Metasys Integrator® Caterpillar® Application: Pplication OTE

Application Note
Issue Date May 25, 2004
APPLICATION NOTE
Metasys Integrator® Caterpillar® Application
Introduction 2
Application Details 2
Component Requirements 4
Vendor Contact Information 5
Design Considerations 5
Cable Connections 7
Cable Pinouts 7
Connecting the Cable 7
Metasys Integrator Unit Setup 8
Point Mapping Tables 9

Caterpillar CCM Points 9
Caterpillar Generator Setpoints with EMCP II 10
Caterpillar Generator Setpoints with EMCP II+ 3500 Series Engine
Connected to WYE 13
Not Connected to WYE 16
Connected to WYE 19
Not Connected to WYE 22
Metasys Network Setup 25
Mapping to a CS Object 25
Custom Integration 26
© 2004 Johnson Controls, Inc. 1

Code No. LIT-6295215 www.johnsoncontrols.com
Software Release 9.3
Introduction
This document explains Metasys Integrator® Caterpillar® applications.

Use this document with the Metasys Integrator unit technical bulletins,
which provide information on installing and commissioning the Metasys
Integrator unit. For information on Caterpillar generator sets, see
Caterpillar documentation (obtainable from a Caterpillar representative).
Note: If you use a Universal Packaging Module (UPM) enclosure, you
must install the Metasys Integrator unit 300 Series in a two high
enclosure (EN-EWC25-0) rather than a one high enclosure
(EN-EWC13-0) as shown in the figures in this application note.
Application The Metasys Integrator unit allows Caterpillar applications to become an

Details integral part of the Metasys® and Metasys Companion Networks. Once a
Caterpillar Customer Communication Module (CCM) is connected to a
Metasys or Companion Network via the Metasys Integrator unit, its data is
available to the full complement of Metasys Building Automation System
(BAS) features, including Change-of-State (COS) monitoring, alarm
notification, scheduling, trend, and totalization.
The CCM connects to the Metasys Integrator unit through the
RS-232 port. The CCM is the interface between Caterpillar generator sets
and non-Caterpillar devices (such as the Metasys Integrator unit). A
maximum of eight generator sets can be connected to the CCM.
Figure 1 shows a Caterpillar unit integrated with a Metasys Network
Control Unit (NCU), and Figure 2 shows a Caterpillar unit integrated with
Metasys Companion Networks.
2 Metasys Integrator Caterpillar Application Application Note

N1LAN
Standard NCU CAT Data Link

RS-232
CCM
Metasys EMCP II EMCP II

Integrator Unit 1 Unit 8
UNT
N2 Bus
cat1
Note: If you use a UPM enclosure, you must install the Metasys Integrator unit
300 Series in a two high enclosure (EN-EWC25-0) rather than a one high
enclosure (EN-EWC13-0) as shown in the figures in this application note.
Figure 1: Caterpillar and Metasys Integration
Panel Unit Workstation
RS-232 CAT Data Link

CCM
Metasys
Integrator
EMCP II EMCP II
Unit 1 Unit 8
UNT
N2 Bus
catcomp
Note: If you use a UPM enclosure, you must install the Metasys Integrator unit
300 Series in a two high enclosure (EN-EWC25-0) rather than a one high
enclosure (EN-EWC13-0) as shown in the figures in this application note.
Figure 2: Caterpillar and Metasys Companion Integration
Metasys Integrator Caterpillar Application Application Note 3

Component To integrate Caterpillar generator sets, you need:
Requirements • Caterpillar Electronic Modular Control Panel II (EMCP II) Generator
Set Control or EMCP II+ Generator Set Control
• Caterpillar Customer Communication Module (CCM)
• RS-232 cable for connecting the CCM to the Metasys Integrator unit
• Metasys Integrator unit
• N2 Bus (for connecting the Metasys Integrator unit to the Metasys or
Companion Network)
• portable Personal Computer (PC) for downloading vendor
communication tables (.VCT files) and network setup information into
the Metasys Integrator unit, drive communication settings, and for
running diagnostics
• cable for connecting portable PC to the Metasys Integrator unit
• the correct vendor communication table (.VCT file) to download into
the Metasys Integrator unit (supplied on Metasys Integrator
CD-ROM)
This document describes the RS-232 cable and the vendor communication
tables. Caterpillar documentation describes their equipment. The
remaining components are described in the Metasys Integrator unit
technical bulletins.
Metasys Network To integrate Caterpillar equipment into the Metasys Network, you need:
Release
Requirements • Metasys OWS software Release 6.0 or later
• Metasys Integrator unit firmware Release 9.0 or later
• Metasys Integrator unit software Release 9.3 or later
Metasys To integrate Caterpillar equipment into the Metasys Companion Network,

Companion you need:
Release
Requirements • Metasys Companion Release 5.0 or later
• Metasys Integrator unit firmware Release 9.0 or later
• Metasys Integrator unit software Release 9.3 or later

To integrate Caterpillar equipment into the Metasys Network, you need:
Vendor • Caterpillar Electronic Modular Control Panel II (EMCP II) Generator
Component
Set Control or EMCP II+ Generator Set Control
Requirements
• Caterpillar Customer Communication Module (CCM)
Integration between the Metasys Integrator unit and the Caterpillar unit
has been tested with the equipment listed in Table 1. Changes to this
equipment or integration of Caterpillar products not discussed in this
document will require additional software development and testing by
Systems Products. For information on integrating other products, call the
Field Support Center in Milwaukee.
Table 1: Equipment and Part Numbers
Caterpillar Product Part Number/Revision Number
Caterpillar CCM 102-8627 or 117-6170 or 164-8940
Caterpillar EMCP II 103-1582 and 113-6350
Caterpillar EMCP II+ 118-2070
Vendor Contact
Information Call Caterpillar, Inc. at (309) 675-1000 to get the telephone number for
your local Caterpillar dealer.
Design When integrating Caterpillar generator sets, keep the following

Considerations considerations in mind:
• Make sure all Caterpillar generator sets are set up, started, and running
properly before attempting to integrate with the Metasys or
Companion Network. (The Caterpillar representative is responsible for
operation of Caterpillar equipment.)
• Make sure the CCM baud rate is set to 9600 baud. (The Caterpillar
representative is responsible for setting the CCM’s baud rate.)
• If a CCM password is required, it must be eight characters long and
have no trailing spaces or the Metasys Integrator unit cannot log onto
CCM.
• RS-232 cable distance between the Metasys Integrator unit and the
CCM can be a maximum of 50 feet (10 feet recommended).

• The cable connecting the CCM’s Caterpillar Data Link (+/-) to the
Caterpillar devices must be 16 American Wire Gauge (AWG) shielded
twisted-pair cable (use 123-2376 Electric Cable, Belden® 8719 cable,
or equivalent). The maximum length of this cable is 1500 feet (this
includes wire runs between multiple generator sets). T-tap bus is
permissible.
• When mapping Caterpillar generator points to Metasys Network
objects, you have the option of mapping each point to its own standard
object (Analog Input, [AI]; Analog Output, [AO]; Binary Input, [BI];
Binary Output, [BO]). Mapping to standard objects provides greater
versatility for point monitoring, which is especially important if the
Network Terminal is used as a key-monitoring device.
• You must define an N2 address at the Metasys Integrator unit for the
CCM. CCM application is required to log onto the CCM.
• The right/left exhaust temperature parameters are valid only if the
GSC+ is programmed as an EUI (Setpoint OP5-0 P032=2). In
addition, the GSC+ must receive this parameter over the datalink from
the ADEM. Also, the generator Phase A, Phase B, and Phase C Power
Factors are valid only if the GSC+ is programmed for a
WYE-connected genset (Setpoint OP5-0 P032=0).
• Diagnostic fault codes are associated with failed electrical components
or circuits that provide information to, or receive information from, the
GSC+. The diagnostic fault code closely identifies the cause of the
fault.
• Each diagnostic fault code consists of a Component Identifier (CID), a
Failure Mode Indicator (FMI) and an active/inactive status indicator.
The CID tells which component in the system is faulty, and the FMI
describes the nature of the fault. For a list of FMI codes for each CID,
see the Caterpillar Service Manual.

Cable Connections
Cable Pinouts Use the following cable pinouts for the RS-232 connection between the
Metasys Integrator unit and the CCM:
Vendor Port A or B RS-232 Port
on Metasys Integrator on CCM
DB-9 Female DB-25 Female
Signal Pin Pin Signal

RS-232 Cable
RD 2 2 TX
TD 3 3 RX
GND 5 7 GND
DTR 4 8 DCD
DCD 1 20 DTR
(50 ft maximum)
P2 or P3 on Panel CCM RS-232 Port
cat2
Figure 3: Cable Pinouts
Connecting the Connect the 9-pin female end of the RS-232 cable to either Vendor Port A
Cable or Vendor Port B on the Metasys Integrator unit. Connect the 25-pin
female end to the RS-232 port on the CCM.
Metasys CCM
Integrator
RS-232 Cable
Vendor Port
RS-232 Port
A or B
cat3
Figure 4: Port-to-Port Connection

Metasys Integrator Unit Setup
To set up the Metasys Integrator unit, use a portable PC connected to

Metasys Integrator Terminal Port. The Metasys Integrator unit setup
involves:
• downloading the correct vendor communication table (.VCT file)
• setting up the ports
• assigning network addresses to the controllers
The following table provides setup information specific to Caterpillar
applications. For detailed procedures, see the Metasys Integrator unit
technical bulletins.
Table 2: Metasys Integrator Unit Setup for Caterpillar Applications

Vendor Communication Table (.VCT File)
Caterpillar CCM (logs on using password) CAT_CCM.VCT
Caterpillar CCM (logs on with no password) CATCCMNP.VCT
EMCP II CAT_GEN.VCT
EMCP II+ and Connected to WYE (3500 Series Engine) CAT_GENP.VCT
EMCP II+ and not Connected to WYE (3500 Series Engine) CAT_GNPN.VCT
EMCP II+ and Connected to WYE (3400 Series Engine) CATGENP4.VCT
EMCP II+ and not Connected to WYE (3400 Series Engine) CATGNPN4.VCT
Port Setup
Baud Rate 9600
Word Length 8
Stop Bit 1
Parity None
Interface RS-232
Network Setup
Vendor Address for CCM Logon password (8 characters,
no trailing spaces) or 0 if no
password*
Example:
Correct: Not Correct:
12345678 123_ _ _ _ _
ABCDEFGH ABC_ _ _ _ _
ABC_ _ _GH
Vendor Address for Generator Set 1-8
Timeout Value 1000 ms
Poll Delay 100 ms
Performance Guide
For a single N2 address:
CCM 1 second
Generator Set 6 seconds
* As always, enter the vendor address left justified.

Point Mapping Tables
Caterpillar The following table shows the points available for mapping in the CCM:
CCM Points
Table 3: Caterpillar CCM Points
To get the hardware NPT1 NPA2 Unit Description
reference for BI 1 RS232C Link Message Fault Exists 0-nor 1-alm
mapping points to a BI 2 Miscellaneous Cat Data Link Fault 0-nor 1-alm
Control System
BI 3 Invalid Cat Data Message Fault 0-nor 1-alm
(CS) object (via the
BI 4 Internal Buffer Overflow 0-nor 1-alm
software model),
combine the BI 5 RS232C Short Circuit Fault 0-nor 1-alm
Network Point Type BI 6 Memory Backup Battery is Weak 0-nor 1-alm
(NPT) and Network BI 7 M5X Message Error 0-nor 1-alm
Point Address BI 8 Setpoint (EEPROM) 0-nor 1-alm
(NPA). For BO3 1 Reset CCM Inactive Faults 0-N/A 1-rst
example, the
hardware reference 1 Network Point Type
for the Internal 2 Network Point Address
Buffer Overflow 3 Do not map these points to Companion BO points or Metasys system CS objects.
point is BI4. If you map these points to Metasys system BO points, make sure the Auto
Restore option in the BO object’s Definition or Focus window is disabled.

Caterpillar The following table shows the points available for mapping in the
Generator Caterpillar generator sets:
Setpoints with
EMCP II Table 4: Caterpillar Generator Setpoints with EMCP II
NPT1 NPA2 Unit Description
To get the hardware Fault Log: Code
reference for AI 1 Code Failure Mode Identifier Code (FMI) for Component
mapping points to a ID (CID) at ADF 13
CS object (via the AI 2 Code Failure Mode Identifier for Component ID at ADF 2
software model),
AI 3 Code Failure Mode Identifier for Component ID at ADF 3
combine the
Network Point Type AI 4 Code Failure Mode Identifier for Component ID at ADF 4
(NPT) and Network AI 5 Code Failure Mode Identifier for Component ID at ADF 5
Point Address AI 6 Code Failure Mode Identifier for Component ID at ADF 6
(NPA). For AI 7 Code Failure Mode Identifier for Component ID at ADF 7
example, the AI 8 Code Failure Mode Identifier for Component ID at ADF 8
hardware reference
AI 9 Code Failure Mode Identifier for Component ID at ADF 9
for the System
Battery Voltage AI 10 Code Failure Mode Identifier for Component ID at ADF 10
point is AI17. AI 11 RPM Generator Set Engine RPM4
AI 12 DegF Engine Coolant Temperature4
AI 13 DegC Engine Coolant Temperature4
AI 14 kPa Engine Oil Pressure4
4
AI 15 psi Engine Oil Pressure
AI 16 Hours Generator Set Hourmeter (if>65536, =0)
AI 17 Volt System Battery Voltage
AI 18 Hz Generator Frequency
AI 19 Volt Generator Line-Line Voltage for Selected Phase4
4
AI 20 Amperes Generator Line Current for Selected Phase
1 Network Point Type
2 Network Point Address
3 If both the component ID and component failure mode identifier equal zero, there is
no logged fault (AI 1-10, ADF 1-10).
4 The point will be unreliable if a fault condition is reported.
Continued on next page . . .

(Cont.)
Fault Log: Status
BI 1 Fault Status for Component ID (CID) at ADF 1
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
0-ina, 1-act
BI 11 GSC Active Fault in Fault Log 0-ina, 1-act
BI 12 Remote Start Status4 0-off, 1-on
BI 13 GSC High Coolant Temperature5 0-nor, 1-alm
BI 14 GSC Low Coolant Temperature 0-nor, 1-alm
BI 15 GSC Low Oil Pressure 0-nor, 1-alm
BI 16 GSC Engine Control Switch “Not in Auto” 0-nor, 1-alm
BI 17 GSC Overspeed Shutdown Status 0-nor, 1-alm
BI 18 GSC Overcrank Shutdown Status 0-nor, 1-alm
BI 19 GSC Low Oil Pressure Shutdown Status 0-nor, 1-alm
BI 20 GSC High Coolant Temp Shutdown Status 0-nor, 1-alm
BI 21 GSC Spare Shutdown Status 0-nor, 1-alm
BI 22 GSC Emergency Stop Shutdown Status 0-nor, 1-alm
BI 23 GSC Coolant Loss Shutdown Status 0-nor, 1-alm
BI 24 GSC Diagnostic Code Shutdown Status 0-nor, 1-alm
BI 25 GSC Spare Fault Alarm 1 0-nor, 1-alm
BI 28 GSC Spare Fault Shutdown 1 0-nor, 1-alm
BI 31 Air Shutoff GSC Relay 0-off, 1-on
BI 32 Fuel Control GSC Relay 0-off, 1-on
BI 33 Crank Terminate GSC Relay 0-off, 1-on
5 The points BI 13-38 will be unreliable if the point is undefined or unavailable.

(Cont.)
BI 34 Starter Motor GSC Relay 0-off, 1-on
BI 35 Generator Set Fault GSC Relay 0-off, 1-on
BI 36 Run GSC Relay 0-off, 1-on
BI 37 Program Spare GSC Relay 0-off, 1-on
BI 38 Electronic Governor GSC Relay 0-off, 1-on
BO 1 Remote Start/Stop 0-stop, 1-start
BO7 2 Generator Set Fault GSC Relay 0-off, 1-on
BO7 3 Electronic Governor GSC Relay 0-off, 1-on
BO 4 Remote Emergency Stop4 0-off, 1-on
BO 5 Cooldown Override4 0-cont, 1-abort
BO6 6 Reset all Faults in Fault Log 0-N/A 1-reset
Fault Log: Component ID
ADF 1 Code Component ID (CID) with Fault at AI 13
ADF 11 Sec GSC Cycle Crank Time Setpoint
ADF 12 Sec Total GSC Cycle Crank Time Setpoint
ADF 13 RPM GSC Crank Terminate Speed Setpoint
ADF 14 RPM Engine Overspeed Setpoint
ADF 15 RPM Engine Oil Step Speed Setpoint
ADF 16 kPa Low Engine Oil Pressure at Rated Speed Setpoint
ADF 17 kPa Low Engine Oil Pressure at Idle Speed Setpoint
ADF 18 RPM Generator Set Ring Gear Teeth Setpoint
ADI 1 Min GSC Cooldown Timer Setpoint
ADI 2 Code Engine Control Switch Position4
0-off/reset, 2-start,
3-stop, 4-auto,
128-169-fault identifiers
AO 1 Select Phase (0=A, 1=B, 2=C)
3 If both the component ID and component fault code equal zero, there is no logged
fault. (AI 1-10, ADF 1-10)
6 Do not map these points to Companion BO points or Metasys CS objects. If you
map these points to Metasys BO points, make sure the Auto Restore option in the
objects’s Definition or Focus window is disabled.
7 Do not use BO 2 and 3 for status, use BI 35 and 38 (BO points for command only).

Generator Caterpillar generator sets with EMCP II+ 3500 Series Engine Connected
Setpoints with to WYE:
EMCP II+ 3500
Series Engine Table 5: Caterpillar Generator Setpoints with EMCP II+ 3500
Connected to Series Engine Connected to WYE
WYE NPT1 NPA2 Unit Description
Fault Log: Code
To get the hardware AI 1 Code Fault Code (FMI) for Component ID (CID) at ADF 13
reference for AI 2 Code Fault Code for Component ID at ADF 2
mapping points to a AI 3 Code Fault Code for Component ID at ADF 3
CS object (via the
AI 4 Code Fault Code for Component ID at ADF 4
software model),
combine the AI 5 Code Fault Code for Component ID at ADF 5
Network Point Type AI 6 Code Fault Code for Component ID at ADF 6
(NPT) and Network AI 7 Code Fault Code for Component ID at ADF 7
Point Address AI 8 Code Fault Code for Component ID at ADF 8
(NPA). For AI 9 Code Fault Code for Component ID at ADF 9
example, the
hardware reference
AI 11 RPM Generator Set Engine RPM4
for the System
Battery Voltage AI 12 DegF Engine Coolant Temperature4
point is AI17. AI 13 DegC Engine Coolant Temperature4
AI 15 psi Engine Oil Pressure4
AI 16 Hours Generator Set Hourmeter (if>65536, = 0)
AI 19 Volt Generator RMS Voltage Phase A-B4
AI 20 Volt Generator RMS Voltage Phase B-C4
AI 21 Volt Generator RMS Voltage Phase C-A4
AI 22 Amperes Generator Phase A RMS Current4
AI 23 Amperes Generator Phase B RMS Current4
AI 24 Amperes Generator Phase C RMS Current4
AI 25 Deg F Right Exhaust Temperature4
AI 26 Deg C Right Exhaust Temperature4
4
AI 27 Deg F Left Exhaust Temperature
AI 28 Deg C Left Exhaust Temperature4
AI 29 Amperes Generator Total RMS Current4
AI 30 Amperes Generator Power (Percent of Rated)4
AI 31 Generator Phase A Power Factor4
AI 32 Generator Phase B Power Factor4
4
AI 33 Generator Phase C Power Factor
4
AI 34 kWh Generator Total kW-Hours
fault (AI 1-10, ADF 1-10).

(Cont.)
Fault Log: Status
BI 1 Fault Status for Component ID at ADF 1 0-ina, 1-act
BI 11 GSC Active Fault in Fault Log 0-nor, 1-alm
BI 35 Genset Fault GSC Relay 0-off, 1-on

(Cont.)
BO 6 Reset all Faults in Fault Log 0-N/A 1-reset
ADF 2 Code Component ID with Fault at AI 2
3-stop, 4-auto,
fault (AI 1-10, ADF 1-10).

Generator Caterpillar generator sets with EMCP II+ 3500 Series Engine Not
Setpoints with Connected to WYE:
EMCP II+ 3500
Not Connected Series Engine Not Connected to WYE
to WYE NPT1 NPA2 Unit Description
Fault Log: Code
CS object (via the
software model),
(NPA). AI 9 Code Fault Code for Component ID at ADF 9
For example, the
hardware reference
for the System
AI 25 Deg F Right Exhaust Temperature4
AI 26 Deg C Right Exhaust Temperature4
4
AI 27 Deg F Left Exhaust Temperature
AI 28 Deg C Left Exhaust Temperature4
AI 31 kWh Generator Total kW-Hours4
fault (AI 1-10, ADF 1-10).

(Cont.)
Fault Log: Status

(Cont.)
3-stop, 4-auto,
fault (AI 1-10, ADF 1-10).

Generator Caterpillar generator sets with EMCP II+ 3400 Series Engine Connected
Setpoints with to WYE:
EMCP II+ 3400
Connected to Series Engine Connected to WYE
WYE NPT1 NPA2 Unit Description
Fault Log: Code
CS object (via the
software model),
(NPA). For AI 9 Code Fault Code for Component ID at ADF 9
example, the
hardware reference
for the System
4
AI 31 Generator Phase A Power Factor
AI 32 Generator Phase B Power Factor4
AI 33 Generator Phase C Power Factor4
AI 34 kWh Generator Total kW-Hours4
fault (AI 1-10, ADF 1-10).

(Cont.)
Fault Log: Status

(Cont.)
3-stop, 4-auto,
fault (AI 1-10, ADF 1-10).

Generator Caterpillar generator sets with EMCP II+ 3400 Series Engine Not
Setpoints with Connected to WYE:
EMCP II+ 3400
Not Connected Series Engine Not Connected to WYE
to WYE NPT1 NPA2 Unit Description
Fault Log: Code
CS object (via the
software model),
(NPA). AI 9 Code Fault Code for Component ID at ADF 9
For example, the
hardware reference
for the System
4
AI 31 kWh Generator Total kW-Hours
fault (AI 1-10, ADF 1-10).

(Cont.)
Fault Log: Status

(Cont.)
3-stop, 4-auto,
fault (AI 1-10, ADF 1-10).

Metasys Network Setup
Metasys Network Setup is described in the Metasys Integrator unit

technical bulletins. This section contains details specific to Caterpillar
applications.
Mapping to a Table 9: Software Model and CS Object Definition

CS Object Application Software Model Display NT Command
(on Tables and Attribute Attribute
Models CD-ROM) (recommended) (recommended)
CCM CAT_CCM.DDL BI6 BO1
Generator Set CAT_GEN.DDL AI11 BO1
CAT_GENP.DDL
CAT_GNPN.DDL
CATGENP4.DDL
CATGNPN4.DDL

Custom Integration
Custom For information on integrating products that are not discussed in this
Integration document, first refer to the Metasys Compatible Products online list of
released connectivity products. If this list does not provide the information
you require, consider using the Systems Integration Services (SIS) Request
Custom Engineered Solutions process to request a custom contract from
the Systems Integration Team.
Access both the Metasys Compatible Products and the Request Custom
Engineered Solutions process from The Advisor by performing the
following steps:
1. Click on the Products Focus link, located at the top of The Advisor
home page.
2. Under Products, click on the Systems Integration Services link.
3. For the searchable database, click on Metasys Compatible Products.
4. Select Metasys Compatible Products Database.
5. Click Online Search Tool. After the search is completed, return to the
Systems Integration Services home page as instructed in Steps 1-2.
6. Select Custom Engineered Solutions to view the process used for
requesting all types of SIS engineered solutions and services.
7. Select Requesting an Engineered Solution or Service.
8. Click Online Request Page.
If you need further assistance, contact the Johnson Controls’ Field Support
Center.
Controls Group
507 E. Michigan Street www.johnsoncontrols.com
P.O. Box 423 Software Release 9.3
Milwaukee, WI 53201 Published in U.S.A.

Metasys Integrator® Caterpillar® Application: Pplication OTE

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Application Note

Issue Date May 25, 2004

Metasys Integrator® Caterpillar® Application

Point Mapping Tables 9

© 2004 Johnson Controls, Inc. 1

This document explains Metasys Integrator® Caterpillar® applications.

Application The Metasys Integrator unit allows Caterpillar applications to become an

2 Metasys Integrator Caterpillar Application Application Note

Standard NCU CAT Data Link

Metasys EMCP II EMCP II

Figure 1: Caterpillar and Metasys Integration

Panel Unit Workstation

RS-232 CAT Data Link

Figure 2: Caterpillar and Metasys Companion Integration

Metasys Integrator Caterpillar Application Application Note 3

Metasys To integrate Caterpillar equipment into the Metasys Companion Network,

4 Metasys Integrator Caterpillar Application Application Note

Design When integrating Caterpillar generator sets, keep the following

Metasys Integrator Caterpillar Application Application Note 5

6 Metasys Integrator Caterpillar Application Application Note

DB-9 Female DB-25 Female

Signal Pin Pin Signal

Figure 3: Cable Pinouts

Figure 4: Port-to-Port Connection

Metasys Integrator Caterpillar Application Application Note 7

To set up the Metasys Integrator unit, use a portable PC connected to

Table 2: Metasys Integrator Unit Setup for Caterpillar Applications

8 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 9

10 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 11

12 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 13

14 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 15

16 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 17

18 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 19

20 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 21

22 Metasys Integrator Caterpillar Application Application Note

Metasys Integrator Caterpillar Application Application Note 23

24 Metasys Integrator Caterpillar Application Application Note

Metasys Network Setup is described in the Metasys Integrator unit

Mapping to a Table 9: Software Model and CS Object Definition

Metasys Integrator Caterpillar Application Application Note 25

26 Metasys Integrator Caterpillar Application Application Note

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