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Keywords: Transparent conducting oxides (TCO), including ZnO/Zn2TiO4/ZnAl2O4 composite films, are of considerable
Magnetron sputtering importance in optoelectronic applications. We fabricated composite film assisted with DC magnetron sputtering
Ceramic targets using ceramic target material (ZnO, TiO2, and Al2O3 powders mixture). The influence of processing gases
Transparent conducting oxides
composition (0–50% O2–Ar) on film characteristics, including structural, optical, and electronic properties, is
Bandgap
Optoelectronic properties
assessed. All films contain hexagonal wurtzite ZnO structure and ZnAl2O4, Zn2TiO4 spinel phases, with (002),
(100), and (101) as dominant orientation by increasing oxygen contents. The transmittance of deposited films is
above 81% (except for 50% oxygen), and the bandgap lies between 3.73 and 3.28 eV (reduced by oxygen
addition). The carrier concentration and mobility increase with oxygen addition up to 25%, and resistivity de
creases by increasing oxygen contents. This study shows that using ceramic targets, the compound film with
variable composition, structural and optoelectronic properties can be obtained by altering the gases admixture.
1. Introduction group elements [4,5]. The aluminum-doped ZnO (AZO) films are
extensively reported because aluminum doping can considerably
The transparent conducting oxide (TCO) thin films are widely used in enhance ZnO film’s electrical conductivity [6]. Furthermore, titanium
several optoelectronic devices, including solar cells, photodetectors, doping is also helpful in increasing the electrical properties of ZnO films.
liquid crystal displays, sensors, active-matrix organic light-emitting di The titanium-based nanocomposites are widely used due to their
odes, and photo-electrochemical water splitting [1]. It is due to their promising electrical and antibacterial properties [7–10]. However, the
outstanding electrical and optical properties. Indium tin oxide (ITO) is amount of titanium doping demands optimization. When titanium
one of the extensively used TCO for industrial applications. However, doping is higher, it can work as a scattering center and decrease elec
ITO is not environmentally friendly, expensive and demands alternate trical conductivity [11,12]. Thus, to avoid excessive titanium doping,
choices to fulfill industrial needs. For this purpose, zinc oxide (ZnO) is an aluminum and titanium co-doping is used to improve electrical
active choice in TCO films because of its high-temperature stability, low conductivity.
cost, and eco-friendly due to its non-toxic nature [2]. However, such The deposition of individual ZnO films, aluminum-doped, titanium-
films show low electrical conductivity, and thus their practical usage is doped, and aluminum-titanium codoped (ATZO) films, can be synthe
quite limited [3]. sized by various techniques, with several advantages and disadvantages
It is reported that the issue of low electrical conductivity of ZnO films in each technique. The synthesis techniques includes chemical vapor
can be resolved by the addition of numerous impurities such as IIIA deposition [13], pulsed laser deposition [14], sol-gel method [15],
* Corresponding author.
E-mail addresses: mnaeem@wuajk.edu.pk, naeem.plasma@gmail.com (M. Naeem).
https://doi.org/10.1016/j.physb.2021.413535
Received 5 June 2021; Received in revised form 27 September 2021; Accepted 4 November 2021
Available online 8 November 2021
0921-4526/© 2021 Elsevier B.V. All rights reserved.
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Table 1
Samples identification and processing conditions used for films deposition.
Samples labeling Gases mixture (Total flow 20 sccm) Power (W) Pressure (mbar) Time (h) Temperature (oC)
Fig. 1. XRD pattern of magnetron sputtered films deposited samples under various treatment conditions.
atomic layer deposition [16], electrochemical deposition [17], electron inert gas). However, when doped films are required, sputtering with two
beam evaporation [18] and magnetron sputtering [19,20]. Among targets is necessary (i.e., co-sputtering) [25]. Unfortunately, the films
these, chemical vapor deposition, electrochemical deposition, and obtained by co-sputtering are not homogeneous and exhibit poor elec
sol-gel methods involve various chemicals like zinc acetylacetonate trical properties [25]. On the other hand, it is possible to use segmented
hydrate and zinc acetate dehydrate, which are hazardous to the envi or compound (Zn with doping elements) targets. However, such metallic
ronment [21–23]. The pulsed laser deposition technique is mainly based targets are quite expensive, and thus the processing cost will be very
on lasers, which are relatively expensive [24]. The ultimate choice is high [28]. Furthermore, the doping concentration is fixed (for each
sputtering systems, either arc or magnetron sputtering, which can be concentration, a separate target is required). Thus this necessary
used effectively for homogeneous film deposition with dense structure, parameter for the tuning of optoelectronic properties cannot be moni
and it shows large area deposition [25]. Magnetron sputtering is widely tored. It is expected that if laboratory-manufactured ceramic targets
reported for the deposition of ZnO, AZO, and TZO films by using the using the powders of desired materials are used, the processing cost and
metallic targets of the desired material [26,27]. The deposition of ZnO films composition can be controlled, and multiple doped films can be
film is easily achievable by Zn target and oxygen gas (or oxygen with obtained.
2
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 2. (a) Rietveld refinement of XRD pattern of sample C, (b) crystallite size of films at various condition.
Besides the AZO and ATZO films, zinc aluminate spinel (ZnAl2O4) spectroscopy. Hou et al. [29] reported the deposition of AZO and
films are of significant interest in several applications [29]. These ma ZnAl2O4 films by atomic layer deposition. They observed that by
terials are widely used in several catalytic reactions, including dehy annealing these composite films, pure ZnAl2O4 films can be synthesized.
dration, cracking, hydrogenation, and dehydrogenation reaction [30, Yue et al. [45] synthesized ZnO–ZnAl2O4 film by squeeze casting
31]. Zinc titanate metal oxides (Zn2TiO4) are of significant interest in gas method and investigated the effect of heat treatment on microstructure
sensors [32], microwave resonators [33], dielectric [33], catalyst in and tensile properties. Fan et al. [46] reported the zinc aluminate films
liquid phase transformation [34], semiconductor material [35], oxida using facile and effective in situ crystallization method, and film was
tion of hydrocarbons [36] and as photocatalytic material [37]. Due to found to be adherent with aluminum substrate and effective for corro
the excellent properties of Zn2TiO4 and ZnAl2O4, several methods have sion resistance. Bi et al. [47] synthesized zinc-aluminate spinel film on
been used to synthesize such films, including sol-gel [38], solid-state aluminum-oxide substrate using pulsed laser deposition system, and
reaction [39], sputtering [40], a molten salt method [41], and micro investigated the effect of growth temperature on structural properties.
wave heating [42]. Qin et al. [43] reported ZnO–Zn2TiO4 composite To the best of authors information as provided in above literature, the
films’ synthesis by sol-gel process and examined its photocatalytic ac deposition of composite film (ZnO– ZnAl2O4–Zn2TiO4) is not reported so
tivities. They found that improvement in photocatalytic efficiency by far, and it is necessary to investigate electrical conductivity and optical
changing the amount of Zn2TiO4 in composite film. Iaiche et al. [44] properties of this composite film. Additionally, here instead of conven
synthesized ZnO– ZnAl2O4 nanocomposite films by ultrasonic spray tional metallic targets in magnetron sputtering system, the ceramic
pyrolysis and subsequent heat treatment. They confirmed deposited targets are used, which can be manufactured in laboratory in any
films’ structure by various techniques, including XRD, XPS, and FTIR dimension and any composition.
3
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 4. Elemental composition obtained by EDS analysis of films deposited samples under various conditions.
Recently we reported that AZO films could be deposited on the glass 2. Experimental details
substrate using DC magnetron sputtering equipped with ceramic targets
(by admixing ZnO and Al2O3 powders) and obtained excellent electrical Thin films are deposited on a glass substrate (SiO2), in dimension 5 ×
and optical properties [6]. In this article, we used a mixture of ZnO, 2 cm2, and a thickness of 0.2 cm. Initially, glass substrates were cleaned
Al2O3, and TiO2 powders to prepare the desired composition targets to with detergent water, washed with running water, cleaned in an ultra
deposit ZnO/Zn2TiO4/ZnAl2O4 composite films on a glass substrate. sonic bath with acetone for 20 min, and dried in air. The sputtering
Such targets are expected to be of low cost, and the doping amount can targets were prepared by admixing zinc oxide (ZnO-ISOFAR with 99.9%
be controlled easily, and thus the films with required doping can be purity), Al2O3, and TiO2 (Aldrich- 98.9% purity) powders. This mixture
deposited. The effect of gases admixture (argon-oxygen) on the film’s of powders was taken to keep 4% aluminum and 2.5% titanium doping
quality, film composition, and structural, optical, and electrical prop in ZnO. They were mixed using a planetary mill (PUVERISSETE 7),
erties are also explored. The effect of argon gas concentration is inves equipped with a crucible and ball of metal duct, and subsequently
tigated here because it mainly contributes to the sputtering of targets. As sieved. They were sintered for 2 h, with a temperature of 1300 ◦ C, and
a result, the film composition and rate of film deposition can be changed. compacted with a 15-ton applied load, such that the final target has 2.5
Also, argon gas contributes to the dissociation of molecular gases (such mm thickness and 60 mm diameter. These targets were installed in DC
as oxygen). We predict that by changing the gases admixture, the film’s magnetron sputtering system, as described elsewhere [48,49]. The
properties can be modified by changing the atomic oxygen species in the magnetron sputtering system was a cylindrical borosilicate chamber of
processing environment. 40 mm height and 300 mm diameter. The ceramic targets were placed
above the sample holder at 7 cm distance, connected with the upper
flange of the chamber. The targets were pre-sputtered for 5 min using
4
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 5. Cross-sectional SEM images of films deposited samples under various conditions.
argon gas to remove the surface impurities. The film deposition was additional dominant peaks (100) and (101) are appearing. As reported
carried out with different argon-oxygen mixtures, and the remaining in the literature, the existence of only (002) dominant peaks of ZnO
parameters were kept fixed, as shown in Table 1. indicates the nanorods-like morphology [52]. In contrast, the existence
The phase structure of films was obtained by using X-ray diffraction of prominent peaks along (100) and (101) are due to the formation of
(Shimadzu model XRD-6000). It was operated by Cu-Kα radiation ZnO nanoparticles, as reported [53]. Thus, the co-existence of (002) and
source, the voltage of 40 kV, current 30 mA, and grazing incidence X-ray (100), (101) peaks collectively suggest the presence of nanorods ori
diffraction (GIXRD) angle of 0.5◦ . The Debye-Scherrer formula was used ented along the c-axis and decorated with nanoparticles [51]. The
to measure the crystalline size and the Rietveld refinement method to ZnAl2O4 spinel phase’s reaction enthalpy is 0.83 eV; thus, this spinel
differentiate the diffraction peaks. The surface morphology and cross- phase’s formation is thermodynamically possible due to chemical re
sectional morphology were observed by scanning electron microscopy action in sintering of target material [54]. Also, due to ZnO and TiO2, the
(models Zeiss Auriga 40). Surface topography was examined by atomic formation of zinc orthotitanate is easily possible [55]. To clearly show
force microscopy (Shimadzu, model SPM 9700). The optical trans the merged XRD peaks, Rietveld’s refinement of sample C is shown in
mittance spectra of films were obtained using a spectrometer (Thermo Fig. 2a. The crystallite size of films deposited under various conditions is
fisher scientific, model GENESYS 10S UV–vis). A four-probe method was shown in Fig. 2b. It shows that the crystallite size increases by adding the
used for the measurement of electrical properties. The four probes were oxygen contents in argon gas. It depicts that when films are deposited by
operated by direct current source (0–1 A, 0–50 V), and resistivity was argon gas or argon with low oxygen contents, the films have more
measured using a current of 0.1 mA. crystallographic faults, and the film’s long-range arrangement is
decreased [56,57]. When a higher amount of oxygen is added, the vol
3. Results and discussion ume fraction of crystallized phases increases, which improves crystal
linity [57]. This can be credited to the change in the film deposition rate
The XRD pattern of films deposited by magnetron sputtering under by altering the processing gases environment. As the oxygen is highly
various gases composition is depicted in Fig. 1. The phases are identified electronegative with more affinity with electrons, oxygen in the cham
as hexagonal wurtzite ZnO structure (ICSD-067848), along with zinc ber reduces the plasma density. Furthermore, positive argon ions are
titanate Zn2TiO4 (ICSD-080850) and zinc aluminate ZnAl2O4 (ICSD- reduced (due to a smaller amount of argon in gases admixture), and the
026856) spinel phases. The phases present in the film are analogous, but processing environment contains higher negative oxygen ions [56].
their intensities are dramatically changed with the change in processing Also, the glow discharge is weakened due to the higher ionization
gases. The film deposited without oxygen gas (sample A) depicts that threshold of oxygen gas, reducing the film deposition rate. Due to a
peaks are less intense and broad, which indicates that deposited films decrease in sputtering rate from the target material, the sputtered ions
exhibit poor crystalline quality [50]. When oxygen contents are added have adequate time to be arranged regularly on the sample surface.
(sample B-D), the intensities of the ZnO peak (002) are increasing Thus, the film is more crystalline and has fewer defects [58]. Besides this
(25-45◦ ), which indicates the growth of ZnO film along with the c-axis constructive impact of oxygen addition, it is still probable that higher
orientation [51]. However, besides (002) orientation, two more amount of oxygen might form non-conducting clusters (e.g. Al2O3
5
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 6. AFM surface topography of films deposited samples under various conditions.
6
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 7. Surface roughness of films deposited samples under various conditions. Fig. 9. Average transmittance of films deposited samples under
various conditions.
7
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
the grain boundaries, which causes tensile stresses in film. Thus, the
redshift in the bandgap at higher oxygen contents can be ascribed to
tensile stresses in the film [58].
The variation of electrical properties of deposited films under various
conditions is depicted in Fig. 11. It shows that film carrier concentration
and mobility increase with oxygen addition up to 25% (sample A to C)
and decreases for sample D. The film’s resistivity reduces with an in
crease in oxygen contents in gases admixture. The increase in carrier
concentration and mobility with oxygen addition up to 25% can be
ascribed to the generation of adequate oxygen vacancies and improved
film crystallinity [62–64]. When the oxygen contents are increased in
gas mixture, argon contents are decreased; thus, the film growth rate is
reduced (due to a decrease in argon sputtering yield). As a result, enough
time is available for Zn2+ and O2− ions to deposit on samples surface is
an ordered arrangement. Thus, film is crystalline and has fewer defects
[65]. Also, these factors are responsible for decreasing in resistivity of
deposited films [62,63]. Besides the increase in carrier concentration
and mobility with oxygen addition, these parameters are decreased
beyond a certain amount (sample D, 50% oxygen added). It can be
ascribed to a decrease in the film’s thickness, inducing defects in the film
because of increased stresses. Several electrons are probably scattered
by these defects and stuck due to traps produced by these defects; thus,
carrier concentration and mobility are reduced [66,67]. In a previous
report [68], we observed that ZnO/Zn2TiO4/ZnAl2O4 composite films
could be synthesized by hollow-cathode glow discharge. Here, we
observed effective deposition of such composite film by magnetron
sputtering system, which can deposit films uniformly on large scale
samples and the large number of samples, which can be processed
simultaneously.
8
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
Fig. 11. Variation of electrical properties of films deposited samples under various conditions.
9
J.C.A. Queiroz et al. Physica B: Physics of Condensed Matter 625 (2022) 413535
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Declaration of competing interest potential voltages on key functional properties of transparent AZO thin films
prepared by electrochemical deposition method for optoelectronic applications,
J. Mater. Res. 33 (2018) 1523.
The authors declare that they have no conflicts of interest.
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