Professional Documents
Culture Documents
LP11599E-0230-0420-LIS-00006
FH8-11W
PARTS BOOK
Index
Contents Page
Disassembled Product
Plant Arrangement
Conveyer
Bottom Frame
Belt Scraper
Feed Boot
Lower Frame
Skako Feeder
Feeder Mount
Panel Mount
Counterweight Box
Upper Frame
Panel
Crib
Panel Cover
Mounting
Pipe Guard
Dividing Hopper
Power Pack
Hydraulic Circuit
11
10 8
14
2
13
12 7
6
1
4 15
2 1
ITEM PART NUMBER DESCRIPTION QTY NOTES
NO
1 IMS-23715 Lower Frame 2
2 IMS-23718 Upper Frame 2
3 IMS-17875 Bin 2
B 4 IMS-23621 -
PB.SLDDRW 2 B
5 IMS-23634 - PB Counterweight 4
Box
6 IMS-23639 - PB Feeder Mount 2
7 IMS-23640 Crib 2
8 IMS-23643 Dividing 1
Hopper
9 IMS-23714 - PB Mounting 1
Frame
10 IMS-23933 Skako Feeder 3
11 IMS-23795 Pipe Guard 1
12 IMS-23920 Panel Mount 2
13 IMS-23924 Panel 2
14 IMS-23923 Panel Cover 2
15 IMS-24157 Powerpack 2
CHECKED TITLE:
A
Plant
ANGULAR: MACH BEND
ENG APPR.
TWO PLACE DECIMAL
THREE PLACE DECIMAL
Arrangement
MFG APPR.
AFH8-11W - PB
DRAWING IS THE SOLE PROPERTY OF
<INSERT COMPANY NAME HERE>. ANY
REPRODUCTION IN PART OR AS A WHOLE FINISH
WITHOUT THE WRITTEN PERMISSION OF NEXT ASSY USED ON
<INSERT COMPANY NAME HERE> IS
PROHIBITED. APPLICATION DO NOT SCALE DRAWING SCALE: 1:500WEIGHT: SHEET 2 OF 2
2 1
5 7
37
26
39
14
38
28 29
25 22
27
31 35 4
12
16 8
18
34
30
3
11 17
23
10 13 24
1 9 2 15
40 21
36 33 32
20 19
8 7 6 5 4 3 2 1
APPV'D
39 IMS-23777 Magnet Frame 1 MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
8
4 17
18
5 3
E E
26
6
14
21
19
D D
1
9
20
22
27
25
C 13 C
24 15
12 10
23
B 11 B
16 2
7
DATE TITLE:
Lower Frame
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 IMS-23716 Frame front panel 1
DATE TITLE:
Lower Frame
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
4 5 1
E E
D D
C 3 C
B B
DATE TITLE:
Belt Scraper
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
D D
C C
B B
DATE TITLE:
Belt Scraper
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
D D
C C
B B
4 DATE TITLE:
Plough Scraper
NAME SIGNATURE
DRAWN
3
Assy
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
D D
C C
B B
DATE TITLE:
Plough Scraper
NAME SIGNATURE
DRAWN
Assy
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
1
2 6
7 8
5
8 7 6 5 4 3 2 1
F F
1 IMS-23631 Boot 1
E E
2 IMS-13003 Rubber Clamp 4
B B
DATE TITLE:
Feed Boot
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
D D
C C
B B
DATE TITLE:
Skako Feeder
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
D D
C C
B B
DATE TITLE:
Feeder Mount
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
1 IMS-23920 Panel Mount 1
D D
C C
B B
DATE TITLE:
Panel Mount
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
2
1
8 7 6 5 4 3 2 1
F F
E E
2 IMS-23637 Lid 1
D D
C C
B B
DATE TITLE:
Counterweight
NAME SIGNATURE
DRAWN
Box
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
2
1
8 7 6 5 4 3 2 1
F F
ITEM NO. PART NUMBER DESCRIPTION QTY.
E E
D D
C C
B B
DATE TITLE:
Upper Frame
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
1 IMS-23924 Panel 1
E E
D D
C C
B B
DATE TITLE:
Panel
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
1 IMS-23640 Crib 1
E E
D D
C C
B B
DATE TITLE:
Crib
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
D D
C C
B B
DATE TITLE:
Panel Cover
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
D D
C C
B B
DATE TITLE:
Mounting Frame
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
D D
C C
B B
DATE TITLE:
Pipe Guard
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
16 19 15
2
17
18
24
23
5
4 22
3
14
13
9
8 7 6 5 4 3 2 1
F F
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 IMS-23641 Hopper 1
2 IMS-23646 Door 1
3 IMS-23644 Shaft 1
4 3220300-Rod Ram 2
5 3220300-Cylinder Ram 2
E E
6 IMS-23648 Arm 2
7 IMS-23649 Needle 2
8 IMS-23673 Wear Plate 2
9 IMS-23628 Wear Plate 10
10 IMS-23674 Wear Plate 2
11 IMS-23675 Wear Plate 2
12 IMS-23676 Wear Plate 2
D D
13 IMS-23677 Wear Plate 12
14 IMS-23678 Wear Plate 4
15 IMS-23679 Wear Plate 8
16 IMS-23710 Wear Plate 4
17 IMS-23711 Wear Plate 2
18 IMS-23712 Wear Plate 2
B B
DATE TITLE:
Dividing Hopper
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
E E
D D
C 2 C
B B
DATE TITLE:
Door
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
F F
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 IMS-23642 Door 1
10mmPlate 1
Sleeve 1
12mmPlate 8
6mmPlate 6
E E
M12 Weld Nut 12
2 IMS-23645 Wear Plate 4
3 IMS-23647 Wear Plate 8
D D
C C
B B
DATE TITLE:
Door
NAME SIGNATURE
DRAWN
CHK'D
APPV'D
MFG
8 7 6 5 4 3 2 1
ITEM NO PART NUMBER DESCRIPTION QTY NOTES
1 IMS-24157 Power Pack 1
8 7 6 5 4 3 2 1
F F
E E
22KW @ 60Hz
2.3CC PUMP
3/8"
D D
B
T P
A
C C
B B
DRAWN
CHK'D
APPV'D
20TF Hydraulic Circuit
MFG
8 7 6 5 4 3 2 1
2018-05-22
Frontpage_GB
Translated version
MANUAL
Electrical
I.M.S. LTD
P12488
Table of Content
2. Diagrams 40035574
SKAKOTROL
Table of Contents:
3. SKAKOPAC ................................................................................................................................................... 14
3.1 Description ........................................................................................................................................... 14
3.2 Installation of SKAKOPAC ................................................................................................................. 14
3.3 Regulation Curves ................................................................................................................................ 14
3.4 Frequency Compensation ..................................................................................................................... 14
3.5 Cable length compensation .................................................................................................................. 16
3.6 SKAKOPAC print (Trolsign bl. 3) ..................................................................................................... 21
3.7 Coarse/fine Proportioning .................................................................................................................... 22
3.8 SKAKOPAC print coarse/fine (Trolsign bl. 4) .................................................................................... 23
1. Operating Instructions
1.1 Installation Instructions
See item 2.2-2.2.5 and section 4.0, Operating Instructions electromagnetic
vibrator.
1.2 Maintenance
The board must be frequently inspected and cleaned. Cleaning must take
place with a brush and vacuum cleaner, if dust has got into the board.
Disconnect the power supply to the board before cleaning is started.
Defective components must be replaced by original spare parts.
1.4 Troubleshooting
1.4.1 Power unit out of order
a) Vibrator is defective
b) SKAKOTROL control is defective – see item 2.0-2.5
c) Defective connection to the power supply
In connection with radiation, the limits valid for the housing and industry
standard are observed.
Installation of the filter must be carried out carefully in order to obtain the
maximum effect of the filter, i.e. good frame connection, short wires from
the supply to the SKAKOTROL plug, and a good earth connection.
Examples:
Measuring instruments
Print type Capacity Fluke Philips Moving- Digital
adjustment -RMS +RMS iron -RMS
2. SKAKOTROL Controls
2.1 Description
2.1.1
The SKAKOTROL print is an electronic control intended for the control
and regulation of an electromagnetic SKAKO VIBRATION vibrator. By
means of a potentiometer is it possible to regulate the vibrator continuously.
It is also possible to regulate the vibrator by means of an external signal of
0-20 mA or 0-10 V.
2.2 Installation
2.2.1
Before connecting the SKAKOTROL with the supply it should be checked
that the type sign on the electroboard/box is in accordance with the actual
supply. The supply must be frequency stable. By deviations larger than +/-
0.5 Hz, frequency compensation must be installed (see section 3.4).
2.2.2
If the potentiometer for capacity regulation is moved away from the control
box, the cable must be at least a screened cable of 3x0.5mm2. The cable is
grounded at one end with short "pig-tails" (max. 2-5 cm). At cable length
larger than approximately 80m an isolation amplifier must be inserted. This
may also be the case with cable lengths shorter than approximately 80m due
to noise entering the cable.
2.2.3
At isolation tests on the mains (Megger) the print card must always be taken
out of the control box.
2.2.4
The control box must be installed in a place providing the possibilities for
checking the results of the capacity regulations. Furthermore it should be
sheltered from rain and material splashes. The SKAKOTROL is constructed
for operation in a temperature area between 0° - + 40°. When installing
SKAKOTROL controls IP00 these must be placed together with the main
current - if possible in a separate field. The protective wire from the
SKAKOTROL plug must be as short as possible, as this also is used for the
bypass of the noise (wire length max. 5 cm).
About extra protection: If you wish to use earth leak circuit breaker
this/these must be intended for pulsating direct and alternating current
(HPFI).
When noise filter is used in the supply lines for the SKAKOTROL control
system, a PFI switch should be applied instead of a HPFI switch, as leak
currents exceeding 30 mA may appear.
The switch built into or delivered with the box is a special switch for which
the following must be observed:
This must be respected, i.e. ON/OFF regulation must not take place within
the main voltage.
2.2.5
As the cable length and the dimension between the SKAKOTROL and the
vibrator influence the stroke length of the vibrator, the values in the
following table must be observed.
The table shows the cable dimension between the SKAKOTROL and the
vibrator. The table is based on a maximum allowable loss of stroke length
of 7% in consequence of the cable dimensioning.
2.3 Converter
By converter operation the external control signal must be galvanic
separated (hanging) . + and - must only be connected to + and - on the
current generator.
2.3.1
If the SKAKOTROL control is provided with an external control signal, it is
possible to change between manual operation and external control signal by
means of a switch:
NOTE The stroke length and thus the capacity as a function of the input signal may
be changed by installing the SKAKOPAC.
On the SKAKOTROL print several light emitting diodes are placed. These
may be used for trouble-shooting and they have the following significance:
IMPORTANT When the SKAKOPAC is not installed a bug must be positioned between
the two first legs towards the centre of the print (leg nos. 8 and 9). See the
drawing at the end of the instructions. If this is not the case, the print will
not function correctly.
2.4.1
When the mentioned items are checked, the operation is still irregular and
the fault supposed to be found in the SKAKOTROL, this may be checked
the following way:
a) In the control box the output wires for the vibrator coil are removed
from the terminals. The terminals are marked as follows :
V1A and V1B for control of the vibrators with 1 coil. V1A and V1B as
well as V2A and V2B for control of vibrators with 2 coils, etc.
A 220 V filament lamp is placed on the terminals (by 380 V max. 500 V
plants 2 serial lamps) min. 40 W, max. 150 W. The terminals are
checked two by two.
b) The service switch of the control box is connected, and the capacity
regulation turned from 0 to maximum.
When the control is OK, the filament lamp emits light continuously
from weak to strong in accordance with the regulation. This corresponds
to an output voltage from approximately 50 V to approximately 175 V
in 220 V and 240 V plants. From approximately 80 V to 300 V in 380 V
and 400 V plants. This is when using a moving-iron instrument. See
appendix 5 about voltage measuring with different types of instruments .
c) If the lamp light is very strong during the entire capacity regulation
corresponding to an output voltage of 220 V (380 V) on the terminals,
then the thyristor is short-circuited. If this is the case we recommend that
you replace the entire control card. In controls in which the
www.skako.com - skakovibration.dk@skako.com – tel +45 63 61 63 40 10
Data Sheet / Operating Instructions 056189gb
Page 11/27
SKAKOTROL
d) If the lamp does not emit light - that is the output voltage is 0 - the cause
is that the thyristor, the diodes in controls with 4 coils respectively
does/do not conduct .
h) Possible diodes must short-circuited. If the lamp lights then, the diodes
must be replaced.
k) If the lamp does not emit light when testing on of the items e to j , the
print should be replaced.
l) If the control does not work after passing through the procedure
described, please contact our technicians who can provide you with the
necessary technical assistance .
2.4.2
If the SKAKOTROL print has an external control signal, please check if the
control regulated in manual operation. If not, check the items a-l.
Check if a 0-20 mA signal or a 0-10 V signal enters the terminals, and that
the wires are correctly installed.
www.skako.com - skakovibration.dk@skako.com – tel +45 63 61 63 40 11
Data Sheet / Operating Instructions 056189gb
Page 12/27
SKAKOTROL
3. SKAKOPAC
3.1 Description
1. Regulation curves
2. Frequency curves
3. Cable length compensation
4. Common control
Data for these curves are placed in the E-prom "Set point" and may contain
as much as 16 curves.
The frequency compensation curves are intended for operation within the
frequencies 49-55 Hz or 59-64 Hz. If the frequency exceeds these limits, the
machine may be damaged by continuous operation. If the frequency is lower
than these limits, the capacity of the machines will be considerably reduced.
x = No cable compensation
- = The cable cannot be applied
IMPORTANT Incorrect selection of the cable length compensation may damage the
vibrator.
After installation of the cable length compensation the max. stroke is read
on the rating plate of the vibrator. The regulation potentiometer for coarse
proportioning is set at max. Then the vibrator is started on coarse
proportioning and it must be checked that the stroke is not larger than the
rated value. If this is not the case, the vibrator is stopped and the cable
compensation is changed to a smaller cable length. Then the stroke is
checked again.
NOTE If the selection of the regulation curve is not correct, the machine may
be damaged. SKAKO VIBRATION assumes no responsibility in this
connection.
Bug
Curve no. Curve
1 2 3 4
0 x x x x No compensation
1 x x x
2 x x x
3 x x
4 x x x
5 x x
6 x x
7 x
8 x x x
9 x x
10 x x
11 x
12 x x
13 x
14 x
15
x = Bug installed
This can be carried out by means of four bugs placed at the SKAKOPAC
plug (see drawing of the SKAKOPAC) . These may be combined in 16
different ways.
Upon adjusting the bugs, the number of the vibrator can be read on the type
sign, and the stroke length can be obtained by phoning SKAKO
Resistance Compensation
│
│
─┬────────────────┬───────┴───────┬──────────────┬─
│ │ │ │
┌─┐ ┌─┐ ┌─┐ ┌─┐
│ │ 1100kOhm │ │ 619kOhm │ │ 487kOhm │ │ 187kOhm
└─┘ └─┘ └─┘ └─┘
│ │ │ │
R11 R12 R13 R14
─┴────────────────┴───────┬───────┴──────────────┴─
│
│
Bug 1 2 3 4 kOhm
no.
1 0 0 0 0 -
2 1 0 0 0 1100 kOhm
3 0 1 0 0 619 kOhm
4 0 0 1 0 487 kOhm
5 1 1 0 0 396 kOhm
6 1 0 1 0 337 kOhm
7 0 1 1 0 273 kOhm
8 1 1 1 0 218 kOhm
9 0 0 0 1 187 kOhm
10 1 0 0 1 160 kOhm
11 0 1 0 1 144 kOhm
12 0 0 1 1 135 kOhm
13 1 1 0 1 127 kOhm
14 1 0 1 1 120 kOhm
15 0 1 1 1 111 kOhm
16 1 1 1 1 101 kOhm
Vibrator 8D/300V-50Hz
Bug 1 2 3 4
meter
0-50 m 0 0 0 0
20-80 m 1 0 0 0
70-130 m 0 1 0 0
120-190 m 1 1 0 0
180-250 m 0 1 1 0
Bug 1 2 3 4
meter
0-80 m 0 0 0 0
40-180 m 1 0 0 0
150-290 m 0 1 0 0
240-350 m 1 1 0 0
Bug 1 2 3 4
meter
0-25 m 0 0 0 0
20-60 m 0 1 0 0
50-90 m 0 0 1 0
Bug 1 2 3 4
meter
0-30 m 0 0 0 0
10-60 m 1 0 0 0
40-100 m 0 1 0 0
80-130 m 0 0 1 0
110-170 m 1 0 1 0
150-200 m 0 1 1 0
180-240 m 1 1 1 0
Bug 1 2 3 4
meter
0-25 m 0 0 0 0
15-50 m 0 0 1 0
40-75 m 1 1 1 0
70-100 m 1 0 1 1
Bug 1 2 3 4
meter
0-20 m 0 0 0 0
10-40 m 0 1 0 0
30-60 m 1 1 0 0
50-80 m 0 1 1 0
70-100 m 0 0 0 1
90-120 m 0 1 0 1
110-140 m 1 0 1 1
Light diode LI shows the signal for coarse proportioning. This signal is
usually a common signal which is connected in parallel to all the
SKAKOTROL prints. If only L1 emits light, no proportioning takes place
from the feeder. Light diode L2 shows the signal for fine proportioning. If
only L2 emits light, fine proportioning takes place from the feeder. The
stroke for fine proportioning is adjusted by means of potentiometer P3A. If
L1 and L2 emit light at the same time, the SKAKOTROL will do the coarse
proportioning. The stroke is adjusted by means of potentiometer P2A.
L1 only = no proportioning
Please note that both signals must be set at the same time L1 + L2 for coarse
proportioning. When the coarse limit has been reached, L1 is disconnected
and L2 continues until the fine limit has been reached. The print has 2 nos.
jumpers which must be set correctly to be able to coarse proportion on a
common signal. Jumper SW2 must not be mounted and on jumper SW3
there must be a connection between legs 1-2. If a PLC with transistor output
is applied, a 10 Ohm resistance must be placed in series with the output.
This is usually only necessary on the fine proportioning as all coarse
proportioning signals pass a common relay.
Customer:
Address:
Address 2:
Project designation: SKAKOTROL D460V 60-60HZ IP66 RFI
Drawing Number: -40035574
Customer order no:
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI FRONT +
Name BNI -40035574 Page No. 1
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
VIBP8 04/08-2016
TABLE OF CONTENTS COL. X: AN AUTOMATIC GENERATED PAGE HAS BEEN CHANGED MANUALLY
1 3
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI TABLE OF CONTENTS +
Name BNI -40035574 Page No. 2
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
CONDUCTOR COLORS:
Grounding conductor (PE): Green/Yellow
2 4
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI CONDUCTOR COLORS +
Name BNI -40035574 Page No. 3
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
596 mm
LOCAL/REMOTE
385 mm -7S1
LOCAL
SPEED
SIEMENS
WARNING WARNING
TYPE PLATE
SIGN SIGN
140 mm
365 mm
455 mm
596 mm
3 5
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI FRONT OF CABINET +
Name BNI -40035574 Page No. 4
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
"WARNING"
TO MAINTAIN OVERCURRENT, SHORTCIRCUIT, AND GROUNDFAULT
PROTECTION, THE MANUFACTURER'S INSTRUCTIONS FOR SELECTION
OF OVERLOAD AND SHORT CIRCUIT PROTECTION MUST BE FOLLOWED TO
REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK.
"WARNING"
IF AN OVERLOAD OR A FAULT CURRENT INTERRUPTION OCCURS, CIRCUITS
MUST BE CHECKED TO DETERMINE THE CAUSE OF THE INTERRUPTION.
IF A FAULT CONDITION EXISTS, THE CURRENT-CARRYING COMPONENTS SHOULD BE EXAMINED
AND REPLACED IF DAMAGED, AND THE INTEGRAL CURRENT SENSORS MUST BE REPLACED
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK.
4 6
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI TYPE PLATE +
Name BNI -40035574 Page No. 5
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
1L1 / 7.0
1L2 / 7.0
1 1
-6F1 -6F2
25A 2 25A 2
aR/gR aR/gR L1 L2 L3 33 L1 L2 L3 33
-6FQ1 34 -6FQ2 34
14.8A 7.5 14.8A 7.5
GNYE
SIEMENS
I> I> I> SIEMENS
I> I> I>
3RV2411 T1 T2 T3 3RV2411 T1 T2 T3
BK GNYE BN
12 AWG 12 AWG 12 AWG 12 AWG
-6Z1
480V 35A
RFI-FILTER 1 PE 2 -6N1
PE
SKAKOSNUB
A1 K1 K2 A2
745183
G2 / 7.0
1 3 5 13 G1 / 7.0
-6Q1
32A 2 4 6 14 12 AWG 12 AWG 12 AWG
7.5 G K G K
SIEMENS
3LD
-6T1 A -6T2 A
40A 40A
THYRI THYRI
PE PE -STOR -STOR
BTW67 BTW67
1 2 GNYE 3 4 W101
PE
KABELG
5x14 AWG
1 2 GNYE W100 -A2X1 1 2 PE 3 4 PE TERMINAL BOX
KABELG VIBRATOR
3x12 AWG
BN BU GNYE BN BU GNYE
SUPPLY
W102 W103
BN1 BU1 PE1 KABELCG KABELCG
3x14 AWG 3x14 AWG
-6U1 UPPER COIL LOWER COIL
300V 60HZ
EACH BN2 BU2 PE2
-6X1 MAGNET COIL 13.7A
TOTAL 19.3A
SUPPLY L1 L2 PE
5 7
Rev. 27-03-2018 =
SKAKOTROL D460V 60-60HZ IP66 RFI MAIN CURRENT +
Name BNI -40035574 SKAKOTROL Page No. 6
Plot 22-05-2018 of 19 Pages
0 1 2 3 4 5 6 7 8 9
6.9 / 1L1
6.9 / 1L2
1 3
-7F1
2A 2 4
-7N1
SKAKOTROL
SKAKOTROL E480V 60-60Hz 745174
CONVCOM
CONVOUT
20 24
E480V 60-60HZ
START
+3.5V
SP-IN
+12V
PH N(PH2)
GND
+1V
+U
+I
G1 G2 32 4d 14z 4z 2b 4b 2d 12z 12d 12b
PE
MAKS 5cm
BN WH YE GN
14
0 440 -6Q1
6.9 / G1 6.1 13
6.9 / G2 -7T1 PE
440V
24V 0' 24 11 23
1 33 -7S1
-7F2 -6FQ1 12 24
0.5A 2 6.4 34
X1
-7H1
1 2
24VACDC X2
11 34
-7K1 -6FQ2 -7R1
.1 14 6.8 33
3
8
-7K1
1
11 14 .4
6 8
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0 1 2 3 4 5 6 7 8 9
M1
CABLE TRUNK
CABLE TRUNK
6FQ1
6FQ2
6F1 6F2 7F1 6FQ1 6FQ2 7T1
CABLE TRUNK
6T1
CABLE TRUNK
CABLE TRUNK
CABLE TRUNK
CABLE TRUNK
550 mm
7K1
6T2
CABLE TRUNK
550 mm
7 9
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0 1 2 3 4 5 6 7 8 9
TERMINAL SURVEY
CONTAKTOR BOARD: CONTROL BOXES: JUNCTION BOXES:
8 10
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0 1 2 3 4 5 6 7 8 9
TERMINAL ROW
CABLE
CABLE
-A1X1
W100
CONN.
TERMINAL
BRIDGES
CONNECT.
APP.-
CONN.
TYPE
TYPE
3x12AWG
PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X1 1 -6X1 L1 U1 -6Q1 2 6.0
= 2 -6X1 L2 V1 -6Q1 6 6.1
= GNYE -6X1 PE PE PE 6.1
9 11
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0 1 2 3 4 5 6 7 8 9
TERMINAL ROW
CABLE
CABLE
-A1X4
CONN.
TERMINAL
BRIDGES
CONNECT.
APP.-
CONN.
TYPE
TYPE
PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X4 1 -7K1 11 7.4
= 2 -6FQ2 33 7.5
= 20mA 12B -7N1 12b 7.8
= 10V 12D -7N1 12d 7.8
= 0V/mA 12Z -7N1 12z 7.8
10 12
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0 1 2 3 4 5 6 7 8 9
TERMINAL ROW
CABLE
CABLE
-A1X5
CONN.
TERMINAL
BRIDGES
CONNECT.
APP.-
CONN.
TYPE
TYPE
PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X5 40 -7K1 8 7.1
= 41 -7K1 1 7.1
11 13
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0 1 2 3 4 5 6 7 8 9
TERMINAL ROW
CABLE
CABLE
-A1X10
W101
CONN.
TERMINAL
BRIDGES
CONNECT.
APP.-
CONN.
TYPE
TYPE
5x14AWG
12AWG
PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A1X10 1 -A2X1 1 V1A -6FQ1 T1 X 6.3
= 2 -A2X1 2 V1B -6N1 A1 X 6.4
= GNYE -A2X1 PE PE PE 6.4
= 3 -A2X1 3 V2A -6N1 K2 6.7
= 4 -A2X1 4 V2B -6FQ2 T3 X 6.8
12 14
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0 1 2 3 4 5 6 7 8 9
TERMINAL ROW
CABLE
CABLE
-A2X1
W103
W102
W101
CONN.
TERMINAL
BRIDGES
CONNECT.
APP.-
CONN.
TYPE
TYPE
3x14AWG
3x14AWG
5x14AWG
PAGE/
FUNCTION GOAL GOAL PATH
TERMINAL STRIP -A2X1 BN -6U1 BN1 1 -A1X10 V1A 1 6.3
= BU -6U1 BU1 2 -A1X10 V1B 2 6.4
= GNYE -6U1 PE1 PE PE -A1X10 PE GNYE 6.4
= BN -6U1 BN2 3 -A1X10 V2A 3 6.7
= BU -6U1 BU2 4 -A1X10 V2B 4 6.8
= GNYE -6U1 PE2 PE PE 6.8
13 15
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0 1 2 3 4 5 6 7 8 9
KABEL - CABLE WITHOUT GND WIRE KABELG - CABLE WITH GND WIRE KABELSC - SCREENED CABLE WITHOUT GND WIRE KABELGSC - SCREENED CABLE WITH GND WIRE
14 16
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15 17
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0 1 2 3 4 5 6 7 8 9
16 18
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0 1 2 3 4 5 6 7 8 9
17 19
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18
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Plot 22-05-2018 of 19 Pages
Property name="Projektbeskrivelse" id="10011" index="0" type="7">??_??@SKA
Ref. Page Quant. Art. No. Designation Data Manufac. Type number
-6F1 6 1 40007884 FUSE HOLDER 1 POLE 10*38MM MAX 600V 32A SIEMENS 3NW7013
-6F2 6 1 40007884 FUSE HOLDER 1 POLE 10*38MM MAX 600V 32A SIEMENS 3NW7013
-6FQ1 6 1 40017869 AUXILIARY BLOCK S00-S0 1 NO 1NC SIEMENS 3RV2901-1A
-6FQ1 6 1 40028271 CIRCUIT BREAKER S00 10 - 16A CLASS 10 100kA SIEMENS 3RV2411-4AA10
-6FQ2 6 1 40017869 AUXILIARY BLOCK S00-S0 1 NO 1NC SIEMENS 3RV2901-1A
-6FQ2 6 1 40028271 CIRCUIT BREAKER S00 10 - 16A CLASS 10 100kA SIEMENS 3RV2411-4AA10
-6N1 6 1 762058 PLUG CONNECTION DIN41612 32POLES SOURIAU 8609-432-81-14-758-000-E2
-6N1 6 2 774063 CARD HOLDER FOR SKAKOTROL - WEIDMUELL SKH 055016
-6N1 6 2 774064 LOCK FOR CARD HOLDER - WEIDMUELL RH2-6327.6
-6N1 6 1 745183 PRINTCARD SNUBBER-CIRCUIT FOR SKAK 500V 25/50HZ 35A SKAKO 745183
-6N1 6 1 774067 BOTTOM PLATE FOR CARD HOLDER - SKAKO 774067
-6Q1 6 1 40012870 SWITCH 3POL 32A 11,5KW SIEMENS 3LD2244-0TK53
-6T1 6 1 783009 HEAT SINK 100MM 1.3 K/W FISCHER SK02-100-SA
-6T2 6 1 783009 HEAT SINK 100MM 1.3 K/W FISCHER SK02-100-SA
-6Z1 6 1 761827 POWER-LINE NOISE FILTER. 2x480V 35A CORCOM 35IK10
-7F1 7 1 40014161 MINIATURE CIRCUIT BREAKER 2POL 2A C 10kA SIEMENS 5SY4202-7
-7F2 7 1 721086 FUSE. QUICK ACTING 0.5A 5*20MM SOLAR 520614
-7H1 7 1 40030431 SIGNAL LAMP ACTUATOR WHITE Ø22 24V AC/DC SIEMENS 3SU1102-6AA60-1AA0
-7K1 7 1 733142 RELAY. 2POLES 110VAC 5A/250VAC OMRON G2R-2SN-110AC
-7K1 7 1 733148 RELAYSOCKET 2-POLE 5A 250V OMRON P2RF-08-E
-7N1 7 1 762054 PLUG CONNECTION. FOR SKAKOTROL DIN 41612 24+7 B.F-H 5.5/15A FCI 5159.002.31.11.93.111 LF
-7N1 7 2 774063 CARD HOLDER FOR SKAKOTROL - WEIDMUELL SKH 055016
-7N1 7 2 774064 LOCK FOR CARD HOLDER - WEIDMUELL RH2-6327.6
-7N1 7 1 774067 BOTTOM PLATE FOR CARD HOLDER - SKAKO 774067
-7N1 7 1 745174 PRINT CARD. SKAKOTROL E480 SNUBBER 480V-60/60HZ SKAKO KIT 745174 E
-7N1 7 1 762055 PRINT SOCKET - WEIDMÜLLE BLA3-1281860000
-7R1 7 1 40034440 POTENTIOMETER Ø22 IP66 2K2 OHM SIEMENS 3SU1200-2PW10-1AA0
-7R1 7 1 40034441 SCALE FOR POTENTIOMETER BLACK SIEMENS 3SU1900-0BG16-0SA0
-7S1 7 1 40030436 SELECTOR SWITCH Ø22 1NO+1NC SIEMENS 3SU1100-2BF60-1MA0
-7S1 7 1 40035349 LABEL MOUNT 12,5x27mm SIEMENS 3SU1900-0AG10-0AA0
-7T1 7 1 761289 TRANSFORMER. 230-400-440V/24V 0.1A DANTRAFO DT 12215-1
A1 4 1 40019222 ENCLOSURE 600x600x250 IP66 IK10 SCHNEIDER NSYS3D6625P
MANUAL
Mechanical
I.M.S. LTD
P12488
Contents
Technical specifications................................................................................................................... 4
EU – Declaration of Conformity, Appendix II, A .............................................................................. 5
Manual Machine ................................................................................................................................ 6
General Information .......................................................................................................................... 6
Preface ........................................................................................................................................... 6
Type Plate ....................................................................................................................................... 6
Safety Instructions............................................................................................................................ 8
Warning Symbols ............................................................................................................................ 8
Intended use ................................................................................................................................... 9
Operating Instructions ..................................................................................................................... 9
Personnel........................................................................................................................................ 9
Daily Operation ..............................................................................................................................10
Cleaning, Maintenance and Repair ................................................................................................11
Transport and Handling ..................................................................................................................11
Description .......................................................................................................................................12
Hopper ...........................................................................................................................................14
Vibratory Trough ............................................................................................................................14
Gate ...............................................................................................................................................15
Changes of the machine ................................................................................................................15
Wear plates ....................................................................................................................................15
Vibrator Unit ...................................................................................................................................16
Installation ........................................................................................................................................17
Transportation ................................................................................................................................17
Lifting .............................................................................................................................................17
Assembly .......................................................................................................................................17
Demounting and Disposal ..............................................................................................................18
Mechanical commissioning.............................................................................................................19
Settings for obtaining max. capacity ...............................................................................................19
Settings for obtaining max. precision of proportioning ....................................................................21
Daily Operation ................................................................................................................................22
Before Start-up...............................................................................................................................22
Starting and Stopping the Machine ................................................................................................22
Control Devices – only by use of electromagnetic vibrators............................................................22
Operating the Machine ...................................................................................................................23
Maintenance .....................................................................................................................................25
Daily maintenance..........................................................................................................................25
Cleaning.........................................................................................................................................25
Machine .........................................................................................................................................25
Wear Plates ...................................................................................................................................25
Supporting springs .........................................................................................................................26
Lubrication .....................................................................................................................................26
Electrical connections ....................................................................................................................26
Torque ...........................................................................................................................................26
Appendix :
Appendix A: Dimension sketchs……………………………………………………………………
Appendix B: Spare part list …. ……………………………………………………………………..
Technical specifications
Year 2018
Article number 40035579
Customer Item no.
Machine type FCE100/0125M3NL
Vibrator type 100D
Voltage [V] 460
Frequency [Hz] 60
Vibrator setting, max. [%] 100
Machine’s working [Hz] 60
frequency
Machine’s total weight [kg] 1225
Noise level *) [dBA] 80
*) Declared noise level is the measured noise during idle running, excl. material processing.
Fåborg 2018-05-22
------------------------------
Director Lionel Girieud
Manual Machine
General Information
Preface
This manual for operation and service of SKAKO VIBRATION vibratory
equipment is intended for reading by operating and repair personnel. This
manual must accompany the equipment during its entire lifetime.
The manual for operation and service should always be kept accessible to
operators as well as cleaning and service personnel.
Please note that this manual contains information about several types of
equipment and about optional equipment. Therefore, some information may
not concern you or your equipment. Some types of optional equipment may
have a separate instruction manual, which must then be read and used by the
operator.
Type Plate
When communicating with SKAKO VIBRATION A/S about the vibratory
equipment, please indicate the information on the type plate in order to
facilitate service and avoid misunderstandings.
The type plate is placed on the side of the machine; see the paragraph
“illustrations”.
Year
Order number
Article number
Type
Safety Instructions
Warning Symbols
This safety and warning symbol indicates that the section in question
contains important safety rules and instructions to prevent accidents.
SKAKO VIBRATION disclaims all and any liability for injuries or damage
occurring as a result of using the product contrary to the instructions and
directions given in this guide. SKAKO VIBRATION's liability is limited to
repairing or replacing components which have proved to be defective.
Immediate source of danger that will result in severe personal injury or death.
DANGER
WARNING
Intended use
The SKAKO VIBRATION vibratory equipment is intended for material handling
in the industrial section
IMPORTANT The machine must not handle quantities of bulk material greater than
specified in the technical specifications.
Operating Instructions
All safety instructions in this instruction manual must be followed. The
instruction manual must be accessible in the immediate vicinity of the
machine.
Personnel
The purchaser/user responsible for the machine must make sure that all
personnel likely to work with the machine (operator, cleaning and service
personnel, etc.) have the required training background, that they are familiar
with the instruction manual and have understood the instructions therein.
Daily Operation
It must always be ensured that the machine is used in a safe manner and only
when in a suitable mechanical condition.
The equipment may only be used when all safety measures and devices are in
their proper place and in good condition (the machine is immovably mounted
on a suitable foundation; all covers are fastened, etc.)
The machine may only be used after making sure that no person is in or
on the machine, and that no person is at risk of crushing fingers or other
body parts in the carrying springs of the machine.
Do not touch the carrying springs of the machine when the machine is
running.
DANGER
Cleaning, maintenance and repair may ONLY be carried out when the
machine has been turned off, the power supply interrupted, and possible
compressed air supply disconnected. The machine has to be without any
materials.
Take care that the machine is turned off, so that no fingers or other body
parts are crushed in the supporting springs of the machine, or between
DANGER the machine and other equipment or structures.
Description
In open or closed standard design, the vibratory feeder consists of a hopper, a
vibratory trough suspended in carrying springs, and a vibrator unit
(electromagnetic or motor vibrator).
Type plate
Electromagnetic
Stroke Direction of transport vibrator
indicator plate
Dust sealing
Brace
Outlet funnel
Motor vibrator
Hopper
The hopper is provided with a flange for fastening to a silo, as well as with an
adjustable, interchangeable gate for regulating the depth of the bed of material
and thus the capacity.
Furthermore, it is possible to fit a supporting flange for a hydronic sensor for
measuring the moisture level of the material.
Vibratory Trough
Open design, FCE-3 and FCU-3:
The angle of the trough relative to the hopper may be adjusted from 0 to 15,
which will result in an increase of capacity.
In feeders type FCE-4 and FCU-4, the connections between inlet hopper and
trough as well as between trough and outlet funnel are sealed by means of
dust-proof rubber sheeting and rubber strips.
The conveying action of the vibratory feeder being so-called micro-hops, the
wear of the vibratory trough is minimal. However, an increased angle of
inclination will result in increased wear because of increased friction between
the trough and the conveyed material.
In order to optimise both the conveying action and the lifetime of the
feeder, the vibrator unit has been carefully selected and adjusted to
IMPORTANT
match the weight of the trough. Changing the structure of the trough,
e.g. by mounting extra wear plates or changing the weight of the trough,
may cause damage to the feeder /the vibrator.
Gate
The gate is bolted into the hopper and may be demounted for obtaining a
great capacity, or if the particle size of the material is so large that a very large
gate opening is required.
The gate opening may be adjusted for capacity regulation; see the section
”Commissioning” of this manual.
Other types of gates may be installed (see the chapter ”Optional Equipment”).
Wear plates
To avoid wear of the equipment when handling very abrasive or sticky
materials, wear plates may be bolted onto both trough and hopper.
In order to optimise both the conveying action and the lifetime of the machine,
the vibrator unit has been carefully selected and adjusted to match the weight
of the trough. Changing the structure of the machine, e.g. by mounting extra
wear plates or changing the weight of the machine, may cause damage to the
machine /the vibrator.
Wear plates
To avoid wear of the equipment when handling very abrasive or sticky
materials, wear plates may be bolted onto both trough and hopper.
Wear plates must be bolted on securely using bolts of quality 8.8, and
IMPORTANT
taking suitable safety measures.
The wear plates are available in several different materials and versions (see
the chapter ”Optional Equipment”).
Vibrator Unit
For a description of the vibrator, please refer to the separate instructions for
use and service of the vibrator unit.
Installation
Transportation
The machine is always delivered on a pallet or support, and wrapped in
shrink-wrap plastic. The shrink-wrap should not be removed until installation,
as it protects the surface of the machine.
Lifting
The machine may be handled either by crane or by forklift truck.
Large machines are provided with lifting eyes for lifting by crane.
IMPORTANT The lifting eyes may ONLY be used for handling an empty machine!
Refer to the paragraph "Illustrations" for fundamental outline of the lift
bracket.
IMPORTANT If clearance is insufficient, or if for some other reason handling by crane is not
possible, the machine may be handled by a forklift truck.
Assembly
The frame and consoles for suspending/providing base support to the
machine must be absolutely rigid and immobile.
A means must be provided for the machine to oscillate freely on the springs
without touching any stationary objects. This can be checked by testing the
machine without any material before it becomes operational.
For machines supplied with a frame, see the section entitled ‘Stand’.
o Steel
o Possibly, wear plates of PEHD or TIVAR
o Glass fibre (vibrator cover (electromagnetic vibrators))
o Epoxy (the magnet of the vibrator is cast into Epoxy
(electromagnetic vibrators))
o Rubber (inner lining)
Mechanical commissioning
In open feeders, the slope of the trough may be adjusted from 0º-15º
according to requirement.
NOTE An increase of the angle of inclination will give a higher capacity, but
also result in increased wear of the trough. Furthermore, the risk of
“self-feeding” appears, i.e. material may pass through the feeder
without the vibrator running.
Raise the gate such that the distance between the bottom of the trough and
the lower edge of the gate is 10% greater than the height of the trough.
IMPORTANT To avoid overfilling there has to be a free room from material to ceiling of the
through at minimum 0,1 x total height.
SKAKO Vibration will set the gate for the minimum material height.
The gate opening is adjusted by loosening the 2 bolts in the gate frame, so
that the plate may be lifted up and down for adjusting capacity.
Gate opening
The minimum gate opening must be 2 to 3 times larger than the largest
NOTE lumps found in the material, in order to avoid jamming of the outlet.
The stroke of the feeder can be read on the stroke indicator plate placed on
the drive console, see drawing in the chapter ”Description”.
The below figure constitutes an example only of reading the vibrator stroke.
Read stroke
Daily Operation
Before Start-up
Before start-up, observe the following points:
Main Switch
Lamp
Potentiometer button
Rotary switch MAN/AUT
• The main switch is used for switching on the voltage. It may also be
used for starting/stopping the vibrator, in case no external ON/OFF
signal is used.
Never climb onto a machine in function, and do not touch moving parts.
Pay attention to any pieces of material which might accidentally be
WARNING projected from the machine.
Maintenance
Always turn off the machine before any cleaning, maintenance or repair
work. If applicable, disconnect any supply of compressed air.
WARNING
Maintenance instructions for the vibrator unit are given in a separate
instruction manual.
Daily maintenance
Check at regular intervals that screw connections, screens, wear parts, etc.
are in place and in intact condition. This applies to both the vibratory machine,
the vibrator, and any optional equipment.
Cleaning
The machine may be cleaned with water. However, do not use a pressure
cleaner directly on the vibrator unit, bearing, optional pneumatic components,
or electronically components.
Most standard cleaning products may be used. Be careful when using strong
solvents which might harm the surface treatment.
Machine
Tighten all accessible screw connections of the supporting springs after the
first approx. 40 operating hours.
Afterwards, tightening must be done every 500 operating hours.
See ”Torque”.
Wear Plates
Tighten all screw connections of the wear plate after approx. 40 hours of
operation.
Afterwards, tightening must be done every 500 operating hours.
See ”Torque”.
Supporting springs
The supporting springs must be checked carefully every 500 operating hours.
If one or more of the springs are defective, the machine must be stopped
immediately. It must not be restarted, until the spring/springs have been
replaced.
Lubrication
In machines equipped with motor vibrator or mechanical vibrator type R, the
vibrator must be lubricated; see separate instruction manual for the vibratory
unit.
Electrical connections
All electrical connections - cables, plugs and junction boxes - should regularly
be checked for defaults, damage to isolation and inadequate fastening.
Torque
By proper tensioning and fastening of screw connections, avoiding
unnecessary noise, wear and degradation of mechanical equipment.
Maintenance Chart
Commissioning
After 40 hours Once a day Every 500 hours
Optional Equipment
When installing and fitting any optional equipment, all suitable safety
IMPORTANT
VIGTIGT measures must be taken.
Inlet Gate
In the standard version of the vibratory feeder, the hopper is equipped with a
manual gate in a gate frame.
If the particle size of the material handled is very large, the gate frame may be
unbolted and removed in order to give a maximum opening.
If doing so causes problems with self-feeding, a chain curtain may be
installed.
It may also be advantageous to use wear lining with very sticky materials.
Wear plates of PEHD or TIVAR are a possibility.
For the trough, wear plates are available with rounded corners. This is
advantageous for handling sticky materials.
In order to optimise both the conveying action and the lifetime of the
feeder, the vibrator unit has been carefully selected and adjusted to
IMPORTANT
match the weight of the trough. Changing the structure of the trough,
e.g. by mounting extra wear plates or changing the weight of the trough,
may cause damage to the feeder /the vibrator.
Safety Instructions
Operation
Do not touch the gate and the cylinder arm when the machine is running,
and compressed air supply is connected.
WARNING Only start up the FC feeder with outlet gate after making sure that there
are no persons touching or present next to the pneumatic gate.
The outlet gate is pneumatic and has 2 moveable functions. One function is
moving the gate; the other function is the piston rod.
The gate is rubber-coated in order to obtain a tight, silent closing of the gate.
1
2
3
4
Pos. 1 Cylinder
Pos. 2 Bearing
Pos. 3 Rubber-coated gate plate
Pos. 4 Hole for locking bolt
Installation / Fitting
Remove the bolts between the front carrying springs and the hopper on the
FC_3 feeder, and place the gate in between.
Ensure that the trough is suspended in the desired position. Then take hold of
the gate in its closed function, and turn it until it fits closely on the edge of the
trough at the bottom. Then turn the gate 5 mm more to provide a sort of
prestressing.
When fitting and adjusting the gate, take care that fingers or other body
parts do not get stuck.
Fitting and adjusting the gate must not be done when compressed air is
WARNING connected.
When the gate has been fitted and adjusted, drill a locking bolt through the
side of the gate and the hopper. Drill the hole through position 4 (see the
sketch in the section ”Description”).
Commissioning
When commissioning the gate, compressed air 6-8 bar is required. The
amount of air must be adapted to the desired speed of cylinder travel.
The solenoid valve must receive a control signal. The tension must
correspond to the signal emitter and the coil on the solenoid valve.
Standard gates are fitted ex works from the valve to the cylinder. The only
fitting work required on site is connecting compressed air to port 1 on the
solenoid valve, and connecting power to the coil.
3 1 3
1 3
Material Sensor
Open standard feeders FCE-3 and FCU-3 may be provided with a material
sensor for indicating whether the trough is empty or filled.
Outlet Grates
For open standard feeders FCE-3 and FCU-3, a finger outlet grate is available
for separating out lumps and impurities.
Rod Gate
A rod gate may be mounted between the hopper and the silo. It is used for
blocking material from entering the feeder. This may be very useful e.g. for
maintenance work on the feeder.
Bolt ed seal
Troubleshooting - FC
Problem Possible cause Solution
Feeder isn’t functioning - Deficient power supply, see electrical
section. Change the vibrator
- Vibrator damaged.
Feeder capacity too low - Material has built up between trough and Turn off the machine
hopper, hindering the free oscillation of and remove the
the trough. material.
Illustrations:
Large feeders are provided with welded lifting eyes in case of lifting by crane.
Generel information
This chapter is for elektromagnetic vibrators from SKAKO Vibration A/S
of the types 1D, 2D, 4D, 8D, 20D, 50D, 100D, 200D
Type Plate
Type Type
Serial number
No.
Voltage between vibrator
www.skako.com V and controls
A Amp. consumption vibrator
Hz Frequency vibrator
It em no. Article number
Description
SKAKO VIBRATION’s electromagnetic vibrator used in combination with a
vibrated structure (trough, screen, etc.) to constitute a twin-mass system
which produces controlled rectilinear oscillations.
Our drives are super-critically tuned, i.e. the drive frequency is set above the
supply frequency. This has the advantage of making the drive perform more
efficiently when subjected to a material head load. This as opposed to sub-
critically tuned alternative drives that perform less efficiently under load, due to
damping effects.
Sketch
4
13
5
7
12
11
6
10
8 1 2 3
Sketch 200D
For maximum mechanical strength and moisture protection, the magnet coil is
encapsulated in plastic.
The vibrator is provided with either a removable plastic cover or a sheet metal
plate cover (vibrator type 100D/200D).
Installation / Fitting
Corresponding mounting surfaces on vibrator and feeder must be clean and
free from dirt, oil, and paint residue. The contact surfaces of the machine must
be flat and without burrs.
Torque
Electrical connections
Connect the vibrator to the controls (see separate controls manual).
o Steel
o Aluminium (Vibrator base)
o Glass fibre (vibrator cover)
o Epoxy (the magnet of the vibrator is cast into Epoxy)
Commissioning
b) When the weight of the trough is changed, e.g. when fitting wear plates.
The stroke can be read on the stroke indicator plate which is placed on the
drive console.
Daily Operation
The electromagnetic vibrator is always used in combination with a vibratory
feeder, vibratory trough, etc. Instructions for daily operation are given in the
operating instructions of the latter.
IMPORTANT Before starting the machine, ensure that the vibrator is correctly
installed and commissioned.
Maintenance
The electromagnetic vibrator requires no lubrication.
Daily maintenance
Check at regular intervals that the vibrator is properly fastened, and that screw
connections, screens, etc. are in place and in intact condition.
Cleaning
The electromagnetic vibrator may be cleaned with water. However, do not
use a pressure cleaner directly on the vibrator unit o
Most standard cleaning products may be used. Be careful when using strong
solvents which might harm the surface treatment.
Bolt tightness
Check the tightness of fixing bolts after the first 40 hours of operation;
thereafter every 500 hours.
Maintenance Chart
Commissioning
After 40 hrs. Once a day Every 500 hrs.
Disturbances
It may occur that the magnet and the armature of the vibrator collide. This
phenomenon is called vibrator knocking and reveals itself by a knocking
sound.
Vibrator knocking may also occur briefly when connecting the power supply.
This is usually harmless.
40035579 FCE100/0125M3NL
1 40004573 Wearliner for hopper 10mm hardox 400 4B 1 SETS 1
1 582435 WEAR PLATES. HARDOX 4 1 PCS 1
1 642013 SUPPORTING SPRING. Ø16MM 2H 4 PCS 4
1 642014 SUPPORTING SPRING. Ø20MM 2I 4 PCS 4
1 361078 VIBRATOR. 100D 1 PCS 1