.5mm
Net : 16860 kg
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Ticket no : 22
Date & Time : 24. 03.2009 09:18
Ticket sample
Vehicle ID : 123456 for transit weighing
Customer : Customer D
Commodity : 316 L/ 2.5mm
Weight : 14120 kg
25
Ticket ( POS ) Printer format
The POS printer ticket samples are shown below. Printer command data structure of this
printout format is ESC/POS. First data and Second data are printed on the same ticket in
sequence. Epson TM-U295 , Star SP298 or compatible are recommended
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Vehicle ID : 123456
Customer : Customer D
Commodity : 316 L/ 2.5mm
1.Weight : 10980 kg
2.Weight : 54120 kg
Net : 43140 kg
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Ticket No : 22
Ticket sample
Date : 24. 03.2009 for weighing with
Time : 09:18 preset vehicle weight.
Vehicle ID : 123456
Customer : Customer D
Commodity : 316 L/ 2.5mm
Net : 16860 kg
BAYKON A.S.
Tel : +90 216 5932630
Fax : +90 216 5932638
Istanbul, Turkey
WEIGHING TICKET
Ticket No : 22
Date : 24. 03.2009 Ticket sample
Time : 09:18 for transit weighing
Vehicle ID : 123456
Customer : Customer D
Commodity : 316 L/ 2.5mm
Weight : 14120 kg
26
10. Alibi Memory
BX 5 keeps the last 9,583 weighing records in the loop alibi memory. The Ticket number
- which is also alibi record number - can not be changed manually. This recorded data can
be seen on the indicator’s display or can be transmitted via serial port.
Reports printed by the report keys in the front of the indicator are also can be used as an
alibi memory report, if included required data.
The empty fields will be printed as ------ , PT characters are located on the right of the
preset vehicle weight value, “ Transit ” message will be printed on the first weighing
column of the transit weighing operation and the corrupted records will be printed as ******.
For the records of which weighing results can not be given, the message [ no rec ] will be
seen on display.
After installing the alibi board or changing main board changed Error 41 or 42 will seen on
the display after power on for activating alibi memory. If the calibration jumper is short
circuited, you can activate the alibi board by pressing enter key after power on. Otherwise,
the alibi errors will be disappeared by pressing <Enter> key, but you could not get any
data output from BX 5 (Error 40 will be seen after pressing <Reprint> key).
By parameter 804, you can print the information data about alibi card. These data are;
27
11. Programming and Calibration
In this section you will find the programming and calibration procedure of BX 5 indicator
according to your application. The signs those take place on the lower right corner of the
keys indicate the function of the keys in programming menu. The basic meanings of these
keys are given in the table below.
Especially for legal metrological usage, please don’t forget to turn the power off and
remove the calibration jumper to start operation.
28
0_ _ 00 _ 000 001 002 003 004 005
INTERFACE INT 1 D.FORMAT BAUD HANDSHAKE ADR PARITY CHECKSUM
026
CHECKSUM
03 _ 030 031
ETHERNET D.FORMAT ADR
1_ _ 10 _ 100
CONFİG APPLICATION OPERATION
14 _ 140 141
ADJUSTMENT DATE TIME
208 206
STABILITY TIME M.DETEC
208
21 _ 210 211 212
WEIGHING W. TYPE CAP1 / d1 CAP2 / d2
3_ _ 30 _ 300 301
CALIBRATION CALİB. GRAVITY CAL.
99 _ 990 991
PRMT. PRT ALL PRMT. DEFAULT
29
11.3.Programming
Warning: The parameter variables are automatically limited in to the legally usable values
for approved scales ( par 200 = 1 ).
[00-] Interface-1
This sub-block includes the parameters about the 1st serial interface (standard) of BX 5.
[000 4 ] Data Format
0 : No
1 : Continuous data output
2 : PC Software Interface mode ( with ASCII P and Z )
3 : Host
4 : Ticket and report printer
[001 3] Baud Rate
0 : 1200 Baud 1 : 2400 Baud 2 : 4800 Baud
3 : 9600 Baud 4 : 19200 Baud 5 : 38400 Baud
6 : 57600 Baud
[002 0] Handshake
0 : No Handshake 1 : Xon/Xoff
[003 00] Address
You can define a device address between 1 and 99 by this parameter. If you enter
0, indicator will operate without an address.
[005 0] Checksum
0 : No checksum byte sent 1 : Checksum byte enabled
[01-] Interface-2
This sub-block includes the parameters about the 2nd serial interface of BX 5.
30
[011 3] Baud Rate
0 : 1200 Baud 1 : 2400 Baud 2 : 4800 Baud
3 : 9600 Baud 4 : 19200 Baud 5 : 38400 Baud
6 : 57600 Baud
[012 0] Handshake
0 : No Handshake 1 : Xon/Xoff 2 : Hardware.
Warning: If you choose hardware as handshake, the serial interface 3 can not be
used as RS232C.
[015 0] Checksum
0 : No checksum byte sent 1 : Checksum byte enabled
[02-] Interface-3
This sub-block includes the parameters about the 3rd serial interface of BX 5.
[022 0] Handshake
0 : No Handshake 1 : Xon/Xoff
[03-] Ethernet
This sub-block includes the parameters about the Ethernet output of BX 5.
[030 0 ] Data Format
0 : No
1 : Continuous data output
2 : PC Software Interface mode ( with ASCII P and Z )
3 : Host
4 : Ticket and report printer
Note : In continuous data format of Ethernet interface, checksum byte is disabled.
[031 00] Address
The address of BX 5 will be entered via numerical keypad.
[04-] Printer
If one of the serial interfaces is selected as printer, the label settings will be made in his
sub-block.
[040 X ] Printer
1 : Strip printer
2 : 80 column dot matrix printer
3 : Ticket printer ( Epson TM-U295 )
[041 X] Time
0 : Time information won’t be located on the label
1 : Time information will be printed on the label
[042 X] Vehicle ID
0 : Disable
1 : Vehicle ID entry will be located in the First, Transit and Preset Vehicle cycles
2 : Vehicle ID entry will be located in the Second, Transit and Preset Vehicle cycles
[043 X] ID1
0 : Disable
1 : ID1 entry will be located in the First cycle
2 : ID1 entry will be located in the Second and Preset Vehicle cycles
Warning: The Code/Alphanumeric data table should be loaded into ID memory via
serial interface to print Alphanumeric data of ID.
32
[044 X] ID2
0 : Disable
1 : ID2 entry will be located in the First cycle
2 : ID2 entry will be located in the Second and Preset Vehicle cycles
Warning: The Code/Alphanumeric data table should be loaded into ID memory via
serial interface to print Alphanumeric data of ID.
33
[10-] Application
In this sub-block you can select the application mode and enter the parameters related to
the selected mode.
[100 0] Operation
0 : All weighing types
1 : No Preset vehicle weight
2 : No Transit vehicle weighing
3 : Only First / Second weighing.
[12-] Filter
In this block the proper filter values according to the operating conditions can be entered.
One of the most important features of BX series is viewing filter characteristic on the
display and with the help of this option, you can select the most suitable filter without
exiting the programming mode.
[120 X ] Filter
The filter value can be selected from 0 to 4. As you enter this parameter and press
Enter key while [120 X] seen on the display, the weight variation can be seen on
the display. The value of the filter can be changed by using and keys and the
weight variation for every value can be seen on the display. After finishing the filter
selection you can go to next step by pressing the F key.
[14-] Entries
In this block you can enter date and time.
[140 ] Date
[DD.MM.YY]
First, press key for date entrance, then enter the new date via numerical keys
and save by pressing Enter key.
[141 ] Time
[ HH.MM]
First, press key for time entrance, then enter the new time via numerical keys
and save by pressing Enter key.
[200 X] Approved
0 = No 1 = Yes
34
[202 X] Power On Zero
According to the selection below, during power on, if the weight is in the percentage
of the capacity, the scale will automatically be zeroed. If the weight is not in zeroing
range, the display will show [E E E ] message until pressing enter key.
0 = disable 1 = ± 2% 2 = ± 10%
0 = disable 1 = ± 0,5e 2 = ± 1e 3 = ± 3e
[CAP ]
[ XXXXXX ]
Type the capacity of the scale ( Select from Appendix 5 ) via numerical keys and
confirm the value with pressing <Enter>.
[d ]
[ XXXXXX ]
Display resolution will be selected by <PV> key and confirmed with <Enter> key.
35
If dual range had been selected ;
[211 ] Range 1
Press <Enter> key to reach this parameter.
[CAP1 ]
[ XXXXXX ]
The capacity of the first weighing range ( Select from Appendix 5 ) will be typed
here via numerical keys and confirmed with <Enter>.
[d1 ]
[ XXXXXX ]
Display resolution of the first weighing range will be selected by <PV> key and
confirmed with <Enter> key
[212 ] Range 2
Press <Enter> key to reach this parameter.
[CAP2 ]
[ XXXXXX ]
The capacity of the second weighing range ( Select from Appendix 5 ) will be typed
here via numerical keys and confirmed with <Enter>.
[d2 ]
[ XXXXXX ]
Display resolution of the second weighing range will be selected by <PV> key and
confirmed with <Enter> key.
[30-] Calibration
[300 ] Gravity
This parameter should be used in the scale that will be verified in two stages by
gravity adjustment (in legal metrologic applications). This parameter should not be
touched in other applications.
If you enter a value in this parameter before calibration (as six decimal digits,
Enter 798564 for 9.798564), this value will be assumed as the reference gravity
acceleration where the first stage of the calibration performed. After calibration this
parameter will be zeroed. If value of this parameter is zero, it means no gravity
adjustment had been performed after calibration.
In the second stage of verification, the gravity acceleration of the place that the
weighing instrument will be used should be entered (as six decimal digits. Enter
800065 for 9. 800065) and exit programming by saving the changes without
entering the calibration (par 301).
[301 ] Calibration
Begin the calibration by pressing <Enter> key. Unload the scale when the displays
shows [ZEro.CA] message and press <Enter> key. The display will show [WAıt ]
message during zero calibration. In this while the pan must be empty and the scale
must be stable. Approximately 10 seconds later display will show [LoAd ] and then
36
[ XXXXXX ] . The value shown on the display is the weight that should be used for
span calibration. If the value of the test weights that will be used is different from the
value shown on the display, type the new value via numerical keys, place the test
weights on the scale and press Enter key. Just like zero calibration [WAıt ] message
will shown on the display 10 seconds while span calibration is being performed.
Then indicator will prompt you to save the calibration by [SAvE ] message. You can
save the calibration by pressing Enter key. Pressing F key will not save the
calibration.
[31-] Adjustment
In this sub-block you can only perform zero adjustment or span adjustment without
full calibration operation.
37
[8--] Metrological Data Block
The parameters about Metrologic Registry are being entered in this section.
[800] Counter
This counter increases by 1 automatically after entering the programming mode
with calibration jumper and service password. This counter can not be changed
manually.
[803] Print All Alibi Memory Records
The data in the Alibi memory can be printed by pressing <Enter> key. You can stop
printing with <F> key.
You can get some fundamental information about Alibi board and records by
pressing <Reprint> key.
[9--] Diagnostics
The operations about checking and testing BX 5 can be made here.
[90-] Tests
The characters in the alphabet will sequentially be transferred from serial interface 1
port by pressing <PV> key one after another. Received numerical data is seen on
display.
[904 ] mV Indication
As you press <Enter> key the output voltage of the load cell will be shown on the
display. This uncalibrated value is only for test / service purposes.
[910] BX Serial No
The serial number of BX 5 will be displayed as you press <Enter> key.
38
[911] Option 1 Serial No
The serial number of BX option 1 will be displayed as you press <Enter> key.
39
12. Options
12.1 Serial Interface
2 additional serial interfaces can be added to BX 5 in addition to standard RS232C serial
data output. One of the outputs of the optional serial interface card is RS232C, and the
other one can be selected as RS232C, RS485 or 20 mA CL ASCII. If parameter 012 is
selected as 2 ( hardware handshake ), the second data output can not be used as
RS232C. Up to 32 instruments can be connected with RS485 output.
The settings of interfaces is being made in serial port -2 ( par 01- ) and serial port-3
( par 02- ) parameter groups. The pin configuration is given below.
Desk&Panel
Definition SS Housing Type
Type
[012] parameter is
[012 ]parameter is 2 DB25 Female J10 conn. JR1 & JR2
0 or 1
TxD1 ( par. 01- ) TxD1 ( par. 01- ) 2 8 15
RxD1 ( par. 01- ) RxD1 ( par. 01- ) 3 7 14
TxD2 ( par. 02- ) RTS1 ( par. 01- ) 4 3 10
RxD2 ( par. 02- ) CTS1 ( par. 01- ) 5 2 9
GND ( RS 232C ) GND ( RS 232C ) 7 9 13
R- ( par. 02- ) R- ( par. 02- ) 8 Not Used Not Used
R+ ( par. 02- ) R+ ( par. 02- ) 9 Not Used Not Used
T+ ( par. 02- ) T+ ( par. 02- ) 10 Not Used Not Used
+V ( par. 02- ) +V ( par. 02- ) 11 Not Used Not Used
Termination (RS 485) Termination (RS 485) 19 Not Used Not Used
Termination (RS 485) Termination (RS 485) 20 Not Used Not Used
A ( par. 02- ) A ( par. 02- ) 21 5 12
B ( par. 02- ) B ( par. 02- ) 22 4 11
T- ( par. 02- ) T- ( par. 02- ) 24 Not Used Not Used
+24V ( 20 mA CL ) +24V ( 20 mA CL ) 25 Not Used Not Used
Shield Shield D25 body 1 1
The RS485 interface termination can be done by short circuited pin 19 and 20 at the desk
and panel type enclosures or by jumper JP4 on the interface board in stainless steel
housing. These short circuits terminates the line with internal termination resistor 100 Ω .
The 20mA CL ASCII transmit output is passive in standard. The connections should be
made as given in the figure below for activating this transmit output (Active output is not
available for 12 VDC instruments).
25
11
10
24
9
Figure 5. 20 mA CL ASCII
BX 5 8
interface connection
40
12.2 Ethernet
If the connection given in the table below is made with Ethernet option and the set the
related parameters up, BX 5 will be able communicate with all data output formats given
in this manual .
Pin configuration of RJ45 Ethernet connector is indicated below:
Pin No
Definition
(RJ45)
1 TX+
2 TX-
3 RX+
6 RX-
41
Appendix 1:
Always 1
Always 1
0 1 0 XXXXXX 1 1 X5
X
1 1 0 XXXXX.X
0 0 1 XXXX.XX
1 0 1 XXX.XXX
0 1 1 XX.XXXX
1 1 1 X.XXXXX
STX = 0x02
CR = 0x0D
42
Appendix 2:
Request :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 03 48,51
Starting Add Hi XX X,X
Starting Add Lo XX X,X
No. of Points Hi XX X,X
No. of Points Lo XX X,X
Error Check X X (csum) X,X
EOP Cr 13
Reply :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 03 48,51
Byte Count XX X,X
Data Hi XX X,X
Data Lo XX X,X
… XX X,X
Error Check X X (csum) X,X
EOP Cr 13
Error :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 83 56,51
Exception code XX X,X
Error Check X X (csum) X,X
EOP Cr 13
43
Exception codes :
1 : Function code is not supported.
2 : Out of beginning and ending address range.
3 : Invalid value entrance
4 : Operation error.
Request :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 10 49,48
Starting Add Hi XX X,X
Starting Add Lo XX X,X
No. of Registers Hi XX X,X
No. of Registers Lo XX X,X
Byte Count XX X,X
Data Hi XX X,X
Data Lo XX X,X
…
Error Check X X (csum) X,X
EOP Cr 13
Reply :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 10 49,48
Starting Add Hi XX X,X
Starting Add Lo XX X,X
No. of Registers Hi XX X,X
No. of Registers Lo XX X,X
Error Check X X (csum) X,X
EOP Cr 13
Error :
Field Name Host-Bus ASCII Code
STX @ 64
Slave Add XX X,X
Function 90 57,48
Exception code XX X,X
Error Check X X (csum) X,X
EOP Cr 13
44
Exception codes :
1 : Function code is not supported.
2 : Out of beginning and ending address range.
3 : Invalid value entrance or wrong byte number.
4 : Operation error.
Examples : The commands that will be used for the indicators of which Instrument
address is 1
Reading weight data : @,01,03,00,00,00,02,FA,<Cr>
Reading status data : @,01,03,00,02,00,01,9F,<Cr>
Zeroing : @,01,10,00,08,00,01,02,00,01,E3,<Cr>
45
Appendix 3:
Trouble Shooting
BX 5 weighing indicator had been designed as a very reliable and virtually error free
instrument. However if there is an error occurs, do not attempt to repair the equipment
before understanding what caused the error. Note the problems you have with your
instrument and the error messages shown on the display. Then try to solve the problem
according to the error table given below.
Error Table
ERROR
DESCRIPTION THINGS TO DO
CODE
- Check the load
Under Weight is too low - Load cell or instrument could be
broken.
- Check the load
over Over Load - Load cell or instrument could be
broken.
- Check the load
- Check the calibration
Adc Out Load exceeds the operation range
- Load cell or instrument could be
broken.
Any serial interface is not - Configure one the Interface for
no Prn configured as Ticket and report Ticket and report printer
printer connection
- Check the numerical entry
no rCr No alibi record
- Change alibi board if this error
rCr Er Alibi record data error
appears for all CN.
-
Empty No data
-
The same code is already exist in
ChAnGE the memory - Change vehicle ID code
46
Err 24 Footer Error - Reload Footer.
Err 27 Indicator is not calibrated - Calibrate the indicator
- Adjust Date & Time.
Err 28 Date & Time Error
- Change the battery.
Err 29 ID error - Reload ID information.
- Re-energize indicator
Err 30 Processor Error
- If seen again, change the board
- Load cell signal is negative , very
Err 34 Indicator can not be calibrating
low or too high
- Calibration test weight is not
Err 35 Calibration Error enough
- Check load cell connections.
- Wait until scale become stable.
Err 37 Scale unstable
- Check grounding wiring.
- Correct parameter 801.
Err 40 Alibi error
- Alibi card broken
- Appears when new alibi card
Err 41 New alibi card installed
installed.
- Appears when new alibi card
Err 42 Alibi card serial no. is not identical
installed.
Alibi card serial no. is not
- Recognize the alibi card to
Err 43 identical, no print operation will be
indicator
performed
- Re-energize indicator
Err 44 Alibi card info error
- If seen again, change the board
- Re-energize indicator
Err 46 Alibi recording capacity error
- If seen again, change the board
- Re-energize indicator
Err 47 Main pcb info error
- If seen again, change the board
- Re-energize indicator
Err 61 U10 is broken or not installed
- Change U10 Component
- Re-energize indicator
Err 62 U8 is broken or not installed
- Change U8 Component
- Re-energize indicator
E XXXX Hardware error
- If seen again, change the board
47
Appendix 4:
48
Appendix 5:
Calibration Table
n = Max Capacity / e values are given in the table below. Use this table while selecting
your Max and e values.
49
NOTES :
50
NOTES :
51
NOTES :
52
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