Professional Documents
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SYSTEM
Quick Installation
Guide
for
RCI-USB Board
This rotor provide a speed control. When “Y” point is connected to “A” or “B” it
will turn in slow speed, and meanwhile “X” is connected with “A” or “B” it will
turn in High speed mode.
J1 - Relay Connector
J1-1 Unassigned J1-7: Unassigned J1-4: to “Y”
J1-2: to “A” (CW) J1-8: to “B” (CCW) J1-5: This is the Speed Mode selector
J1-3: to J1-5 J1-9: to J1-5 J1-6: to “X”
J4 - A/D input
J4-3 and J4-4: to “C” or Ground
J4-5: to “D” of rotator voltage feedback
J1 - Relay Connector
J1-1: free connection
J1-2: to pin #2 at J1 in the RC5x-3P (CW)
J1-3: to connector case, for grounding at the J1 RC5x-3P
Between TB1-6 and TB1-4 there is around 14V. When the Antenna is at
CCW limit (Left) this voltage will be at TB1-5 = 0 Volts and when the antenna
is located at CW Limit (Right) this voltage will be around 14V. So TB1-5 is the
Voltage reference that will be connected to the RCI-USB Board J4-5 (ADC
input).
The S2 switch (CW and CCW movements) is a double circuit but only S2A is
operational:
Pins S2-1, S2-2, S2-3
Those points will be connected to the relays located at the RCI-USB Board.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: switch S2 Pin #2 J1-8: switch S2 Pin #2
J1-3: switch S2 Pin #3 (CW) J1-9: switch S2 Pin #1 (CCW)
Between TB1-6 and TB1-4 there is around 9.8V. When the Antenna is at
CCW limit (Left) this voltage will be at TB1-5 = 0 Volts and when the antenna
is located at CW Limit (Right) this voltage will be around 9.8V. So TB1-5 is
the Voltage reference that will be connected to the RCI-USB Board J4-5 (ADC
input). By means of the Pot1 Potentiometer located at the RCI-USB you must
adjust until the ADC = 254 or 255 (using the Software Calibration setup) or by
means of a Voltmeter located at IC2 pin 2 or X2 Point (ADC input). TB1-4 is
the ground reference so it will be connected to J4-3 & J4-4.
The S2 switch (CW and CCW movements) is a double circuit:
Pins S2A-1, S2A-2, S2A-3 and S2B-4, S2B-5, S2B-6
Those points will be connected to the relays located at the RCI-USB Board.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: S2B-5 J1-8: S2B-5
J1-3: S2B-6 J1-9: S2B-4
From the point marked as X, you will get the 24-26V provided by the transformer to
pass them through the terminals J1-3 and J1-9. This voltage will be applied to the
rotator when you want to turn the antenna from the ARS.
Because the voltage at point 2 (see in the diagram above that this point
belongs to the cursor of the potentiometer) is slightly greater than the 5V
needed by the RCI-USB to work properly, attenuate the input signal by means
of Pot1 until you get 5Vat pin 2 @ IC2 or X2 Point.
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point X
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point X
So the 24-26V from the transformer will be wired into the switch (common point).
When it’s in “preset” mode, it will work as without the modification. However when
it’s in “ARS” mode, the 24-26V will be applied at point “X” and this point will be
passed through the terminals J1-3 and J1-9. This voltage will be applied to the rotator
when you want to turn the antenna from the ARS.
Because the voltage at point 2 (see in the diagram above that this point
belongs to the cursor of the potentiometer) is slightly greater than the 5V
needed by the RCI-USB to work properly, attenuate the input signal by means
of Pot1 until you get 5Vat pin 2 @ IC2 or X2 Point.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: to the point 5-5’ J1-8: to the point 4-4’
J1-3: to the point X J1-9: to the point X
Those units include a preset and manual operation switch, so for a computer
control based on the ARS Product, this switch (S2-1) must be configured for
Manual Operation.
When 24V is applied at the point 5 (red color label at the bellow schematic),
the rotator will turn in CCW direction meanwhile if 24V is applied to point 6, it
will turn in CW direction.
This 24V can be got from the point X, common point at the CW/CCW switch
and will be routed to the RCI-USB Board relays.
The antenna position is detected from the point 2 and point 3 (ground)
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: to the point 6 (CW) J1-8: to the point 5 (CCW)
J1-3: to the point X J1-9: to the point X
This unit includes a DIN-5 socket connector that provides all features for
being connected into the RCI-USB Board.
Pin#2 is the Right Control. When this pin is connected to ground, the rotator
will turn towards Right direction (CW).
Pin#5 is the Left Control. When this pin is connected to ground, the rotator
will turn towards Left direction (CCW).
External Shield of this connector is the Ground Reference. This point will be
named in this guide as “Gnd”
Note: Pin#4 is a +8Vcc, 0,35A. This is not a good power supply for the RCI-
USB Board. The RCI-USB Board must be powered by +12V.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: Gnd J1-8: Gnd
J1-3: Pin#2 J1-9: Pin#5
Those Azimuth & Elevation models have a DIN-8 connector in the back panel,
that it will allow interfacing to the RCI-USB Board.
The DIN-8 connector has the following pin assignment and their connection to
the RCI-USB board is as follows:
The pin 8 at DIN-8 connector is the ground reference. So this pin will be
connected to the ADC ground input (J4-1 & J4-3 & J4-4 at the RCI-USB
Board) and to the J1-8, J1-2, J2-2 & J2-5. So you must connect all those
points.
The solenoid control will be activated by means of the AUX relay @ RCI-USB Board, so when
this relay is activated, “Y” and “Z” points will be closed. In this way, when the AUX relay is
activated, there will be a Voltage from the T1 at “Z”. When the Right or Left relay @ RCI-USB
Board is activated, the voltage at “Z” will be used for activating the rotor.
The Voltage present at pin#5 (Antenna Position feedback) will depend on the antenna
heading. This Voltage (pin#5) is connected into the J4-5 so the RCI-USB can READ the
antenna position.
J1 - Relay Connector
Right/CW Relay Left/CCW Aux Relay
J1-1: Unassigned J1-7: Unassigned J1-4:
J1-2: Z point J1-8: Z point J1-5: Y point
J1-3: Pin#2 J1-9: Pin#1 J1-6: Z point
This unit includes a DIN-5 socket connector that provides all features for
being connected into the RCI-USB Board.
Pin#2 is the Right Control. When this pin is connected to ground, the rotator
will turn towards Right direction (CW).
Pin#5 is the Left Control. When this pin is connected to ground, the rotator
will turn towards Left direction (CCW).
External Shield of this connector is the Ground Reference. This point will be
named in this guide as “Gnd”
Note: Pin#4 is a +8Vcc, 0,35A. This is not a good power supply for the RCI-
USB Board. The RCI-USB Board must be powered by +12V.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned
J1-2: Gnd J1-8: Gnd
J1-3: Pin#2 J1-9: Pin#5
DIN-5 connector
From the point marked as ”X”, you will get the 48Vac provided by the
transformer. This voltage will be applied to the rotator when you want to turn
the antenna from the ARS.
Because the voltage at point 1 (see in the diagram above that this point
belongs to the cursor of the potentiometer) is slightly greater than the 5V
needed by the RCI-USB to work properly, attenuate the input signal by means
of Pot1 until you get 5V at pin 2 @ U2 or X2 point.
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point X
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point X
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point ’X’
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point ’X’
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point X
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point X
From the point marked as X, you will get the 24-26V provided by the
transformer to pass them through the terminals J2-2 and J2-5 at RCI-USB.
This voltage will be applied to the rotator when you want to turn Up/Down the
antenna from the ARS.
The position is gotten by means of the Voltage that is read from Pin-2. This
voltage is applied to the J4 terminal Pin-2. By means of the P2 you will be
able to adaptive this input to the ADC.
J2-4: Unassigned
J2-5: to the point 4-4’ (or Point 4)
J2-6: to the point X
This rotator provides -3.6V at its 360º position and apart from switching 24V
for turning to right or to left, it also switches the ground, as shown in the
following diagram :
When a direction switch is pressed, it switches two circuits : the +24V circuit (X
switch) and the rotator ground (Y switch).
The complete wiring between J1, J4 and the control unit, numbered from 2 to 7, has to
be made in the following way :
The points 2, 3, 4, 5, 6 and 7 belong to the control unit terminals and the
points 2’, 3’, 4’, 5’, 6’ and 7’ belong to the cable attached to the rotator. The
point X is the 24V transformer positive terminal and the point Y is the negative
terminal.
J1 - Relay Connector
J1-1: unassigned G: unassigned
J1-2: to the point 5-5’ H: to the point 7-7’
J1-3: to the point X I: to the point Y
J1-7: unassigned A: unassigned
J1-8: to the point 4-4’ B: to the point 6-6’
J1-9: to the point X C: to the point Y
This rotator provides 6V at its 360º position and apart from switching 24V for
turning to right or to left, it also switches the ground, as shown in the following
diagram :
When the direction switch is pressed, it switches two circuits : the +26V circuit and
the rotator ground.
The complete wiring between J1 (relays), J4 (antenna position) and the control unit,
numbered from 1 to 6, has to be made in the following way :
The points 1, 2, 3, 4, 5 and 6 belong to the control unit terminals and the
points 1’, 2’, 3’, 4’, 5’ and 6’ belong to the cable attached to the rotator. The
point X is the 24V transformer positive terminal and the point Y is the negative
terminal.
J1 - Relay Connector
J1-1: unassigned A: unassigned
J1-2: to the point 5-5’ (CW) B: to the point 3-3’
J1-3: to the point X C: to the point Y
J1-7: unassigned G: unassigned
J1-8: to the point 4-4’ (CCW) H: to the point 6-6’
J1-9: to the point X I: to the point Y
Those models are similar than the Yaesu G-800S & G-1000S. So read that
section and proceed as it’s described.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned J1-4: Unassigned
J1-2: to 4 J1-8: 3 J1-5: to W (SW2 brake switch)
J1-3: to X J1-9: X J1-6: to V (SW2 brake switch)
G: Unassigned A: Unassigned
H: to 5 B: to 6
G: to Y C: to Y
This model includes an external control terminal that will be used for the
wiring with the RCI-USB Board. The external control terminal (XHP-8) can be
found in the inside of the control box when a cover of the control box is
removed.
Those models are similar than the Yaesu G-5400 & G-5600. So read that
section and proceed as it’s described.
All Pro.Sis.Tel with control unit “B” models can be connected in the same
way. This control box includes a DB-9 connector with all signals necessary to
read the Pot feedback and the movement activations.
J1 - Relay Connector
J1-1: unassigned
J1-2: to pin 8 in the DB9 Connector (CW)
J1-3: to pin 6 in the DB9 Connector (Ground)
J1-7: unassigned
J1-8: to pin 9 in the DB9 Connector (CCW)
J1-9: to pin 6 in the DB9 Connector (Ground)
Pro.Sis.Tel “D” control unit includes a RS232 interface, but this connection is
useless for the ARS Product. So, you must open the control unit, and locate
some wires at the PCB. The voltage feedback from the external rotator is
present at the TP2 point. TP2 is located at a corner close to a blue multi-turn
potentiometer. This TP2 will provide 0 (CCW Limit) to 5V (CW Limit). The
ground point is located at TP4. For activating the motion via RCI-USB you
must connect in parallel 2 wires from each relay at the RCI-USB (Left and
Right) to the switch’s located at the control unit. So when any of the relays of
the RCI-USB are energized, they will close their circuit at the control unit.
Exactly as a user has pressed any of the
J1 - Relay Connector
J1-1: unassigned
J1-2: to CW switch (one of the legs)
J1-3: to CW switch (the other leg, it doesn’t care the order selected)
J1-7: unassigned
J1-8: to CCW switch (one of the legs)
J1-9: to CCW switch (the other leg, it doesn’t care the order selected)
(TP2 is connected via a red wire, and TP4 has a white wire)
The HAMII rotator is equipped with lever. This lever actives 3 circuits:
Instrument Transformer; power on the meter and provide a voltage feedback. Points
7-4-8 (Red to Blue)
Power Transformer, power the brake solenoid and provides 24Vac for the rotation
movement. Points 7-6-5 (Red to Brown)
Provide the CCW or CW movement. Points 2-1-3 (Red to Blue), applying 24Vac at
point 5 or 6.
J1 - Relay Connector
J1-1: Unassigned J1-7 Unassigned J1-4: Unassigned
J1-2: to the point 2 J1-8: to the point 2 J1-5: to the point 7
J1-3: to the point 1 J1-9: to the point 3 J1-6: to the point 4
Note:
The Aux relay will activate 2 circuits, one will connect the primary instrument
transformer (Red line with Blue line) and the second the primary power
transformer (Red line with Brown line).
The movement activation is done using the left and right relay, so it will
connect the point 2 at the lever with the point 1 (right activation) or to point 3
(left activation)
J1 - Relay Connector
J1-1: Unassigned J1-7 Unassigned J1-4: Unassigned
J1-2: to the point 5-5 J1-8: to the point 6-6’ J1-5: to the point Y
J1-3: to the point X J1-9: to the point X J1-6: to the point Z
J4 – Azimuth A/D input
J4-3 & J4-4: to the point 1-1’
J4-5: to the point 3-3’
The T2X has the same circuit and control unit like the HAMIV. This means,
the wiring will be made in the same way. The diagram below shows the T2X
circuit diagram.
J1 - Relay Connector
J1-1: Unassigned J1-7: Unassigned J1-4: Unassigned
J1-2: to the point 5-5’ J1-8: to the point 6-6’ J1-5: to the point Y
J1-3: to the point X J1-9: to the point X J1-6: to the point Z
J4 – Azimuth A/D input
J4-3 & J4-4: to the point 1-1’
J4-5: to the point 3-3’
The points marked as Y and Z are taken from the brake switch. In case of
doubt, see the HAMIV circuit diagram.
This high performance rotator is equipped with a mechanical brake. When the
brake switch is pressed, 24V appears at the terminal 4, which is attached to
the solenoid. You have to take out two wires from inside the control unit,
taken from the points marked as X and Y, so that the RCI-USB could make
the same operation. Both wires will be attached to the Auxiliary relay on the
RCI-USB through J1-5 and J1-6. Order is not important. In this way, when the
ARS orders to make a turn, it will make two operations: it will make the
solenoid active and it will get 24V. at terminal 4, which will be used to turn to
right or to left by means of the two provided relays.
Diagram 1
Diagram 2
Because this rotator has an internal A/D converter, at the potentiometer ends
already exists the 5V needed by the RCI-USB, therefore you do not need to
attenuate or amplify the signal located at terminal 9 on the control unit. Adjust
Pot1 till you get 5V at X2 point, for CW Limit.
J1 - Relay Connector
J1-1 Unassigned J1-7: Unassigned J1-4: Unassigned
J1-2: to the Pin-2 (CW) J1-8: to the Pin-1 (CCW) J1-5: to the point X
J1-3: to the point Y or Pin-4 J1-9: to the point Y or Pin-4 J1-6: to the point Y
This rotor is not supported, however if you replace the original rotor with the
schematic below, it will be supported 100%.
You can use some pieces as the transformer, C5 Capacitor, etc. from your
original control unit, when you design your new control unit.
Design notes:
IC1 provides 9Vcc into the external POT, located at the rotor. If you place a 12 Volt-
Meter, it will indicate the antenna position.
From the point marked as X, you will get the 24-26V provided by the transformer to
pass them through the terminals J1-3 and J1-9. This voltage will be applied to the
rotator when you want to turn the antenna from the ARS.
Because the voltage at point 2 (see in the diagram above that this point
belongs to the cursor of the potentiometer) is slightly greater than the 5V
needed by the RCI-USB to work properly, attenuate the input signal by means
of Pot1 until you get 5Vat pin 2 @ IC2 or X2 point.
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point X
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point X
This model approximately works with a voltage of 6.3V at the ends of the
potentiometer (between the points 1 and 3 in accordance with the diagram
below). Then at the cursor of the potentiometer you will get respectively 0 and
6.3V, for the counter clockwise and clockwise position. Because there is no
brake, the Aux. relay is not used.
From the point marked as X, you will get the 24-26V provided by the transformer to
pass them through the terminals J1-3 and J1-9. This voltage will be applied to the
rotator when you want to turn the antenna from the ARS.
Because the voltage at point 2 (see in the diagram above that this point
belongs to the cursor of the potentiometer) is slightly greater than the 5V
needed by the RCI-USB to work properly, attenuate the input signal by means
of Pot1 until you get 5Vat pin 2 @ IC2 or X2 point.
J1 - Relay Connector
J1-1: Unassigned
J1-2: to the point 5-5’
J1-3: to the point X
J1-7: Unassigned
J1-8: to the point 4-4’
J1-9: to the point X
This Elevation rotator works similar than the G400, however the relays
connectors will be connected to J2 terminals (elevation)
From the point marked as X, you will get the 24-26V provided by the
transformer to pass them through the terminals J2-2 and J2-5 at RCI-USB.
This voltage will be applied to the rotator when you want to turn Up/Down the
antenna from the ARS.
The position is gotten by means of the Voltage that is read from Pin-2. This
voltage is applied to the J4 terminal Pin-2. By means of the P2 you will be
able to adaptive this input to the ADC.
J2-4: Unassigned
J2-5: to the point 4-4’
J2-6: to the point X
This Elevation rotator has the same wiring than the G500 & G500A
J2-4: Unassigned
J2-5: to the point 4-4’
J2-6: to the point X
J1 - Relay Connector
J1-1: Free J1-7: Free
J1-2: to S2a J1-8: to S3a
J1-3: to S2b J1-9: to S3b
This rotator provides 5,9V at its 360º position (CW limit) and it uses 2 circuits
peer switch. When the CCW o CW keys are pressed, 2 circuits are activated.
So the 26Vac of the transformer are applied via X and Y to each circuit.
J1 - Relay Connector
J1-1: unassigned A: unassigned
J1-2: to the point 5 B: to the point 6
J1-3: to the point X C: to the point Y
J1-7: unassigned G: unassigned
J1-8: to the point 4 H: to the point 3
J1-9: to the point X I: to the point Y
J1 - Relay Connector
J1-1: Free J1-7: Free
J1-2: to S2A J1-8: to S3A
J1-3: to S2B J1-9: to S3B
These two rotators have the same circuit and the same wiring. The Pot
feedback voltage between the points 1 and 3 (potentiometer’s terminals) is
approximately 3.6V
J1 - Relay Connector
J1-1: to Z J1-7: to Y
J1-2: to Z’ J1-8: to Y’
J1-3: to X J1-9: to X
You must unsolder each direction wire and then attach JI-2 and
J1-8 respectively to each wire you removed. Then solder J1-1 and J1-7
into the place you removed the controller wires respectively. Finally you must
provide the +Vdc (X point) to J1-3 and J1-9.
For reading the antenna position, 2 wires will be connected to the point 2 (+V)
and to 3 (Gnd), located at the back panel at the Control Unit.
Those two models have the advantage that are not necessary to be open the
Control Unit. At the back panel they have a special connector with 8 pins.
The connection is as follows:
SDX serie RCI-USB Board
Pin 1 J1-2 (right movement)
Pin 2 J1-8 (left movement)
Pin 5 J1-3 (ground)
Pin 5 J1-9 (ground)
Pin 4 J4-5 (Position Potentiometer)
Pin 5 J4-4 & J4-3 (ground)
Pin 8 +5V
NOTE 1:
The original Control Unit presents at Pin 8 -> 5V. I suggest to remove this
7805 and put in their place a 7812, so the RCI-USB Board can be powered
directly form this terminal.
NOTE 2:
Kenpro SDX Series has a similar connector called XHP-8. This instruction is
also valid for this series.
NOTE 3:
Some users have detected that their SDX units must be wired backwards.
Instead:
Pin1 => J1-2
Pin2 => J1-8
It should be:
Pin1 => J1-8
Pin2 => J1-2
Yaesu G-2800SDX includes the same connector so it share the same wiring
as those models.
Important Note: Mike OE3MZC has reported that when the mini-DIN
connector is wired as explained above, the rotator will move too slowly. It can
be fixed for an automatic speed control motion, doing the following change:
DXA serie RCI-USB Board
Pin 1 J1-2 (right movement)
Pin 2 J1-8 (left movement)
Pin 5 J1-3 (ground)
Pin 5 J1-9 (ground)
Pin 3 J1-5 (Aux Speed Relay)
Pin 6 J1-6 (5V+)
Pin 4 J4-5 (Position Potentiometer)
Pin 5 J4-3 & J4-4 (ground)
Mini-Din connector
Remember that Pin 5 on the Yaesu connector must be wired to several parts
at the ARS-USB Unit that must be connected to ground (J1-3, J1-9, J4-3 and
J4-4)
Additionally you must to enable on the ARS-USB device to control the speed
via Aux relay. You will do this with the ARSConf program.
J1 - Relay Connector
J1-1: Free J1-7: Free
J1-2: to S4’ J1-8: to S3’
J1-3: to S4’’ J1-9: to S3’’
J1 - Relay Connector
J1-1: Free J1-7: Free
J1-2: to S2a J1-8: to S3a
J1-3: to S2b J1-9: to S3b
WV
X
* NOTE: The points marked as 3, 4, 5 and 6 belong to the control unit terminals and the points marked with the
apostrophe symbol (‘) (e.g. 3’, 4’) belong to the cable attached to the rotator.
This model has the same wiring than Yaesu G-2800DXA, so read that section
and proceed as it’s described.
This models include a 8 pins connector so you must open the controller top
cover and route those wires from the rotor interface controller to the ARS-
USB.
The DIN-8 connector, has the following pin assignment and their connection
to the RCI-USB board is as follows:
The pin #8 @ DIN-8 connector is the ground reference. So this pin will be
connected to the ADC ground input: J4-1 & J4-3 & J4-4 and also to the relays
output: J1-8, J1-2, J2-2 & J2-5.
Note: You must connect the ground (Pin #8) to all those points indicated with
a wire. So connect J4-1, J4-3, J4-4, J1-8, J1-2, J2-2 and J2-5 all together to
pin #8 of the DIN8 Yaesu connector.
J1-7: Unassigned
J1-8: to the point A4
J1-9: to the point X
J2-4: Unassigned
J2-5: to the point E4
J2-6: to the point X
This model has the same wiring and connection that the Yaesu G5400 or
G5600. So read that section and proceed as it’s described.
J4-5 & J4-4 are the azimuth rotor feedback input. It is adjusted by means of
Pot1 (Gain).
J4-2 & J4-1 are the elevation rotor feedback input. It is adjusted by means of
Pot2 (Gain).
CIRCUIT DIMENSIONS
Specifications ......................................................................................................... 49
Index ....................................................................................................................... 50