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Desarmado y Armado
D8R Series II
Track-Type Tractor Power Train
Número de medio -RENR3677-04 Fecha de publicación -01/10/2007 Fecha de actualización -25/10/2007

i01467586

Track Roller Frame - Disassemble

SMCS - 4151-015

Disassembly Procedure
Table 1

Required Tools
Tool Part Number Description Qty
A FT-2213 Strap (Group) 1
9U-6600 Manual Pump 1
1U-5197 Hydraulic Cylinder 1
1P-1838 Adapter (1 1/4 inch by 12 NF) 1
B
6V-2108 Sleeve 1
6V-3187 Adapter (1 1/4 inch by 12 NF) 1
5P-4184 Tool Stud (1 1/4 inch by 12 NF by 18 inch) 1
C FT-1713 Wedge 2
D 136-1452 Internal Tip Pliers 1
E 2D-1201 Eyebolt 1

Start By:

A. Remove the track roller frame. Refer to Disassembly and Assembly, "Track Roller Frame -
Remove" for the correct procedure.
B. Remove the retainer (pivot shaft). Refer to Disassembly and Assembly, "Retainer (Pivot Shaft)
- Remove" for the correct procedure.

Personal injury can result from performing service on the track roller
frame.

Refer to Special Instruction, SMHS8273 for inspection and removal

procedures before performing any service.

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Personal injury or death can result from lifting a heavy assembly.

The heavy assembly can fall if using an incorrect hoist to lift the load.

Be sure the hoist has the correct capacity to lift a heavy assembly.
Approximate weight of the body assembly is given below.

NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop

Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.

Dispose of all fluids according to local regulations and mandates.

1. Place the track roller frame on a level surface. Support each end of the track roller frame with
the track guides.

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Illustration 1 g00765888

NOTICE
When these components are removed, the components are damaged or
destroyed.

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2. Inspect bearings (1) on each side of the track roller frame for wear and for damage. Remove
the two bearings from the track roller frame, if necessary.

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Illustration 2 g00765889

Note: The track roller frame weighs 4350 kg (9600 lb).

3. Use a hoist to position the track roller frame on wood blocks. Remove Tooling (A) .

4. Mark the track idlers, the caps, and the shims, so that the components are assembled in the
original locations.

5. Remove the idlers. Refer to Disassembly and Assembly, "Idler - Remove" for the correct
procedure.

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Illustration 3 g00765890

6. Mark the track rollers, the caps, and the track roller frame, so that the single flange rollers and
the double flange rollers are installed in the original locations.

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7. Use a strap and a suitable lifting device in order to support track roller (4) .

Note: The single flange track roller weighs 88 kg (195 lb). The double flange track roller
weighs 98 kg (215 lb).

8. Remove four bolts (2), the two washers and two caps (3). Remove the track roller from the
minor bogie.

9. Repeat Steps 6 through 8 for all of the track rollers.

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Illustration 4 g00765891

10. Remove bolts (6), the washers and track guides (5) from the major bogies.

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Illustration 5 g00765892

Note: Removal of the plugs and rubber stoppers releases oil.

11. Use a variable speed drill to remove plug (7) and rubber stopper (9) from each end of cartridge
pin (8) .

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Illustration 6 g00765893

12. Install Tooling (B) on the major bogie. Use a strap and a suitable lifting device in order to
suspend Tooling (B). Remove the cartridge pin.

13. Remove minor bogie (10) from the major bogie.

14. Repeat Steps 11 through 13 for the remainder of the minor bogies.

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Illustration 7 g00765976

15. Install Tooling (C) between the track roller frame and the major bogie in order to hold the
components in place during the removal of the cartridge pins.

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Illustration 8 g00765978

16. Use Tooling (D) to remove retaining ring (11) from each side of the track roller frame.

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Illustration 9 g00765979

17. Install Tooling (E) to plate (12). Remove plate (12) from each side of the track roller frame.

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Illustration 10 g00765980

Note: Removal of the plugs and stoppers releases oil.

18. Use a variable speed drill to remove plug (13) and rubber stopper (15) from each end of
cartridge pin (14). Remove plugs (16) from each side of the track roller frame.

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Illustration 11 g00765981

Note: The major bogie weighs 190 kg (420 lb).

19. Use a strap and a suitable lifting device in order to support major bogie (17) .

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Illustration 12 g00765982

20. Install Tooling (B) on cartridge pin (14). Use a strap and a suitable lifting device in order to
suspend Tooling (B). Remove the cartridge pins. Remove the major bogie.

21. Repeat Steps 15 through 20 for the remainder of the major bogies.

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Illustration 13 g00765983

22. Remove bolts (18), the washers and pad assemblies (19) from the track roller frame and from
the major bogies.

23. Remove the front track roller frame from the rear track roller frame. Refer to Disassembly and
Assembly, "Front Track Roller Frame - Remove" for the correct procedure.

24. Remove the track adjuster. Refer to Disassembly and Assembly, "Track Adjuster - Remove"
for the correct procedure.

25. Remove the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring - Remove" for
the correct procedure.

Copyright 1993 - 2010 Caterpillar Inc. Thu Aug 26 20:30:39 UTC+0200 2010
Todos los derechos reservados.
Red privada para licenciados del SIS.

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