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Article history: This paper focuses on the comparison of different glycerol reforming technologies aimed
Received 12 December 2013 to hydrogen and syngas production. The reactions of steam reforming, partial oxidation,
Received in revised form autothermal reforming, dry reforming and supercritical water gasification were analyzed.
26 February 2014 For this, the Gibbs energy minimization approach was used in combination with the virial
Accepted 18 March 2014 equation of state. The validation of the model was made between the simulations of the
Available online 13 April 2014 proposed model and both, simulated and experimental data obtained in the literature. The
effects of modifications in the operational temperature, operational pressure and reactants
Keywords: composition were analyzed with regard to composition of the products. The effect of coke
Reforming processes formation was discussed too. Generally, higher temperatures and lower pressures resulted
Gibbs energy minimization in higher hydrogen and syngas production. All reforming technologies demonstrated to be
Hydrogen feasible for use in hydrogen or synthesis gas production in respect of the products
Syngas composition. The proposed model showed good predictive ability and low computational
time (close to 1 s) to perform the calculation of the combined chemical and phase equi-
librium for all systems analyzed.
Copyright ª 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights
reserved.
* Corresponding author. Tel.: þ55 19 3521 3955; fax: þ55 19 3521 3910.
E-mail addresses: guira@feq.unicamp.br, guira@pq.cnpq.br (R. Guirardello).
http://dx.doi.org/10.1016/j.ijhydene.2014.03.130
0360-3199/Copyright ª 2014, Hydrogen Energy Publications, LLC. Published by Elsevier Ltd. All rights reserved.
17970 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 7 9 6 9 e1 7 9 8 4
syngas as an energy carrier using different reforming pro- the hydrogen available on the market. In this process the
cesses are one of the most attractive ways to aggregate value substrate is reacted with steam in the presence of a catalyst to
in the glycerol [4]. produce hydrogen or syngas.
The reforming processes used to produce hydrogen and The SR is an endothermic process, i.e. energy is needed for
syngas from glycerol include some methods, and in the liter- this process. This energy is used to break up the CeC and HeC
ature, it is possible to find some articles about then. The ar- bonds in the chain of the reactant. The high-energy con-
ticles principally discussing the catalytic behavior of the sumption in the steam reforming process is the principal
systems, the main related methods for glycerol reforming are drawback of this process.
steam reforming (SR) [5e11], partial oxidation (or oxidative The principal advantages of the SR are that it can convert
reforming) (PO) [12e14], autothermal reforming (ATR) [12,14] the substrate in hydrogen at low pressures and can produce
and supercritical water gasification (SCWG) [15e19]. high concentrations of hydrogen with high substrate conver-
Other methods like as dry reforming (or CO2 reforming) sions when compared with other reforming process [26].
(DR) [20,21], dry autothermal (a combination between dry, Many papers have been performed on hydrogen produc-
oxidative and steam reforming) [22] and pyrolysis [23], also, tion from hydrocarbons and biomass materials using SR pro-
were evaluated as possible routes for glycerol conversion. cesses, like as Adhikari et al. [7,24,27,28], Slinn et al. [29],
Normally catalysts were used to promote and accelerate Oliveira et al. [30] and Rass-Hansen et al. [26]. Different au-
these reforming processes. Ni, Co and noble metals like as Pt, thors evaluated the SR of glycerol in the last years
Pd and Rh based catalysts were related to promote the [8,10,31e36], most of these works talk about the catalytic
reforming process. Among then, the Ni based catalysts are the behavior and about the effects of different catalysts in SR
most commonly used. The main reactions that can be systems. The conditions related to be the more favorable to
occurred in the reforming processes of glycerol are presented reforming reactions are 500e900 C, 1 atm and 6-9/1 of water/
in Table 1. glycerol molar ratio.
In the following sections, the steam, oxidative, auto-
thermal, dry and supercritical water reforming reactions will Partial oxidation of glycerol (PO)
be discussed, in terms of reactions conditions and character-
istics of the reactions for hydrogen and syngas production. In the PO the substrate is reacted with oxygen or air. The re-
action results in great amounts of energy and high tempera-
Steam reforming of glycerol (SR) tures are observed, temperatures close to 1000 C are reported
in the literature [37]. As a result, no external heat is required to
SR is the most commonly used technology for producing drive the reactions in a PO process once the reaction is
hydrogen in the chemical industry especially from methane initiated.
[24,25]. The SR of natural gas produces approximately 90% of This reaction may be conducted with or without catalysts
and the production of syngas is favored because the carbon
monoxide (CO) selectivity is higher in the PO process when
compared with the SR process [37].
Table 1 e Main reactions in glycerol reforming processes.
Although the PO process presents low energy requirements
Reaction DHR298 K ðkJ$mol1 Þ than SR it commonly operates at very high temperature in
Glycerol oxidation reactions non-catalytic process (above 1200 C). In the last decade, some
C3H8O3 þ 0.5O2 / 2CO þ CO2 þ 4H2 32 (1) studies analyzed the catalytic PO promoted by different
C3H8O3 þ 3.5O2 / 3CO2 þ 4H2O 1565
metallic catalysts. Ni, Pt and Rh based catalysts are the most
C3H8O3 þ 1.5O2 / 3CO2 þ 4H2 598
commonly used in the PO reaction. Normally was observed
Steam reforming of glycerol/SCWG
C3H8O3 þ 3H2O 4 3CO2 þ 7H2 128 (2) that in the catalytic PO high conversions are achieved and
Glycerol decomposition equilibrium compositions are observed in temperatures above
C3H8O3 4 4H2 þ 3CO 250 (3) 600 C [38,39].
Water gas shift reaction
CO þ H2O 4 CO2 þ H2 41 (4) Autothermal reforming of glycerol (ATR)
CO disproportionation reaction
2CO 4 CO2 þ C(s) 172 (5)
Methanation of CO (6)
The ATR of glycerol is a combination of SR and PO. ATR, as
CO þ 3H2 4 CH4 þ H2O 206 well as PO, does not require an additional heat supply once the
Methanation of CO2 reaction is initiated. Thus, ATR can be run up automatically by
CO2 þ 4H2 4 CH4 þ 2H2O 165 properly adjusting the reactive conditions [37e40]. Addition-
Methane steam reforming ally the reactor temperature can be optimized and the catalyst
CH4 þ H2O 4 3H2 þ CO 207 (7)
deactivation can be avoided by manipulation of the reactants
Methane dry reforming
compositions in the ATR [41].
CO2 þ CH4 4 2H2 þ 2CO 247 (8)
Methane decomposition The main advantages of the ATR are that lower energy is
CH4 4 2H2 þ C(s) 76 (9) supplied than in steam reforming and the composition of the
Methane oxidative reforming products out-stream can be easily manipulated by modifica-
CH4 þ 0.5O2 4 2H2 þ CO 38 (10) tion in the inlet-stream.
Carbon gasification Different studies analyzed the ATR of glycerol experi-
C(s) þ 2H2O 4 2H2 þ CO2 90 (11)
mentally Dauenhauer et al. [42] and Douette et al. [43]
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 7 9 6 9 e1 7 9 8 4 17971
evaluated the behavior of the ATR of glycerol in the presence energy minimization approach in combination with the virial
of Pt and Ni based catalysts respectively. Conversions close to EoS. Comparisons between experimental and simulated data
equilibrium ones are reported by the authors. obtained from literature for these systems were performed. In
addition, the effects of the process variables (temperature,
Dry reforming of glycerol (DR) pressure and inlet composition) were evaluated with respect
to the product compositions. The effects of the presence of
The DR process for syngas production has attracted much catalysts in the system and formation of coke were discussed
attention from both industrial and environmental aspect. too.
Glycerol reforming with CO2 could be an attractive process
mainly because of the biodiesel-derived glycerol is considered
renewable and the CO2 will be converted in syngas or high Methodology
value added gases.
However the coke (C(s)) formation in the DR is more severe Model formulation
than in other reforming process, due to the lower H/C ratio of
this reaction [44]. One of the obstacles encountered in the Gibbs energy minimization model
application of this technology is the rapid deactivation of the The thermodynamic equilibrium condition for reactive
catalyst, which is mainly due to coke accumulation and multicomponent closed system, at constant pressure and
sintering of both the support and the active metal particles temperature, with given initial composition, can be obtained
[20]. by the minimization of Gibbs energy (G) of the system, with
No papers evaluating the experimental behavior of the DR respect of the number of moles of each component in each
of glycerol were found in the literature. Wang et al. [20] per- phase, given by:
formed the thermodynamic analysis of glycerol dry reforming
using the Lagrange’s undetermined method in Matlab soft- X
NC
g g
X
NC X
NC
minG ¼ ni mi þ nli mli þ nsi msi (12)
ware. The authors observed that higher pressures have a i¼1 i¼1 i¼1
negative effect on both hydrogen and syngas yield, the
While satisfying the restrictions of non-negative number of
hydrogen yield increases with increasing temperature and
moles of each component in each phase:
large amounts of CO2 in the feed results in poor hydrogen
generation. g
ni ; nli ; nsi 0 (13)
Supercritical water gasification of glycerol (SCWG) In addition, the restriction of mole balances, given by atom
balance for reactive systems (non-stoichiometric
The SCWG reaction occurs in an aqueous fluid phase under formulation):
conditions that exceed the critical point of water
P
NC g P
NC
(TC ¼ 647.15 K, PC ¼ 21.9 MPa). Supercritical water has unique ami $ ni þ nli þ nsi ¼ ami $n0i m ¼ 1; .; NE (14)
i¼1 i¼1
features with respect to its density, dielectric constant, ion
product, viscosity, diffusivity, electric conductance and sol- Smith and Missen [53] demonstrated that the stoichio-
vent ability [45]. metric formulation is equivalent to the non-stoichiometric
SCWG of biomass seems to be a promising technology for one, if all independent reactions are considered.
g
the production of hydrogen and other useful gases from wet The values of mi can be calculated from the formation
biomass [46]. The main advantage of the SCWG are that the values given at some reference conditions, using the following
process does not require the expensive drying process, thermodynamic conditions:
necessary for others thermochemical process for trans-
vHi
formation of biomass [47e49]. However high-energy costs are ¼ Cpi i ¼ 1; .; NC (15)
vT P
associated with the compression steps.
Other important factor in SCWG is that high temperature v mi Hi
and pressures of the process ensure that intrinsic reaction ¼ i ¼ 1; .; NC (16)
vT RT P R$T2
rates are high, and near equilibrium conversions being
In this work, which considers only a gas phase and a
reached [50]. It is generally believed that the ionic product and
possible solid phase as carbon for coke formation, the Gibbs
dielectric constant of water below its critical point are the
energy can be expressed as:
major factors controlling hydrolysis reactions of organic ma-
terials [51]. X X
g
NC NC
May et al. [52] and Byrd et al. [15] evaluated the SCWG of G¼ ni m0i þ RT ln P þ ln yi þ ln 4i þ nsCðsÞ m0CðsÞ (17)
i¼1 i¼1
glycerol in a catalytic system. The authors observed that
glycerol was completely gasified to hydrogen, carbon dioxide Since, some of the systems analyzed by the present work
and methane with only small amounts of carbon monoxide was at high pressure, the virial equations of state (EoS) trun-
and the hydrogen yield were found to increase directly with cated at second virial coefficient, were utilized to determine
temperature. the fugacity coefficient. The second virial coefficient was
In this paper, we focused on the comparison of several calculated by the correlation of Pitzer and Curl [54], which was
glycerol reforming technologies. The SR, PO, ATR, DR and modified by Tsonopoulos [55]. The following relation deter-
SCWG of glycerol were analyzed. For this, we used the Gibbs mined the fugacity coefficient:
17972 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 7 9 6 9 e1 7 9 8 4
2 3
X
m
P Table 2 e Chemical compounds considered in the
b i ¼ 42
ln f yj Bij B5 (18)
j
RT simulations and your thermodynamic properties.
Compound Chemical TC PC VC u ()a
The Gibbs energy minimization method is widely a a 3
formula (K) (bar) (m /kmol)a
observed for the other compounds (CO2, CH4 and CO). The
MRE between the experimental and simulated data was 0.692.
Still in Fig. 1, it is also interesting to note that the use of the
virial equation instead of PengeRobinson EoS does not result
in changes in the predictive ability of the Gibbs energy model,
Fig. 2 e Comparison between experimental data from Byrd
although it leads to a significant mathematical simplification
et al. [15] and the results obtained using the proposed virial
of the Gibbs energy minimization problem.
model for (a) H2 yield for the SCWG of glycerol; (b) product
The experimental results for the H2 yield were obtained in
gas composition as function of reaction temperature.
the work of Byrd et al. [15] too. The simulations were per-
formed at the same above-mentioned conditions and the
comparison is presented in Fig. 2(a).
It is interesting to emphasize that the model predictions for thermodynamic equilibrium. For higher glycerol concentra-
the H2 yield were good. The MRE between the experimental tion in the feed, was observed that the experimental carbon
and simulated data was 0.104. Analyzing Fig. 2(a) it is possible monoxide concentrations are smaller than predicted by the
to verify that increasing the concentration of glycerol in the thermodynamic model, the behavior for H2 and CO was the
feed is associated with decrease in the hydrogen concentra- opposite, and the experimental data was higher than pre-
tion and an accompanying increase in the methane concen- dicted by the thermodynamic model. This behavior can be
tration in the product. This trend can be explained by explained by the water gas shift reaction (Eq. 4, in Table 1), it is
considering that less water is present at the higher concen- possible that this reaction has not reached the equilibrium
trations of glycerol in the feed. condition in the experimental conditions.
In Fig. 2(b) the effect of modifications in the reaction tem- In Fig. 3, the validation of the virial model is performed
perature was analyzed, the simulations were performed at the with the simulated and experimental data obtained in the
following conditions: pressure of 241 bar; residence time of 1 s work of Wang et al. [70] for the steam reforming of glycerol.
and with 5 wt% of glycerol in the feed stream. The observed The experiments of the Wang et al. [70] were performed at
MRE was low: 0.44 indicating good ability of the model to 923 K, in the presence of Ni/ZrO2 catalyst and with two
predict the effect of reaction temperature. different water to glycerol molar ratios in the feed, 6 and
Analyzing Fig. 2(b) it’s possible to verify that the elevation 9. Fig. 3(a) presents the results obtained to a WGR of 6 and
of the reaction temperature resulted in improved prediction Fig. 3(b) the results to a WGR of 9.
capability of the model in comparison with the behavior of the The simulations performed using the proposed virial
experimental data. It can also be seen that the methane model and the simulations obtained in the work of Wang et al.
composition is slightly higher at lower temperatures, and this [70] were performed in the same aforementioned experi-
trend was well represented by the model predictions. mental conditions. The simulations of Wang and coworkers
Analyzing Figs. 1 and 2(a) and (b) it’s possible to see that the were performed using the ideal gas formulation and the
experimental gas compositions and H2 yields closely mirror Lagrange’s undetermined multiplier method.
the equilibrium compositions calculated by the proposed Analyzing Fig. 3 is possible to verify that the description of
virial model, this behavior indicate that the reaction is near its the experimental data is better for the simulations performed
17974 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 7 9 6 9 e1 7 9 8 4
Fig. 3 e Comparison of product composition (dry basis) between experimental and simulated data from Wang et al. [70] and
the predictions obtained using the virial proposed model for the steam reforming of glycerol with different WGR in the feed
(a) WGR-6; (b) WGR-9.
by the present work, using the virial model, than the simu-
lations of Wang et al. [70] that used the consideration of
ideality.
The product compositions are close to the thermody-
namic equilibrium values over the investigated reaction
conditions. The MRE between the experimental and simu-
lated data was 0.232 for the WGR of 6 and was 0.310 for the
WGR of 9.
Douette et al. [43] studied the autothermal reforming of
glycerol using a 23 factorial experimental design, in a fixed be
reactor of nickel based catalyst. The effects of the oxygen to
carbon ratio, steam to carbon ratio and reformer temperature
were evaluated over H2 yield, CO yield and CO2 yield. Table 3
presents the experimental conditions of the 12 experiments
performed by Douette and coworkers, all experiments were
conducted at atmospheric pressure.
The experimental results obtained by Douette et al. [43] for
the conditions presented in Table 3 and the predictions ob-
tained by the present work using the virial model can be
visualized in Fig. 4(a)e(c) for the H2 yield, CO yield and CO2
yield, respectively, as a function of the conditions presented in
Table 3.
The MRE between the experimental and simulated data Steam reforming
was 0.292 for H2 yield (Fig. 4(a)), 0.054 for CO yield (Fig. 4(b)) and Fig. 6 shows the results obtained using the Gibbs energy
0.039 for CO2 yield (Fig. 4(c)). minimization combined with virial model for the effects of
The highest deviations were observed for H2 (Fig. 4(a)), temperature (Fig. 6(a)), pressure (Fig. 6(b)) and glycerol/water
especially in conditions 2, 6, 8, 9, 10 and 12. No direct rela- molar ratio (Fig. 6(c)) in the SR of glycerol.
tionship was observed to relate the points with larger de- The effect of changes on operating temperature, at atmo-
viations, however, we point out that for many of these cases spheric pressure, on the equilibrium compositions under H2,
large deviations were observed as the experimental data is for CO and syngas production are show in Fig. 6(a). The glycerol/
the composition of CO2, CO and H2. These deviations may be water molar ratio was set at 1/3. The elevation of the operating
associated with larger deviations in conditions 2, 6, 8, 9, 10 and temperature results in the increased productions of H2 and CO
12. until the temperature of 1173.15 K. Above this temperature the
Wang et al. [20] performed the thermodynamic analysis of elevation of operating temperature did not result in increases
the dry reforming of glycerol using the Gibbs energy minimi- in H2, CO, and consequently syngas, production. Similar
zation in the Matlab language. The Lagrange undetermined behavior was observed in the simulations performed by
multiplier method and the ideal gas consideration are used. Adhikari et al. [24]. This behavior can be explained by the
Fig. 5 presents the comparison between the simulated data occurrence of reverse water gas shift reaction (Eq. (4) in Table
obtained in the work of Wang et al. [20] and the simulations 1) in conditions of high temperature.
performed using the virial proposed model for the DR of Fig. 6(b) shows the effect of pressure under H2, CO and
glycerol. syngas production. The temperature and the glycerol/water
The simulations performed by the present work are in molar ratio were fixed in 973.15 K and 1/3, respectively.
excellent agreement with the simulations obtained in the The elevation of the pressure results in decreased pro-
work of Wang et al. [20]. The MRE between the data was 0.063 duction of the interest products, this effect was observed in all
for the number of moles of H2 and 0.058 for the number of range of pressure analyzed (1e20 bar). For example, the in-
moles of syngas. No experimental data was obtained in the crease in the pressure of 1e20 bar results in a decrease of 58%
Dry reforming
Fig. 12 presents the effects of the temperature (Fig. 12(a)),
pressure (Fig. 12(b)) and glycerol/CO2 molar composition in the
feed stream (Fig. 12(c)) over the DR of glycerol.
The effect of temperature was evaluated at constant
pressure (1 bar) and at constant glycerol/CO2 molar ratio (1.0/
1.0), and the results obtained are presented in Fig. 12(a). This
reforming technology presents a peculiar feature in relation to
other technologies evaluated; the CO molar ratio was high and
H2/CO relation is close to one for temperatures higher than
973.15 K. This behavior was expected due to high amounts of
carbon (as CO2) in the feed stream.
Fig. 10 e Hydrogen, carbon monoxide and syngas molar As observed in the other reforming technologies, the H2
composition in the dry gas for autothermal reforming of and syngas production significantly increased with increases
glycerol as function of (a) temperature; (b) pressure and (c) in the operational temperature. Hydrogen production
glycerol/H2O/O2 molar ratio.
Table 5 e Better conditions for H2 production for the different reforming technologies analyzed.
Process Pressure (bar) Temperature (K) Molar ratio Molar fraction
H2 Syngas
SR 1 1073.15 1/3 (Gly/H2O) 61.9 88.4
PO 1 1073.15 1/0.5 (Gly/O2) 52.9 92.8
ATR 1 1073.15 1/1/1 (Gly/H2O/O2) 51.0 81.5
DR 1 1073.15 1/1 (Gly/CO2) 46.2 92.7
SCWG 250 1073.15 1/9 (Gly/H2O) 40.5 48.2
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 3 9 ( 2 0 1 4 ) 1 7 9 6 9 e1 7 9 8 4 17981
Table 6 e Better conditions for syngas production for the different reforming technologies analyzed.
Process Pressure (bar) Temperature (K) Molar ratio Molar fraction Ratio Moles
H2 Syngas H2/CO C(s)
SR 1 1273.15 1/3 (Gly/H2O) 60.8 91.4 1.99 0.00
PO 1 873.15 1/0.5 (Gly/O2) 46.5 65.4 2.44 0.65
ATR 1 973.15 1/1/1 (Gly/H2O/O2) 51.6 78.0 1.95 0.00
DR 1 873.15 1/1 (Gly/CO2) 41.7 62.5 2.00 1.16
SCWG 250 1273.15 1/9 (Gly./H2O) 57.7 75.7 3.21 0.00
The better conditions observed for syngas production (with Analyzing Table 7 it’s possible to verify that the highest
a molar ratio more close to 2.0 as possible) was presented concentrations of H2 are observed in the steam reforming
in Table 6. The SR, PO, ATR and DR were analyzed at 1 bar and reaction. Still in Table 7 it’s possible to verify that the SR and
the SCWG was analyzed at 250 bar again. Each case presented ATR presented H2/CO molar ratio close to 2.0 in the conditions
a different temperature of reaction to the better condition for in which the reactions were analyzed. The SCWG presented
syngas production. the highest H2/CO molar ratio between all reforming pro-
Analyzing Table 6 it is interesting to emphasize that the cesses analyzed.
highest molar fraction of H2 was observed to the SR reaction Another interesting effect is that the elevation of opera-
(91.4% of the dry gas), with 1273.15 K of operational temper- tional temperature results in reductions of the H2/CO molar
ature and with a glycerol/water molar ratio of 1.0/3.0, in that ratio in the product, by inducing the production of CO in the
conditions the H2/CO molar ratio was 1.99. system. This behavior was observed in all reforming processes
The SCWG of glycerol presented the highest H2/CO molar analyzed.
ratio between all analyzed processes, 3.21 at 1273.15 K and
with a glycerol/H2O molar ratio of 1.0/9.0.
The lower molar fraction of syngas was observed for the Conclusion
dry reforming of glycerol (62.5%) at 873.15 K and with a glyc-
erol/CO2 molar ratio of 1.0/1.0, in that conditions the H2/CO A thermodynamic analysis for hydrogen and syngas produc-
molar ratio was 2.00, however was observed solid carbon tion from glycerol using different reforming technologies has
formation (1.16 mol of C(s)). Solid carbon formation was been performed. The SR, PO, ATR, DR and SCWG were evalu-
observed in the PO too (0.65 mol of C(s) at 873.15 K and with a ated. The composition of the products was calculated using
glycerol/O2 molar ratio of 1.0/0.5). the Gibbs energy minimization approach in combination with
Table 7 shows the comparison between all reforming pro- the virial equation of state.
cesses with respect to H2 and CO production and the results The model was validated with simulated and experimental
obtained for the H2/CO molar ratio. The same glycerol/X data obtained in literature with good agreement between
(where X are H2O, O2, CO2 or combinations between then) then.
molar ratio (1.0/3.0) was used in all simulations performed. Hydrogen yields were found to increase directly with
The SR, PO, ATR and DR were simulated at 1 bar and the temperature in all reforming processes analyzed. The increase
SCWG was simulated at 250 bar and three operational tem- of the operating pressure results in large amounts of solid
peratures (873.15, 973.15 and 1073.15 K) were evaluated. carbon in the product stream in the partial oxidation and dry
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