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JIANG-JEN LIN,1 SHIAU-FENG LIN,1 TSO-TING KUO,1 FENG-CHIH CHANG,2 FENG-PO TSENG2
1
Department of Chemical Engineering, National Chung-Hsing University, Taichung, Taiwan
2
Institute of Applied Chemistry, National Chiao-Tung University, Hsinchu, Taiwan
ABSTRACT: A family of Mannich bases were prepared from the reaction of 2,2-bis-(4-
hydroxyphenyl)propane (bisphenol A or BPA), formaldehyde, and poly(oxyalkylene)dia-
mines at 1 : 1 : 1 or 1 : 2 : 2 molar ratio. By varying the molar ratio of bisphenol A to
amine and the chemical structures of poly(oxyalkylene)diamines, a series of products
with multiple functionalities of primary/secondary amines, phenols, and poly(oxyalky-
lene) were prepared. The curing profiles of these products toward the diglycidyl ether of
bisphenol A (DGEBA) were examined by a differential scanning calorimeter (DSC). The
physical properties of these cured materials were correlated with the chemical struc-
tures of the Mannich bases. Compared with the poly(oxyalkylene)diamines, the built-in
phenol moiety in Mannich bases accelerated the curing rate. Both amine and phenol
functionalities could be reactive sites toward diglycidyl ethers in a step-wise fashion
under catalytic (triphenylphosphine) and different temperature conditions. Further-
more, the cured polymers demonstrated improved properties including tensile and
flexural strength in comparison with those cured by the corresponding poly(oxyalky-
lene)diamines. © 2000 John Wiley & Sons, Inc. J Appl Polym Sci 78: 615– 623, 2000
615
616 LIN ET AL.
EXPERIMENTAL
Materials
The poly(oxyalkylene)diamines including poly-
(propylene glycol) bis(2-aminopropyl ether) at an
average Mw of 230 (i.e., Jeffamine威 D-230), and
400 (i.e., Jeffamine威 D-400), and triethylenegly-
coldiamine at an Mw of 148 (i.e., Jeffamine威 EDR-
148) were obtained from Huntsman Chemical Figure 2 The representative structures of Mannich
Company. Their chemical structures are shown in bases prepared from various poly(oxyalkylene)dia-
Figure 1. Liquid epoxy resin, diglycyidyl ether of mines.
SYNTHESIS AND EPOXY CURING OF MANNICH BASES 617
prepared. Six theoretical structures with mono- ilar heating cycle to that described above. The
and di-substituted BPA Mannich compounds (x mixture of triethyleneglycoldiamine (Jeffamine威
⫽ 0 and x ⫽ 1, respectively) are illustrated in EDR-148) and epoxy had partly cured during ag-
Figure 2. itation and before degassing. The bubbles remain-
ing in the mixtures occasionally induced failure in
Epoxy Curing in DSC preparing the test specimens.
Table I The Mannich Products of Bisphenol A, content of the rigid bisphenol A moiety in the
Formaldehyde, and Poly(oxyalkylene)diamines molecular structures of 1/1/1 adducts.
Table II The Maximum Exothermic Temperature (TP) and Glass Transition Temperature (Tg) of
Epoxy Process in a Differential Scanning Calorimeter
larly, the mixtures of triethyleneglycoldiamine 1b. The same trend was observed in adducts 2a
(EDR-148) based adducts and epoxy cured at very and 2b. But for EDR-148, the extremely high
low temperatures. It appears that the curing tem- crosslinking densities of cured polymer had a
perature is related to the structure. The curing higher Tg (92.7°C) than those obtained from the
profiles of adducts 1a and 1b, prepared from corresponding Mannich bases (85.7°C for 3a and
D-230, with epoxy in stoichiometric amounts of 82.3°C for 3b). Furthermore, epoxies cured from
amine (—NH) to epoxide were shown in Figure the Mannich bases of bisphenol A/amine⫽1/1 (1a,
6.The TPs of the epoxy curing with adduct 1a and 2a) generally showed higher Tg than the analogs
1b are both lower than that of curing with the at bisphenol A/amine 1/2 (1b, 2b), due to the
starting material D-230. This can be explained by higher content of bisphenol A moieties.
the accelerating effect of the phenoxyl groups The adducts 1a and 1b cured epoxy with stoi-
(from bisphenol A) on the amine/epoxide reaction. chiometric amount of amine ⫹ phenol (—NH ⫹ —
The relative content of phenol moieties in adduct OH) were shown in Figure 7. The exotherms of
1a is higher than in adduct 1b in leading to lower more complicated patterns were observed, pre-
TP in the curing profile. Similar results were also sumably due to the additional phenol curing with
observed for paired adducts 2a/2b and 3a/3b. The epoxide in the existence of catalyst. It was found
polymers derived from adducts 1a and 1b have a that the Tg of cured polymers from —NH ⫹ —OH
higher Tg (89.7 and 80.1°C) than that from D-230 stoichiometry was higher than those from —NH
(77.6°C). This is attributed to the existence of stoichiometry. This imputes to the increase of the
rigid bisphenol A structures in adducts 1a and bisphenol A weight fraction in the network.
SYNTHESIS AND EPOXY CURING OF MANNICH BASES 621
Table III The Mechanical Properties of Epoxies Cured by the Mannich Bases
erties. The poly(oxyalkylene) segment is flexible epoxies cured from D-400 derivatives exhibited
in comparison with the bisphenol A backbone in lower tensile strength and lower Tg than those
nature (Fig. 9). The bisphenol A is a rigid struc- from D-230 derivatives. In the Izod impact
ture, which also exists in the epoxy structure strength, the Mannich bases at 1/2 molar ratio
(DGEBA). It seems the relative contents of (adducts 1b, 2b) performed better than the ana-
poly(oxyalkylene) vs. BPA determine the proper- logs of 1/1 molar ratio (adducts 1a, 2a), similarly
ties of the epoxy products. due to higher relative amount of poly(oxypro-
pylene) structure in adducts 1b and 2b. When the
Mechanical Properties physical mixtures were used as curing agents in
control experiments, there were no significant
The factors contributing to the mechanical prop-
changes in composition compared to the Mannich
erties can be also explained by the structural
bases, and hence, no apparent changes on me-
versatility as shown in Figure 9. The hard and
chanical properties.
soft segments in the Mannich base structure gen-
erated different epoxy polymer networks. The
comparison of mechanical properties between the
poly(oxyalkylene)diamines and the Mannich CONCLUSIONS
bases is summarized in Table III. Compared to
the starting material D-230 (or D-400), the Man- The Mannich reactions of bisphenol A, formalde-
nich base-cured materials exhibited an improve- hyde, and poly(oxyalkylene)diamines at 1 : 1 : 1 or
ment in tensile strength and flexural modulus. 1 : 2 : 2 molar ratios afforded a series of Mannich
This is credited to the bisphenol A in the Mannich bases. These products consisted of multiple func-
base structure. Bisphenol A in the Mannich base tionalities of primary/secondary amines, phenols,
structures had contributions as a hard segment and flexible poly(oxyalkylene) segments. Three
and also good compatibility with epoxy. Similarly, types of reactive sites (primary amine, secondary
the epoxies cured with —NH ⫹ —OH stoichiom- amine, and phenol) in the Mannich base structure
etry had higher tensile strength than those cured showed off in the complexity of curing profiles in
with —NH stoichiometry, due to the higher DSC. Compared with the starting poly(oxyalky-
weight fraction of bisphenol A (Table II). With the lene)diamines, the Mannich bases had a faster
incorporation of soft segments of poly(oxyalky- curing profile or cured at lower temperatures, due
lene)diamines, the D-400 derivatives are more to the accelerating effect by the phenoxies. The
flexible than those from D-230. Therefore, the tailored Mannich structures had a diversity of
SYNTHESIS AND EPOXY CURING OF MANNICH BASES 623
functionalities, which has curing properties in a 5. Tramontini, M.; Angiolini, L. Mannich Bases: Chem-
stepwise manner. Furthermore, the cured poly- istry and Uses; CRC Press: Boca Raton, FL, 1994.
mers from Mannich bases had improved mechan- 6. Tramontini, M.; Angiolini, L.; Ghedini, N. Polymer
ical properties. The curing profiles and the me- 1988, 29, 771.
7. Leigh, D. A.; Linnae, P.; Jackson, G. Tetrahedron
chanical properties can be correlated with the
Lett 1993, 34, 5639.
Mannich structures.
8. Bagga, M. M.; Bull, C. H. U.S. Pat. 4, 659, 779,
1986.
The financial support from the National Science Coun- 9. Grigsby, R. A., Jr. ; Speranza, G. P. U.S. Pat. 4, 714,
cil of Taiwan is acknowledged. 750, 1986.
10. Suzuki, H.; Matsui, A.; Inoue, T. U.S. Pat. 3, 950,
451, 1973.
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