You are on page 1of 18

FORWARD

This manual contains information for the safe and proper operation and maintenance of the
attachment. Read the entire manual and the manual provided with the carrier machine before the
initial start-up of the attachment. It is important to know the correct operating procedures of the
attachment and all safety precautions to prevent the possibility of property damage and personal
injury.

The LaBounty attachment has been designed and manufactured with high quality materials and
care in workmanship. The instructions in this manual have been prepared to assist that, when
followed properly, the attachment will provide efficient and reliable service.

Continuing product development and improvement may have caused changes in the attachment
which are not reflected in this manual. If a question arises regarding the operation or maintenance
of the attachment, contact a Stanley LaBounty dealer for the most current information available.

REFERENCE INFORMATION
All requests for information, service or spare parts should include attachment model and serial
number. For the nearest Stanley LaBounty dealer contact:

Stanley LaBounty
1538 Highway 2
Two Harbors, Minnesota 55616-8015 USA

Phone: (218) 834-2123


Fax: (218) 834-3879

MSD Saber Series Shear

Model Number MSD 3000R

Serial Number 630026

05.04
TABLE OF CONTENTS

Model Description .................................................................................... 1


Basic Assembly ...................................................................................... 2
Rotation Assembly .................................................................................. 3
Hose Kit - Rotation.................................................................................. 4
Hydraulic Assembly ................................................................................. 5
Hose Kit - Hydraulic................................................................................. 6
Cylinder Assembly ................................................................................... 7
Cylinder Seal Orientation .......................................................................... 8
Mounting Assembly ................................................................................. 9
Speed Valve Assembly ........................................................................... 10
Hydraulic Installation Requirements ......................................................... 11
Inspection Checklist (8 hour) .................................................................. 12
Inspection Checklist (8 hour, rotation) ..................................................... 13
Inspection Checklist (80 hour) ................................................................ 14
SEQUENCE
MODEL DESCRIPTION
ROTATOR
ROTATING HEAD TURNTABLE BEARING

CYLINDER FRONT CYLINDER PIN


CONNECTION REAR WEAR PLATE
(INSIDE)

UPPER SHEAR

HYDRAULIC
MANIFOLD
BLOCK
CUTTING
BOOM PIVOT BLADES
GUIDE
BLADE
REAR CYLINDER PIN

SPEED VALVE NOSE


(INSIDE SHEAR) BLADE
SHEAR STICK
(SHEAR
BODY) SLIDE PUCK LOWER
RIGHT SIDE SHEAR

NON-ROTATOR
SHEAR
CYLINDER

SABER
TIP

ADJUSTMENT
PLATES MOUNTING
BRACKET
APEX
MAIN PIVOT
GROUP

NOSE PLATE SLIDE PUCK


LEFT SIDE
Rotation Assembly
157028

Item Part # Qty Description Item Part # Qty Description


1 503852 4 FLAT NARROW WASHER 25 134906 1 COVER PLATE
2 510666 1 RELIEF VALVE MANIFOLD 26 503077 4 SOCKET HEAD CAPSCREW
3 503340 1 HYDRAULIC MOTOR 27 500237 4 FLAT NARROW WASHER
4 511145 1 HOSE KIT 29 151404 4 COVER PLATE
6 503853 4 HEX HEAD CAPSCREW 33 500271 1 O-RING SEAL
7 503855 2 LOCK WASHER 34 108376 1 PINION
8 511493 1 PLANETARY GEARBOX 35 109859 1 RETAINER PLATE MACHINING
9 501551 4 HEX HEAD CAPSCREW 36 511538 2 HEX HEAD CAPSCREW
10 501589 4 LOCK WASHER 37 501581 14 HEX HEAD CAPSCREW
11 510806 72 HEX HEAD CAPSCREW 38 501446 14 FLAT WASHER
12 503397 72 FLAT WASHER 39 502621 24 COPPER TUBE
13 503857 6 GREASE FITTING 41 502675 2 HYDRAULIC ADAPTER
17 501207 4 HEX PLUG 42 502904 2 GREASE ADAPTER
23 502290 2 DIAGNOSTIC ADAPTER 46 502187 4 HEX HEAD CAPSCREW
24 503348 1 TURNTABLE BEARING 47 501489 4 FLAT WASHER

Revision 9
Rotation Hose Kit
511145

Item Part # Qty Description


1 500916 1 HYDRAULIC ADAPTER
2 108939 1 HOSE ASSEMBLY
3 108940 1 HOSE ASSEMBLY
4 501026 3 HYDRAULIC ADAPTER
5 500917 7 HYDRAULIC ADAPTER
6 108941 1 HOSE ASSEMBLY
7 137361 1 HOSE ASSEMBLY
8 500940 1 HYDRAULIC ADAPTER
9 500947 2 HYDRAULIC ADAPTER

Revision 0
Mounting Assembly
147640

Item Part # Qty Description


1 147641 1 UPPER HEAD
2 109779 1 PIN
3 144872 1 COLLAR
4 502902 1 HEX HEAD CAPSCREW
5 501571 1 HEX NUT W/NYLOCK
6 501238 2 BUSHING
7 501239 2 SEAL
8 503857 2 GREASE FITTING
9 106868 4 SPACER
10 137284 2 MANIFOLD BLOCK
11 500265 8 FLAT WASHER
12 501722 8 LOCK WASHER
13 501721 8 HEX HEAD CAPSCREW
14 500100 4 O-RING SEAL
15 500091 4 FLANGE PLUG
16 500090 8 SPLIT FLANGE HALF
17 501446 16 FLAT WASHER
18 501549 16 HEX HEAD CAPSCREW
19 501890 2 HEX PLUG

Revision 2
Speed Valve Assembly
511389

(A) ASSEMBLY ** PART OF SEAL KIT 511502

Item Part # Qty Description


1 511567 1 MAIN VALVE ASSEMBLY, LEFTHAND
2 511552 1 PILOT VALVE ASSEMBLY
3 511540 1 CHECK VALVE
4 511513 3 O-RING SEAL
5 511541 4 SOCKETHEAD CAPSCREW
6 511542 6 SOCKETHEAD CAPSCREW
7 511511 4 O-RING SEAL
8 511512 2 BLOCK SEAL

Revision 1
HYDRAULIC INSTALLATION REQUIREMENTS

CYLINDER CIRCUIT

Recommended Flow 120 - 190 gpm (454 - 720 lpm)

Recommended Pressure minimum: 3600 psi (248 bar)


maximum: 5500 psi (379 bar)

ROTATION CIRCUIT

Flow recommended: 8 - 10 gpm (30 - 38 lpm)


maximum: 12 gpm (45 lpm)

The hydraulic rotation motor is equipped with factory adjusted flow controls. They are set for normal
operation of the motor and are adjustable for speed preference (see Safety, Operation and Mainte-
nance Manual).

*Maximum input flow is not advised for continuous duty due to inefficiency of the circuit. If an OEM
auxiliary circuit is not available with these requirements, the LaBounty Rotation kit should be used.

Pressure recommended: 2000 - 2500 psi (138 - 172 bar)


maximum: 2500 psi (172 bar)

The hydraulic rotation motor is equipped with a factory adjusted crossover relief valve. This valve has
been installed to prevent damaging the motor due to excessive pressure from machine of overrunning
loads. Any adjustment to valve without consulting factory will void warranty.
ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

ATTACHMENT SERIAL NUMBER _______________________ DATE__________


8 HOUR INSPECTION CHECKLIST
_______ 1. Visually inspect entire shear for any damage, including cracks, dents, or missing parts

_______ 2. Inspect safety devices


_______ a. All safety decals in place and legible - see decal and label maintenance
section
_______ b. All cab protection in good condition
_______ c. All excavator warning systems working

_______ 3. Lubricate all points -- refer to lubrication section of the manual


_______ a. Each side of main pivot group (2 each side)
_______ b. End of slide puck assemblies
_______ c. End of front cylinder pin
_______ d. End of rear cylinder pin
_______ e. Boom pivot connection of mounting bracket
_______ f. Cylinder connection of mounting bracket

_______ 4. Inspect connecting pins and pin retaining hardware


_______ a. Boom pivot pin of mounting bracket
_______ b. Cylinder connection pin of mounting bracket
_______ c. Front shear cylinder pin
_______ d. Rear shear cylinder pin
_______ e. Pinheads and pinkeepers

_______ 5. Inspect all bolts


_______ a. Visually check all bolts for looseness or damage

_______ 6. Check slide pucks/back and front wear plate gaps


_______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

_______ 7. Check guide blade/upper front wear plate gap


_______ a. Refer to manual if gap exceeds 0.030" (0.76 mm)

_______ 8. Check cutting blade gap


_______ a. Refer to manual if gap exceeds 0.010" (0.25 mm)

_______ 9. Inspect piercing tip


_______ a. Piercing tip fits squarely in lower jaw, rotate or replace as needed
_______ b. Visually check bolts for looseness or damage

_______ 10. Inspect nose blade for looseness or damage


_______ a. Inspect lower nose wear plates, replace as needed
_______ 11. Inspect Hydraulic System
_______ a. Inspect hoses for wear and potential failure
_______ b. Inspect hose connections for leaks
_______ c. Inspect cylinder for leaks

INSPECTED BY: __________________


8 HOUR INSPECTION CHECKLIST

If rotator equipped:

_______ 1. Visually check all turntable bearing bolts and replace any that are loose or damaged

_______ 2. Grease the turntable bearing -- refer to Rotator Maintenance section for instructions

_______ 3. Inspect the rotation hydraulics system


_______ a. Inspect rotation hoses for wear and potential failure
_______ b. Inspect rotation hose connections for leaks

_______ 4. Visually check all rotation assembly bolts

INSPECTED BY: __________________


ATTACHMENT MODEL ______________ EXCAVATOR HOUR METER__________

ATTACHMENT SERIAL NUMBER _______________________ DATE__________

80 HOUR INSPECTION CHECKLIST


_______ 1. Inspect Blades
_______ a. Rotate or replace upper cutting blades
_______ b. Rotate or replace lower cutting blades, nose blade, and guide blade
_______ c. Measure blade gap, refer to manual for shimming procedure and toler-
ance range

_______ 2. Inspect Upper Shear


_______ a. Rotate or replace piercing tip\upper front wear plate if necessary
_______ b. Check for cracks
_______ c. Build-up and hardsurface upper shear

_______ 3. Inspect Lower Shear


_______ a. Build-up and hardsurface lower shear
_______ b. Check for cracks

If Rotator Equipped:

_______ 1. Inspect all bolts connecting the turntable bearing to the upper head and shear
_______ a. Replace bolts if retorque is necessary.

INSPECTED BY: __________________


Additional copies of this catalog are available by contacting your dealer or
the Stanley LaBounty Parts Department and requesting "Parts Catalog"
number 512142. You must include the attachment model number and
serial number.

Stanley LaBounty
1538 Highway 2
Two Harbors, Minnesota 55616-8015 USA

Phone: (218) 834-2123


Fax: (218) 834-3879
www.stanley-hydraulic-tools.com

You might also like