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VLF sine 0.

1 Hz – Universal voltage source for test-


ing and diagnostics of medium-voltage cables
A. Gerstner, M. Jenny; BAUR Prüf- und Messtechnik GmbH, Sulz (Austria)

1. Introduction possible test and measurement methods


with it could have on everyday practice, the
More and more operators of medium-
cost factors that must be observed while
voltage networks are faced with the chal-
deciding on the measurement technology
lenge of delivering high availability and
and how the daily relevant criteria are af-
reliability at lowest possible costs. Evalua-
fected in practice.
tion of the network condition offers valuable
information for cost-optimum management, 2. Diagnostic procedure
grid expansion and maintenance. With the
While the withstand voltage test basically
help of information on the cable condition,
only results in an “Ok” or “not Ok”, cable
we can for example, identify highly aged
diagnostics deliver information on the cable
cable routes and prioritise these during
condition and on the ageing behaviour. The
maintenance. But even in newer cable
dissipation factor measurement (also called
routes, the cable diagnostics delivers in-
tan delta measurement) and partial dis-
formation on hidden faults, such as defec-
charge measurement (PD test) have prov-
tive joints, water ingress and much more.
en to be especially convincing cable diag-
Testing cable routes is essential in order to nostic procedures.
utilise the potential of condition evaluation.
Dissipation factor measurement (tan
Network operators that would like to carry
delta)
out diagnostics tests (see Section 2 Diag-
nostics procedures) in addition to power-on The dissipation factor measurement is a
tests, are subsequently concerned about non-destructive and integral procedure,
achieving significant diagnostic results with and is hence useful for assessing the entire
as little time and at the lowest cost as pos- tested cable route. It can be applied for
sible. In addition, they strive for the highest plastic-insulated cables, paper pulp insu-
possible significance of the measurement lated cables as well as for mixed lines. Pre-
results. requisite for the interpretation of measure-
ment results is to know the structure of the
Among other things, the significance of the
cable route. The dissipation factor meas-
measurement results depends on the volt-
urement typically comprises several meas-
age source of the testing and measuring
urement cycles: As a rule, 6 to 10 meas-
device. Various sources are available on
urements are performed at 0.5 x U0, 1.0 x
the market, including 50 Hz resonance sys-
U0, 1.5 x U0 and 2 x U0. The following in-
tems, VLF sine 0.1 Hz (VLF = Very Low
formation can be derived from the dissipa-
Frequency), DAC (DAC = Damped AC) and
tion factor measurement:
VLF Cos-Rect (Cosine Rectangle).
• The tan delta mean value (MTD) of
The quality of the respective voltage
measurements in the individual voltage
sources - more precisely, quality of the
steps delivers information on water
measurement results that can be achieved
trees, i.e. damages caused by water in
with these sources - has already been a
the insulation of plastic-insulated ca-
subject of several studies and even test
bles. (These water trees can become
engineers discuss the relevance of the
electrical trees where partial discharges
voltage source for tests on field. In this pa-
and breakdowns may occur). At the
per, we will interpret the results of a few
same time, the mean value gives infor-
studies. In addition, we will present the
mation on the thermal or chemical age-
methods or method combinations that
ing behaviour of the cable route.
could be useful in practice.
Moreover, we will show the impact that the • The tan delta standard deviation (STD)
selection of the voltage source and the of measurements in the individual volt-

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age steps can be used to collect indica- • Defects in new and old fittings, for ex-
tors of partial discharges (PD) or to de- ample, defective joints or fittings
tect moist joints, for example.
• Defects affecting the insulation-effect in
• The mean value difference (DTD) in the the insulation of plastic-insulated ca-
various voltage steps is helpful to de- bles, such as electrical trees
tect water trees, partial discharges and
vaporisation effects (e.g. at termina- • Insufficient paper pulp insulation due to
tions). drying or water penetration
For the purpose of comprehensive cable
• Furthermore, inadequate insulation of
diagnostics, it is thus desirable to be able
paper pulp insulated cables due to wa-
to carry out both diagnostic procedures -
ter penetration can be detected with the
dissipation factor measurement and partial
dissipation factor measurement.
discharge measurement - in addition to a
The significance of the tan delta measure- cable or cable sheath test.
ment depends on the measurement accu-
3. Voltage sources - requirements and
racy and resolution. For example, we need
characteristics
a measurement accuracy of about 1*10E-4
to be able to detect an increase in the dis- To achieve a successful condition-based
sipation factor during measurement on a maintenance, the testing and measuring
plastic-insulated cable (see Fig. 1). devices must satisfy a catalogue of re-
quirements. The essential requirements for
the voltage source are:
• Suitability for cable tests / withstand
voltage tests
• High measurement accuracy during
dissipation factor measurement
(see above)
• Significant results during the PD
Fig. 1: The increase in the dissipation factor of phase test (inception and extinction volt-
-3 -3
1 from 0.2 * 10 at 1.5 x U0 to 0.5 * 10 at 2 x U0
delivers information on a “hidden” fault. A subse-
age, PD level and phase-resolved
quent PD test indicates a defective cable termination. PD pattern) and good localisation of
the PD
Partial discharge measurement (PD)
• High reproducibility of results to
The partial discharge measurement is a guarantee the comparability of
non-destructive procedure where the staggered measurements and vari-
measured values can be assigned to a ous cable routes in the network
specific location on the cable route. The
following faults can be detected with the • Possibility of applying various
help of the inception voltage (voltage at methods in parallel and to combine
which partial discharges occur for the first the results of the test/measurement
time) as well as the measured PD level automatically so as to save time
during a specified test voltage:
• Light in weight, easy to handle,
• Permanent damage in the cable sheath easy connection, easy operation,
due to external effects, perhaps during short test duration
the course of groundwork

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Requirement VLF sine CLF Cos-Rect 50 Hz resonance DAC
systems
Withstand voltage test in compliance yes yes yes yes, IEEE stand-
with IEC, VDE (CENELEC), IEEE ard in prepara-
tion
Load-dependent test signal yes Swing phase varies Test frequency Test frequency
in the region of 30- depends on cable depends on
250 Hz acc. to length cable length
IEEE400.2 [8], re-
load phase varies
depending on load
--4
tan delta measurement accuracy high (1*10 ) unsuitable for tan high medium
delta
tan delta sensitivity / comparability high unsuitable for tan medium, sensi- medium, load-
delta tivity less than dependent
with VLF
PD localisation possible yes yes yes yes
PD level and PD pattern comparable yes not yet studied in yes yes
with measurement at 50 Hz detail
PD inception voltage comparable with yes not yet studied in yes yes
measurement at 50 Hz detail
Compact voltage source yes yes no yes
Table 1: Comparison of various voltage shapes with regard to different practice-relevant requirements.
Table 1 shows a comparison of the various tan delta values for the PE-insulated cables
voltage sources in relation to the above are higher - with this, an increase in the tan
mentioned requirements. From the table it delta can be detected better (more sensi-
is apparent that the VLF 0.1 Hz sine volt- tive). It must be further mentioned that only
age as single voltage source meets all the sinusoidal voltage sources are suitable for
stipulated requirements, i.e. is suitable a precise tan delta measurement. And from
even for measurement of partial discharges this, as mentioned above, the 0.1 Hz sine
and the dissipation factor measurement has been proved to the extent that stand-
(tan delta). With regard to the withstand ards and limit values (IEEE 400.2-2013) for
voltage, almost all popular voltage sources this measurement are available. Among
on the market have been found suitable in other things, this is due to the fact that we
theory and in practice. have acquired more experience with the
VLF sine in the meantime.
However, one must note that here it de-
pends on the voltage shape: To achieve
reliable results independent of the load
(cable route), an ideal sinusoid is of ad-
vantage. For this, it is important that the
voltage source, as far as possible, always
delivers the same signal shape and fre-
quency to avoid any influence on the PD
test or tan delta measurement, for exam-
ple. The aim is to minimise the influence of
the voltage source on the measurement
result. This allows the user to compare the
measurement results and thus to fine-tune
decision-criteria for evaluating the condition
of cable routes. The VLF sine voltage Fig. 2: A higher tan delta value is measured at low
source is particularly suitable for this. frequencies (Graph source: [7])
With regard to the measurement of the dis- Various scientific publications have already
sipation factor, it is apparent that due to the discussed the suitability of different voltage
high precision and sensitivity, a VLF sine sources (VLF sine 0.1 Hz, 50 Hz, DAC,
measurement has an edge even over the VLF Cos-Rect) for the partial discharge
50 Hz measurement. At low frequency, the measurement. For example, the behaviour

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of various voltage sources has been stud- Until now, scientific studies have been
ied on the following test samples: conducted only on PD tests with a VLF
Cos-Rect voltage source. Practical experi-
• Artificially created faults on cable
ences on the suitability of the VLF Cos-
routes and cable terminations
Rect voltage shape for the PD test espe-
• Dirty outdoor cable terminations, cially with worn cable routes are still not
fault in outer duct / deflector available.
• Cables in use With reference to the PD tests with VLF
sine, all mentioned publications state that
• Defective joints the PD inception voltage can be compared
• Aged and worn plastic-insulated with the voltage of the 50 Hz measurement
cables and joints when tests were conducted on field objects
(i.e. not artificially prepared objects). In
Depending on the publication, the behav- artificially created faults, the inception volt-
iour of two or more voltage sources was age during the VLF test and the 50 Hz test
compared, particularly in view of the com- occasionally differed from each other,
parability of the measurement results with which is why [4] comes to the conclusion
those tested at operating frequency (50 that faults and test bodies created artificial-
and 60 Hz). To sum up, the following result ly in the laboratory are not suitable for se-
can be derived from the publications (also lecting the optimum voltage source.
see [1] to [6]):
With regard to the PD level and the PD
According to [6], the comparison of meas- pattern (distribution of measured values),
urements with 2 x U0 on 6 worn joints re- the publications similarly showed that re-
sulted in 5.5 times the PD level with ap- sults with VLF sine 0.1 Hz are comparable
prox. 5,500 pC (as opposed to about 1,000 with the results of 50 Hz measurements.
pC at 50 Hz and VLF sine) for a VLF Cos- This likewise applies for worn joints in plug-
Rect voltage source. in and heat shrinking technology. There
were no relevant differences even in the
location of partial discharges.
With reference to a comparison (4 cable
routes with total of 42 different faults) be-
tween VLF sine 0.1 Hz, 50 Hz resonance
system, 20-400 Hz resonance system and
DAC (Cos-Rect was not used here), during
the test on various medium-voltage cables
we conclude for example [2], that no single
technology seems better than the other
(“Under the conditions in which this project
was carried out, the experimental results
Fig. 3: PD strengths of six joints (plug-in technology); show that no single partial discharge test-
[6] ing technology for installed MV cable sys-
These higher measured values mean that a tems provides significantly better results
measurement with the Cos-Rect voltage than the others.”).
source presents a higher load for worn No clear correlation was evident between
joints. However, for proper diagnostics, it is the PD strength or the inception voltage
important that the cable and accessories and the voltage source in the [2] described
are not unduly loaded or even damaged by study (“The possible relationship between
the measurement. In addition, in [6] it has the magnitude of the partial discharges and
been determined that the waveform of the the type of high voltage source used was
test voltage has a greater impact than the investigated, but no relationship was found
increase in the level from 2 x U0 to 3 x U0 between them due to the high dispersion of
(compare sine with Cos-Rect). It is also results. The same conclusion was reached
apparent that sine 50 Hz and sine 0.1 Hz on studying the possible relationship be-
show almost identical levels. tween the PD inception voltage levels and

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the type of voltage source used. It was not sine: connection times are cut by half.
possible to establish any correlation”). While using one voltage source, it is also
possible to apply test and measurement
While choosing from the [2] studied voltage
methods in parallel, e.g. during the Moni-
sources (VLF sine 0.1 Hz, 50 Hz reso-
tored Withstand Test:
nance system, 20-400 Hz resonance sys-
tem and DAC), the user must preferably Monitored Withstand Test or Monitored
consider practical criteria such as possible Withstand Diagnostics (short MWT) means
accomplishment of tasks, weight, versatility the partly simultaneous implementation of
and easy handling. Table 1 shows that of cable testing and cable diagnostics with the
the four types of voltage sources – VLF tan delta methods. As the test engineer
sine, VLF Cos-Rect, 50 Hz and DAC – only must connect only one device for the MWT
the VLF sine voltage source satisfies all the and then start a related workflow, he can
requirements when considering the cable perform the usual test after installing a new
test as well as the tan delta and PD test. cable or repairing a cable route and simul-
With regard to the tan delta measurement, taneously determine the cable condition in
the VLF sine has a favourable impact ow- a short time. A combination of testing and
ing to its higher sensitivity. diagnostic measurement - the MWT - offers
the following benefits:
4. Consequences during practical use
For practical use, other aspects besides • Easy test setup, easy flow (no addition-
measurement accuracy and reliability must al connections and no introduction to
be taken into consideration. The following MWT needed)
aspects are important during use in the • Shorter test duration if the cable is in
field: good condition
• Easy transport and easy connection of • No cable overload
measurement technology
• Result evaluation in real time
• Staff expenses, training
• Interpretation of cable condition with
• Time required for the connection Smiley sign on display
• Time required for the measurement • Precise results on cable condition
• Cost-benefit ratio Even the partial discharge measurement
can be similarly integrated in a measure-
• Relevance of measurement results for
ment and test cycle so that a PD test hardly
future maintenance
requires any additional time. Information
Under these aspects, the VLF voltage from the integral dissipation factor meas-
sources can register low weight and its urement and the local partial discharge
compactness as plus points compared to a measurement is complementary and gives
50 Hz voltage source. Furthermore, as the network and maintenance engineers more
VLF sine source is considered for cable criteria for evaluation.
testing and diagnostic measurements (tan
For the test engineer, using an easy and
delta and PD), network engineers can per-
light voltage source for the cable testing
form all relevant measurements on new
and diagnostics means that he can meas-
and old cables only with one voltage
ure more cable routes in the same time
source.
than while using different voltage sources.
Unlike the use of various voltage sources In other words: the condition of almost
for different methods (e.g. Cos-Rect for twice the number of cable routes can be
withstand voltage test and OWTS for PD determined in the same time, which is of
test), there are clear time benefits while advantage for condition-based mainte-
using one voltage source, such as VLF nance.

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Standard deviation Result Measurements Measures required Comment
required
< 0.010 • Cable in good • tan delta • None, as in good condi- • Standard deviation
condition • PD tion tan delta low
• Water trees • No PD, no high PD
• Only less PD
0.010 to 0.080 • Water trees • tan delta • Moderate ageing with • Moderate water
and PD • PD regard to water trees trees – No immedi-
• Only PD • PD concentration must ate measures
be analysed • Replace joints in
case of PD concen-
tration
0.080 to 0.500 • Water penetra- • tan delta • Only the tan delta shows • Sheath fault location
tion in joints • PD shows no the effect can display the loca-
high values • PD values decrease due tion of wet joints
to water penetration, PD because leakage
cannot be used as crite- currents occur there
rion • Joints with indica-
tion of low PD must
be found (in spite of
low PD values)
> 0.500 • High water • tan delta • Only the tan delta shows • Sheath fault location
penetration in • PD are largely the effect can display the loca-
joints eliminated in • PD displays no weak tion of wet joints
the relevant points / immediate re- because leakage
joints placement of joint currents occur there
• Check PD calibration
graph
Table 3: Guideline for interpretation of standard deviation of tan delta.

5. Practical example
This example shows why it is important to
keep the option of a dissipation factor
measurement and a partial discharge
measurement open: typically, defective
joints for example, wrong accessories or
those with electrical conducting faults, can
be detected with the PD test. However, this
is not the case with wet joints. In this ex-
ample, during tests in a network in Hong Fig. 4: Dissipation factor measurement on three-
Kong, the tan delta measurement delivered phase cable: Conductor 2 shows a high standard
deviation.
information on this.

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diagnosed by means of PD, and since
0.5U0 (kV) U0 (kV) 1.5U0 (kV) about seven years, also by means of the
STDTD tan delta measurement. According to Wer-
ner Brucker, Director of network opera-
3.5 6.5 10 tions, both these diagnostic procedures
L1 0.068 0.036 0.060 produced a good overall view of the age
and condition of the network. Partial routes
L2 4.453 2.313 9.343
classified as dangerous will be replaced
L3 0.063 0.004 0.050 soon. The isolation of defective partial sec-
Table 2: Measured values for Figure 4: tions resulted in huge savings, as the entire
cable run didn’t have to be replaced.
In practice, the VLF measurement has
proven to be suitable during the commis-
sioning tests of new or modified cable sys-
tems for locating faults precisely, and in
future for detecting faults in the accessories
with a simultaneous PD test so that the
work involved for troubleshooting, such as
installation faults, or during maintenance,
e.g. excavation work, can be kept to the
Fig. 5: Drying effect of moist joints during a MWT minimum.
The tan delta standard deviation on con- Brucker emphasises the weight and suita-
ductor 2, identified in Fig. 4, strengthens bility for daily use as an essential ad-
the suspicion of a moist joint, as the PD vantage of the VLF sine voltage source.
test cannot detect any PD activity (too The 0.1 Hz technology can be transported
much moisture). The MWT, i.e. the combi- and operated by any employee, which
nation of cable testing and tan delta meas- would not have been possible with a 50 Hz
urement over 15 minutes, conveyed that system.
the joint had dried up and that the tan delta
The use of a test car with two persons is
had clearly dropped (Fig. 5). This rein-
required very rarely, as the portable meas-
forced the suspicion of wet joints.
urement and testing device is enough for
6. Effects of the voltage source – Ex- most cable lengths. A test car would be
ample E-Werk Mittelbaden necessary only during the seventh meas-
urement or so.
About ten years ago, the Elektrizitätswerk
Mittelbaden Netzbetriebsgesellschaft mbH E-Werk Mittelbaden saw a clear cost ad-
(short E-Werk Mittelbaden) carried out a vantage by applying the VLF 0.1 Hz tech-
comparison of VLF 0.1 Hz sine and a 50 nology: measurements could be easily per-
Hz method for the PD test based on over formed by a single employee in a short
40 cable routes. As the 50 Hz method pro- time. Due to the short connection time and
duced too many highly varying evaluations test duration as well as the need for fewer
and especially more negative prognosis at people, several cable routes can easily be
the time, which until today were not con- tested per year. Routes identified as critical
sidered as losses, the company decided on during the measurements or partial sec-
the VLF 0.1 Hz sine method. In the mean- tions will be scheduled for repair or re-
while, the VLF measurement with sine volt- placement. Maintenance budgets can thus
age has been established in hundreds of be deployed specifically. With the
tests. This was evident in the diagnostic knowledge of weak points in the network
measurements, performed on 240 kilome- and the condition-based maintenance, in
tres with 500 partial routes in the 20 kV spite of the growing cable stock, running
network of the the medium-voltage network with a low
E-Werk Mittelbaden, on paper pulp insu- failure rate and in a cost-optimised manner
lated and mixed cable routes. has been successful.
At the E-Werk Mittelbaden, such cable The maintenance plan at the E-Werk Mit-
routes with a VLF sine 0.1 Hz have been telbaden is approx. EUR 4 million, of which
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EUR 2.5 million are relevant for the distri- • Positive effect on the cost structure in
bution network. The costs for cable diag- ratio to the network failure rate
nostics at present are € 90,000/year.
• Quality of new cable routes (detection
From the comparative tests conducted be- of installation faults before any actual
fore procuring the VLF equipment, Brucker failure)
knows that there were distinct differences
between VLF 0.1 Hz sine and 50 Hz meas- Against this background, the discussion
urements for his tests. about the comparability of the VLF sine
measurement results with other voltage
In practice, a changeover seemed no long- shapes acquires academic importance.
er relevant, as the E-Werk Mittelbaden be- The universality of VLF sine measurement
came very familiar with the VLF 0.1 Hz has proven its suitability in various net-
measurements and its interpretation, and is works (Europe, overseas, on plastic-
able to use measured values with high reli- insulated cables, paper pulp insulated ca-
ability for classifying cable routes. Even the bles, mixed routes…) and delivers ample
prognosis whether a cable route is in dan- and precise results, thus enabling the net-
ger in the short or medium term is possible work and maintenance engineer to make a
with relative accuracy due to the wealth of reliable evaluation of the cable routes.
experience, thus making it easier to priori-
tise maintenance measures accordingly.
7. Conclusion References
The use of a VLF sine voltage source [1] The Use of the 0.1 Hz Cable Testing
opens up the possibility of a single person Method as Substitution to 50 Hz Measure-
performing cable tests and diagnostics of a ment and the Application for PD Measuring
cable route and with portable equipment. In and Cable Fault Location; M. Muhr, C. Su-
scientific studies and in the field, the VLF mereder, R. Woschitz
sine showed that it is a suitable voltage
[2] Jicable 11 – Investigation of the Tech-
source for cable testing, PD and tan delta
nologies for Defect Localization and Char-
measurement and that the achieved meas-
acterization on Medium Voltage Under-
urement results can be compared with re-
ground Lines; G. Maiz (Iberdrola Dis-
sults of tests performed at operating fre-
tribución, Spain)
quency. In addition, the ideal, load-
independent sine form proved to be of [3] New Studies on PD Measurements on
benefit when it pertains to the reproducibil- MV Cable System at 50 Hz and Sinusoidal
ity of results and when load-independence 0,1 Hz (VLF) Test Voltage; K. Rethmeier,
is desired (independence from measure- P. Mohaupt, V. Bergmann, W. Kalkner, G.
ment of cable lengths). Thus, comparisons Voigt
of measurement results can be performed
[4] Partial Discharge Measurements on
easily and more experience on condition
Service Aged Medium Voltage Cables at
evaluation of cable routes can continue to
Different Frequencies; G. Voigt, P. Mo-
be acquired.
haupt
Thus, the VLF sine measurement offers the
[5] VLF-TE Messungen an betriebsgealter-
opportunity to measure more cable routes
ten Mittelspannungskabel (Abschlussbe-
by using the same means and time and to
richt) [VLF-PD tests on old medium-voltage
collect more information on the network
cables (Final report)]; G. Voigt
condition. This comes with various ad-
vantages: [6] Grundlagenuntersuchung zum Teilent-
ladungsverhalten in kunststoffisolierten
• Specific allocation of maintenance Mittelspannungskabeln bei Prüfspannun-
budget gen mit variabler Frequenz und Kurvenform
• Cost savings by isolating faulty partial [Study of partial discharge behaviour in
sections plastic-insulated medium-voltage cables at
test voltages with variable frequency and
• Lower failure rate waveform]; D. Pepper

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[7] New Studies on Site Diagnosis of MV
Power Cables by Partial Discharge and
Dissipation Factor Measurement at Very
Low Frequencies VLF; G. Voigt
[8] IEEE 400.2-2013 IEEE Guide for Field
Testing of Shielded Power Cable Systems
Using Very Low Frequency (VLF) (less
than 1 Hz)

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