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Article history: The filtration performance of flocculated and granulated configured anaerobic membrane bioreactors
Received 14 April 2011 (MBR) treating domestic wastewater has been evaluated and compared to conventional aerobic MBR.
Received in revised form 19 July 2011 Immersed hollow fibre (HF) and external tubular membrane geometries were additionally compared
Accepted 26 July 2011
with the latter operated in both pumped and gas-lift mode. After 200 d of operation, both granular
Available online 4 August 2011
and flocculated anaerobic MBR (AnMBR) suspensions were characterised by an increased population
of colloidal particles while the aerobic MBR retained a unimodal particle size distribution with a d50 of
Keywords:
20 m. Consequently, the flocculated AnMBR supernatant was characterised by a soluble microbial prod-
Bubbling
Scouring
uct (SMP) concentration ca. 500% higher than the aerobic MBR, such that the lowest critical fluxes for
Critical flux both HF and tubular membranes were recorded for the AnMBR. In comparison, the granulated AnMBR
Crossflow sludge was characterised by a low mixed liquor suspended solids concentration and an SMP concen-
Submerged tration below 50% that of the flocculated anaerobic MBR. Consequently, similar fluxes to those of the
Sidestream aerobic MBR were achieved with the granulated anaerobic sludge using immersed HF membranes. Oper-
ating external tubular membranes in gas-lift appeared less effective for the granular AnMBR than the
Aerobic MBR. However, critical fluxes >40 L m−2 h−1 were achieved using pumped mode. Results suggest
granular AnMBR systems to be most suited to domestic wastewater treatment using either immersed HF
membranes or external tubular membranes in pumped crossflow mode.
© 2011 Elsevier B.V. All rights reserved.
0376-7388/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.memsci.2011.07.042
42 I. Martin-Garcia et al. / Journal of Membrane Science 382 (2011) 41–49
Table 1
Module characteristics for the tubular and hollow fibre membranes tested.
ID, internal diameter; OD, outer diameter; LD, lumen diameter; HF, hollow fibre.
wastewaters comprising of soluble carbon sources [9,11,14]. While sentative for the mean residence time in the anaerobic system since
such studies present significant insight, real wastewaters present no sludge accumulation was observed. For the AeMBR, which was
more complex colloidal and particulate matrices. Furthermore, to started with a low MLSS concentration of 1 g MLSS L−1 , the dynamic
date most published studies have used an external thermal source SRT reached a value of 80–85 d for the last 100 d of operation tak-
to stabilise reactor operation to mesophilic or thermophilic condi- ing into account biomass accumulation within the reactor for the
tions [2–4]. Energetic modelling has demonstrated that methane estimation of the sludge age.
generated from AnMBR treating domestic wastewater is insuffi- The granular anaerobic MBR (G-AnMBR) consisted of a 85 L per-
cient to support heating the influent wastewater due to the low spex cylindrical vessel (1.75 m depth × 0.25 m diameter) seeded
organic strength and high liquid flow rate [16]. Consequently, with 40 L of granular sludge from an UASB sited at a sugar refinery
to provide environmentally relevant conditions, the flocculated (British Sugar, Suffolk, UK), with a 38 L perspex cylinder housing
AnMBR, granular AnMBR (G-AnMBR) and a reference aerobic MBR the membrane (Fig. 1). The granular UASB contactor was operated
(AeMBR) were operated on real domestic wastewater and without in the expanded mode (EGSB) using an external recirculation pump
external temperature control. (620s, Watson Marlow, Falmouth, UK) to maintain a superficial
upflow velocity (Vup ) of less than 1 m h−1 . Effluent from the granule
2. Materials and methods contactor was recirculated through the membrane tank during per-
meation. At the fixed upflow velocity, the granule bed expanded to
2.1. Pilot plants a depth of 0.60 m, or approx. 30% of the column depth; the effluent
entering into the membrane tank was characterised by a relatively
Three MBR comprising suspended growth (flocculated) aer- low solids fraction compared to the flocculated reactors. A PVDF
obic and anaerobic MBR and a granular anaerobic MBR hollow-fibre module with a surface area of 0.93 m2 and nominal
were operated in parallel for 250 d fed with wastewater pore size 0.04 m, 1 m length, cross sectional area of 0.0074 m2
having mean chemical oxygen demand (COD), biochemical and a packing density of 300 m2 m−3 was used in this study at a set
oxygen demand (BOD5 ), suspended solids (SS) and ammonia instantaneous flux (J) of 6 L m−2 h−1 to provide a biotank hydraulic
concentrations of 338 mg COD L−1 (range 197–553 mg COD L−1 ), retention time (HRT) of 16 h. In the G-AnMBR membrane fouling
167 mg BOD L−1 (range 155–285 mg BOD L−1 ), 84 mg SS L−1 (range was controlled by gas sparging nitrogen at gas velocities ranging
51–186 mg SS L−1 ) and 35 mg NH4 -N L−1 (range 15–48 mg NH4 - from 0 to 0.057 m s−1 . During the 250-d trial, no granular biomass
N L−1 ) respectively. The AeMBR and AnMBR pilot plants comprised was withdrawn from the biotank; samples were only collected from
two tanks of 1.5 m3 total volume divided between the biological the membrane tank for analysis.
(1 m3 ) and membrane (0.5 m3 ) compartments. Wastewater was
introduced in the biological tank through a floating valve which 2.2. Short-term fouling experiments
controlled the level of sludge at a height of 1.5 m, creating a total
working volume of 1.2 m3 . The AeMBR was continuously aerated Short term fouling experiments for the AeMBR and AnMBR
at a flow rate of 50–100 L min−1 through cylindrical fine bubble were conducted in an external 38 L cylindrical tank (0.20 m diam-
diffusers at the biological tank base. The AnMBR tank was sealed eter × 1.2 m height) using a 30 L slurry from either reactor (Fig. 2).
with a PVC lid. Biomass was cycled between both compartments For immersed trials, an identical PVDF HF membrane to that used
through external pumps, and an additional pump was operated in the granular AnMBR was tested (Table 1). A 0.022 m2 tubu-
in cycles of 15 min on/15 min off to mix the reactor contents by lar PVDF membrane with a nominal pore size of 0.03 m was
recycling biomass through venturi nozzles located at the base of used for external (sidestream) experiments. The external tubu-
this chamber. Both flocculated MBRs were fitted with polyvinyld- lar membrane was operated in both gas lift and pumped mode.
ifluoride (PVDF) HF membranes of 12.5 m2 surface area, 0.08 m During immersed and gas lift operation, nitrogen-enriched air for
nominal pore size, 1 m length, 0.0177 m2 cross sectional area and anaerobic experiments or natural air for aerobic experiments were
a packing density of 710 m2 m−3 (Table 1). Permeate was continu- employed for membrane scouring and biomass mixing. For gas
ously extracted using peristaltic pumps (620 Du, Watson Marlow, lift experiments, the base of the membrane inlet was connected
Falmouth) to provide an instantaneous flux of 6 L m−2 h−1 . Mem- through a ‘T’ junction to provide a port for gas injection. The same
brane fouling was controlled by continuous gas sparging at gas range of specific gas demand, 0.2–1.2 m3 m−2 h−1 , was used for
velocities ranging from 0.02 m s−1 to 0.078 m s−1 in both aerobic both membrane geometries. For pumped crossflow operation, a
and anaerobic systems, the latter employing nitrogen enriched air centrifugal pump (EHEIM Gmbh and Co., Deizisau, Germany) was
(>99% N2 ) generated from an industrial gas membrane nitrogen employed to generate a cross flow velocity (CFV) controlled by a
generator unit (Atlas Copco, Herts, UK) fed with compressed air. throttling valve sited upstream of the membrane module to val-
During the 250-d trial, 12 L of sludge per day were withdrawn from ues between 0.4 and 2 m s−1 . For all studies both the retentate
the suspended aerobic and anaerobic MBRs in order to set SRT based mixed liquor and permeate product streams from the membrane
on bioreactor volume at 100 d. This value could be taken as repre- module were returned to the tank to maintain a constant mixed
I. Martin-Garcia et al. / Journal of Membrane Science 382 (2011) 41–49 43
Fig. 1. Schematic representation of the MBR pilot plants. The aerobic MBR (AeMBR, top) as well as the anaerobic MBR (AnMBR, middle) and granular anaerobic MBR (G-
AnMBR, bottom) which comprised of separate membrane and biological tanks. In all cases membrane pumps were employed to cycle sludge between both chambers and in
the case of the suspended AnMBR to mix reactor contents. Nitrogen gas was used as the sparge gas for anaerobic environments.
liquor suspended solids (MLSS) concentration. The transmembrane change in transmembrane pressure (dP/dt) monitored. The criti-
pressure (TMP) in the immersed system was recorded from pres- cal flux was estimated as the highest flux at which no increase in
sure transducers (Druck Ltd., Leicester) installed in the permeate transmembrane pressure was observed (dP/dt = 0) [8]. The sensi-
line. For the tubular membrane, additional pressure transducers tivity of the pressure-transducer used in this study resided below
were installed upstream and downstream of the retentate chan- 0.25% of range in accordance with externally validated calibra-
nel to provide accurate TMP determination. The pressure output tion. Therefore while the ‘strict form’ of critical flux was applied,
signal (4–20 mA) was logged via a 16-bit analogue to digital con- a reading of absolute zero (dP/dt = 0) did not guarantee zero depo-
verter (Pico Technology Ltd., St Neots, Cambridgeshire) onto a sition but rather the point of minimum deposition. Between each
personal computer. Fouling propensity was evaluated by compar- critical flux test, test membranes were cleaned overnight with
ing fouling rates and critical fluxes obtained from the flux-step 1% sodium hypochlorite and the clean water permeability (K)
method [17], in which membrane flux was incrementally increased measured to evaluate permeability recovery prior to the next
in steps of 2–4 L m−2 h−1 with step durations of 15 min and the trial.
44 I. Martin-Garcia et al. / Journal of Membrane Science 382 (2011) 41–49
10
(a) AeMBR
0
0.1 1 10 100 1000 10000
10
(b)
0
0.1 1 10 100 1000 10000
2.3. Analytical procedures
Particle size, dP (µm)
Suspended solids, MLSS, mixed liquor volatile suspended solids
(MLVSS) and BOD5 were measured according to Standard Meth-
ods [18]. Ammoniacal nitrogen (NH4 -N) and COD were analysed 10
(c) G-AnMBR
using Merck pre-prepared cell tests (VWR International, Lutter-
Volume fraction (%)
8 200 days
worth, UK). Particle size was determined using an integrated laser
diffractor by recirculating suspensions through the optical unit of 30 days
6
a Malvern Mastersizer 2000 (Malvern Instrument Ltd., Worcester- Feed
shire, UK), yielding floc sizes as d10 , d50 and d90 values respectively 4
defining the equivalent diameter at which 10%, 50% and 90% of the
2
suspended particles are smaller. A coefficient of variance (CV) of
0.02 was determined for a fixed particle size of 0.5 m (Latex micro- 0
spheres, Duke Scientific, US). Sludge supernatant was obtained by 0.1 1 10 100 1000 10000
centrifuging the biomass at 10,000 × g for 15 min followed by filtra-
Particle size, dP (µm)
tion of decanted liquid with a 1 m rated filter [1]. Serial molecular
weight fractionation of the supernatant was conducted using a
Fig. 3. Particle size distributions following 30 d and 200 d operation of the (a) aerobic
400 mL Amicon 8400 dead-end stirred cell (Millipore, USA) with MBR (AeMBR), (b) anaerobic MBR (AnMBR) and (c) granular anaerobic MBR (G-
76 mm diameter polyethersulphone UF membranes of nominal AnMBR). Particle size distribution of the feedwater is included for reference (c).
molecular weights 10, 100, and 500 kDa (Millipore, USA). Frac-
tionations were conducted at a constant shear (through magnetic removal was consistently >95%. Both anaerobic systems presented
stirring) under an applied pressure of 2 Barg and a filtrate/retentate similar behaviour in terms of treatment performance, with COD
ratio of 0.4, using laboratory grade nitrogen gas (>99%). Protein and removal increasing from 80% initially following inoculation with
carbohydrate concentrations were determined according to the no acclimation up to 90% by the end of the study. Effluent BOD
respective adapted methods of [19] and [20]. Bovine serum albumin ranged between 5 mg BOD L−1 and 15 mg BOD L−1 , yielding a sta-
(BSA) and d-glucose were used as standards for the determination ble 90–95% removal. In the G-AnMBR, the Vup was maintained
of protein and carbohydrate respectively. At a fixed concentration below 1 m h−1 to reduce the concentration of solids in the over-
of 20 mg L−1 , CV of <0.01 and 0.02 were determined for d-glucose flow of the biological tank and subsequently minimise solids
and BSA respectively. loading onto the membrane tank. However, solids concentra-
tion in the membrane tank gradually increased from an initial
3. Results and discussion concentration of approximately 0.1 g SS L−1 , commensurate with
the feedwater, up to 0.6 g MLSS L−1 by the end of the study. In
3.1. Overall bioreactor performance the seeded AnMBR, while MLSS concentration ranged between
6.6 g MLSS L−1 and 9.6 g MLSS L−1 , the MLSS concentration sta-
The AnMBR was operated at a HRT and sludge retention time bilised at 7.7 g MLSS L−1 .
(SRT) of 16 h and 100 d respectively (Table 2). The G-AnMBR
operated at the same HRT but infinite SRT, with no wasting of 3.2. Evolution of particle size distribution
the granular biomass during the 250-d trial. Influent wastewater
consisted of settled sewage. Particle size in the feed wastewa- The particle measurement after 30 d of operation indicated
ter was characterised by a d50 of 91 m. In the AeMBR, started unimodal distributions for both AeMBR and AnMBRs with corre-
without external seed material, COD removal improved from 85% sponding d50 values of 32 m and 43 m respectively (Fig. 3 and
to over 95% as MLSS concentration increased from 1 g MLSS L−1 Table 2). In contrast, a bimodal distribution was recorded for the
to the final average concentration of 8.7 g MLSS L−1 , while BOD sludge in the G-AnMBR membrane chamber with principal peaks
I. Martin-Garcia et al. / Journal of Membrane Science 382 (2011) 41–49 45
Table 2
Summary of operational parameters, bioreactor performance and bulk characterisation data from the AeMBR, AnMBR and G-AnMBR.
at 138 m and 0.6 m, similar to the feedwater which was char- 108 ± 27 mg SMPP L−1 and 47 ± 14 mg SMPC L−1 . Speciation of the
acterised by peaks at 138 m and 1.1 m. The similarity can be supernatant produced from the G-AnMBR indicated lower organic
attributed to the limited solids retention exhibited by the fluidised concentrations in the SMPCOD , SMPP and SMPC fractions compared
granular bed. to the flocculated AnMBR at 198 ± 73 mg L−1 , 50 ± 21 mg L−1
Differences in transient aggregate size were observed between and 18 ± 12 mg L−1 respectively. Huang et al. [21] identified that
the AeMBR and AnMBR systems. The quasi-normal distribution ini- by operating anaerobic MBR at long SRT, higher protein and
tially recorded at 30 d in the AeMBR was maintained at 220 d of carbohydrate SMP concentrations developed which resulted in
operation, while the median size decreased from a d50 of 32 m increased fouling. The SMP values in this study are higher than
to 14 m. While SRT had not stabilised at 30 d of operation, this the range of 145–150 mg SMPCOD L−1 reported previously for the
finding is in agreement with the study of Huang et al. [21] where treatment of low-strength synthetic domestic wastewaters in both
lower aggregate sizes have been recorded in anaerobic MBRs oper- flocculated and granular AnMBRs [11,14]. However, since both
ated at longer SRT. Following 200 d of flocculated AnMBR operation, studies extracted sludge supernatant by filtration with 0.45 m
a bimodal distribution was clearly demonstrated with peaks cen- membranes the SMP concentration may have been lower than for
tred at 11.5 m and 1.7 m particle size, the latter being indicative this study due to the higher size exclusion offered by the filter.
of colloidal generation linked to either floc erosion or poor floc- Further speciation of the SMPCOD fraction by serial fractionation
culation [22]; the accumulation of high molecular weight organic indicated that while for the AnMBR greater than 80% of SMP
degradation by-products could therefore partially contribute to the was between 1 m and 500 kDa (Table 2), for the AeMBR only
skew observed. The bimodal particle size distribution recorded in approximately 43% was present in that fraction, further supporting
the G-AnMBR also indicated lower aggregate sizes; the distribu- the reported particle size distribution data.
tion recorded at 220 d operation was dominated by a peak of >5%
centred at 1.7 m. However, the higher colloidal content in the 3.4. Critical fluxes in gas lift tubular membranes
AnMBR and G-AnMBR in comparison to the AeMBR commonly
derives from the higher degree of dispersive growth, frequently The injection ratios (ε) obtained from measuring liquid dis-
reported in anaerobic systems [15,23] and is associated with high placement by gas lift for the different gas sparging rates (Table 3)
fouling propensities [12,15,24]. A recent study comparing the per- passed through minima of 0.26 and 0.18 for the AeMBR and AnMBR
formance of a VFA and glucose/VFA-fed anaerobic MBR revealed the sludge respectively, corresponding to a superficial gas velocity (VG )
latter to provide a higher fouling propensity as a result of the higher of 0.02 m s−1 after which they increased to maxima of 0.43 and
growth of single cell acidogenic bacteria, was evidenced by a reduc- 0.64 for VG = 0.21 m s−1 . Injection ratios in the range 0.2–0.9 corre-
tion in measured particle size and supported by light microscopy
observations [8].
Table 3
Impact of gas velocity (VG , m s−1 ) on liquid velocity (VL , m s−1 ) in the externally
3.3. SMP concentration and composition configured (sidestream) tubular membrane during filtration of the AeMBR, AnMBR
and G-AnMBR sludge.
The concentration of soluble microbial products (SMP) VG (m s−1 ) AeMBR AnMBR G-AnMBR
determined in the supernatant as SMPCOD , SMP pro- VL (m s−1
) ε a
VL (m s−1
) εa
VL (m s−1 ) εa
tein (SMPP ) and SMP carbohydrate (SMPC ) in the AeMBR
0.02 0.07 0.22 0.09 0.18 0.26 0.07
averaged 99 ± 28 mg SMPCOD L−1 , 18 ± 13 mg SMPP L−1 and
0.05 0.13 0.28 0.12 0.29 0.36 0.12
18 ± 9 mg SMPC L−1 respectively (Table 2). The recorded SMPCOD 0.09 0.20 0.31 0.17 0.35 0.50 0.15
data are in agreement with previously reported results for 0.14 0.21 0.39 0.21 0.40 0.62 0.18
an AeMBR operated under similar operational conditions 0.18 0.25 0.42 0.24 0.43 0.71 0.20
0.21 0.28 0.43 0.12 0.64 0.35 0.38
(15 h HRT) and wastewater characteristics [25]. Data from
the suspended growth AnMBR were 598 ± 150 mg SMPCOD L−1 , a
ε = VG /(VG + VL ).
46 I. Martin-Garcia et al. / Journal of Membrane Science 382 (2011) 41–49
25 (a) 50
Fouling rate, dP/dt (mbar min-1)
AeMBR
VG (m s-1) 0.02 0.05 0.09 0.14
20 40 AnMBR
10 20
5 10
0 0
0 5 10 15 20 25 30 35 0 0.5 1 1.5 2 2.5
Fig. 4. Impact of increased gas velocity (VG 0.02–0.14 m s−1 ) on fouling rate (b) 50
(dP/dt, mbar min−1 ) under tubular gas-lift mode at assigned membrane fluxes of AeMBR
4–28 L m−2 h−1 . Experiments conducted between 180 d and 240 d operation.
40 AnMBR
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