Torque Specifications for 2003 Hyundai Tiburon (GK) 2.

7L DOHC
Engine Mechanical System
Item Nm kg·cm lb·ft
Camshaft sprocket bolt 90 ~ 110 900 ~ 1,100 65 ~ 80
Cylinder head cover bolt 8 ~ 10 80 ~ 100 5.8 ~ 7.2
Main bearing cap bolt
M10 27~33 + 270~330 + 19.5 ~24 + (90° ~
M8 13~19 + 130~190 + 10~14 + (90°~94°)
Connecting rod bolt 16~20 + 160~200 + 12~15 + (90°~94°)
25 + (58°~92°) + 250 + (58°~92°) + 18 + (58°~92°) +
Cylinder head bolt (Cold engine)
(43°~47°) (43°~47°) (43°~47°)
Oil pan drain plug 35 ~ 45 350 ~ 450 25 ~ 33
Lower oil pan bolt 10 ~ 12 100 ~ 120 7~9
Upper oil pan bolt
[10×38mm (0.937×1.4961in.)] 30 ~ 42 300 ~ 420 22 ~ 30
[8×22mm (0.3150×0.8661in.)] 19 ~ 28 190 ~ 280 14 ~ 20
[161.5mm(6.3582in.)] 5~7 50 ~ 70 4~5
[152.5mm (6.0039in.)] 5~7 50 ~ 70 4~5
Oil screen bolt 15 ~ 22 150 ~ 220 11 ~ 16
Oil pump case bolt 12 ~ 15 120 ~ 150 9 ~ 11
Oil relief valve plug 40 ~ 50 400 ~ 500 29 ~ 36
Oil pressure switch 15 ~ 22 150 ~ 220 11 ~ 16
Oil pump cover screw 8 ~ 12 80 ~ 120 6~9
Oil filter 12 ~ 16 12 ~ 160 9 ~ 12
Fly wheel bolt 73 ~ 77 730 ~ 770 53 ~ 56
Drive plate and adaptor plate bolt 73 ~ 77 730 ~ 770 53 ~ 56
Air cleaner body installation bolt 8 ~ 12 80 ~ 120 6~9
Surge tank stay 15 ~ 20 150 ~ 200 11 ~ 14
Air intake surge tank to intake manifold (bolt) 15 ~ 20 150 ~ 200 11 ~ 14
Air intake surge tank to intake manifold (nut) 15 ~ 20 150 ~ 210 11 ~ 14
Intake manifold to cylinder head 19 ~ 21 190 ~ 150 14 ~ 15
Heat protector to exhaust manifold 12 ~ 15 120 ~ 350 9 ~ 11
Exhaust manifold to cylinder head (Self-locking nut) 30 ~ 35 300 ~ 150 22 ~ 26
Oil level gauge guide to engine 12 ~ 15 120 ~ 200 9 ~ 11
Water outlet fitting bolt 17 ~ 20 170 ~ 260 12 ~ 14
Power steering oil pump bracket to cylinder head 17 ~ 26 170 ~ 260 12 ~ 19
Power steering oil pump bracket 17 ~ 26 170 ~ 260 12 ~ 19
Crank position sensor wheel screw 5~6 50 ~ 60 3.6 ~ 4.3
Engine mounting insulator bolt 40 ~ 55 400 ~ 550 29 ~ 40
Engine mounting bracket nut 60 ~ 80 600 ~ 800 43 ~ 58
Engine mounting bracket bolt 60 ~ 80 600 ~ 800 43 ~ 58
Engine support bracket stud 30 ~ 40 300 ~ 400 22 ~ 59
Front roll stopper bracket to sub cross member bolt 40 ~ 55 400 ~ 550 29 ~ 40
Front roll stopper insulator bolt and nut 50 ~ 65 500 ~ 650 36 ~ 47
Rear roll stopper bracket to cross member bolt 40 ~ 55 400 ~ 550 29 ~ 40
Rear roll stopper insulator bolt and nut 50 ~ 65 500 ~ 650 36 ~ 47
Transaxle mounting bracket bolt 40 ~ 55 400 ~ 550 29 ~ 40
Transaxle mounting insulator bolt 90 ~ 110 900 ~ 1,100 65 ~ 80
Fuel hose clamp to rear cylinder head assembly 12 ~ 15 120 ~ 150 9 ~ 11
Transaxle mounting plate 10 ~ 12 100 ~ 120 7~9
Rear plate 10 ~ 12 100 ~ 120 7~9
Oil seal case 10 ~ 12 100 ~ 120 7~9
Crankshaft pulley bolt 180 ~ 190 1,800 ~ 1,900 130 ~138
Timing belt cover bolt 10 ~ 12 100 ~ 120 7~9
Engine hanger bracket to engine 20 ~ 27 200 ~ 270 14 ~ 20
Alternator mounting bracket to engine 20 ~ 30 200 ~ 300 14 ~ 22
Alternator mounting nut (Engine front case side) 20 ~ 30 200 ~ 300 14 ~ 22
Alternator mounting bolt (Alternator mounting bracket side) 20 ~ 30 200 ~ 300 14 ~ 22
Starter to transmission (Nut) 20 ~ 30 200 ~ 300 14 ~ 22
Starter to transmission (Bolt) 27 ~ 34 270 ~ 340 20 ~ 25
Driver belt pulley bolt 35 ~ 55 350 ~ 550 25 ~ 40
Driver belt tensioner bolt 20 ~ 27 200 ~ 270 14 ~ 20
Engine coolant pump to cylinder block bolt (Head mark "7" mark) 15 ~ 22 150 ~ 220 11 ~ 16
Engine coolant temperature sensor 20 ~ 40 200 ~ 400 14 ~ 29
Engine coolant inlet fitting attaching bolt 17 ~ 20 170 ~ 200 12 ~ 14
Throttle body to surge tank bolt 15 ~ 20 150 ~ 200 11 ~ 14
Oxygen sensor to exhaust manifold 40 ~ 50 400 ~ 500 29 ~ 36
Front exhaust pipe to exhaust manifold nut 30 ~ 40 300 ~ 400 22 ~ 29
Front exhaust pipe to catalytic converter bolt 40 ~ 60 400 ~ 600 29 ~ 43
Catalytic converter to center exhaust pipe nut 30 ~ 40 300 ~ 400 22 ~ 29
Center exhaust pipe to main muffler nut 30 ~ 40 300 ~ 400 22 ~ 29
Main muffler hanger support bracket bolt 10 ~ 15 100 ~ 150 7 ~ 11
Delivery pipe installation boly 10 ~ 15 100 ~ 150 7 ~ 11
Timing belt tensioner pulley bolt 43 ~ 55 430 ~ 550 31 ~ 40
Timing belt idler pulley bolt 50 ~ 60 500 ~ 600 36 ~ 43
Timing belt tensioner arm fixed bolt 35 ~ 55 350 ~ 550 25 ~ 40
Auto tensioner fixed bolt 20 ~ 27 200 ~ 270 14 ~ 20
Accelerator cable bracket 4~6 40 ~ 60 3~4
Spark plug 20 ~ 30 200 ~ 300 14 ~ 22

Engine Electrical System

Item Nm kg·cm lb·ft
Generator terminal (B+) 5~7 50 ~ 70 3.6 ~ 5.1
Starter motor terminal (B+) 10 ~ 12 100 ~ 120 7.3 ~ 8.8
Battery terminal 4~6 40 ~ 60 2.9 ~ 4.3
Spark plug 20 ~ 30 200 ~ 300 15 ~ 22

Emission Control System

Item Nm kg·cm lb·ft
Positive Crankcase Ventilation Valve 8 ~ 12 80 ~ 120 6~8

Fuel System
Item Nm kg·cm lb·ft
Delivery pipe installation bolts 10 ~ 15 100 ~ 150 7 ~ 11
Engine coolant temperature sensor 20 ~ 40 200 ~ 400 14 ~ 29
Heated oxygen sensor 40 ~ 50 400 ~ 500 29 ~ 36
Heated oxygen sensor connector bracket bolt 8 ~12 80 ~ 120 5.8 ~ 8.7
Fuel pressure regulator installation bolt 7 ~ 11 70 ~ 110 5.2 ~ 8.1
High pressure hose and fuel main pipe 30 ~ 40 300 ~ 400 22 ~ 29
High pressure hose and fuel filter 25 ~ 35 250 ~ 350 18 ~ 25
High pressure hose to delivery pipe 3~4 30 ~ 40 2.2 ~ 3
Fuel pump assembly to fuel tank 2~3 20 ~ 30 1.4 ~ 2.2
High pressure hose at fuel tank 30 ~ 40 300 ~ 400 1.4 ~ 2.2
Throttle body to surge tank 15 ~ 20 150 ~ 200 11 ~ 14
Accelerator arm bracket bolts 8 ~ 12 80 ~ 120 5.8 ~ 8.7
ISC actuator 6~8 60 ~ 80 4.4 ~ 5.8
Fuel sender to fuel tank 2~3 20 ~ 30 1.4 ~ 2.2

Clutch System
Item Nm kg·cm lb·ft
Clutch pedal to pedal support member 19~28 190~280 14~20
(Clutch pedal bracket)
Clutch pedal support member to master cylinder 8~10 80~100 6~7
Clutch tube flare nut 13~17 130~170 9~13
Clutch tube bracket 4~6 40~60 3~4
Reservoir band 13~17 130~170 9~13
Clutch release cylinder 15~22 150~220 11~16
Clutch release cylinder union bolt 20~25 200~250 15~18
Clutch cover assembly
Single mass flywheel 15~22 150~220 11~16
Dual mass flywheel 20~27 200~270 14~19

Manual Transaxle System (6-SPEED M/T)

Item N·m kg·cm lb·ft
Manual transaxle case to clutch housing bolt 63 ~ 67 630 ~ 670 46 ~ 49
Drain plug 30 ~ 39 300 ~ 390 22 ~ 28
Reverse lever 11.8 ~ 15.6 118 ~ 156 8.7 ~ 11.5
Shift check plug 12.7 ~ 17.0 127 ~ 170 9.3 ~ 12.5
Shift check 22.5 ~ 25.5 225 ~ 255 16.6 ~ 18.8
Stopper bolt 26.5 ~ 30.4 26.5 ~ 304 19.6 ~ 22.4
Control shaft bolt 6.3 ~ 8.3 63 ~ 83 4.6 ~ 6.0
Shift lever mounting plate 2~3 20 ~ 30 1~2
Differential final gear bolt 112.7 ~ 127.4 1127 ~ 1274 83 ~ 94

Driveshaft and Axle

Item Nm Kgf·cm lbf·ft
Driveshaft nut
2.0L 200 ~ 260 2000 ~ 2600 148 ~ 192
2.7L 200 ~ 280 2000 ~ 2800 148 ~ 207
Knuckle to strut assembly nut 140 ~ 160 1400 ~ 1600 104 ~ 118
Lower arm ball joint to knuckle nut 60 ~ 72 600 ~ 720 44 ~ 53
Tie rod end to knuckle 24 ~ 34 240 ~ 340 18 ~ 25
Front brake caliper to knuckle 69 ~ 85 690 ~ 850 51 ~ 63
Wheel nut 90 ~ 110 900 ~ 1100 66 ~ 81
Rear hub bearing flange nut 200 ~ 260 2000 ~ 2600 148 ~ 192
Rear brake to rear axle carrier mounting bolt 65 ~ 75 650 ~ 750 48 ~ 56
Rear strut to carrier nut 110 ~ 130 1100 ~ 1300 81 ~ 96
Trailing arm to rear axle carrier mounting nut 100 ~ 120 1000 ~ 1200 74 ~ 88
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Rear suspension arm to rear axle carrier mountingg nut 160 ~ 180 1600 ~ 1800 118 ~ 133
 Suspension System
Item Nm kg·cm lb·ft
Wheel nut 90~110 900~1100 67~82
Driveshaft nut
2.0L 200~260 2000~2600 148~192
2.7L 200~280 2000~2800 148~207
Front strut upper installation nut 45~60 450~600 33~44
Front strut assembly to knuckle 140~160 1400~1600 104~118
Front strut mounting self-locking nut 40~50 400~500 29~37
Lower arm ball joint to knuckle 60~72 600~720 43~52
Lower arm bushing (A) mounting bolt 130~150 1300~1500 96~111
Lower arm bushing (G) mounting bolt 130~150 1300~1500 96~111
Stabilizer bar bracket mounting bolt 30~45 300~450 22~33
Tie rod end ball joint to knuckle 24~34 240~340 18~25
Tie rod end lock nut 50~55 500~550 37~41
Stabilizer link nut 35~45 350~450 26~33
Rear strut upper mounting nut 30~40 300~400 22~30
Rear strut lower mounting nut 110~130 1100~1300 81~96
Rear strut mounting self locking nut 40~60 400~600 30~44
Rear stabilizer link to stabilizer bar 35~45 350~450 26~33
Rear stabilizer bar bracket bolt 17~26 170~260 13~19
Rear suspension arm tie rod nut 50~60 500~600 37~43
Rear suspension arm (A,B) mounting bolt 160~180 1600~1800 118~133
Rear cross member mounting bolt 100~120
100 120 1000~1200
1000 1200 74~88
74 88
Trailing arm to bracket nut 40~50 400~500 30~37
Trailing arm bracket to body frame 40~50 400~500 30~37
Trailing arm mounting 100~120 1000~1200 74~88

Steering System
Item Nm kg·cm lb·ft
Power steering column and shaft
Steering column and shaft assembly mounting bolt 13 ~ 18 130 ~ 80 9.6 ~ 13.3
Power steering wheel lock nut 35 ~ 45 350 ~ 450 25.8 ~ 33.2
Pinion gear and joint assembly 15 ~ 20 150 ~ 200 11 ~ 15
Steering column shaft and universal joint assembly 18 ~ 20 180 ~ 200 13.3 ~ 15
Dust cover mounting bolt 17 ~ 26 170 ~ 260 125. ~ 19.2
Power steering gear box
Gear box mounting bolt 60 ~ 80 600 ~ 800 44 ~ 59
Tie rod end lock nut 50 ~ 55 500 ~ 550 37 ~ 40.6
Tie rod end ball joint and knuckle arm mounting nut 24 ~ 34 240 ~ 340 17.7 ~ 25
Feed tube to gear box 10 ~ 16 100 ~ 160 7.4 ~ 11.8
Gear box to valve body 20 ~ 30 200 ~ 300 15 ~ 22
Yoke plug lock nut 50 ~ 70 500 ~ 700 37 ~ 52
Power steering oil pump
Pressure hose to oil pump 55 ~ 65 550 ~ 650 40.6 ~ 47.9
Oil pump adjusting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37
Oil pump mounting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37
Oil pump bracket mounting bolt 35 ~ 50 350 ~ 500 25.8 ~ 37
Power steering hose
Power steering reservoir mounting bolt 4~6 40 ~ 60 3.0 ~ 4.4
Power steering hose mounting bolt 4~6 40 ~ 60 3.0 ~ 4.4
Power steering tube mounting bolt 4~6 40 ~ 60 3.0 ~ 4.4

Brake System
Item Nm Kgf·cm lbf·ft
Master cylinder to booster mounting nut 8~12 80~120 6~9
Brake booster mounting nut 13~16 130~160 9.6~11.8
Brake booster vacuum hose fitting to surge tank 15~18 150~180 11.1~13.3
Bleeder screw 7~13 70~130 5.2~9.6
Brake tube flare nut, brake hose 13~17 130~170 9.6~12
Caliper guide rod bolt 22~32 220~320 16.2~23.6
Caliper assembly to knuckle 65~75 650~750 48~55
Brake hose to front caliper 25~30 250~300 18~22
Wheel speed sensor mounting bolt 8~9 80~90 6~7
Hydraulic & electronic control unit mounting bolt 8~10 80~100 6~7.4
Hydraulic & electronic control unit mounting bracket bolt 17~26 170~260 13~19

Body (Interior and Exterior)

Item Nm Kg·cm lb·ft
Door
Door hinge to body 35~42 350~420 25~31
Door hinge to door 10~12 100~120 7~8
Door striker mounting bolt 17~22 170~220 12~16
Tailgate
Tailgate hinge to body 22~27 220~270 16~19.5
Tailgate hinge to tailgate 7~9 70~90 5~7
Tailgate latch mounting bolt 7~11 70~110 5~8
Tailgate striker mounting bolt 9~14 90~140 6.5~10
Hood
Hood hinge to body 22~27 220~270 16~19.5
Hood hinge to hood 22~27 220~270 16~19.5
Hood latch to body 7~11 70~110 5~8
Gas lifter mounting bolt 9~14 220~270 16~19.5
Seat
Front seat to floor, Bolt 35~55 350~550 25~40
Rear seat back center bracket, Bolt 17~26 170~260 12~19
Rear seat back lower side bracket, Bolt 17~26 170~260 12~19
Rear seat cushion mounting, Bolt 17~26 170~260 12~19
Seat belt
Front seat belt retractor mounting bolt 40~55 400~550 29~40
Front seat belt upper anchor mounting bolt 40~55 400~550 29~40
Front seat belt sliding bar mounting bolt 40~55 400~550 29~40
Front seat belt height adjuster mounting bolt 40~55 400~550 29~40
Rear seat belt retractor mounting bolt 40~55 400~550 29~40
Rear seat belt upper anchor mounting bolt 40~55 400~550 29~40
Front seat belt buckle mounting bolt 40~55 400~550 29~40
Sunroof
Sunroof lid panel mounting, Nut 7~9 70~90 5~6.5
Sunroof assembly mounting, Bolt 7~11 70~110 5~8