Welding Products Catalogue

Welding Products
Catalogue
Dennis Klanjscek
Managing Director
Moving forward
With the industrialised world shifting its
focus to globalisation in manufacturing
and the opening up of new markets,
CIGWELD, a Thermadyne Group Company,
is well positioned to lead the way.
We strive to distinguish ourselves from

our competitors through market leading
brands, a full range of top quality
products, competitive prices, exceptional
delivery performance and customer service
backed up by technical support which is
second to none.
Restructured and streamlined operations

in our technical, manufacturing and
administration centres, both here in
Australia and in Asia, have set the course
for a bright future.
CONTENTS
CONTENTS
STATE OF THE ART
WELDING TECHNOLOGY
AT YOUR FINGERTIPS
SECTION ONE
ARC WELDING EQUIPMENT
Manual Welding Equipment Page 7
GMAW (MIG) Equipment Page 21
Wire Feeders Page 31
GMAW (MIG) Guns & Consumables Page 39
GTAW (TIG) Equipment Page 55
GTAW (TIG) Torches & Consumables Page 63
Multi Process Equipment Page 69
Welding Engine Drives Page 73
Plasma Cutting Equipment Page 79
Plasma Torches & Consumables Page 86
Arc Welding Accessories Page 95
SECTION TWO
GAS WELDING EQUIPMENT
Kits Page 107
Regulators Page 111
Blowpipes and Attachments Page 122
Cutting & Special Nozzles Page 129
Welding & Heating Tips Page 132
Portable Cutting Systems Page 137
Hoses & Fittings Page 139
Accessories & Parts Page 141
TurboTorch® Page 150
Manifolds & Accessories Page 151
SECTION THREE
WELDING CONSUMABLES
Mild Steel & Iron Powder Electrodes Page 165
Hydrogen Controlled Electrodes Page 169
Stainless Steel & Special Electrodes Page 173
Gouging Carbons Page 177
Cobalarc Hardfacing Consumables Page 178
Gas Metal Arc Welding Wires Page 185
Flux Cored Arc Welding Wires Page 191
Submerged Arc Wires & Flux Page 203
Gas TIG Welding Consumables Page 204
Solders & Flux Page 213
Miscellaneous Products Page 217
Deposition Data Page 220
SECTION FOUR
SAFETY EQUIPMENT Page 221
In the interest of continuous improvement, COMWELD GROUP Pty. Ltd. reserves the right
to change the specifications or design of any of its products without prior notice.
SPRAY EQUIPMENT Page 235
GENERAL INFORMATION Page 236
©Copyright 2001 Comweld Group Pty. Ltd. A.B.N. 56 226 815. All rights reserved.
WELDING PROCESS SELECTION ARC EQUIPMENT
ARC EQUIPMENT PROCESS REFERENCE
WHAT‘S THE BEST PROCESS FOR YOUR REQUIREMENTS?
This chart is to assist selection of the process that matches the metals you want to cut or weld.
METAL TYPE MMAW GMAW FCAW SAW AC-GTAW DC-GTAW Plasma Cutting
Aluminium ❖ ❖ ❖
Magnesium Alloys ❖ ❖
Titanium ❖ ❖
Copper, Brass ❖ ❖ ❖ ❖
Steel ❖ ❖ ❖ ❖ ❖ ❖
Stainless Steel ❖ ❖ ❖ ❖ ❖ ❖
Cast Iron ❖ ❖ ❖ ❖ ❖
All Metal ❖
Skill Level Moderate Low Moderate Moderate High High Low
Key: ❖ Recommended
INDIVIDUAL PROCESS ADVANTAGES AND BENEFITS:
Review the panel below and match the graphic icon with the welding or cutting process suitable for your required application. There is no single process suitable for all
applications. Many factors need to be taken into account. This information serves as a basic reference where one can consider the advantages of one process over another.
WELDING AND CUTTING
GMAW (MIG) ENGINE DRIVES

▲ Simple welding process to learn ▲ For locations where mains power is not available
▲ Fast welding speeds possible ▲ Petrol or diesel welding power supply or auxiliary power
415 Volt or 240 Volts
▲ Cleaner welds with no slag to clean
▲ Same equipment is used for Flux cored welding
▲ All positional capabilities
▲ Provides greater control on thinner metals
FCAW (Flux Cored Arc Welding) PAC (Plasma Arc Cutting and Gouging)
▲ Works as well as MMAW on rusty or mill scale surface ▲ Used to cut any metal
▲ Out-of-position welding capabilities ▲ Small and precise cut
▲ Deep penetration for welding thick sections ▲ Small heat-affected zone which minimises warping or
▲ Improved metal deposition rate paint damage
▲ Gas or gasless capabilities
GTAW (TIG) CAG (CARBON ARC GOUGING)

▲ Provides highest quality and most precise welds ▲ Used with high output DC welding plants-generally 500
▲ Highly aesthetic weld beads amps plus
▲ Allows adjustment of heat input while welding via ▲ Used primarily for removing cracked or defective weld
metals in carbon steel
a remote control device
▲ Spatter free welds
MMAW (Stick)
▲ Good choice for site welding
▲ Low cost equipment
▲ Suitable for windy, outdoor conditions
▲ Suitable for welding on rusty or mill scale surface
Notice about CIGWELD Welding products: The information in this catalogue has been prepared as a reference only for use exclusively with the products identified in it. Each user should
properly assess the information in the specific context of the intended application. Throughout this catalogue there are specific safety warnings. Disobeying or failing to heed these warnings,
can result (in some circumstances) in the unchecked emission of poisonous gases, or burns from explosion or electric shock. Although care has been taken in compiling this information,
CIGWELD will not be liable for any direct, indirect, special or consequential damage (including damage resulting from its negligence), arising out of, or connected with the use of, or reliance
on, this information except for liability imposed by legislation (including the Trades Practices Act), that cannot be excluded. CIGWELD does not make or give any express or implied warranties
or representations except for those that are implied by legislation (including the Trades Practices Act), that cannot be excluded. Where the preceding paragraph cannot legally operate, and to
the extent permitted by law, CIGWELD’s liability for breach of any term or warranty implied by law is limited to and completely discharged at CIGWELD’s option, by either:
(a) replacement of the catalogue in hard copy form or (b) payment of the cost of replacing the catalogue or acquiring an equivalent one.
Email: cigweldsales@cigweld.com.au
POWER SOURCES
CONTENTS WELDING PROCESS SELECTION
SELECTING A POWER SOURCE TO SUIT YOUR REQUIREMENTS
What are the most commonly

asked questions?
❖ What should I know about ❖ What kind of input power
Duty Cycles? do I have?
Duty cycle is the amount of arc-on time (actual To select the right product, you need to know
welding or cutting time) during a 5 or 10 minute the type of primary power available.
period that the machine can operate at its rated 1 Phase Single-phase 230/240 volt products
output without damaging internal components. require single-phase input power,
For example, the updated Transmig 265se is typically found in homes and garages.
designed for a 50% duty cycle at 250 amps.
This means that it has been designed and built 3 Phase Three-phase 415 volt products require
to provide the rated amperage, 250 amps, for 5 three-phase input power which is
minutes continuously out of every 10 minute common in an industrial workshop.
period. During the other 5 minute period the For locations where an electrical
Transmig 265se must idle and be allowed to supply is not practical, consider a
cool. When fitted, the thermal cutout will petrol or diesel-powered, engine
operate if the duty cycle is exceeded. As a driven unit to supply welding and
general rule, a machine rated at 50 to 60% duty auxiliary power.
cycle would be more than ample duty cycle for
the majority of general purpose, non-automatic ❖ Is portability required?
welding or cutting applications. Can you bring the work to the welding plant, or
does the power source need to go to the work?
For higher current or automatic welding
Here are some options to consider when
applications, power sources such as the Transmig
determining your portability requirements?
400 (rated at 290 amps @ 100% duty cycle) or
Transmig 500 (rated at 390 amps @ 100% duty ▲ Hand-portable welding power sources are
cycle) are recommended. typically under 25kgs.
Note that all duty cycles are calculated for a ▲ For products over 25kgs in-shop mobility is
maximum ambient temperature of 40ºC as per available as all units have wheeling kits.
AS1966. Duty cycles must be reduced, i.e. reduce ▲ Many engine-driven units fit in the back of a
the arc-on time, when the ambient temperature 1 tonne utility enabling them to be
exceeds 40ºC. transported wherever welding is needed.
How much welding output ❖ Do I need a 2 roll or a 4 roll

do I need? wire feeder?
On the cover page of each section we have Most GMAW machines have only 2 roll wire
tabled the complete range divided up into the feeders. Some machines however are available
following three segments. with 4 roll feeders. The main consideration is
the type of consumables to be used. If the
❖ Light Industrial equipment is designed for machine was purchased for mainly Flux Cored
ease of operation, budget conscious users wires or aluminium welding, 4 roll would be
and has welding current up to 180 amps the preferred choice. The 4 roll system provides
with duty cycles from 5 to 40%. This a more positive drive, resulting in less
equipment is suitable for home projects and feedability problems.
occasional use.
❖ Industrial equipment is designed for non- ❖ How thick will my Plasma cut?
automated production, consistent quality CIGWELD uses two ratings.
and has welding current from 160 to 350
amps with duty cycles from 30 to 60%. This
A-Severance cut = maximum cut.
equipment is an appropriate choice for B-Commercial cut = High quality minimal
professional tradespeople. clean up cut.
❖ Heavy Industrial equipment is designed for This commercial cutting thickness is based on a
high volume automated production, 250mm per minute cutting speed with mild
processing thicker materials, exceptional arc steel. All machines are rated on cutting mild
characteristics and has welding current steel. When cutting materials such as aluminium,
greater than 330 amps with duty cycles from the thickness capacity is reduced. eg. If the unit
50 to 100%. This equipment has many built- is rated to cut 12mm mild steel, the capacity to
in features and is the preferred choice of cut aluminium is reduced to 6mm.
professional/expert tradespeople.
❖ Auxiliary Power
In the field, you may need an engine-driven
welding unit to supply 240 volts or 415 volts
power to run tools, lights or run another welder.
CIGWELD engine drives provide up to 20 kVA of
power.
PROCESS AND APPLICATION ICONS CONTENTS
PROCESS AND APPLICATION ICONS
MAIN SECTION ICONS ARC WELDING
GMAW GTAW MMAW PLASMA MULTI PROCESS ENGINE TOOLS & ACCESSORIES
CUTTING DRIVEN
WELDING
MAIN TOOLBAR COLOUR CODED

TOOLBAR ICONS ARC WELDING SECTION PRODUCT SECTION ICON ICONS SECTION INDICATOR TAB
●
Alternating 240V 240 volt ●

●
AUX
Two roll Current 12kVA auxiliary rating
Direct 415 volt Direct Current

Four roll Current
415V
AUX
auxiliary rating DC electrode positive Fan cooled
5kVA +
Direct Current Direct current Rated
Single phase DC Output 415 415 volt input DC electrode negative Gas
CUT
3.2mm cutting capacity
OUTPUT V
–
Auxiliary Alternating Alternating Current
2 Two phase AC Current 240 240 volt input and Direct Current No gas Euro connection
PHASE AUX V EURO
output
Open Circuit Constant Current and

Constant Voltage
45 Voltage Rating Constant Voltage High Frequency
Three phase OCV Tweco® connections
No4 H F
Maximum
12 Current Constant Current
AMP
MAIN SECTION ICONS GAS EQUIPMENT
GAS
EQUIPMENT

TOOLBAR ICONS GAS EQUIPMENT SECTION PRODUCT
SECTION ICON ICONS SECTION INDICATOR TAB
●
●
GAS EQUIPMENT
SECTION TWO GAS EQUIPMENT

REGULATORS – WELDING, CUTTING, HEATING
Suitable for Suitable for Two stage ● ●
cutting heating regulator Genuine COMET™ 500 OXYGEN & ACETYLENE
Part No. Gas Max. Outlet Rated Air Gauge Range (kPa) Connections
Pressure (kPa) Flow3 (l/min) Inlet Outlet Inlet Outlet
301523 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
AS4267 AS4603 Valve-in-Valve 301604 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
301781 Oxygen 400 230 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
compatible compatible 301524 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) VI1 5/8"-18 UNF LH Ext
301605 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) SI1 5/8"-18 UNF LH Ext
301782 Acetylene 150 100 - - AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
▲ The compact, robust Genuine COMET™ 500 regula- Applications:

Suitable for Suitable for High flow
tors provide precise and accurate pressure/flow
control, incorporating many of the features of the The Genuine COMET™ 500 has been designed for use with
heating welding/brazing regulator
Australian 5 Year Warranty

Standards Mark (as indicated)
(as indicated)
PROCESS AND APPLICATION ICONS
CONTENTS PROCESS AND APPLICATION ICONS
MAIN SECTION ICONS WELDING CONSUMABLES
GTAW MMAW SOLDERING GMAW GAS SUBMERGED WELDING

WELDING ARC WELDING RODS & WIRE

TOOLBAR ICONS WELDING CONSUMABLES SECTION PRODUCT
●
●
Alternating Direct Current Direct Current
●
Current DC negative or DC electrode negative

+/– positive –
Direct Alternating or Open Current Requires no gas
Current Direct Current OCV Voltage shielding
electrode positive
Alternating and Alternating or Open Circuit Requires gas

Direct Current Direct Current 45 Voltage rating shielding
– electrode negative OCV
Alternating or Direct Current Weld Metal Thermal Melting

DC Direct Current DC electrode positive hardness 00% conductivity 000° point
AC +
MAIN SECTION ICONS SAFETY EQUIPMENT
PROTECTIVE
SAFETY WEAR

TOOLBAR ICONS SAFETY EQUIPMENT PRODUCT
●
●
Australian Eye protection Hearing protection ●
Standards Mark
(as indicated)
Respiratory Face DIN plus Certification

protection protection (European Standard)
General information
i
EASYFIND WELDING PROCESS SELECTION CHART
WELDING PROCESS SELECTION CHART
Power Source GMAW (MIG) FCAW MMAW GTAW (TIG) CAG
Power Type
Source Model CC=Constant Current Short Globular Spray Gas Gasless Stick DC DC Lift DC HF AC TIG Carbon
Family CV=Constant Voltage Arc Shielded Scratch TIG Start Arc
Start TIG Start Gouging
MPM5/190 (636800) CC ❖ ❖
Engine MPM8/255 (636808) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖
Driven MPM8/270 (636809) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖
MPM12/400 (636804) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖
MPM20/500 (636805) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
Compact (620465) CC ❖
Compact Turbo (620466) CC ❖
Easywelder Turbo (620467) CC ❖
Tradesman HD (625730) CC ❖
MMAW LS300 (OTD10/3042) CC ■▲ ■▲ ■▲ ■▲ ■▲ ❖ ❖ ❖
(Stick) Transarc 400S (625730) CC ❖
Transarc 131i (625755) NEW CC ❖ ❖
Transarc 141SMi (625760) NEW CC ❖ ❖ ❖
Transarc 161SMi (625766) NEW CC ❖ ❖ ❖
Transtig 16Pi (700641) CC ❖ ❖ ❖ ❖
GTAW Transtig 150AC/DC/HF (700360) CC ❖ ❖ ❖ ❖ ❖
(TIG) Transtig 160AC/DC/HF (700700) NEW CC ❖ ❖ ❖ ❖ ❖
Transtig 280AC/DC/HF (700690) CC ■▲ ■▲ ■▲ ■▲ ■▲ ❖ ❖ ❖ ❖ ❖
LT300 (OTD10/3033) CC ■▲ ■▲ ■▲ ■▲ ■▲ ❖ ❖ ❖ ❖
300GTWS (OTD10/3036) CC ■▲ ■▲ ■▲ ■▲ ■▲ ❖ ❖ ❖ ❖ ❖
Wire Wasp (705200) CV ❖
Transmig 130 Twin (704777) CV ❖ ❖
Transmig 160i (7065454) NEW CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
Transmig 165 (706555) NEW CV ❖ ❖ ❖ ❖
Transmig 180se Compact (706276) CV ❖ ❖ ❖ ❖
GMAW Transmig 215se Compact (706109) CV ❖ ❖ ❖ ❖ ❖
(MIG) Transmig 215se Remote (706111) CV ❖ ❖ ❖ ❖ ❖
Transmig 265se Compact (706116) CV ❖ ❖ ❖ ❖ ❖
Transmig 265se Remote (706118) CV ❖ ❖ ❖ ❖ ❖
Transmig 330se Compact (706126) CV ❖ ❖ ❖ ❖ ❖
Transmig 330se Remote (706128) CV ❖ ❖ ❖ ❖ ❖
Transmig 400 (704685) CV ❖ ❖ ❖ ❖ ❖
Transmig 400se (706405) CV ❖ ❖ ❖ ❖ ❖
400GMS (OTD10/3044) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
Transmig 500 (703371) CV ❖ ❖ ❖ ❖ ❖ ❖
Multi Transmig 160i (7065454) NEW CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
Process 400GMS (OTD10/3044) CC/CV ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
■ Usable within the Power Source‘s capacity & duty cycle but not the prime choice for process
▲ An arc voltage sensing wirefeeder, eg VSF2, must be used with CC power sources for processes up to a maximum welding current of 330 amps.
❖ Recommended for use within the Power Source‘s capacity & duty cycle
Throughout this welding products

catalogue you will encounter
“EASYFIND” listings. These sections
detail simple to read ordering
information for optimum process and
machine set-up.
Arc Welding
Equipment
TRANSARC
TRANSMIG
TRANSTIG
ARCAIR
TWECO®
THERMAL ARC
THERMAL DYNAMICS
SURELOK™
SAFEMODE
Certified Quality Management System

7
MMAW
(Stick Welding)
Welds
Steel, stainless steel, cast iron
Typical Usage
Fabricated plate work, metal tanks/hoppers, farm equipment
construction, and general metal fabrication
Performance
on demand!
The manual metal arc welding process combined with
CIGWELD stick electrodes is the ultimate choice for on-site
welding where versatility and flexibility are required to get
the job done.
CIGWELD’s new generation ‘Professional Series’ SMi

(SafeMode inverters) are designed to meet the most
demanding conditions with high duty cycles and built-in
voltage reduction devices for enhanced operator safety.
With all manual metal arc welding machines you

demand performance and reliability.
CIGWELD delivers with safety to match.
REMEMBER: safety is not an option –

demand CIGWELD SMi (SafeMode inverters).
MMAW SELECTION GUIDE:
Welding
Stick Stick TIG TIG MIG Amperage
Model Page AC DC AC DC CV Weldable Metals Range Portable Special Features Typical Applications
Operates from 10 amp power point, ready to
❖ Transarc Compact 9 ❖ Carbon/stainless steel 50 - 120 AC ❖ weld out of the box Ideally suited for home projects
Fan cooled, operates from 10 amp power Ideally suited for home projects, light duty
❖ Transarc Compact Turbo 9 ❖ Carbon/stainless steel 50- 130 AC ❖ point, ready to weld out of the box farm maintenance
Runs 2.0 to 4.0mm electrodes, wheels, ready Maintenance, farm maintenance,
❖ Transarc Easywelder Turbo 10 ❖ Carbon/stainless steel 35 - 170 AC ❖ repair/breakdowns
to weld out of the box,high output
Robust plastic tool box, excellent welding
❖ Transarc 131i tool box 11 ❖ ❍ Carbon/stainless steel 5 - 130 DC ❖ characteristics, lightweight, ready to weld Maintenance/site work, repair/breakdowns
Built-in voltage reduction, lightweight, Mine sites, pipe lines, maintenance, shipyards,
1-Phase ❖ Transarc 141SMi 13 ❖ ❖ Carbon/stainless steel 5 - 140 DC ❖ excellent welding characteristics, robust repair/breakdowns
Built-in voltage reduction, lightweight, Mine sites, pipe lines, maintenance, shipyards,
❖ Transarc 161SMi 13 ❖ ❖ Carbon/stainless steel 5 - 160 DC ❖ excellent welding characteristics, robust repair/breakdowns
❖ Transtig 16Pi 11 ❖ ❖ Carbon/stainless steel 5 - 160 DC ❖ Excellent welding characteristics, lightweight Maintenance, site work, pipe fabrication
AC and DC welding, variable Arc Force, over Maintenance, light fabrication,
❖ Transtig 150 AC/DC/HF 14 ❖ ❖ ❖ ❖ Most metals 13 - 150 AC/DC load protection repair/breakdowns, farm maintenance
AC and DC welding, lightweight, excellent Maintenance, light fabrication,
❖ Transtig 160 AC/DC/HF 14 ❖ ❖ ❖ ❖ Most metals 5 - 160 AC/DC ❖ repair/breakdowns, farm maintenance
welding characteristics, robust
Light weight, robust, excellent welding Maintenance, light fabrication,
❖ Transmig 160i 15 ❖ ❖ ❖ Carbon/stainless steel 5 - 160 DC ❖ characteristics, MIG capabilities repair/breakdowns, farm maintenance
Runs all 2.5 to 5.0mm electrodes, wheels, over Site work, pipe lines, maintenance, shipyards,
❖ Transarc Tradesman HD 10 ❖ Carbon/stainless steel 60 - 320 AC load protection foundries, heavy duty farm maintenance
AC and DC welding, heavy duty construction, Maintenance, medium fabrication, pipe lines,
❖ Transtig 280 16 ❖ ❖ ❖ ❖ Most metals 5 - 310 AC/DC repair/breakdowns
over load protection
Excellent welding characteristics, Arc Force and Maintenance, medium fabrication,
❖ Pro lite LT300 17 ❖ ❖ Carbon/stainless steel 5 - 300 DC ❖ Hot Start controls, lightweight repair/breakdowns, pipe lines, shipyards
3-Phase ❖ Pro lite LS300 17 ❖ ❖ Carbon/stainless steel 5 - 300 DC ❖ repair/breakdowns, pipe lines, shipyards
Hot Start controls, lightweight
AC and DC welding, AC frequency control, Maintenance, medium fabrication,
❖ Pro lite 300GTSW 16 ❖ ❖ ❖ ❖ Most metals 5 - 300 AC/DC ❖ digital meter repair/breakdowns, pipe lines, shipyards
❖ Pro plus 400GMS 18 ❖ ❖ ❖ Most metals 5 - 400 DC ❖ Hot Start controls, lightweight, digital meter repair/breakdowns, pipe lines, shipyards
Runs all 2.0 to 6.0mm electrodes, wheels, Site work, pipe lines, maintenance, shipyards,
❖ Transarc 400S 18 ❖ Carbon/stainless steel 55 - 400 AC lifting eyes, heavy duty foundries, heavy duty farm maintenance
CLASS: QUALITY KEY:

❖ Light Industrial ❖ Excellent
❖ Industrial ❍ Good/Fair
❖ Heavy Industrial (indicates performance within rated output range of unit)
8
ARC EQUIPMENT
SECTION ONE WELDING EQUIPMENT
MANUAL METAL ARC WELDING
TRANSARC COMPACT
• Light 120 240
Industrial AMP V
SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE: APPROVALS:

SUPPLY VOLTAGE: Convection 48 volts Australian Standard AS3195
240 volt MINIMUM RECOMMENDED GENERATOR: POWER SOURCE WEIGHT:
1 phase 50Hz 6.1 kVA for maximum welding current 14kg
SUPPLY PLUG AND LEAD: WELDING CURRENT RANGE: DIMENSIONS:
10 amps 50-120 amps H290mm x W215mm x D370mm
This compact, portable, home welder has infinitely Compact Plant Contents:
adjustable welding current from 50 to 120 amps and Compact Welder, Sample Electrodes, Electrode Lead, Wire
is designed to operate from a domestic 240 volt, Brush / Chipping Hammer, Work Lead, Face Shield,Operating
10 amp power point. It runs standard general Manual / Welding Guide
purpose 2.5mm electrodes for light gauge work ,
generally less than 3.0mm thick, and 3.2mm Ordering Information:
electrodes for heavier materials. Compact Part No. 620465
Optional Accessories:
Features:
Hiderok Helmet Part No. 453833
▲ Operates from a standard 240 volt , 10 amp power For the full accessory range turn to the accessories section of this book.
point
▲ Welding current is infinitely adjustable from 50 to
120 amps
▲ Runs a wide range of electrodes from 2.5mm to
3.2mm
▲ Thermal Protection
▲ Australia wide service and back up support with a
12 months Replacement warranty
▲ Designed to Australian Standards
• Light 130 240

TRANSARC COMPACT TURBO Industrial AMP V
SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE: APPROVALS:

SUPPLY VOLTAGE: Fan Cooled 48 volts Australian Standard AS3195
240 volt MINIMUM RECOMMENDED GENERATOR: POWER SOURCE WEIGHT:
1 phase 50Hz 6.7 kVA for maximum welding current 17kg
SUPPLY PLUG AND LEAD: WELDING CURRENT RANGE: DIMENSIONS:
10 amps 50-130 amps H315mm x H255mm x D410mm
This compact heavy duty, fan cooled, portable, home Compact Turbo Plant Contents:
arc welder has infinitely adjustable welding current Compact Turbo Welder, Sample Electrodes, Electrode Lead,
from 50 to 130 amps and is designed to operate Wire Brush / Chipping Hammer, Work Lead, Face Shield,
from a domestic 240 volt, 10 amp power point. It Operating Manual / Welding Guide, Wheeling Kit
runs standard general purpose 2.5mm electrodes for
light gauge work , generally less than 3.0mm thick, Ordering Information:
and 3.2mm electrodes for heavier materials. Compact Turbo Part No. 620466
Features:
▲ Fan cooled portable arc welder For the full accessory range turn to the accessories section of this book.
▲ Operates from a standard 240 volt , 10 amp power
point
130 amps
3.2mm
12 months replacement warranty
EASYWELD PRODUCTS
CIGWELD, the market leader in welding consumables, have Ferrocraft 21

now made the most popular Satincraft, Ferrocraft, 10 x 2.5mm/ 5 x 3.2mm Part No: 322205
Satincrome and Weldall electrodes available in convenient Ferrocraft 16TXP
Easyweld Blisterpacks. With the CIGWELD DIY Welding Bar 10 x 2.5mm/ 5 x 3.2mm Part No: 322214
the selection and purchasing of Easyweld Blisterpacks for the Satincrome 316L-17
tradesman or handy person couldn’t be easier. It covers the 10 x 2.5mm/ 5 x 3.2mm Part No: 322215
widest range of applications and is distinctively packaged Weldall
and colour coded for simple selection. 10 x 2.5mm/ 5 x 3.2mm Part No: 322216
Castcraft 100
Satincraft 13
10 x 2.5mm/ 5 x 3.2mm Part No: 322217
10 x 2.5mm/ 5 x 3.2mm Part No: 322203
Cobalarc 750
Ferrocraft 12XP
10 x 3.2mm Part No: 322218
10 x 2.5mm/ 5 x 3.2mm Part No: 322213
9
WELDING EQUIPMENT SECTION ONE
ARC EQUIPMENT
TRANSARC EASYWELDER TURBO • Industrial 170 240

AMP V
SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE RANGE: DIMENSIONS:

SUPPLY VOLTAGE: Fan Cooled 48-72 volts H360mm x W270mm x D525mm
240 volt MINIMUM RECOMMENDED GENERATOR: POWER SOURCE WEIGHT: APPROVALS:
1 phase 50Hz 8.5 kVA for maximum welding current 23kg Australian Standard AS3195
SUPPLY PLUG AND LEAD: WELDING CURRENT RANGE:
15 amps 35-170 amps
This heavy duty, dual range, fan cooled, portable arc Easywelder Turbo Plant Contents:
welder has infinitely adjustable welding current from Easywelder Turbo Welder, Sample Electrodes, Electrode Lead,
35 to 170 amps and is designed to operate from a Wire Brush / Chipping Hammer, Work Lead, Face Shield,
domestic 240 volt, 15 amp power point. It is Operating Manual / Welding Guide, Wheeling Kit
designed to meet the requirements of tradesman,
maintenance personnel, farmers and home projects. Ordering Information:
The dual range welding output accommodates a Easywelder Part No. 620467
wide material range including mild steel, stainless Optional Accessories:
steel, alloy steel, cast iron and copper alloys for
electrodes sizes 2.5mm to 4.0mm. Chipping Hammer Part No. 646215
Wire Brush (4 row) Part No. 646363
Features:
For the full accessory range turn to the accessories section of this book.
▲ Fan cooled portable arc welder
▲ Designed to operate from a standard 240 volt, 15
amp power point
170 amps
4.0mm
▲ Heavy duty construction
12 months replacement warranty
TRANSARC TRADESMAN HD • Industrial 320 2 415

AMP PHASE V
SPECIFICATIONS DUTY CYCLE: WELDING CURRENT RANGE: DIMENSIONS:

SUPPLY VOLTAGE: 35% @ 320 amps 60-320 amps H490mm x W395mm x D800mm
415 volt COOLING: OPEN CIRCUIT VOLTAGE RANGE:
2 phase 50Hz Fan Cooled 52-72 volts
SUPPLY LEAD: MINIMUM RECOMMENDED GENERATOR: POWER SOURCE WEIGHT:
25 amps 18 kVA for maximum welding current 67kg
This heavy duty, dual range, fan cooled, industrial arc Tradesman HD Power Source Contents:
welder has infinitely adjustable welding current from Tradesman HD Welder, Operating Manual / Welding Guide,
60 to 320 amps and is designed to operate from a Wheeling Kit.
415V volt, 32 amp outlet. It is designed to meet the
requirements of tradesman, maintenance personnel Ordering Information:
and farmers. The dual range welding output Tradesman HD Part No. 625730
accommodates a wide material range including mild Optional Accessories:
steel, stainless steel, alloy steel, cast iron and copper
alloys for electrodes sizes from 2.5mm to 5.0mm.
Chipping Hammer Part No. 646215
Features: Lead Set 400 amp (8M) Part No. 646325
▲ Fan cooled portable arc welder
320 amps
5.0mm
▲ Australia wide service and back up support
10
ARC EQUIPMENT
TRANSARC 131i/Tool Box Kit • Industrial 130 240

AMP V
SPECIFICATIONS COOLING: DUTY CYCLES: POWER SOURCE WEIGHT:

SUPPLY VOLTAGE: Fan Cooled 27% @ 130 amps (STICK) 5.2kg
220/240 volt MINIMUM RECOMMENDED GENERATOR: 37% @ 130 amps (TIG) POWER SOURCE DIMENSIONS:
1 phase 50Hz 8.0 kVA for maximum welding current DUTY CYCLE TEST PERIOD: H245mm x W110mm x D205mm
SUPPLY LEAD AND PLUG: WELDING CURRENT RANGE: 5 & 10 minutes
10 amp 5 - 130 amps
The Transarc 131i Tool Box Kit is the complete Ordering Information:
portable, professional kit. Including the lightweight Transarc 131i/ Plant (Tool Box Kit) Part No. 625757
130 amp inverter power plant that will run from any
10 amp standard domestic outlet. Transarc 131i (Power Source only) Part No. 625755
This unit provides the latest in inverter technology Refer to Easyfind page 19 for optimum setup
with excellent DC welding characteristics for manual Recommended Process:
arc welding with the capabilities of scratch start TIG DC Stick
welding. DC GTAW – Scratch Start
Features: Optional Accessories:
▲ Designed to operate on a 10 amp 240 volt power Hiderok Helmet Part No. 453833
point Wire Brush (4 row) Part No. 646363
▲ Compact, lightweight & portable TIG Torch Accessories Kit Part No. BGSAK2
150 amp TIG Torch Part No. 305710402
▲ Excellent DC MMAW welding characteristics
Torch Gas Hose Kit (includes fittings) Part No. 700433
▲ Anti-stick in MMAW mode Flowmeter / Regulator Part No. 301526
▲ Infinitely Variable Welding Current Control from 5 TIG welding kit Part No. 700706
to 130 amps
*Supplied with Plant Contents
Transarc 131i Plant Contents: For the full accessory range turn to the accessories section of this book.
Transarc 131i Power Source, Operating Instructions, Primary

lead for factory preset supply voltage, complete lead set,
helmet, chipping hammer and wire brush in a robust tool
box.
Transarc 131i Power Source Contents:
lead for factory preset supply voltage, 25mm2 dinse
connectors.
TRANSTIG 16Pi • Industrial 160 240

AMP H F V
SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLE TEST PERIOD:

SUPPLY VOLTAGE: 9.6 kVA for maximum welding current 5 & 10 minutes
220/240 volt WELDING CURRENT RANGE: POWER SOURCE WEIGHT:
1 phase 50Hz 5 - 160 amps 7.75kg
SUPPLY PLUG LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS:
15 amp 40% at 160 amps H240mm x W130mm x D300mm
The Transtig 16Pi inverter is primarily designed for Ordering Information:

precision TIG welding of stainless steel and other DC Transarc 16Pi Part No. 700641
weldable materials. TIG welding process is made
much easier with such features as higher frequency Refer to Easyfind page 19 for optimum setup
start, lift arc start, up/down slope, gas solenoid Recommended Process:
control, crater fill plus 2 frequency ranges. The DC GTAW - Lift Arc Start, HF Start, TIG Pulse
Transtig 16Pi is also designed to weld a wide range DC Stick
of MMAW electrodes. Optional Accessories:
Features: Manual Arc Lead Set Part No. 646323
▲ Designed to operate on a 15 amp 240 volt power 150 amp TIG Torch Part No. 304710402
point TIG Torch Accessories Kit Part No. BGSAK2
▲ Compact, lightweight & portable
Flowmeter / Regulator Part No. 301526
▲ Excellent DC MMAW welding characteristics Dinse Plug Connector Part No. 705152*
▲ Lift arc start for DC GTAW
▲ Anti-stick in MMAW mode For the full accessory range turn to the accessories section of this book.
▲ Two Pulse Frequency Ranges

▲ Automatic Post Flow Control
▲ Up Slope/Down Slope
▲ Infinitely Variable Welding Current Control from 5
to 160 amps
▲ Overload protection
Transtig 16Pi Plant Contents:
Transtig 16Pi Power Source, Two dinse plug connector,
Shoulder Strap, Operating Instructions, Primary lead for
factory preset supply voltage, Torch Switch, TIG Torch,
Accessory Torch Kit, Regulator/Flowmeter, Work lead, Gas
hose.
11
Demand CIGWELD
SafeMode Inverters
ARC EQUIPMENT
TRANSARC 141SMi • Industrial 140 240

AMP V
SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLES: POWER SOURCE WEIGHT:

SUPPLY VOLTAGE: 8.0 kVA for maximum welding current 60% at 140 amps (STICK) 8.0kg
220/240 volt WELDING CURRENT RANGE: 70% at 140 amps (TIG) POWER SOURCE DIMENSIONS:
1 phase 50Hz 5 - 140 amps DUTY CYCLE TEST PERIOD: H230mm x W185mm x D310mm
SUPPLY PLUG LEAD: 5 & 10 minutes
15 amp
The Transarc 141SMi Professional Series features the Ordering Information:

latest technology in operator SAFETY. This ”Ultra Transarc 141SMi Part No. 625760
Safe“ unit has SafeMode built-in, which reduces the
open circuit voltage to less than 10 volts. Heavy duty, Refer to Easyfind page 19 for optimum setup
robust construction, 140 amps at 70% duty cycle Recommended Process:
makes this unit the professionals choice. DC Stick
DC GTAW - Lift Arc Start
Features:
▲ Built-in voltage reduction SafeMode Optional Accessories:
▲ Designed to operate on a 15 amp 240 volt power Manual Arc Lead Set Part No. 646323
point Hiderok Helmet Part No. 453833
▲ Compact, robust, lightweight & portable TIG Torch Accessories Kit Part No. BGSAK2
▲ Excellent DC MMAW welding characteristics TIG Welding Kit Part No. 700706
▲ Lift arc start for DC GTAW Remote Control Part No. 700708
▲ Anti-stick in MMAW mode Remote Foot Control Part No. 700709
▲ Infinitely Variable Welding Current Control from 5 Torch Gas Hose Kit (includes fittings) Part No. 700433
to 140 amps Flowmeter / Regulator Part No. 301526
Dinse Plug Connector Part No. 705152*
▲ 140 amps @ 70% duty cycle
Work Lead (4M) Part No. 700638
Transarc 141SMi Power Source, Two dinse plug connector, For the full accessory range turn to the accessories section of this book.
factory preset supply voltage

AMP V

SUPPLY VOLTAGE: Fan Cooled 60% at 160 amps (STICK) 8.5kg
220/240 volt MINIMUM RECOMMENDED GENERATOR: 70% at 160 amps (TIG) POWER SOURCE DIMENSIONS:
15 amp 5 - 160 amps

safe“ unit has SafeMode built-in, which reduces the
open circuit voltage to less than 10 volts. Heavy duty Refer to Easyfind page 19 for optimum setup
makes this unit the professional choice. DC Stick
DC GTAW – Lift Arc Start
Features:
▲ Designed to operate on a 15 amp 240 Volt power Manual Arc Lead Set Part No. 646323
Remote Foot Control Part No. 700709
▲ Anti-stick in MMAW mode Chipping hammer Part No. 646215
Transarc 161SMi Power Source Contents:
13
ARC EQUIPMENT
TRANSTIG 150 AC/DC/HF • Industrial 150 240

AMP H F V

220/240 volt WELDING CURRENT RANGE: PACKED WEIGHT:
1 phase 50Hz 13 - 150 amps 95kg
SUPPLY PLUG & LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS:
The Transarc 150 AC/DC/HF has a wide TIG and Ordering Information:
Manual Arc Welding ability. It is capable of TIG Transtig 150 Part No. 700360
welding most ferrous and non-ferrous materials. It’s
Electronic Square Wave technology provides Refer to Easyfind page 19 for optimum setup
improved arc stability and increased tungsten Recommended Process:
electrode life. DC Stick
AC Stick
Features:
DC GTAW - HF Start
▲ Designed to operate on a 15 amp 240 volt power AC HF GTAW
point
▲ DC and AC Square Wave output
Manual Arc Lead Set Part No. 646323
▲ Excellent DC MMAW welding characteristics Work Lead 4M Part No. 700638
▲ Pre and Post flow gas control Foot control Part No. 646321
Torch Slider control Part No. 700490
▲ Anti-stick in MMAW mode Flowmeter / Regulator Part No 301526
▲ 13mm Stud Welding Terminals
▲ Infinitely Variable Welding Current Control from 13 For the full accessory range turn to the accessories section of this book.
to 150 amps
Transtig 150 Plant Contents:
Power Source, TIG torch, accessory kit, wheeling kit and
cylinder tray, regulator flowmeter, torch control switch, work
lead, electrode holder lead and gas hose.

AMP H F V

SUPPLY PLUG LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS (H X W X D):
The Transarc 160 AC/DC/HF is a light weight, single Ordering Information:

phase, constant current power source incorporating Transarc 160 AC/DC/HF Part No. 700700
the latest inverter technology to provide outstanding
arc characteristics across a wide range of Manual Refer to Easyfind page 19 for optimum setup
Metal Arc Welding (MMAW) electrodes. It also Recommended Process:
features Electronic square wave AC HF Gas Tungsten DC Stick
Arc Welding (GTAW) and lift arc start (GTAW). AC Stick
DC GTAW - Lift Arc Start, HF Start
Features:
AC HF GTAW
▲ Designed to operate on a 15 amp 240 volt power
point Optional Accessories:
▲ AC square wave and DC output Manual Arc Lead Set Part No. 646323
▲ Down slope Remote Control Part No. 700708
▲ Post flow Remote Foot Control Part No. 700709
▲ Compact, lightweight & portable TIG Pulse Module Part No. 700710
Gas Connection 5/8-18RH Part No. LP112
▲ Excellent DC MMAW welding characteristics TIG Torch Accessories Kit Part No. BGSAK2
▲ Infinitely Variable Welding Current Control from 5 Dinse Plug Connector Part No. 705152
to 160 amps TIG Welding Kit (ref page) Part No. 700707
Transarc 160 AC/DC/HF Power Source Contents: *Supplied with Plant Contents
Transarc 160 AC/DC/HF Power Source, 25mm2 dinse
connectors, Shoulder Strap, Operating Instructions, Primary
lead for factory preset supply voltage, Gas Fitting and 4 pin
plug
14
ARC EQUIPMENT
TRANSMIG 160i COMPACT

Light 240
Industrial V
SPECIFICATIONS WELDING CURRENT RANGE: DUTY CYCLE TEST PERIOD:

SUPPLY VOLTAGE: 5-160 amps 5 & 10 minutes
220/240 volt SUPPLY PLUG AND LEAD: PACKED WEIGHT:
1 phase 50Hz 15 amp 16kg
MINIMUM RECOMMENDED GENERATOR: DUTY CYCLES: POWER SOURCE DIMENSIONS:
8.0 kVA for maximum welding current 70% at 160 amps H385mm x W230mm x D560mm
The Transmig 160i Compact is a lightweight 240 volt Ordering Information:

full Multi Process machine capable of GMAW, GTAW Transmig 160i Compact Part No. 706545
(HF) and DC MMAW welding process. Completely
self contained with a built-in wire feeder makes this Refer to Easyfind page 19 for optimum setup
an extremely versatile machine and an ideal choice Recommended Process:
for maintenance and sheet metal work. DC Stick
DC GTAW - HF Start or Lift TIG
Features:
GMAW (MIG), FCAW (Flux core)
Flowmeter/Regulator Part No. 301526
▲ Built-in wire feeder MIG kit (complete starting set) Part No. 706542
▲ High Frequency start for DC GTAW TIG kit (complete starting set) Part No. 700707
▲ Infinitely Variable Welding Current Control from 150 amp TIG Torch Part No. 304710402
5-160 amps TIG Torch Accessories Kit Part No. BGSAK2
▲ Post gas flow Remote Hand Control Part No. 700708
▲ Down slope
TIG Pulse Module Part No. 700710
▲ Thermal overload protection Gas Connection 5/8-18 RH Part No. LP112
▲ MIG, TIG and Stick capabilities 25mm2 Dinse Connector Part No. 705152
▲ Anti-stick in MMAW mode Work Lead (4M) Part No. 700638
Transmig 160i Compact Contents:
Transmig 160i Compact Power Source, Primary Lead with
Factory Preset Supply Voltage, Operating Instructions, 4 pin
plug, output gas fittings, 25mm2 Dinse connectors
ering Information
ARC WELDING TECHNIQUE Striking the Arc: Practice this on a piece of scrap plate before going
on to more exacting work. You may at first experience difficulty due to
A Word to Beginners: For those who have not done any welding, the the tip of the electrode “sticking” to the work piece. This is cause by
simplest way to commence is to run beads on a piece of scrap plate. making too heavy contact with the work and failing to withdraw the
Use mild steel plate about 6.0mm thick and a 3.2mm electrode. Clean electrode quickly enough. A low amperage will accentuate it. This
any paint, loose scale or grease off the plate and set it firmly on the freezing-on of the tip may be overcome by scratching the electrode
work bench so that welding can be carried out in the downhand along the plate surface in the same way as a match is struck. As soon
position. Make sure that the work clamp is making good electrical as the arc is established, maintain a 1.6mm to 3.2mm gap between the
contact with the work, either directly or through the work table. For burning electrode end and the parent metal. Draw the electrode slowly
light gauge material, always clamp the work lead directly to the job, along as it melts down.
otherwise a poor circuit will probably result.
Another difficulty you may meet is the tendency, after the arc is struck,
The Welder: Place yourself in a comfortable position before beginning to withdraw the electrode so far that the arc is broken again. A little
to weld. Get a seat of suitable height and do as much work as possible practice will soon remedy both of these faults.
sitting down. Don’t hold your body tense. A taut attitude of mind and a
tensed body will soon make you feel tired. Relax and you will find that
the job becomes much easier. You can add much to your peace of mind
by wearing a leather apron and gauntlets. You won’t be worrying then Striking an arc
about being burnt or sparks setting alight to your clothes. 20˚
Place the work so that the direction of welding is across, rather than to
or from, your body. the electrode holder lead should be clear of any
obstruction so that you can move your arm freely along as the electrode
1.6mm (1/16”)
burns down. If the lead is slung over your shoulder, it allows greater
freedom of movement and takes a lot of weight off your hand. Be sure
the insulation on your cable and electrode holder is not faulty,
otherwise you are risking an electric shock.
15
ARC EQUIPMENT
TRANSTIG 280 AC/DC/HF

• Heavy 310 2 415
Industrial AMP H F PHASE V
SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: MAXIMUM OPEN CIRCUIT VOLTAGE: POWER SOURCE WEIGHT:
SUPPLY VOLTAGE: 26 kVA for maximum welding current 80 volts 170kg
415/500 volts AUXILIARY VOLTAGE: DUTY CYCLE TEST PERIOD: POWER SOURCE DIMENSIONS:
Two Phase 50/60Hz 2 x 115 volt AC outlets, 1.0 kVA maximum 5 or 10 minutes H807mm x W483mm x D705mm
INPUT CURRENT: WELDING CURRENT RANGE: PRE-FLOW GAS TIME:
31 amps @ 155 amps 5-310 amps 0.1-5 seconds
50 amps @ 250 amps DUTY CYCLES: POST-FLOW GAS TIME:
62 amps @ 310 amps 60% at 200 amps @ 28 volts 3-50 seconds
RECOMMENDED FUSE SIZE: 40% at 250 amps @ 30 volts CRATER FILL TIME:
60 amps @ 415 volts 26% at 310 amps @ 32.4 volts 0.5-15 seconds
RECOMMENDED OUTLET SIZE: SPOT TIME (OPTIONAL ACCESSORY):
35 amps @ 415 volts 0.25-6 seconds
The Transtig 280 AC/DC/HF is a constant current Ordering Information:

AC/DC power source. This model is ideal for both DC Transtig 280 AC/DC/HF Part No. 700690
Gas Tungsten Arc Welding (GTAW) and AC GTAW
welding with adjustable square wave, crater fill, Refer to Easyfind page 20 for optimum setup
trigger hold, pre/post flow and arc controls. It also Recommended Process:
yields welds with superior purity and exceptionally DC Stick
clean appearance. The Transtig 280 AC/DC/HF also AC Stick
DC GTAW - High Frequency Start, Scratch Start
has excellent arc characteristics for AC/DC Manual AC GTAW - High Frequency
Metal Arc Welding (MMAW) with arc force control. DC GMAW - Using VSF-2 Wire feeder
▲ Constant AC/DC Current for GTAW & MMAW Tweco® Water Cooler 110/240 volt Part No. TC900-G
Remote Foot Control with 7.6M Cable: Part No. 200460-001
▲ Infinite Welding Current Control from 5 to 310
Remote Torch Slider Control with
amps
8.5M Cable: Part No. 203912-002
▲ Gas Solenoid with Adjustable Pre-flow and Post- Remote Torch Slider Control with
Flow 8.5M Cable: Part No. 203912-003
Spot Timer Kit Part No. 203672-001
▲ Adjustable Crater Fill Control
Meter Kit Part No. 203696-001
▲ Trigger Hold Control
▲ Dual 115 Volt AC auxiliary power (1.0 kVA maximum) Refer to page 63 for our range of air and water cooled torches
▲ Extra heavy duty chassis Transtig 280 Contents
Transtig 280 AC/DC Plant Contents:
Transtig 280 AC/DC Power Source, 4 Metre Worklead,
Wheeling Kit/Cylinder Tray, Argon Regulator, Argon
Flowmeter, Combination Spanner, Cylinder Key, Power Cable
Adaptor, Gas Hose, Remote Torch Trigger Switch, Operating
Instructions.Ordering Information
PRO LITE 300GTSW

• Heavy 300 415
Industrial AMP H F V
SPECIFICATIONS WELDING CURRENT RANGE: DUTY CYCLES: POWER SOURCE DIMENSIONS:

SUPPLY VOLTAGE: 5 - 300 amps 25% at 300 amps H430mm x W210mm x D420mm
380/450 volt SUPPLY LEAD: DUTY CYCLE TEST PERIOD:
3 phase 50/60Hz 15 amp 5 & 10 minutes
MINIMUM RECOMMENDED GENERATOR: RECOMMENDED FUSE SIZE: PACKED WEIGHT:
16 kVA for maximum welding current 30 amps 21kg
The 300GTSW offers the highest value and Ordering Information:

performance in GTAW welding power source. The 300GTSW Part No.OTD10/3036
design of the 300GTSW offers both AC/DC welding
and handles just about any welding job down to 5 Refer to Easyfind page 20 for optimum setup
amps. Inverter TIG power supplies allow for Recommended Process:
incredible control over the entire range, making them DC Stick
perfect for the most delicate welding. The 300 GTSW AC Stick
DC GTAW - Lift Start, High Frequency Start
yields welds with superior purity and exceptionally AC GTAW - High Frequency
clean appearance, as well as x-ray quality welds on DC GMAW - Using VSF-2 Wire feeder
all metals.
Features: Digital meter kit Part No. OTD10/4000
▲ High Quality Aluminum Welds Slide control with 7.6M cable Part No. OTD10/4013
Foot control with 7.6M cable Part No. OTD10/4016
▲ True Square Wave AC Output Hand Pendant with 7.6M cable Part No. OTD10/4014
▲ No Continuous HF required for Aluminium Welding Tweco® Water Cooler 110/240 volt Part No. TC900-G
▲ Easy to Carry at 31kg
Refer to page 63 for our range of air and water cooled torches
▲ Energy Saving Inverter Technology
▲ Three Phase Input
Pro Lite 300GTSW Power Source Contents:
Pro Lite 300GTSW Power Source, 50mm2 dinse connectors,
Input lead, Operating Instructions.Ordering Information
16
ARC EQUIPMENT
PRO LITE LS300

• Heavy 300 415
Industrial AMP V

14.6 kVA for maximum welding current 30 amps 18kg
The Pro Lite LS300 offers the highest value and Ordering Information:
performance in GTAW welding. The design offers DC
Pro Lite LS300 Part No. OTD10/3042
welding down to 5 amps.
Inverter power supplies allow for incredible control Refer to Easyfind page 20 for optimum setup
over the entire range, making them perfect for the Recommended Process:
most delicate welding. The LS300 is suitable for x-ray DC Stick
quality welds on most metals. DC TIG - Lift Start
DC GMAW - Using VSF-2 Wire feeder
Features:
▲ Lightweight and ultra portable Optional Accessories:
Digital meter kit Part No. OTD10/4000
▲ Lift arc start for DC GTAW Slide control with 7.6M cable Part No. OTD10/4013
▲ Hot start and Arc Force for MMAW Foot control with 7.6M cable Part No. OTD10/4016
Hand Pendant with 7.6 cable Part No. OTD10/4014
▲ Superior Arc Characterises and Performance Tweco® Water Cooler 110/240 volt Part No. TC900-G
Pro Lite LS300 Power Source Contents:
Pro Lite LS 300 Power Source, 50mm2 dinse connectors, Input
lead, Operating Instructions.
Information
PRO LITE LT300

• Heavy 300 415

380-415 volt SUPPLY LEAD: DUTY CYCLE TEST PERIOD:
The LT300 is a multi-purpose DC TIG machine with Ordering Information:

process selection between Stick, Lift arc Start TIG and Pro Lite LT300 Part No. OTD10/3033
HF Start TIG and includes a built-in sloper, pulser, gas
valve, pre-flow and post-flow and high frequency Refer to Easyfind page 20 for optimum setup
starting for those TIG applications which require Recommended Process:
precise control for high quality results. DC Stick
DC GTAW - High Frequency Start, Lift Arc
The lightweight 20kg compact design and easy to DC GMAW - Using VSF-2 Wire feeder
carry handle make the machine excellent for
construction, maintenance, utility, fabrication, Optional Accessories:
contractor and manufacturing applications. Slide control with 7.6M cable Part No. OTD10/4013
Features: Foot control with 7.6M cable Part No. OTD10/4016
Hand Pendant with 7.6M cable Part No. OTD10/4014
▲ Superior Arc Characteristics and Performance Tweco® Water Cooler 110/240 volt Part No. TC900-G
▲ HF Start for DC GTAW
▲ Up slope/Down Slope
▲ Hot Start and Arc Force for MMAW
▲ Lightweight and Ultra Portable
▲ Energy Saving Technology
Pro Lite LT300 Power Source Contents:
Pro Lite LT300 Power Source input lead, 50mm2 dinse
connectors, Operating instructions.Ordering nformation
17
ARC EQUIPMENT
TRANSARC 400S
• Heavy
Industrial
400 2 415
AMP PHASE V
SPECIFICATIONS DUTY CYCLE: MINIMUM RECOMMENDED GENERATOR: POWER SOURCE WEIGHT:

SUPPLY VOLTAGE: 45% @ 400 amps 23 kVA for maximum welding current 106kg
415 volt RECOMMENDED FUSE SIZE: WELDING CURRENT RANGE: DIMENSIONS:
2 phase 50Hz 60 amps 55-400 amps H550mm x W410mm x D920mm
SUPPLY LEAD: COOLING: OPEN CIRCUIT VOLTAGE RANGE:
32 amps Fan Cooled 54-79 Volts
This heavy duty, dual range, fan cooled, industrial arc Transarc 400S Power Source Contents:
welder has infinitely adjustable welding current from Transarc 400S Welder, Operating Manual / Welding Guide,
55 to 400 amps and is designed to operate from a Wheeling Kit
415 volt, 32 amp outlet. It is designed to meet the
requirements of tradesman, maintenance personnel Ordering Information:
and farmers. The dual range welding output Transarc 400S Part No. 625740
accommodates a wide material range including mild Optional Accessories:
steel, stainless steel, alloy steel, cast iron and copper Hiderok Helmet Part No. 453833
alloys for electrodes sizes from 2.0mm to 6.0mm. Chipping Hammer Part No. 646215
Lead Set 400 amp (8M) Part No. 646325
Features:
▲ Fan cooled portable arc welder For the full accessory range turn to the accessories section of this book.

400 amps
▲ Runs a wide range of electrodes from 2.0 to 6.0mm
▲ Australia wide service and back up support
PRO PLUS 400GMS

Heavy 400 415
Industrial AMP V

SUPPLY VOLTAGE: 5-400 amps 25% at 400 amps H430mm x W210 mm x D420mm
3 phase 50Hz 15 amp 5 & 10 minutes
The 400GMS provides superior welding performance Ordering Information:

up to 400 amps. Its multi process capabilities extend
Pro Plus 400GMS Part No. OTD10/3044
to GMAW, FCAW, GTAW (Liftarc) and MMAW.
Refer to Easyfind page 20 for optimum setup
The lightweight 21kg compact design and easy to
carry handle make these machines the ideal choice Recommended Process:
DC Stick
for construction, maintenance, and manufacturing
DC GTAW - Lift Start
applications. GMAW (MIG), FCAW (Flux core)
Features: 250 amp TIG Torch Part No. 305720401
▲ Superior performance for GMAW, GTAW and MMAW TIG Torch Accessories Kit Part No. BGSAK2
Gas Hose Kit Part No. 700433
▲ Portable, lightweight, 21kg
On/Off Switch Part No. OTD10/2001
▲ High 400 Amp Output Slide Control Part No. OTD10/2004
▲ Infinitely Variable 5 to 400 amps Hand Pendant Part No. OTD10/2005
▲ Energy saving technology Foot Control Part No. OTD10/2007
VRF-4 Wirefeeder Part No. 705775
Pro Plus 400GMS Plant Contents: Tweco® No.4 MIG Gun Part No. OTWX412/3545
Pro Plus 400GMS Power Source, Primary Lead with Factory Work Lead (8M) Part No. 705161
Preset Supply Voltage, Operating Instructions, 50mm2 dinse Refer to page 20 for comprehensive EASYFIND ordering information.
connectors.mation
18
ORDERING INFORMATION FOR 240 VOLT MACHINES
Optional Accessories INVERTER RANGE CIGWELD accessories required for

Transtig 160 & Transmig 160i optimum performance broken
MMAW/GTAW Power Source
Description: Part Number:
down by process.
TIG Welding Kit 700707
Remote Control Unit 700708 240 volt machines Welders Capable of:
Remote Foot Control 700709
TIG Pluse Module 700710 Transarc 131i ▲ DC MMAW
▲ DC Scratch Start GTAW
Transarc 13i, 131i, 141SMi, 161SMi & 16i
Transarc 13i; Transarc 141SMi; ▲ DC MMAW
Description: Part Number: Transarc 16i; Transarc 161SMi; ▲ DC Scratch Start GTAW
▲ DC Lift Arc GTAW
TIG Welding Kit 700706
Transtig 16Pi; Transmig 160i ▲ DC MMAW
Transarc 150 ▲ DC Scratch Start GTAW
▲ DC HF Start GTAW
Foot Control 646321 Transtig 150; Transtig 160 ▲ DC or AC MMAW
Torch Slider Control 700490 ▲ DC Scratch Start GTAW
▲ DC HF Start GTAW
▲ AC HF GTAW
Transarc 161SMi
Part No. 625766
Manual Metal Arc Air Cooled TIG
250 amp Lead Set Part No. 646323 150 amp SA17V Cooled TIG Torch

Lead Set (5M) 646323
or Regulator Part No. 301527*
Electrode Holder 646165
Work Clamp 646348
Crimp Lug KP2453 (for clamp)
Cable Connector 705152 (x 2 required)
Welding Cable 7901043 (Note 1)
Flowmeter Part No. 301710*
Notes:
1. 7901043 is bulk cable TIG Welding Kit(V) 700706
supplied in a 150 metre TIG Welding Kit(S) 700707
drum. CIGWELD GTAW Torch 305710402 (Note 2)
distributors sell this Accessory Kit BGSAK2
cable by the metre. Gas Hose 700433
*Regulator 301527
2. For complete TIG torch
*Flowmeter 301710
range refer to TIG Torch
Work Lead (4M) 700638
section in this manual.
or
Work Clamp 646348
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
19
ORDERING INFORMATION FOR 415 VOLT MACHINES
INVERTER RANGE
MMAW/GTAW Power Source CIGWELD accessories required for
Optional Accessories
optimum performance broken
Pro Lite LS300, LT300, 300GTSW
down by process.
Digital Meter Kit OTD10/4000 415 volts machine Welders Capable of:
Slide Control OTD10/4013
Hand Pendant OTD10/4014 LS300; 400GMS ▲ DC MMAW
Foot Control OTD10/4016 ▲ DC Scratch Start GTAW
Extension Cable OTD10/4019 ▲ DC Lift Arc GTAW
Tweco® Water Cooler 110/240 TC900-G LT300 ▲ DC MMAW
Pro Plus 400GMS ▲ DC Lift Arc GTAW
Description: Part Number: ▲ DC HF Start GTAW
Digital Meter Kit OTD10/4000 Transtig 280;300GTSW ▲ DC or AC MMAW

Slide Control OTD10/2004 ▲ DC Lift Arc GTAW
Hand Pendant OTD10/2005 ▲ DC HF Start GTAW
Foot Control OTD10/2007 ▲ AC HF GTAW
Torch Switch OTD10/2001
Prolite 300GTSW
Part No.: OTD10/3036
Manual Metal Arc GTAW Air Cooled TIG GTAW Water Cooled TIG Gas Metal Arc Welding
Lead Set 250 amp SA26V Air Cooled TIG Torch 350 amp SA18V Water Cooled TIG Torch VSF-2 wirefeeder (Note 1)
No4

Lead Set (8M) 646325 Regulator Part No. 301527* Tweco® No. 4 Gun Part No. 717201
or
Work Clamp 646349
Regulator Part No. 301527*
Cable Connector 704461 (x 2 required)
Regulator Part No. 301527*


GTAW Torch 302710400 Flowmeter Part No. 301711*
Notes: Accessory Kit BGSAK2
Water Connection BG18DWC
1. The machines listed are Description: Part Number: Nipple 699744
all CC output only, therefore GTAW Torch 305720401 Nut 699745
the only possible way to set Accessory Kit BGSAK2 On/Off Switch See accessories
up the MIG or Fluxcored Gas Hose 700433
process is via a voltage Gas Hose 700433
*Regulator 301527 *Regulator 301527
sensing wire feeder such as *Flowmeter 301710
the VSF-2 *Flowmeter 301710
Work Lead (8M) 705161 Work Lead (8M) 705161
2. 7901045 is bulk cable
supplied in a 150 metre Description: Part Number:
Tweco® No. 4 Gun 717201
drum. CIGWELD distributors Work Lead (8M) 705161
sell this cable by the metre *Regulator 301527
*Flowmeter 301711
VSF-2 OTD12/1002
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526 Welding Cable 7901045 (Note 2)
Crimp Lug KP774
Cable Connector 704461
20
GMAW
(MIG Welding)
Welds
Steel, stainless steel, aluminium, copper
Typical Usage
Automotive, maintenance, automated welding, fabrication,
manufacturing
DEPOSITION:
the best just
got better!
The outstanding Transmig range has stood the test of time.
But the best just got better! – an expanded range with
new 160, 165, 215, 265, 400 and 500 amp units, upgraded
TWECO® torches, spool covers, and higher outputs.
From the most demanding production environment to the

home hobbyist, CIGWELD has you covered.
Fitted with the popular range of Tweco® MIG guns, these machines
are designed and built tough for Australian Conditions.
For your production reliability trust only the best!
GMAW SELECTION GUIDE:
Model Page MIG Flux core Flux core Weldable Welding Portable Special Features Typical Applications
gas self Metals Output
shielded shielded Range
❖ Wire Wasp 22 ❖ Steel 22 to 80 amps ❖ Compact, portable Up to 3mm maint/repair, auto body, hobby
❖ Transmig 130 Twin 23 ❖ ❖ Steel, stainless, alum 37 to 130 amps ❖ Compact, portable, gas and gasless Maint/repair, hobby, auto body
❖ Transmig 160i Compact 29 ❖ ❖ Steel, stainless, alum 20 to 160 amps ❖ Compact, portable, full multi process Up to 6mm fab, farm, garage/body shops
❖ Transmig 165 24 ❖ ❖ Steel, stainless, alum 30 to 165 amps ❖ Compact, portable, gas and gasless Up to 6mm fab, farm, garage/body shops
1-Phase ❖ Transmig 180se 24 ❖ ❖ Steel, stainless, alum 30 to 180 amps Takes 300mm Dia spools Up to 6mm fab, farm, garage/body shops
❖ Transmig 215se Compact 25 ❖ ❖ ❖ Steel, stainless, alum 25 to 215 amps 210 amps @ 40%, spoolcovers Up to 10mm ind prod/fab, farm
❖ Transmig 215se Remote 25 ❖ ❖ ❖ Steel, stainless, alum 25 to 215 amps 210 amps @ 40%, spoolcovers Up to 10mm ind prod/fab, farm
❖ Transmig 265se Compact 26 ❖ ❖ ❖ Steel, stainless, alum 30 to 265 amps 250 amps @ 50%, 4 roll wire feeder Up to 12.5mm ind prod/fab, farm
❖ Transmig 265se Remote 26 ❖ ❖ ❖ Steel, stainless, alum 30 to 265 amps 250 amps @ 50%, 4 roll wire feeder Up to 12.5mm ind prod/fab, farm
❖ Transmig 330se Compact 27 ❖ ❖ ❖ Most metals 25 to 330 amps Digital meters, 24 voltage settings Equip/auto mfg. metal fab, const, agri equip
❖ Transmig 330se Remote 27 ❖ ❖ ❖ Most metals 25 to 330 amps Digital meters, 24 voltage settings Equip/auto mfg. metal fab, const, agri equip
❖ Transmig 400se Remote 28 ❖ ❖ ❖ Most metals 25 to 400 amps 36 voltage settings, 4 roll feeder Equip/auto mfg. metal fab, const, agri equip
3-Phase ❖ Transmig 400 28 ❖ ❖ ❖ Most metals 25 to 400 amps High duty cycle, high output Equip/auto mfg. metal fab, const, agri equip
❖ Pro Plus 400GMS 29 ❖ ❖ ❖ Most metals 20 to 400 amps Power efficient, high output Equip/auto mfg. metal fab, const, agri equip
❖ Transmig 500 30 ❖ ❖ ❖ Most metals 60 to 500 amps High duty cycle, high output Equip/auto mfg. metal fab, const, agri equip
CLASS: QUALITY KEY:

21
ARC EQUIPMENT
GAS METAL ARC WELDING
WIRE WASP
• Light 240
Industrial V
SPECIFICATIONS SUPPLY PLUG AND LEAD: DUTY CYCLE: POWER SOURCE DIMENSIONS:
SUPPLY VOLTAGE: 10 amp 10% @ 70 amp H360mm x W250mm x D440mm
240 volt RECOMMENDED FUSE SIZE: DUTY CYCLE TEST PERIOD: WIRE SPOOL SIZE:
1 phase 50Hz 15 amps 5 and 10 minutes 200mm or 100mm
MINIMUM GENERATOR REQUIREMENTS: WELDING CURRENT RANGE: WIRE DIAMETER: WEIGHT:
2.5 kVA 22-80 amps (Cored) 0.8-0.9mm 20kg
The CIGWELD Wire Wasp is a gasless wire welding machine, Features:

ideal for the hobbyist or small repair shop. Suitable for thin
gauge material up to 3mm. ▲ Ready to Weld Package
▲ Easy to use gasless wire welding operation
▲ Dual Voltage selection for different thickness
material
▲ Thermal overload protection
▲ Suitable for thin gauge material up to 3mm
Wire Wasp Plant Contents:
Power Source, MIG Gun, Work Lead, Welding Mask,
Combination Brush and Chipping Hammer, Starter Spool of
Gasless Mild Steel Wire.
Ordering Information:
Wire Wasp Gasless Wire Welder Part No. 705200
Feed Rolls:
Cored Wire: V Groove Part No. OCE3080388**
MIG Gun Part No. OCE8153100
*Supplied with Plant Contents.
**The wirefeed motor must be changed over to OCE5710106
Optional Accessories Part No.

Contact Tip 0.8mm OTW11/30
Minispool Handispool Contact Tip 0.9mm OTW11/35*
Torch Gas Nozzle OCE1311*

16mm 100mm 52mm 200mm
Welding Consumables
CIGWELD SPOOL Description & Net Part Recommended Machine Polarity
Applications
PACK Wire Size Wt. No. Shielding Gases Setting
Minispools 0.8mm 0.45kg 721956

DC
Shield-Cor 15 Particularly suited to ‘outside’ welding jobs on mild and galvanised steels No shielding
Handispool 0.8mm 4.5kg 721923 Electrode
‘Gasless’ Mild Steel where no shielding gas is required. gas required
Negative
Handispool 0.9mm 4.5kg 721924
22
ARC EQUIPMENT
• Light 240
TRANSMIG 130 TWIN Industrial V
SPECIFICATIONS SUPPLY PLUG AND LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS:
SUPPLY VOLTAGE: 10 amp 20% at 90 amps H360mm x W250mm x D440mm
240 Volt RECOMMENDED FUSE SIZE: DUTY CYCLE TEST PERIOD: WIRE SPOOL SIZE:
1 phase 50/60Hz 15 amps 5 & 10 minutes 200mm or 100mm
MINIMUM RECOMMENDED GENERATOR: WELDING CURRENT RANGE: WIRE DIAMETER: PACKED WEIGHT:
5.5 kVA for maximum welding current 37-130 amps (Hard) 0.6-0.8 mm 22.5kg
(Soft) 0.8-0.9mm
(Cored) 0.8-0.9mm
With the Transmig 130 Twin, sheetmetal welding

down to light gauge is easy. For outside applications,
versatile gasless wire can be used on mild steel. With
its Twin process capabilities, the Transmig 130 Twin
can also perform gas shielded, stainless steel and
aluminium welding with ease. The Transmig 130 Twin
comes ready for gasless welding and is complete with
a quality CIGWELD Gas Regulator.
Features:
▲ Ready to Weld Package
▲ Welds Mild Steel,Stainless Steel And Aluminium
▲ Reverse polarity for gas/gasless MIG welding
▲ Weld setting selection chart
▲ Fan cooled
▲ Thermal Overload protection
Transmig 130 Twin Plant Contents:
Power Source with Torch, Welding Mask, Brush/Chipping
Hammer, Gas Regulator/Flowmeter, Gas Hose, Work Lead,
Gasless Welding Wire.
Transmig 130 Twin Part No. 704777
Feed Rolls:
Minispool Handispool Hard/Cored Wire: V Grooved Part No. OCE3080388*
MIG Gun Part No OCE8153100*
Regulator/Flowmeter Part No 301526*
16mm 100mm 52mm 200mm *Supplied with Plant Contents
Optional Accessories Part No.

Contact Tip 0.9mm OTW11/35*
Torch Gas Nozzle OCE1311*
Welding Consumables
CIGWELD SPOOL Description & Net Part Recommended Machine Polarity
Applications
PACK Wire Size Wt. No. Shielding Gases Setting
Minispool 0.6mm 0.8kg 720104

Argoshield™ 50,
Autocraft LW1-6 Handispool 0.6mm 5kg 720108 Suitable for the general purpose fillet and butt welding of mild steel DC
Argoshield™ 51
for components including sheet and tubular sections such as tanks, hoppers, Electrode
Handispool 0.8mm 5kg 720109 and
Mild Steel ductwork, trailers, gates, pipes, frames and furniture, etc. Positive
Argoshield™ 100
Minispool 0.8mm 0.8kg 720105
Shield-Cor 15 Particularly suited to ‘outside’ welding jobs on mild and galvanised steels No shielding gas DC Electrode
Handispool 0.9mm 4.5kg 721924
‘Gasless’ Mild Steel where no shielding gas is required. required Negative
Argoshield™ 60,
Autocraft 316LSi Minispool 0.8mm 1kg 720285 Recommended for the critical welding of matching 316/316L stainless
Argoshield™ 61 DC Electrode
for steels. Also suitable for the general purpose welding of austenitic
Handispool 0.9mm 5kg 720283 and Positive
Stainless Steel stainless steel grades including 301, 302, 304/304L, etc.
Argoshield™ 62
23
ARC EQUIPMENT
• Light 240
TRANSMIG 165 Industrial V
SPECIFICATIONS WELDING CURRENT RANGE: WIRE DIAMETER: POWER SOURCE DIMENSIONS:

SUPPLY VOLTAGE: 30-165 amps (Hard) 0.6-0.9 mm H301mm x W244mm x D438mm
220/240 volt WIRE SPEED: (Soft) 0.8-1.0mm PACKED DIMENSIONS:
1 phase 50/60Hz 1.0-13 m/min (Cored) 0.8-1.2mm H375mm x W250mm x D440mm
SUPPLY PLUG & LEAD: DUTY CYCLES: WIRE SPOOL SIZE:
10 amps 20% at 150 amps 200mm or 100mm
MINIMUM RECOMMENDED GENERATOR: WELDING ARC VOLTAGE RANGE: PACKED WEIGHT:
6.2 kVA for maximum welding current 16-21 volt 33kg
NUMBER OF OUTPUT VOLTAGE STEPS: DUTY CYCLE TEST PERIOD:
6 5 & 10 minutes
The Transmig 165 is a single phase, lightweight Ordering Information:

compact portable GMAW (MIG) welding machine,
ideally suited to light fabrication, automotive repair, Transmig 165 Part No. 706555
home workshop, light rural and maintenance Optional Accessories:
applications. Regulator/Flowmeter Part No. 310224
Features: Feed Rolls:
▲ 6 Fine welding voltage control settings Hard Wire: 0.6 / 0.9mm V Groove Part No. 33805059
Soft Wire: 0.8 / 1.0mm U Groove Part No. 33805027
▲ Reverse polarity for gas/gasless welding 0.6 / 0.9mm V Knurl Part No. 33805001
▲ Fan cooled Cored Wire 1.0 / 1.2mm V Knurl Part No. 33805063
▲ Compact and portable MIG Gun (3M) Part No. 717586
Regulator/Flowmeter Part No. 310224
▲ Thermal 0verload protection
▲ 3 year gold warranty**
Transmig 165 Plant Contents:
Power Source, Gun (3M), Worklead (3M), Operating
Instructions, Primary lead for factory preset supply voltage.
100
80
Duty Cycle (%)

60
40 Safe Operating
ZONE
20
0
0 20 40 60 80 100 120 140 160 180
** Refer to Warranty Schedule Welding Current (Amps)
• Light 240
TRANSMIG 180se Industrial V

220/240 volt WIRE SPEED: (Soft) 0.9-1.2mm PACKED DIMENSIONS:
SUPPLY PLUG & LEAD: DUTY CYCLES: WIRE SPOOL SIZE:
15 amps 18% at 180 amps 300mm or 200mm or 100mm
6.6 kVA for maximum welding current 16-21 volt 75kg
8 5 & 10 minutes
The Transmig 180se is a multi-voltage, single phase, Ordering Information:

constant voltage DC power source ideally suited to Transmig 180se Part No. 706276
light fabrication, automotive repair, home workshops,
light rural and maintenance applications. Feed Rolls:
Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*
Features: 0.9 / 1.2mm V Groove Part No. 7977660
▲ 8 Fine welding voltage control settings 1.0 / 1.2mm U Groove Part No. 7977264
▲ Multi-voltage supply capabilities Cored Wire 0.8 / 0.9mm V Knurl Part No. 7977732
1.2 / 1.6mm V Knurl Part No. 704277
▲ Reverse polarity for gas/gasless welding
▲ Large wire spool, 300mm, capability Inlet Guide:
0.6-1.6mm Part No. 7977486
▲ Overload protection, thermostat with warning light
Tweco® Gun (3M) Part No.717579*
▲ Adjustable Burnback Control Regulator/Flowmeter Part No. 310224*
▲ Refined capacitance & inductance provides excellent *Supplied with Plant Contents
arc characteristics on CO2 and mixed gases 100
▲ 3 year gold warranty** 80

Duty Cycle (%)
Transmig 180se Plant Contents: 60
40 Safe Operating
Power Source, Gun (3M), Regulator/Flowmeter, Worklead ZONE
20
(3M), Wheeling Kit/Cylinder Tray, Operating Instructions, Mini
Spool Clip, Primary lead for factory preset supply voltage, 0
0 20 40 60 80 100 120 140 160 180
0.6/0.8 Feed Roll Welding Current (Amps)
** Refer to Warranty Schedule
24
ARC EQUIPMENT
TRANSMIG 215se COMPACT • Industrial 240

V

200/220/240 volt WIRE SPEED: (Soft) 0.9-1.2mm PACKED DIMENSIONS:
SUPPLY PLUG & LEAD: DUTY CYCLE: WIRE SPOOL SIZE:
9 kVA for maximum welding current 16 -24 volts 95kg
16 5 & 10 minutes
The Transmig 215se upgraded is a multi-voltage, Ordering Information:

single phase, constant voltage DC power source Transmig 215se Compact Part No. 706109
ideally suited to light fabrication, automotive repair,
home workshop, light rural and maintenance Optional Accessories:
applications. Features Digital Meter Kit Part No. 706135
Features: Inlet Guide:

0.6-1.6mm Part No. 7977486
▲ 16 fine welding voltage control settings
Feed Rolls:
▲ Multi-voltage supply capabilities
▲ Reverse polarity for gas/gasless welding 0.9 / 1.2mm V Groove Part No. 7977660*
▲ Large wire spool, 300mm, capability
1.0 / 1.2mm U Groove Part No. 7977264
▲ Overload protection, thermostat with warning light Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732
▲ Adjustable Burnback Control 1.2 / 1.6mm V Knurl Part No. 704277
Tweco® Gun (3.6M) Part No.717578*
▲ 3 year gold warranty** Regulator/Flowmeter Part No.301526*
Transmig 215se Compact Plant Contents: *Supplied with Plant Contents
Power Source, Tweco® Eliminator® MIG Gun (3.6M),

Regulator/Flowmeter, Worklead (3M), Wheeling Kit/Cylinder 100
Tray, Operating Instructions, Primary lead for factory preset 80
Duty Cycle (%)

supply voltage 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll 60
40 Safe Operating
ZONE
20
0
0 20 40 60 80 100 120 140 160 180 200 220
TRANSMIG 215se REMOTE • Industrial 240

V

200/220/240 volt WIRE SPEED: (Soft) 0.9-1.2mm PACKED MIG DIMENSIONS:
MINIMUM RECOMMENDED GENERATOR: WELDING VOLTAGE RANGE: PACKED WEIGHT:
9 kVA for maximum welding current 16-24 Volt 105kg
16 5 & 10 minutes
The Transmig 215se upgrade is a multi-voltage, single Ordering Information:

phase, constant voltage DC power source ideally Transmig 215se Remote Part No. 706111es
suited to light fabrication, automotive repair, home
workshop, light rural and maintenance applications. Optional Accessories:
The Transmig 215se provides excellent arc Digital Meter Kit Part No. 706135
Wire feeder Trolley Part No. 704913
characteristics with gas metal arc welding (GMAW) or 8 metre Interconnection Extension Part No. 706202
flux-cored arc welding (FCAW) with or without gas.
Inlet Guide:
Features: 0.6-1.6mm Part No. 7977486
Feed Rolls:
▲ Fully enclosed spool cover Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*
▲ Multi-voltage supply capabilities 0.9 / 1.2mm V Groove Part No. 7977660*
▲ Reverse polarity for gas/gasless GMAW welding 1.0 / 1.2mm U Groove Part No. 7977264
▲ Remote enclosed wire feeder Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732
▲ 8M interconnection cable
Tweco Gun (3.6M) Part No. 717578*
▲ Large wire spool, 300mm, capability Regulator/Flowmeter Part No. 301526*
▲ Adjustable Burnback Control
100
Transmig 215se Remote Plant Contents: 80

Duty Cycle (%)
Power Source, Tweco® Gun (3.6M), Separate 2R Wire feeder 60
Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder 40 Safe Operating

ZONE
supply voltage 0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll 0

0 20 40 60 80 100 120 140 160 180 200 220
Welding Current (Amps)
25
ARC EQUIPMENT

V

12 kVA for maximum welding current 18-27 Volt 103kg
16 5 & 10 minutes
The Transmig 265se is a multi-voltage, single phase, MIG Ordering Information:

plant ideally suited to light fabrication, and heavier Transmig 265se Compact Part No. 706116
maintenance applications. The Transmig 265se boasts
one of the highest outputs and duty cycles on the Optional Accessories:
market and provides excellent arc characteristics with Digital Meter Kit Part No. 706135
gas metal arc welding (GMAW) or flux-cored arc Inlet Guide:
welding with(FCAW). 0.6-1.6mm Part No. 7977486
Features: Feed Rolls:
▲ 16 fine welding voltage control settings Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977036*
0.9 / 1.2mm V Groove Part No. 7977660*
▲ New 4 roll feeder
▲ Multi-voltage supply capabilities 1.0 / 1.2mm U Groove Part No. 7977264
▲ Reverse polarity for gas/gasless GMAW welding Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732
▲ Overload protection, thermostat with warning light Tweco® Gun (3.6M) Part No. 717578*
▲ Adjustable Burnback Control Regulator/Flowmeter Part No. 301526*
Transmig 265se Compact Plant Contents: 100
Power Source, Tweco® Gun (3.6M), Regulator/Flowmeter, 80
Worklead (3M), Wheeling Kit/Cylinder Tray, Operating
Duty Cycle (%)

60
Instructions, Primary lead for factory preset supply voltage, 40 Safe Operating
0.6/0.8 Feed roll, 0.9/1.2 Feed Roll 20
ZONE
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280

V

12 kVA for maximum welding current 18-27 volt 113kg
16 5 & 10 minutes
The Transmig 265se upgrade is a multi-voltage, single Ordering Information:

phase, MIG plant ideally suited to the rural sector due to Transmig 265se Remote Part No. 706118
its outstanding high output and duty cycle together with
a 4 roll drive system. The Transmig 265se provides Optional Accessories:
excellent arc characteristics with gas metal arc welding Digital Meter Kit Part No. 706135
(GMAW) or flux-cored arc welding with or without gas 8 metre Interconnection Extension Part No. 706202
(FCAW).
Inlet Guide:
Features:
0.6-1.6mm Part No. 7977486
Feed Rolls:
▲ Fully enclosed spool cover
Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977229
▲ New 4 roll feeder 0.9 / 1.2mm V Groove Part No. 7977703*
▲ Multi-voltage supply capabilities Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733
▲ Reverse polarity for gas/gasless GMAW welding Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734
▲ Remote enclosed wire feeder 1.2 / 1.6mm V Knurl Part No. 7977347
Tweco® Gun (3.6M) Part No. 717578*
Regulator/Flowmeter Part No. 301526*
▲ 8M interconnection cables *Supplied with Plant Contents
▲ Adjustable Burnback Control
100
Transmig 265se Remote Plant Contents: 80
Power Source, Tweco® Gun (3.6M), Separate 4R Wire Feeder,

Duty Cycle (%)
60
Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder 40 Safe Operating
ZONE
supply voltage, 0.9/1.2 Feed Roll
0
0 20 40 60 80 100 120 140 160 180 200 220 240 260 280
26
ARC EQUIPMENT

V

24 5 & 10 minutes
The Transmig 330se upgrade is a multi-voltage, three Ordering Information:

phase, constant voltage DC power source ideally suited Transmig 330se Compact Part No. 706126
to medium fabrication, and heavier maintenance
applications. The Transmig 330se provides excellent arc Optional Accessories:
characteristics with gas metal arc welding (GMAW) or Digital Meter Kit Part No. 706135
flux cored arc welding with or without gas (FCAW). Inlet Guide:
▲ 24 fine welding voltage control settings Feed Rolls:

▲ New Euro connections
▲ New TWECO® gun Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731
▲ Multi-voltage supply capabilities 1.0 / 1.2mm U Groove Part No. 7977264
▲ Reverse polarity for gas/gasless MIG welding Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732
▲ Overload protection, thermostat with warning light 1.0 to 1.6mm V Knurl Part No. 704277
Tweco® Gun (3.6M) Part No. T161565367*
▲ 3 year gold warranty** Regulator/Flowmeter Part No. 301526*
Transmig 330se Compact Plant Contents: *Supplied with Plant Contents
Power Source, Tweco® Gun (3.6M), Regulator/Flowmeter, 100
Worklead (3M), Wheeling Kit/Cylinder Tray, Operating 80
Duty Cycle (%)

Instructions, Primary lead for factory preset supply voltage, 60
0.6/0.8 Feed Roll, 0.9/1.2 Feed Roll 40 Safe Operating

ZONE
20
0
0 30 60 90 120 150 180 210 240 270 300 330

V
SPECIFICATIONS WELDING CURRENT RANGE: WIRE DIAMETER: PACKED MIG DIMENSIONS:

220/380/415 volt WIRE SPEED: (Soft) 0.9-1.6mm
3 phase 50/60Hz 1.0-20 m/min (Cored) 0.8-1.6mm
NUMBER OF OUTPUT VOLTAGE STEPS: DUTY CYCLE TEST PERIOD: POWER SOURCE DIMENSIONS:
24 5 & 10 minutes H800mm x W355mm x D850mm
The Transmig 330se upgrade is a multi-voltage, three Ordering Information:

phase, constant voltage DC power source ideally suited Transmig 330se Remote Part No. 706128
to medium fabrication, and heavier maintenance
applications. The Transmig 330se provides excellent arc Optional Accessories:
characteristics with gas metal arc welding (GMAW) or Wire feeder Trolley Part No. 704913
8M Interconnection Extension Part No. 706205
flux-cored arc welding with or without gas (FCAW).
Features: Inlet Guide:
0.6-1.6mm Part No. 7977486
Feed Rolls:
▲ New Euro connections
▲ New TWECO® gun 0.9 / 1.2mm V Groove Part No. 7977660*
▲ Fully enclosed spool cover Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977731
▲ Multi-voltage supply capabilities 1.2 / 1.6 U Groove Part No. 7977728
▲ Reverse polarity for gas/gasless MIG welding Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977732
1.0 to 1.6mm V Knurl Part No. 704277
▲ Overload protection, thermostat with warning light Tweco® Gun (3.6M) Part No. T161565367*
▲ 3 year gold warranty** Regulator/Flowmeter Part No. 301526
Transmig 330se Remote Plant Contents:
Power Source, Tweco Gun (3.6M), Separate 2R Wire Feeder,
®
100
Regulator/Flowmeter, Worklead (8M), Wheeling Kit/Cylinder Tray, 80
Operating Instructions, Primary lead for factory preset supply
Duty Cycle (%)
60
voltage 0.6.0.8 Feed Roll, 0.9/1.2 Feed Roll
40 Safe Operating
ZONE
20
0
0 30 60 90 120 150 180 210 240 270 300 330
27
ARC EQUIPMENT

V
SPECIFICATIONS WELDING CURRENT RANGE: DUTY CYCLE TEST PERIOD: PACKED WEIGHT:
SUPPLY VOLTAGE: 30-400 amps 5 & 10 minutes 122kg
220/380/415 volt WIRE SPEED: WIRE DIAMETER: POWER SOURCE DIMENSIONS:
3 phase 50/60Hz 1.0-20 m/min (Hard) 0.6-1.2 mm H800mm x W355mm x D850mm
SUPPLY LEAD: DUTY CYCLES: (Soft) 0.9-1.6mm PACKED MIG DIMENSIONS:
15 amps 60% at 300 amps (Cored) 0.8-2.0mm H910mm x W365mm x D900mm
MINIMUM RECOMMENDED GENERATOR: 30% at 400 amps WIRE SPOOL SIZE:
20 kVA for maximum welding current WELDING ARC VOLTAGE RANGE: 300mm or 200mm or 100mm
NUMBER OF OUTPUT VOLTAGE STEPS: 16-33 volt
36
The Transmig 400se is a new multi-voltage, three Inlet Guide:

phase, constant voltage DC power source ideally 0.6-1.6mm (inlet) Part No. 7977486
suited to the fabrication industry. Performance, 0.6-1.6mm (intermediate) Part No. 7977488
ruggedness and simplicity have been combined in
Feed Rolls:
this versatile MIG plant.
Features: 0.9 / 1.2mm V Groove Part No. 7977703*
1.2/1.6mm V-Groove Part No. 7977346
▲ 36 fine welding voltage control settings Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733
▲ Digital meters 1.0 / 1.2mm U Groove Part No. 7977730
▲ Fully enclosed spool cover Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734
▲ 4 roll wire feed system 1.2 to 1.6mm V Knurl Part No. 7977347
Twe No.4 3.6M Part No. T161565367*
Transmig 400se Remote Plant Contents: Regulator/Flowmeter Part No. 301526*
Power Source, Tweco® Gun (3.6M),Separate 4R Wire feeder (8M *Supplied with Plant Contents
interconnection), Regulator/Flowmeter, Worklead (8M), Wheeling
Kit/Cylinder Tray, Operating Instructions, Primary lead for factory 100
preset supply voltage, 0.9/1.2 Feed Roll 80
Duty Cycle (%)

Ordering Information: 60
Transmig 400se Part No. 706405 40

Safe Operating
20
ZONE
0
8M Interconnection Extension Part No. 706205 0 50 100 150 200 250 300 350 400
Wire Feeder Trolley Part No. 704913
TRANSMIG 400 REMOTE

• Heavy
Industrial
415
V
SPECIFICATIONS WELDING CURRENT RANGE: DUTY CYCLE TEST PERIOD: POWER SOURCE ASSEMBLED DIMENSIONS:
SUPPLY VOLTAGE: 22-400 amps 5 minutes H840mm x W440mm x D1050mm
380 / 415Volt WIRE SPEED: WIRE DIAMETER: 4R FEEDER DIMENSIONS:
3 phase 50Hz 2.0-20 m/min (Hard) 0.8-1.6 mm H294mm x W243mm x D555mm
SUPPLY LEAD: DUTY CYCLES: (Soft) 0.8-1.6mm
20 amps 60% at 350 amps (Cored) 0.8-2.4mm
20 kVA for maximum welding current WELDING ARC VOLTAGE RANGE: 300mm or 200mm & 400mm coil
NUMBER OF OUTPUT VOLTAGE STEPS: 16-33 Volt PACKED WEIGHT:
36 140kg
The Transmig 400 MIG Welding plant has been designed to Inlet Guide:
increase the productivity of the metal fabrication industry. 0.6-1.6mm (inlet) Part No. 7977486
Performance, Ruggedness and Simplicity have been 0.6-1.6mm (intermediate) Part No. 7977488
combined in this versatile MIG welding plant. Solid wires
Feed Rolls:
up to 1.6mm, diameter can be run at high duty cycles
together with the ability to provide high deposition 0.9 / 1.2mm V Groove Part No. 7977703*
performance with flux cored wires of up to 2.4mm. 1.2/1.6mm V-Groove Part No. 7977346
Features:
▲ 36 fine welding voltage control settings 1.2 / 1.6mm U Groove Part No. 7977348
▲ Trigger latching Cored Wire: 0.8 / 0.9mm V Knurl Part No. 7977734
▲ Heavy duty design and construction 1.4 to 2.4mm V Knurl Part No. 7977372
▲ Dual inductance Wire Feeder Part No 704356*
Tweco® MIG Gun (3.6M) Part No 717201*
▲ Volt and Amp Meters
Regulator/Flowmeter Part No 301527*
▲ 4 Roll Wire Feeder Flow Meter Part No 301711*
▲ 3 year gold warranty** *Supplied with Plant Contents

Power Source, Wire Feeder, Tweco® MIG Gun (3.6M), Separate 4R 100
Wire Feeder, Regulator/Flowmeter, Worklead 8M, Wheeling 80

Kit/Cylinder Tray, Operating Instructions. 0.9/1.2 Feed Rool
Duty Cycle (%)
60
Ordering Information: 40 Safe Operating

ZONE
20
Transmig 400 Plant Part No. 704685
0
Optional Accessories: 0 50 100 150 200 250 300 350 400

Tweco® No 5 Torch Adaptor Part No. 704630
8 metre Interconnection Extension Part No. 704465
28
ARC EQUIPMENT
Light 240
TRANSMIG 160i COMPACT Industrial V


Features:
▲ Down slope
ering Information
PRO PLUS 400GMS

Heavy
Industrial
400 415
AMP V


up to 400 amps. Its multi process capabilities extend
Pro Plus 400GMS Part No. OTD10/3044
Recommended Process:
The lightweight 21kg compact design and easy to DC Stick
carry handle make these machines the ideal choice DC GTAW - Lift Start
for construction, maintenance, and manufacturing GMAW (MIG), FCAW (Flux core)
applications. Optional Accessories:
Features: TIG Torch Accessories Kit Part No. BGSAK2
▲ Superior performance for GMAW, GTAW and MMAW
▲ Portable, lightweight, 21kg Slide Control Part No. OTD10/2004
▲ High 400 Amp Output Hand Pendant Part No. OTD10/2005
▲ Infinitely Variable 5 to 400 amps Foot Control Part No. OTD10/2007
VRF-4 Wire feeder Part No. 705775
▲ Energy saving technology
Tweco® No.4 MIG Gun Part No. OTWX412/3545
Pro Plus 400GMS Contents: Work Lead (8M) Part No. 705161
Pro Plus 400GMS Power Source, Primary Lead with Factory Refer to page 70 for comprehensive EASYFIND ordering information.
Preset Supply Voltage, Operating Instructions, 50mm2 Dinse
connectors.mation
29
ARC EQUIPMENT
• Heavy
TRANSMIG 500 REMOTE Industrial
415
V
SPECIFICATIONS WELDING CURRENT RANGE: DUTY CYCLE TEST PERIOD: POWER SOURCE ASSEMBLED DIMENSIONS:
SUPPLY VOLTAGE: 35-500 amps 5 minutes H870mm x W560mm x D1250mm
415 volt WIRE SPEED: WIRE DIAMETER: 4R FEEDER DIMENSIONS:
3 phase 50Hz 2.0-20 m/min (Hard) 0.8-1.6 mm H294mm x W243mm x D555mm
SUPPLY LEAD: DUTY CYCLES: (Soft) 0.8-1.6mm
32 amps 60% at 500 amps (Cored) 0.8-2.4mm
40 kVA for maximum welding current WELDING ARC VOLTAGE RANGE: 200mm or 300mm or 400mm coil
NUMBER OF OUTPUT VOLTAGE STEPS: 18-38 volt PACKED WEIGHT:
36 280kg
This heavy duty welding packages matches the rugged

proven Transmig 500 power source with a versatile 4 roll
heavy duty wire feeder.This package is specifically
designed for high speed, high output, high deposition rate
welding. Performance and horse power in a proven simple
workhorse GMAW, and FCAW (Flux cored) welding plant.
Transmig 500 has ample capacity for welding in heavy
industries such as civil construction, rolling stock and earth
moving equipment.
Features:
▲ Heavy duty workhorse
▲ New Supra XT Tweco® gun
▲ Reverse polarity for gas/gasless MIG welding
▲ Volt and Amp Meters
▲ Robust design and construction
▲ 4 Roll Wire Feeder
▲ 110 volt at 5 amps Auxilliary Power for Water
Recirculator or CO2 Heater
Power Source, Wire Feeder, Tweco® Supra XT MIG Gun (4M),
Separate 4R Wire Feeder (8 M interconnection),
Regulator/Flowmeter, Flow Meter, Worklead 4m, Wheeling Kit,
Operating Instructions, 0.9.1.2 Feed Roll, 1.2/1.6 Feed Roll
Transmig 500 Plant Part No. 706577
Tweco® No 5 Torch Adaptor Part No. 704630
8 metre Interconnection Extension Part No. 704465
TWE No. 4 gun 3.6M Part No. T161565367
TWECO® No. 4 gun 3.6M Part No. 717201
TWECO® No. 5 gun 3.6M Part No. 717211
VAF-4 Wire feeder Part No. 705700*
Tweco® Supra XT MIG Gun 4M Part No. SE4004M16*
Regulator/Flowmeter Part No. 301527*
Flow Meter Part No. 301711*
Inlet Guide:
0.6-1.6mm Part No. 7977486
0.6-1.6mm (intermediate) Part No. 7977488
Feed Rolls:
0.9 / 1.2mm V Groove Part No. 7977703
1.2 / 1.6mm U Groove Part No.. 7977348
Flux Cored 0.8 / 0.9mm V Knurl Part No. 7977734
1.2 / 1.6mm V Knurl Part No. 7977347
1.6 / 2.4mm V Knurl Part No. 7977372
2.8 / 3.2mm V Knurl Part No. 7977553
100
80
Duty Cycle (%)
60
40
Safe Operating
ZONE
20
0
0 50 100 150 200 250 300 350 400 450 500
30
Wire
Feeders
Welds
Steel, stainless steel, aluminium, copper.
Typical Usage
Automotive, maintenance, automated welding, fabrication,
manufacturing.
No matter how skilled your operator is or how reliable

your power source, efficient and productive semi
automatic welding will always come down to the wire.
Wire feed problems are a common cause of downtime in
the MIG welding process. A quality wire drive system ensures
consistent feeding and minimises the potential for lower
profits through lost productivity.
DOWN . . .
to the wire!
CIGWELD has a complete range of wire feeders that
give you one less thing to worry about. They‘re easy
to operate and simple to maintain. Hour after hour,
job after job, year after year, products that have
stood the test of time.
The CIGWELD range of wire feeders deliver . . .
WIRE FEEDERS SELECTION GUIDE:
Wire types
Model Page Connection MIG Flux core Input Power Hard Flux core Flux core Aluminium Wire Diameter Portability Special Features Typical Applications
type voltage Source self gas
Required shielded shielded
❖ 2Rse 32 Euro ❖ ❖ 24 CV ❖ ❍ ❖ ❍ (0.6-1.6mm).023-1/16 in ❖ Lightweight and Construction, field

portable maintenance
❖ VRF-2 32 Euro ❖ ❖ 24 CV ❖ ❍ ❖ ❍ (0.6-1.6mm).023-1/16 in ❖ Lightweight and Construction, field

portable maintenance
❖ PORTA FEED Tweco ❖ ❖ 110 CV ❖ ❖ ❖ ❍ (0.6-2.0mm).023-5/64 in ❖ Quick change Construction, field

17A 34 drive rolls maintenance,
Constant
Constant complete enclosed CV on engine drives
Voltage
Voltage
❖ 4Rse 33 Euro ❖ ❖ 24 CV ❖ ❖ ❖ ❖ (0.6-2.4mm).023-3/32 in ❖ 4 roll wire drive In-shop, midrange
❖ VRF-4 33 Euro ❖ ❖ 24 CV ❖ ❖ ❖ ❖ (0.6-2.4mm).023-3/32 in ❖ 4 roll wire drive In-shop, mid-range
❖ VAF-4 35 Tweco ❖ ❖ 110 CV ❖ ❖ ❖ ❖ (0.6-2.4mm).023-3/32 in ❖ 4 roll wire drive Heavy industrial
Voltage ❖ VSF-2 34 Tweco ❖ ❖ Weld CC or CV ❖ ❖ ❖ ❍ (0.6-2.0mm).023-5/64 in ❖ Quick change Construction, field

Sensing Voltage drive rolls maintenance, CC or CV
completely enclosed on engine drives
CLASS: QUALITY KEY:

❖ Light Industrial ❖ Preferred
❖ Industrial ❍ Acceptable
❖ Heavy Industrial (indicates selection of wire feeder best suited for the process)
31
ARC EQUIPMENT
WIRE FEEDERS
TRANSMIG 2Rse • Industrial

EURO
SPECIFICATIONS WIRE SPEED: WIRE SPOOL SIZE: INTERCONNECTION CABLE LENGTH:

CONTROL SUPPLY VOLTAGE: 1.3-19 m/min 200mm or 300mm 8M factory fitted
24 volt AC (50-750ipm) WIRE FEEDER WEIGHT: INTERCONNECTION PLUG:
CONTROL SUPPLY POWER: WIRE DIAMETER: 14kg without wire 14 pin
204 volt amp (Hard) 0.6 – 1.2mm DIMENSIONS: BURNBACK TIME RANGE:
(Soft) 0.9 – 1.6mm H255mm x W230mm x D470mm 0.05-0.40 seconds
(Cored) 0.8 – 1.6mm
The 2Rse is a 2 roll, compact, lightweight and easy to Ordering Information:

use wire feeder that is suited to constant voltage Transmig 2Rse Part No. 705997
switched, inverter or SCR controlled MIG power
sources. Inlet Guide:
0.6-1.6mm Part No. 7977486*
▲ 2 Roll Feeder Assembly
▲ Spool Cover Wirefeeder Trolley Part No. 704913
▲ Gas Solenoid Operation TWE No. 4 Gun 3.6M Part No. T161565367
▲ 8M Interconnections Cables Euro Adaptor Part No. 705817
Tweco® No. 4 Adaptor Part No. 704915
▲ Burnback Control
*Supplied as standard
▲ Euro Connection
Feed Rolls:
Cored Wire 0.8 / 0.9mm V Knurl Part No. 7977732
TRANSMIG VRF-2 • Industrial

EURO

CONTROL SUPPLY VOLTAGE: 1.3-19 m/min 200mm or 300mm or 400mm coil 8M factory fitted
(Cored) 0.8 – 1.6mm
The VRF-2 is a 2 roll, compact, lightweight and easy Ordering Information:

to use wire feeder that is suited to constant voltage Transmig VRF-2 Part No. 705771
sources. Inlet Guide:
0.6-1.6mm Part No. 7977486*
▲ Spool Cover Wire feeder Trolley Part No. 704913
▲ Gas Solenoid Operation Remote Pendant Wirespeed and voltage Part No. 705467
▲ 8M Interconnections Cables (kit 705912 required for remote pendant)
Remote Wirespeed and Voltage Kit Part No. 705912
TWE No. 4 Euro 3.6M Part No. T161565367
▲ Euro Connection
Euro Adaptor Part No. 705817
▲ Voltage Control Tweco® No. 4 Adaptor Part No. 706541
▲ Remote Wirespeed and Voltage Option 400mm Coil Holder Part No.702451
Feed Rolls:
Cored Wire 0.8 / 0.9mm V Knurl Part No. 7977732
32
ARC EQUIPMENT
WIRE FEEDERS
TRANSMIG 4Rse • Industrial

EURO

CONTROL SUPPLY VOLTAGE: 1.3-19 m/min 200mm or 300mm 8M factory fitted
(Cored) 0.8 – 2.4mm
The 4Rse is a 4 roll, compact, lightweight and easy to Ordering Information:

use wire feeder that is suited to constant voltage Transmig 4Rse Part No. 706543
sources. Guides:
Inlet 0.6-1.6mm 7977486* 1.6-2.4mm 7977487
Features: Intermediate 0.6-1.6mm 7977488* 1.6-2.4mm 7977489
▲ Gas Solenoid Operation TWE No. 4 Gun 3.6M Part No. T161565367
▲ 8M Interconnections Cables Idler Roller Kit Part No. 705062
Geared Roller Kit Part No. 705061
▲ Euro Connection
Feed Rolls:
1.2 / 1.6mm V Knurl Part No. 7977347
1.6/2.4mm V Knurl Part No. 7977372
• Heavy
TRANSMIG VRF-4 Industrial EURO

CONTROL SUPPLY VOLTAGE: 1.3-19 m/min 200m or 300mm or 400mm coil 8M factory fitted
CONTROL SUPPLY POWER: WIRE DIAMETER: 15.5kg without wire 14 pin
(Cored) 0.8 – 2.4mm
The VRF-4 is a 4 roll, compact, lightweight and easy Ordering Information:

to use wire feeder that is suited to constant voltage Transmig VRF-4 Part No. 705775
sources. Guides:
Inlet 0.6-1.6mm 7977486* 1.6-2.4mm 7977487
Features: Intermediate 0.6-1.6mm 7977488* 1.6-2.4mm 7977489
▲ Gas Solenoid Operation Remote Pendant Wirespeed and Voltage Part No. 705467
▲ 8M Permanent Interconnections (kit 705909 required for remote pendant)
Remote wirespeed, voltage and
▲ Burnback Control 2nd schedule kit Part No. 705909
▲ Euro Connection TWE No. 4 Euro 3.6M Part No. T161565367
▲ Voltage Control Euro Adaptor Part No. 705817
Tweco® No. 4 Adaptor Part No. 704521
▲ Trigger Latch, Spot Weld, Inch and Gas Purge
Controls Tweco® No. 5 Adaptor Part No. 704630
Idle Roller Kit Part No. 705062
▲ Remote Wirespeed/Voltage Control and Second
Geared Roller Kit Part No. 705061
Schedule Wirespeed/Voltage Option
Digital meter / Creep Feed Part No. 705911
▲ Digital Meter / Creep Feed Option 400mm Coil Holder Part No. 702451
Feed Rolls: *Supplied as standard
1.2 / 1.6mm V Knurl Part No. 7977347
1.6/2.4mm V Knurl Part No. 7977372
33
ARC EQUIPMENT
WIRE FEEDERS
VSF-2 VOLTAGE SENSING • Industrial

No4
SPECIFICATIONS WIRE SPEED: WIRE SPOOL SIZE: DUTY CYCLE:
CONTROL SUPPLY VOLTAGE: 1.3-17.8 m/min 200mm or 300mm 60% @ 330 amps
15-100 volt DC WIRE DIAMETER: WIRE FEEDER WEIGHT:
CONTROL SUPPLY POWER: (Hard) 0.6 – 1.2mm 13.2kg without wire
120 volt amp (Soft) 0.9 – 1.2mm DIMENSIONS:
(Cored) 0.8 – 2.0mm H375mm x W226mm x D587mm
The VSF-2 is a 2 roll, compact, fully enclosed, Feed Rolls:

lightweight and easy to use wire feeder that is suited Hard Wire: 0.8, 0.9mm V Groove Part No. 171435-002*
to constant voltage inverter or SCR controlled MIG 1.2 V Groove Part No. 171435-004
power sources.This unit is also extremely popular for Soft Wire: 1.2 U Groove Part No. 171435-015
use with engine driven power supplies operating in Flux Cored 1.2 V Knurl Part No. 171435-016
1.3/1.7 V Knurl Part No. 171435-011
either CC or CV mode. 2.0 V Knurl Part No. 171435-018
Features: Ordering Information:
▲ CC/CV Operation VSF-2 Wire feeder Part No. OTD12/1002
▲ 330 amp Line Contrator
▲ Fully Enclosed Tweco® No. 4 3.6M Part No. 717201
▲ Volt and Wire Speed Meters TWE No 4. 3.6M Part No. T161565363
▲ Quick Change Drive Rolls *Supplied with Plant Contents
▲ Inch/Purge Controls/Gas Solenoid

▲ Gas Solenoid
PORTA-FEED17A • Industrial
No4
CONTROL SUPPLY VOLTAGE: 0.8-16.5 m/min 200mm or 300mm 8M factory fitted
110-120 volt AC WIRE DIAMETER: WIRE FEEDER WEIGHT: INTERCONNECTION PLUG:
CONTROL SUPPLY POWER: (Hard) 0.6 – 1.2mm 13kg without wire 14 pin
180 volt amp (Soft) 0.9 – 1.6mm DIMENSIONS: BURNBACK TIME RANGE:
(Cored) 0.8 – 2.0mm H375mm x W226mm x D587mm 0.05-0.40 seconds
The Porta-Feed 17A is a 2 roll, compact, lightweight Feed Rolls:

and easy to use wire feeder that is suited to constant Hard Wire: 0.8, 0.9mm V Groove Part No .171435-002*
voltage inverter or SCR controlled MIG power sources 1.2 V Groove Part No. 171435-004
with 110 volt supply. This wire feeder is also ideal for Soft Wire: 1.2 U Groove Part No. 171435-015
engine driven welding machines with CV output, Flux Cored 1.2 V Knurl Part No. 171435-016
1.3/1.7 V Knurl Part No. 171435-011
Features: 2.0 V Knurl Part No. 171435-018
▲ Designed for use with most CV Power Sources Ordering Information:
▲ Fully Enclosed Suitable Style Porta-Feed 17A Part No. OTD12/1017
▲ Quick Change Drive Roll System Optional Accessories:
▲ Gas Valve Solenoid Tweco® No. 4 3.6M Part No. 717201
▲ On/Off Switch and Circuit Breaker TWE No. 4 3.6M Part No. T161565363
▲ 8M Interconnection Cables
34
ARC EQUIPMENT
WIRE FEEDERS
• Heavy
TRANSMIG VAF-4 Industrial No4

CONTROL SUPPLY VOLTAGE: 2.0-20 m/min 200 or 300mm or 400mm coil 8M factory fitted
110 volt AC WIRE DIAMETER: WIRE FEEDER WEIGHT: INTERCONNECTION PLUG:
CONTROL SUPPLY POWER: (Hard) 0.6 – 1.6 mm 30kg without wire 14 pin
180 volt amp (Soft) 0.9 – 1.6 mm DIMENSIONS:
(Cored) 0.8 – 2.4 mm H294mm x W245mm x D555mm
The VAF-4 is a heavy duty wire feeder designed to be Feed Rolls:

on constant voltage inverter or SCR controlled MIG Hard Wire: 0.6 / 0.8mm V Groove Part No. 7977729
power sources with 110 volt supply. 0.9 / 1.2mm V Groove Part No. 7977703*
1.2/1.6mm V Groove Part No. 7977346
Features: Soft Wire: 0.8 / 0.9mm U Groove Part No. 7977733
▲ Voltage Control at Feeder 1.0 / 1.2mm U Groove Part No. 7977730
▲ Remote Pendant Option
▲ ‘Spot’ Welding Control (0-3 sec) 1.2 / 1.6mm V Knurl Part No. 7977347
▲ Connection Supplied – Tweco® 4 1.6/2.4mm V Knurl Part No. 7977372
▲ 8M Interconnection Ordering Information:

▲ Trigger Latch, Purge and Wire Inch VAF-4 Wire feeder Part No. 705700
Remote Pendant option Part No. 705467
(kit 705470 required for remote pendant)
Remote Wirespeed and Voltage kit Part No. 705470
Tweco® No.4 3.6M Part No. 717201
Tweco® Supra XT Gun 4M Part No. SE4004MI6
Euro Adaptor Part No. 705471
Tweco® No.4 Adaptor Part No. 704521
Tweco® No.5 Adaptor Part No.704630
*Supplied with Feeder
FEED ROLL STYLES
STYLE 1 STYLE 2 STYLE 3

SMALL HARD SMALL HARD SOFT WIRE
& SOFT WIRE & SOFT WIRE
DOUBLE ”U“
FLAT DOUBLE KNURLED
VEE
GROOVE ‘A’ GROOVE ‘B’
DOUBLE DOUBLE KNURLED

SMOOTH VEE VEE
DOUBLE ”U“ SIDE ‘A’ SIDE ‘B’
STYLE 1: V grooves are used for solid hard wires such as mild steel or stainless steel
STYLE 2: V knurled grooves are used for flux cored wires
STYLE 3: U grooves are used for solid soft wires such as aluminium
NOTE: Number stamped on Side ”A“ indicates the wire size of Groove “B” and vice versa
35
SECTION ONE
ARC EQUIPMENT
WIRE FEEDER COMPATIBILITY CHART
VSF-2 VRF 2 Transmig 2Rse Porta Feed 17A Transmig 4R VAF-4 VRF4 Transmig 4Rse
Model (OTD12/1002) (705771) (705997) (OTD12/1017) (704356) (705700) (705775) (706543)
Torch adaptor Tweco® 4 Euro Euro Tweco® 4 Tweco® 4 Tweco® 4 Euro Euro
Operating voltage Welding voltage 24 Volt AC 24 Volt AC 110 Volt AC 24/32 Volt AC 110 Volt AC 24 Volt AC 24 Volt AC
Control Plug pins No control plug 14 pin plug 14 pin plug 14 pin socket 7 pin plug 14 pin plug 14 pin plug 14 pin plug
MPM6/220 (Obsolete) ❖ Note 1 ❖ ❖
MPM8/255 (636808) ❖ Note 1 ❖ ❖
MPM8/270 (636809) NEW ❖ Note 1 ❖ ❖
MPM12/400 (636804) ❏ Note 2 ❖ ❖
MPM20/500 (636805) ❏ Note 2 ❖ ❖
MPM20/600 (Obsolete) ❏ Note 2 ❖ ❖
Transarc 450 DC (Obsolete) ❖ Note 2
Transtig 280 (700690) ❖
Transtig 300 Pulse (Obsolete) ❖
Transmig 210se Remote (706111) ❖ Note 1 ❖ ❖ ❖ ❖
Transmig 350 (Obsolete) ❖ Note 2 ❖
Transmig 400 (704685) ❖ Note 2, 1 ❖
Transmig 500 (703371) ❖ Note 2, 1 ❖ Note 4 ❖ Note 4 ❖ Note 3 ❖ Note 3 ❖ Note 4 ❖ Note 4
Transmig 450CV (Obsolete) ❖ Note 2, 1 ❖ ❖ ❖ ❖ ❖ ❖
LS300 (OTD10/3042) ❖
LT300 (OTD10/3033) ❖
LM300 (Obsolete) ❏ ❖ ❖ ❖ ❖ ❖ ❖
300GTWS (OTD10/3036) ❖
400S (Obsolete) ❖ Note 2
400GTS (Obsolete) ❖ Note 2
400GMS (OTD10/3044) ❏ Note 2, 1 ❖ ❖ ❖ ❖ ❖ ❖
400GTSW (Obsolete) ❖ Note 2
600GMS (Obsolete) ❏ Note 2, 1 ❖ ❖ ❖ ❖ ❖ ❖
Transmig 450CC/CV (Obsolete) ❏ Note 2, 1 ❖ ❖ ❖ ❖ ❖ ❖
Transmig 650CC/CV (Obsolete) ❏ Note 2, 1 ❖ ❖ ❖ ❖ ❖ ❖
Ultra Flex 350 Pulse (Obsolete) ❏ Note 2, 1
❏ Usable within the welders capacity & duty cycle but not the prime choice
❖ Recommended for use within the Power Source's capacity & duty cycle
Note 1. Pins A & B (14 pin socket) OR pins B & E (8 pin socket) OR pins B & F
(7 pin socket) must be short circuited together for the VSF-2 to operate.
2. The maximum welding current for the VSF-2 is 330 amps.
3. Transmig 500 manufactured pre 2001 require an Accredited CIGWELD Service Agent
to change the 14 pin plug to an 8 pin plug.
4. Wire feeder will not operate on Transmig 500 manufactured pre 2001.
36
ARC EQUIPMENT
SECTION ONE
WIRE FEEDER COMPATIBILITY CHART
VSF-2 Wire feeder (old model) pre July 2000
Transmig 350 Pulse with Transmatic 1

Heffty II Wire feeder (new model) VSF-2
Transmig 350EC with Transmatic 1

VAF4, VRF4, 4Rse, 4R Wire feeders
Transmig 500 with 4R W/Feeder
Transmig 180se, 180 Brumby
VRF2, 2Rse, 2R Wire feeders
Porta Feed 17A Wire feeder
Transmig 195, 195RP, 275

Transmig AUTOPAK 200
Transmig AUTOPAK 150
Transmig 210 or 210se

NEW
NEW
Transmig 400, 400se

Transmig 130 TWIN
4R HD Wire feeder
GROOVE STYLE
3.2 Wire feeder

PART NUMBER
Transmig 160i
Transmig S3C
Transmig 165
Transmig 310
Transmig 350
WIREWASP
WIRE TYPE
WIRE SIZE
Transmig 130 Twin

0.6-1.0 HARD & F/COR V OCE3080388 ✪ ❖
2 Roll Wire Drive System
0.6-0.9 HARD V 7977036 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
0.9-1.2 HARD V 7977660 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
0.8-0.9 SOFT U 7977731 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
0.9-1.2 SOFT U 7977264 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
1.2-1.6 SOFT U 7977728 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
0.8-0.9 F/COR V Knurled 7977732 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
1.2-1.6 F/COR V Knurled 704277 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
NA NA Drive Key 7977149 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
4 Roll Wire Drive System
0.6-0.8 HARD V 7977729 ✌❖ ✌❖ ✌❖
0.8-1.0 HARD V 7977344 ✌❖ ✌❖ ✌❖
0.9-1.2 HARD V 7977703 ✌❖ ✌❖ ✌❖
1.0-1.2 HARD V 7977345 ✌❖ ✌❖ ✌❖
1.2-1.6 HARD V 7977346 ✌❖ ✌❖ ✌❖
0.8-0.9 SOFT U 7977733 ✌❖ ✌❖ ✌❖
1.2-1.6 SOFT U 7977348 ✌❖ ✌❖ ✌❖
1.0-1.2 SOFT U 7977730 ✌❖ ✌❖ ✌❖
0.8-0.9 F/COR V Knurled 7977734 ✌❖ ✌❖ ✌❖
1.2-1.6 F/COR V Knurled 7977347 ✌❖ ✌❖ ✌❖
1.6-2.4 F/COR V Knurled 7977372 ✌❖ ✌❖ ✌❖
NA NA Knurled Pressure Roll 7977484 ❖ ❖ ❖
NA NA Plain Pressure Roll 7977485 ❖ ❖ ❖
NA NA Driven Idle Gear Kit 705061 ❖ ❖ ❖
NA NA Idle Roll Kit 705062 ❖ ❖ ❖
NA NA Drive Key 7977520 ❖ ❖ ❖
4 Roll HD Wire Drive System
0.6-0.8 HARD V 7977800 ❖ ❖✌
0.8-1.0 HARD V 7977801 ❖ ❖✌
1.0-1.2 HARD V 7977802 ❖+
1.2-1.6 HARD V 7977803 ❖+
1.0-1.2 SOFT U 7977805 ❖ ❖+
1.2-1.6 SOFT U 7977806 ❖+
1.0-1.2 F/COR V Knurled 7977807 ❖ ❖+
1.4-1.6 F/COR V Knurled 7977808 ❖+
2.0-2.4 F/COR V Knurled 7977809 ❖+
NA NA Plain Pressure Roll 7977812 ❖ ❖
NA NA Geared Adaptor 7977819 ❖ ❖
Transmatic 3.2 Wire feeder
0.9 HARD V OME079/595 ❖
1.2 HARD V OME079/596 ❖
1.6 HARD V OME079/598 ❖
1.2 SOFT U OME079/599 ❖
1.6 SOFT U OME079/601 ❖
1.2 F/COR V Knurled OME079/607 ❖
1.6 F/COR U Cogged OME079/614 ❖
VSF-2 Voltage Sensing Wire feeder
0.9 HARD OTD12/2009 ❖
1.2 HARD OTD12/2011 ❖
0.8-1.2 HARD-F/COR OTD12/2001 ❖
1.2 SOFT OTD12/2007 ❖
1.6-2.0 F/COR OTD12/2012 ❖
Hefty II, Porta Feed 17A & Ultrafeed 1000 Wire feeders
0.8-0.9 HARD V 171435-002 ❖ ❖
1.2 HARD V 171435-004 ❖ ❖
1.2 SOFT U 171435-015 ❖ ❖
1.2 F/COR V Knurled 171435-016 ❖ ❖
.3-1.7 F/COR V Knurled 171435-011 ❖ ❖
2.0 F/COR V Knurled 171435-018 ❖ ❖
Transmatic 1 Wire feeder
0.9 HARD V 703911 ❖ ❖
1.2 SOFT U 703905 ❖ ❖
1.2-1.6 F/COR V Knurled 704202 ❖ ❖
✪ The Wirewasp wire feed motor must be changed over to OCE5710106 ✌ Two feed rolls required per wire size. + Four feed rolls required per wire size
37
38
GMAW GUNS
and Consumable Parts
REMEMBER:
look for the
stamp on your
consumable parts
and . . . GET THE
REAL McCOY!
Inferior copies
exist. This stamp
ensures guaranteed
quality with
maximum parts life.
GENUINE
CONSUMABLES
The Professionals Choice
39
ARC EQUIPMENT
GMAW (MIG) WELDING GUNS
TWECO® TWE1
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRES DIA. (MM) COOLING TYPE
TWE1.3 F spring pins T161545307 3.0M Euro 60% @ 160 amps OTW11/40 0.6-1.2 Air
TWE 1, 3 metre Euro Part No. T161545307
Torch Part Breakdown:
ITEM DESCRIPTION PART No
1 Nozzle 13mm OTW21/50/F
1 Nozzle 16mm OTW21/62/F
2 Contact tip Refer Easy Find Page 47
3 Diffuser OTW51
4 Conductor tube T116103505
5 Handle repair kit 717590
6 Euro back end kit 717591
7 Conduit liner 0.6-0.9 717524
7 Conduit liner 1.2 717543
3 5
6 7 6 6 6 6
5
2
1 5 6
TWECO® TWE2
TWE2.3 F spring pins T161555307 3.0M Euro 60% @ 250 amps OTW14H/40 0.6-1.2 Air
TWE2.36 F spring pins T161558367 3.6M Euro 60% @ 250 amps EL1635 0.6-1.2 Air
TWE2.36 TW T161555303 3.0M Tweco® 60% @ 250 amps OTW14H/40 0.6-1.2 Air
TWE 2, 3 metre Euro Part No. T161555307
TWE 2, 3.6 metre Euro Part No. T161555367
TWE 2, 3.6 metre Euro Part No. T161558367
(Eliminator® consumables)
TWE 2, 3 metre TWECO® Part No. T161555303
TWE 2, 3.6 metre TWECO® Part No. T161555363
1 Nozzle Refer Easy Find Page 49
2 Insulator OTW32
4 Diffuser OTW52
8 Conduit liner Refer Easy Find Page 52
9 Tweco® back end kit 717593
5 6
4 6
7 8 7 7 7 7
3 9 9 9
2 6
7
9
1
40
ARC EQUIPMENT
TWECO® TWE4
TWE4, 3 metre Euro Part No. T161565307
TWE4, 3.6 metre Euro Part No. T161565367
TWE4, 3 metre TWECO® Part No. T161565303
TWE4, 3.6 metre TWECO® Part No. T161565363
2 Insulator OTW34A
4 Diffuser OTW54A
5 8 Conduit liner Refer Easy Find Page 52
6 9 TWECO® back end kit 717593
10 Insulator CT 717540
6
4
3
2 6
1
10 7 87 7 7 7
9 9 9
1
7
9
TWECO® No. 2
Tweco® No. 2 717162 3.6M Tweco® 60% @ 250 amps OTW14/35 0.6-1.2 Air
TWECO® No. 2, 3.6 metre Part No. 717162
3 Diffuser OTW52
4 Insulator OTW32
5 Conductor tube OTW62A/45
5 Conductor tube OTW62J/45
6 Power connector OTW 102
7 Handle OTW 83
8 Trigger assembly OTW92
9 Gun hanger OTW152
10 Front cable support OTW142/6
11 Front cable clamp OTW132/12
12 Rear case OTWM6RC
13 Rear cable clamp OTW132/12
14 Conduit Liner Refer Easy Find Page 52
15 Connector plug OTW350174
5 16 Grub screw 8/32UNC OTW44C
17 O-ring OTW224
18 Power cable adaptor OTWM170/2
19 Rear power connector OTW104
9 20 Rear support 717594
6 11 7
4 3
12
1 2 15 16 17 18
10 19 13
20
12
41
ARC EQUIPMENT
TWECO® No. 4
Tweco® No. 4 717201 3.6M Tweco 4 60% @ 400 amps OTW14/45 0.8-2.0 Air
Tweco® No. 4 717335 4.5M Tweco 4 60% @ 400 amps OTW14/45 0.8-2.0 Air
Tweco® No. 4 OTWX412/3545 3.6M Euro 60% @ 400 amps OTW14/45 0.8-2.0 Air
TWECO® No. 4, 3.6 metre Part No. OTWX412/3545
3 Diffuser OTW54A
4 Insulator OTW34A
5 Conductor tube OTW64A/45
5 5 Conductor tube OTW64A/60
9 6 Power connector OTW104
7 Handle OTW84A
6 11 7
8 Trigger assembly OTW94R
4 9 Gun hanger OTW154
3 10 Front cable support OTW144/6
2
1 12 Rear case OTWM6RC
4 10 13 Rear cable clamp OTW134/14
8 15 Connector plug OTW350174
1 16 Grub screw 8/32 UNC OTW44C
12 17 O-ring OTW224
14 15 16 17 18 18 Power cable adaptor OTWM170/2
19 13
19 Rear power connector OTW104
20 Rear support 717594
21 Connector nut OTW174X/2
24 23 22 22 Conduit cap OTW174EX/1C
27 20
12 23 O-ring OTW174EX/1G
24 Screw OTW4M/S
25 Rear connector OTW174EX/1
26 Power connection OTW172X/M
27 27 Rear case OTWX6RC
21 25 26 11 20
TWECO® No. 5
Tweco® No. 5 717211 3.6M Tweco® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air
Tweco® No. 5 717212 4.5M Tweco® 5 60% @ 500 amps OTW15H/45 0.9-2.8 Air
3 Diffuser Refer Easy Find Page 46
4 Insulator 717541
5 Conductor tube OTW65/45
5 Conductor tube OTW65/60
5 5 Conductor tube OTW65J/60
6 Power connector OTW104
7 Handle OTW85
9 8 Trigger assembly OTW94R
9 Gun hanger OTW154
6 11 7 10 Front cable support OTW145/6
4 3
12 Rear case OTWM6RC
13 Rear cable clamp OTW134/14
2
1 14 Conduit liner Refer Easy Find Page 52
10 15 Connector plug OTW176S
4
16 Grub screw 8/32UNC OTW44C
8 17 O-ring OTW225
1 18 Power cable adaptor OTWM170/2
12 19 Rear power connector OTW104
14 15 16 17 18 13
19 20 Rear support 717594
12 20
42
ARC EQUIPMENT
TWECO® SUPRA XT
Supra XT SE4004MI6 4.0M Tweco® 4 60% @ 450 amps OTW15H/116 0.9-2.8 Air
Tweco® SUPRA XT 4.0 metre Part No. SE4004M16
3 Diffuser OTW55SW
4 Nozzle Insulator 717541
5 Conductor tube OTWSE65J/45
5 Conductor tube OTWSE65J/60
6 Gun hanger OTW154
7 Handle Assembly OTWSE86/H
8 Block OTWSE66
9 Switch OTWSE96/B
10 Rear connection assembly OTW350/170K
11 Trigger housing assembly OTWSE96
12 Front connector assembly OTWSE104
14 Set screw OTW44C
15 O-ring OTW224
16 Connector plug No4 OTW350/174
6 7 16 Connector plug No5 OTW176S
5 17 Rear case OTWSGT6RC
8 9
4
3
1
2
17 10
13 14 15 16 11 12
QTR ROBOTIC/AUTOMATIC
TORCH MODEL PART NUMBER LENGTH CONNECTION TYPE DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE
QTR Torch Body QTR405X 1.5M Euro 60% @ 600 amps – 0.8-1.6 Air
QTRW Torch Body QTRW604 1.2M Tweco® 60% @ 600 amps – 0.8-1.6 Water
QTRW Torch Body QTRW604X 1.2M Euro 60% @ 600 amps – 0.8-1.6 Water
QTRW Torch Body QTRW605 1.5M Tweco® 60% @ 600 amps – 0.8-1.6 Water
CONDUCTOR TUBE PART NUMBER ANGLE SUITS TORCH DUTY CYCLE CONTACT TIP WIRE DIA. (MM) COOLING TYPE
QTR 22° Metal Jacket QTR66/22 22° QTR range of Torches 60% @ 600 amps Eliminator® Series 0.8-1.6 Air
QTR 180° Metal Jacket QTR66/180 180° QTR range of Torches 60% @ 600 amps Eliminator® Series 0.8-1.6 Air
QTRW 22° Metal Jacket QTRW64/22 22° QTRW range of Torches 60% @ 400 amps Eliminator® Series 0.8-1.6 Water
QTRW 22° Long Metal Jacket QTRW64/22L 22° QTRW range of Torches 60% @ 400 amps Eliminator® Series 0.8-1.6 Water
Note: All conductor tubes are shipped with Eliminator® style diffusers and without contact tips or nozzles.
QTR Torch Body & Cable assy Part No. QTR405X
QTRW Torch Body & Cable assy Part No. QTRW604
QTRW Torch Body & Cable assy Part No. QTRW604X
QTRW Torch Body & Cable assy Part No. QTRW605
QTR 22° Metal Jacket Conductor Tube Part No. QTR66/22
QTR 180° Metal Jacket Conductor Tube Part No. QTR66/180
QTRW 22° Metal Jacket Conductor Tube Part No. QTRW64/22
QTRW 22° Long Metal Jacket Conductor Tube Part No. QTRW64/22L
43
SECTION ONE
ARC EQUIPMENT
SPARE PARTS
Transmig 130 Twin Gun (OCE8153100)
8 TRANSMIG 130 TWIN GUN SPARES:

7 1 Gas Nozzle OCE1311
2 Contact Tip
0.6mm OTW11/23
5 0.8mm OTW11/30
0.9mm OTW11/35
3 Complete Push Button Assy OCE5750517
4 4 R/H Handle OCE3055612
5 Conduit Liner OCE5580017
3 7 Gas Hose OCE5580005
8 Torch Hose OCE5580003
9 L/H Handle OCE3055613
2 10 Torch Trigger Lever OCE3120018
9 10
1
Transmig 180 Brumby (717579)

BRUMBY, TRANSMIG 180se GUN SPARES:
10 ITEM DESCRIPTION PART No
1 Nozzle EL22I50P
2 Contact Tip EL16T35*
3 Gas Diffuser EL52*
4 4 Conductor Tube OTW90810*
7 7 Trigger Assembly 717523
8 Trigger Screw OTW94D/1*
3 9 Handle Cap OTW35/80A/1*
2 8 10 Cable Assembly OTW9080C*
1 11 Set Screw OTW44C
9 11 12 Conduit Assembly 717524
HARD ELECTRODE WIRES:

12 WIRE SIZE PART No
0.6-1.0MM 717524*
1.2mm 717543
* Supplied Standard
Transmig 210 to 330 Gun (717578)
TRANSMIG 210-330 GUN SPARES:

6 2 Contact Tip Refer Easy Find Page 47
5 3 Gas Diffuser Refer Easy Find Page 46
4 Conductor Tube MS6345
4 5 0-Ring, Gun Handle OTW45B*
6 Handle Kit OTW90721H
7 Trigger Lever ELC94
3 8 Trigger Blades ELC94B*
9 Cap Screw ELC1042*
2 10 Conduit liner OTW42/3035
11 O-Ring, Connector Plug OTW224
12 Set Screw 8/32 UNC OTW44C
1 13 Connector Plug OTW350174
14 Conduit Refer Easy Find Page 52
7 9
10 11 12 13
44
ARC EQUIPMENT
SECTION ONE
SPARE PARTS
Eliminator® 250 AMPS, 450 AMPS, 600 AMPS
ELIMINATOR® SPARES:
6 7 8 10 1 Nozzle Refer Easy Find Page 50
2 Contact Tip Refer Easy Find Page 47
3 Gas Diffuser Refer Easy Find Page 46
4 Insulator assembly ELC250 & ELC350 63ELJ-3
1 5 11 4 Insulator assembly ELC450 & EL450 64ELJ-3
4 Insulator assembly EL600 66ELJ-3
4 5 Conductor tubes Refer Easy Find Page 51
3 6 Nut cover ring & sleeve ELC250 EL63-CR21
12 6 Nut cover ring & sleeve ELC450 & EL600 EL66-CR21
2 7 Nut cover insulator EL66-CR
13 8 Hanger - ELC250 & ELC450 OTW152
10 Binder Post & Screw ELC250 & ELC450 ELC124FM
11 Handle with screws ELC250 & ELC450 ELC84H
20 11 Handle with screws EL450 & EL600 EL86H
12 Trigger blade assembly - all models EL96B
17 18 19 13 Trigger ELC250 & ELC450 ELC94
13 Trigger & EL600 EL96
17 Conduit Liner Refer Easy Find Page 52
18 Tweco® connector plug
ELC250, ELC450 OTW350174
21 18 Tweco® connector plug EL600 OTW176S
19 O-ring ELC250 & ELC450 OTW224
19 O-ring EL600 OTW225
20 Rear case assembly Tweco® ELT6RC
21 Set screw OTW44C
45
SECTION ONE
ARC EQUIPMENT
GMAW GUN GAS DIFFUSERS
GMAW TORCH GAS DIFFUSERS – ORIGINAL TWECO®
ITEM PART NUMBER DESCRIPTION APPLICABLE TORCHES
717522 Gas Diffuser Mini Gun Mini gun
OTW51 Gas Diffuser Tweco® No. 1; TWE No. 1
OTW52 Gas Diffuser Tweco® No. 2; TWE No. 2
OTW54A Gas Diffuser Tweco® No. 4; TWE No. 4
OTW55SW Gas Diffuser Tweco® No. 5; Supra XT

0.9-1.6mm Conduits
OTW55 Gas Diffuser Tweco® No. 5; Supra XT

1.6-2.0mm Conduits
OTW55H Gas Diffuser Tweco® No. 5; Supra XT

2.4-2.8mm Conduits
EL52 Eliminator® 250 amp Gas Diffuser Eliminator® 250

Adjustable Nozzle
EL52CT Eliminator® 250 amp Gas Diffuser Eliminator® 250

Fixed Nozzle
EL54CTSW Eliminator® 450 amp Gas Diffuser Eliminator® 450

Fixed Nozzle 0.6-1.6mm
EL54CTH Eliminator® 450 amp Gas Diffuser Eliminator® 450

EL54SW Eliminator® 450 amp Gas Diffuser Eliminator® 450

Adjustable Nozzle 0.6-1.6mm
EL54H Eliminator® 450 amp Gas Diffuser Eliminator® 450

Adjustable Nozzle 2.0-2.4mm
EL56SW Eliminator® 600 amp Gas Diffuser Eliminator® 600

EL56H Eliminator® 600 amp Gas Diffuser Eliminator® 600

46
ARC EQUIPMENT
SECTION ONE
GMAW GUN CONTACT TIPS
GMAW TORCH CONTACT TIPS – ORIGINAL TWECO®
11 – SERIES PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTW11/23 Contact Tip 0.6mm Tweco® No. 1
OTW11/30 Contact Tip 0.8mm Mini Gun
OTW11/35 Contact Tip 0.9mm TWE 1
OTW11/40 Contact Tip 1.0mm Autopak 150; 200
OTW11/45 Contact Tip 1.2mm Transmig 195
Transmig 165
Transmig 130 Twin
Wire Wasp

OTW14/23 Contact Tip 0.6mm Tweco® No.2; TWE 2
OTW14/30 Contact Tip 0.8mm Tweco® No.4; TWE 4
OTW14/35 Contact Tip 0.9mm Transmig 195 RP
OTW14/116 Contact Tip 1.6mm Transmig S3-C
Transmig 185 S
OTW14H/35 Heavy Duty Contact Tip 0.9mm Transmig 185 SM
OTW14H/40 Heavy Duty Contact Tip 1.0mm Transmig 180
14H/116/78 Heavy Duty Contact Tip 1.6mm
OTW14H/564 Heavy Duty Contact Tip 2.0mm
717256 Heavy Duty Contact Tip 1.2mm ALUM
14AH/116 Heavy Duty Contact Tip 1.6mm ALUM
OTW14T/30 Contact Tip 0.8mm Tapered


OTW15H/35 Heavy Duty Contact Tip 0.9mm Tweco® No. 5
OTW15H/45 Heavy Duty Contact Tip 1.2mm Supra XT
717143 Heavy Duty Contact Tip 1.2mm ALUM
717149 Heavy Duty Contact Tip 1.6mm F/COR
15AHFC/364 Heavy Duty Contact Tip 1.2mm F/COR
15AHFC/116 Heavy Duty Contact Tip 1.6mm F/COR
717275 Heavy Duty Contact Tip 2.0mm F/COR
ELIMINATOR® PART NUMBER DESCRIPTION APPLICABLE TORCHES

EL16T23 ®
Eliminator Contact Tip 0.6mm Tapered Transmig 210; 250; 310; 330
EL16T30 Eliminator® Contact Tip 0.8mm Tapered Transmig 210se; 250se
EL16T35 Eliminator® Contact Tip 0.9mm Tapered Transmig 330se pre-May 2001
EL16T40 Eliminator® Contact Tip 1.0mm Tapered Transmig 215se; 265se
EL16T45 Eliminator® Contact Tip 1.2mm Tapered
EL16T116 Eliminator® Contact Tip 1.6mm Tapered
EL16A364 Eliminator® Contact Tip 1.2mm Alum.

EL16A116 Eliminator® Contact Tip 1.6mm Alum.
EL1630 Eliminator® Contact Tip 0.8mm
FLUX CORED PART NUMBER DESCRIPTION APPLICABLE TORCHES

14FC-045 Contact Tip 1.2mm 350 amp Flux cored Gun 350 amp Flux cored torches
14FC-068 Contact Tip 1.72mm 350 amp Flux cored Gun 450 amp Flux cored torches
14FC-564 Contact Tip 2.0mm 350 amp Flux cored Gun
14FC-332 Contact tip 2.4mm 350 amp Flux cored Gun
47
SECTION ONE
ARC EQUIPMENT
GMAW GUN GAS DIFFUSERS
INSULATORS
TWECO® No. 2 and No. 4 PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTW32 ®
Adjustable Insulator Tweco No. 2 Tweco® No. 2; TWE 2
OTW34A Adjustable Insulator Tweco® No. 4 Tweco® No. 4; TWE 4
TWECO® No. 5 and ELIMINATOR® 600 PART NUMBER DESCRIPTION APPLICABLE TORCHES
717540 ®
Fixed Insulator for CT Nozzle Tweco No. 4 Tweco® No. 4
717541 Fixed Insulator for CT Nozzle Tweco® No. 5 Tweco® No. 5
Supra XT
OTW36CT Fixed Insulator for CT Nozzle Eliminator® 600 Eliminator® 600
GMAW – QTR ROBOTIC AND AUTOMATIC GAS DIFFUSERS
QTR and QTRW PART NUMBER DESCRIPTION APPLICABLE TORCHES

QTREL54CT/SW Gas diffuser QTR Guns 0.9-1.6 wire All QTR / QTRW Automatic
QTREL54CT/H Gas diffuser QTR Guns 2.0-2.8 wire and Robotic Torches
OTWWC56/EL/H Gas diffuser 600 amp water cooled QTRW Guns HW 2.0-2.8 wire
OTWWC56/EL/SW Gas diffuser 600 amp water cooled QTRW Guns SW 0.9-1.6 wire
QTRW56H Gas diffuser 600 amp water cooled QTRW Guns 2.0-2.8 wire
QTRW56SW Gas diffuser 600 amp water cooled QTRW Guns 0.9-1.6 wire
48
ARC EQUIPMENT
SECTION ONE
GMAW GUN NOZZLES
NOZZLE – ORIGINAL TWECO®
130 TWIN NOZZLE PART NUMBER DESCRIPTION APPLICABLE TORCHES

OCE1311 Nozzle Transmig 130 Twin 130 Twin Gun
Wire Wasp Gun
TWECO® NO. 1 and MINI GUN PART NUMBER DESCRIPTION APPLICABLE TORCHES
OTW21/50/F Nozzle Tweco® 1 Fixed 13mm Flush Tip Tweco® No. 1
OTW21/62/F Nozzle Tweco® 1 Fixed 16mm Flush Tip Mini MIG
TWE 1
Autopak 150; 250
Transmig 195
Transmig 130 Twin
Wire Wasp
TWECO® NO. 2 PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTW22/50 Tweco® 2 Adjustable 13mm, 3mm Recess Tip Tweco® No. 2; TWE 2
OTW22/62 Tweco® 2 Adjustable 16mm, 3mm Recess Tip Transmig 200; Transmig 240
Transmig 185 S
Transmig 185 SM
Transmig 180

OTW23/62/F Tweco® No. 4 Fixed 16m Flush Tip Tweco® No. 4; TWE 4
717309 Tweco® No. 4 Short Stop Tapered 3mm Recess Tip Transmig 195 RP
OTW24A/50 Tweco® No. 4 Adjustable 13mm Transmig S3-C
OTW24A/62 Tweco® No. 4 Adjustable 16mm Transmig 350
OTW24AH/62 Tweco® No. 4 Adjustable Heavy Duty 16mm Transmig 400
OTW24AH/75 Tweco® No. 4 Adjustable Heavy Duty 19mm
717309 Tweco® No. 4 Special Tapered 9.5mm, 3mm Recess Tip
717532 Tweco® No. 4 CT Nozzle Tip 16mm Fixed 3mm Recess Tip
717534 Tweco® No. 4 CT Nozzle Tip 16mm Fixed 13mm Recess Tip
717538 Tweco® No. 5 CT Nozzle Tip 16mm Fixed 3mm Recessed Tip Tweco® No. 5
717539 Tweco® No. 5 CT Nozzle Tip 19mm Fixed 3mm Recessed Tip Supra XT
Transmig 500
49
SECTION ONE
ARC EQUIPMENT
GMAW GUN NOZZLES
NOZZLE – ORIGINAL TWECO®

EL22A37 ®
Nozzle Eliminator 250 amp Adjustable 10mm Eliminator® 250
EL22A50 Nozzle Eliminator® 250 amp Adjustable 13mm Transmig 210; 250; 310; 330
EL22A50F Nozzle Eliminator® 250 amp Adjustable 13mm Flush Transmig 210se; 250se
EL22A62 Nozzle Eliminator® 250 amp Adjustable 16mm Transmig 215se; 265se
EL22A62F Nozzle Eliminator® 250 amp Adjustable 16mm Flush Transmig 330se pre May 2001
EL22A75 Nozzle Eliminator® 250 amp Adjustable 19mm
EL22I50P Nozzle Eliminator® 250 amp Adjustable 13mm Protruded tip
EL22I62P Nozzle Eliminator® 250 amp Adjustable 16mm Protruded tip
EL22CT62 Nozzle Eliminator® 250 amp Fixed 16mm 3mm Recess tip
EL22CT62F Nozzle Eliminator® 250 amp Fixed 16mm Flush tip
EL24I37 Nozzle Eliminator® 450 amp Adjust 10mm 3mm Recess tip Eliminator® 450
EL24I50 Nozzle Eliminator® 450 amp Adjust 13mm 3mm Recess tip Transmig 400 pre May 2001
EL24I50P Nozzle Eliminator® 450 amp Adjust 13mm Protruded tip Transmig 350ec; 350 Pulse
EL24I62 Nozzle Eliminator® 450 amp Adjust 16mm 3mm Recess tip
EL24I62H Nozzle Eliminator® 450 amp Heavy Duty Adjust 16mm
EL24I62P Nozzle Eliminator® 450 amp Fixed 16mm Protruded tip
EL24I75 Nozzle Eliminator® 450 amp Adjust 16mm 3mm Recess tip
EL24CT62 Nozzle Eliminator® 450A amp Fixed 16mm 3mm Recess tip
EL24CT62H Nozzle Eliminator® 450 amp Heavy Duty Fixed 16mm
EL24CT75 Nozzle Eliminator® 450 amp Fixed 19mm 3mm Recess tip
EL24CT75H Nozzle Eliminator® 450 amp Heavy Duty Fixed 19mm
OTW26I62 Nozzle Eliminator® 600 amp Adjustable 16mm Eliminator® 600

OTW26I75 Nozzle Eliminator® 600 amp Adjustable 19mm Transmig 500 pre June 2001
OTW26I87 Nozzle Eliminator® 600 amp Adjustable 22mm
OTW26CT62 Nozzle Eliminator® 600 amp Fixed 16mm
OTW26CT75 Nozzle Eliminator® 600 amp Fixed 19mm
QTR AUTOMATIC/ROBOTIC PART NUMBER DESCRIPTION APPLICABLE TORCHES

RWC24/62 Nozzle QTRW 400 amp Fixed 16mm 3mm Recess Tip All QTR/QTRW automatic
RWC24/62F Nozzle QTRW 400 amp Fixed 16mm Flush Tip and robotic torches
RWC24/75 Nozzle QTRW 400 amp Fixed 19mm 3mm Recess Tip
RWC26/62 Nozzle QTRW 600 amp Fixed 16mm 3mm Recess Tip
RWC26/62F Nozzle QTRW 600 amp Fixed 16mm Flush Tip
FLUX CORED GUNS PART NUMBER DESCRIPTION APPLICABLE TORCHES

24FC-150 Nozzle 350A Flux cored Gun 20mm stickout 350 and 450 amp
24FC-275 Nozzle 350A Flux cored Gun 38mm stickout Flux cored torches
26FC-150 Nozzle 450A Flux cored Gun 20mm stickout
26FC-275 Nozzle 450A Flux cored Gun 38mm stickout
50
ARC EQUIPMENT
SECTION ONE
GMAW GUN CONDUCTOR TUBES
CONDUCTOR TUBES – Original TWECO®
TWECO® No. 2 PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTW62A/45 Tweco No. 2, 45˚ Conductor Tube
®
Tweco® No. 2
OTW62J/45 Tweco® No. 2, 45˚ Stainless Steel
Jacket Conductor Tube

OTW64A/45 Tweco No. 4 45˚ Conductor Tube
®
Tweco® No. 4
OTW64A/60 Tweco® No. 4 60˚ Conductor Tube
OTW64J/45 Tweco® No. 4 45˚ Stainless Steel

OTW65/45 Tweco® No. 5 45˚ Conductor Tube Tweco® No. 5
OTW65/60 Tweco® No. 5 60˚ Conductor Tube
SUPRA XT PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTWSE65J/45 Conductor Tube 45˚ Metal Jacket Supra XT
OTWSE65J/60 Conductor Tube 60˚ Metal Jacket

EL63J-45 Eliminator Conductor Tube 45˚ 250 amp Metal Jacket
®
Eliminator® 250
EL63J-60 Eliminator® Conductor Tube 60˚ 250 amp Metal Jacket
EL64J-45 Eliminator® Conductor Tube 45˚ 450 amp Metal Jacket Eliminator® 450
EL66J-45 Eliminator® Conductor Tube 45˚ 600 amp Metal Jacket Eliminator® 600
QTR AUTOMATIC/ROBOTIC PART NUMBER DESCRIPTION APPLICABLE TORCHES

QTR66/22 Conductor Tube 22˚ 600 amp QTR Metal Jacket QTR air torches
QTR66/180 Conductor Tube 180˚ 600 amp QTR Metal Jacket
QTRW64/22 Conductor Tube 22˚ 400 amp QTRW Metal Jacket QTR water cooled torches
QTRW64/22L Conductor Tube 22LG 400 amp QTRW Metal Jacket
QTRW66/22 Conductor Tube 22˚ 600 amp QTRW Metal Jacket
ALL OTHER TORCHES PART NUMBER DESCRIPTION APPLICABLE TORCHES

T116103505 Conductor Tube 45˚ TWE 1 torch
64FC-45 Conductor Tube 45˚ 350 amp Flux cored as detailed
64FC-60 Conductor Tube 60˚ 350 amp Flux cored
ELS6260 Conductor Tube 60˚ 250 amp Smoke
ELS6460 Conductor Tube 60˚ 400 amp Smoke
OTW90031 Conductor Tube 250-60-60 60˚ 250 amp Gun MIG195
717565 Conductor Tube 350-60-60 60˚ 350 amp Gun MIG275
EPG63J-180 Conductor Tube 180˚ Tweco® PP Metal Jacket
EPG63J-45 Conductor Tube 45˚ Tweco® PP Metal Jacket
MS6345 Conductor Tube 45˚ 250 amp Gun Transmig 210 to 330
130 TWIN/WIRE WASP PART NUMBER DESCRIPTION APPLICABLE TORCHES

OCE 5750517 Conductor Tube and Torch Trigger Switch for Transmig 130 Twin
130 Twin and Wire Wasp Wire Wasp
51
ARC EQUIPMENT
GMAW GUN LINERS
MIG GUN LINERS – Original TWECO®

OTW42/3035 ® ®
Tweco Conduit Liner 4.5M 0.8-0.9mm Hard Tweco No.2 Tweco® No. 2; TWE 2
OTW42/4045 Tweco® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco® No. 2
OTW42N/3545 Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No. 2

OTW44/3545 Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 4
® ®
Tweco® No. 4; TWE 4
OTW44/564 Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No. 4 Transmig 350; 350ec
717344 Tweco® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco® No. 4 Transmig 350 Pulse
OTW44/116 Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No. 4 Transmig 400
717347 Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No. 4
OTW44N/116 Tweco® Conduit Liner 4.5M 1.6mm Nylon Tweco® No. 4

OTW45/3545 ® ®
Tweco Conduit Liner 4.5M 0.9-1.2mm Hard Tweco No. 5 Tweco® No. 5; Supra XT
OTW45/116 Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No. 5
OTW45H/332 Tweco® Conduit Liner 4.5M 2.4mm Hard Tweco® No. 5
717512 Tweco® Conduit Liner 4.5M 3.2mm Hard Tweco® No. 5
ELIMINATOR® 250 PART NUMBER DESCRIPTION APPLICABLE TORCHES

OTW42/3035 Tweco® Conduit Liner 4.5M 0.8-0.9mm Hard Tweco® No.2 Eliminator® 250
OTW42/4045 Tweco® Conduit Liner 4.5M 1.0-1.2mm Hard Tweco® No. 2 Transmig 210; 250; 310; 330
OTW42N/3545 Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No. 2 Transmig 210se; 250se
Transmig 215se; 265se

OTW44/3545 Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No. 4 Eliminator® 450
OTW44/564 Tweco® Conduit Liner 4.5M 2.0mm Hard Tweco® No. 4 Transmig 350; 350ec
717344 Tweco® Conduit Liner 7.6M 0.9-1.2mm Hard Tweco® No. 4 Transmig 350 Pulse
717347 Tweco® Conduit Liner 4.5M 0.9-1.2mm Nylon Tweco® No. 4

OTW45/3545 Tweco® Conduit Liner 4.5M 0.9-1.2mm Hard Tweco® No. 5 Eliminator® 600
OTW45/116 Tweco® Conduit Liner 4.5M 1.6mm Hard Tweco® No. 5
717512 Tweco® Conduit Liner 4.5M 3.2mm Hard Tweco® No. 5
ALL OTHER LINERS PART NUMBER DESCRIPTION APPLICABLE TORCHES

42TF-3545-25 Tweco® Conduit Liner 7.6M 0.9-1.2mm Teflon PushPull
44TF-116-25 Tweco® Conduit Liner 7.6M 1.6mm Teflon PushPull
43FC-332-15 Tweco® Conduit Liner 4.5M 2.4mm 350 amp Flux cored Gun
44FC-18-15 Tweco® Conduit Liner 4.5M 3.2mm 450 amp Flux cored Gun
717560 Tweco® Conduit Liner 3.6M 0.9-1.2mm Hard MIG275
OTWAWC44116 Tweco® Conductor Tube Copper Jump Liner 1.6mm
EPG66-065 Tweco® Conductor Tube Copper Jump Liner 1.2mm PushPull
EPG66-085 Tweco® Conductor Tube Copper Jump Liner 1.6mm PushPull
717524 Tweco® Conduit Liner 4.5M 0.8-0.9mm MiniGun
717543 Tweco® Conduit Liner 4.5M 1.2mm MiniGun
OCE5580017 Conduit Liner (Non Tweco®) 2M 0.6-1.2mm Wire Wasp & 130Twin
52
ARC EQUIPMENT
SECTION ONE
MIG GUN PARTS
TWECO® Transmig 210, 250, 310, 330
TWECO® Eliminator® 250

TWECO® Autopack 150
TWECO® Rural Pal 195

TWECO® Transmig 195

TWECO® No. 4 Pistol
TWECO® Smoke 250
TWECO® Smoke 400

Transmig 130 Twin
Transmig Brumby
TWECO® No. 1
TWECO® No. 2
TWECO® No. 4
TWECO® No. 5
TWECO® Mini
Easy MIG
TWECO® Part No. CIGWELD Part No. Remarks
TRIGGER SWITV\CH ASSY

35/90 717523 ❖ ❖ ❖ ❖ Std trigger
96KL/R 717563 ❖ ❖ ❖ Std trigger
OCE3120018 ❖ Std trigger
OTW92 ❖ Std trigger
OTW94R ❖ ❖ Std trigger
OTW94L ❖ ❖ Optional trigger lock
OTW94P* ❖ ❖ Std pistol trigger
ELC94 ❖ ❖ ❖ ❖ Std trigger
EL96 ❖ ❖ Std trigger
ELC96L ❖ Optional trigger lock
SWITCH / SWITCH BLADES
OTW91C* ❖
OTW92C* ❖
OTW94C* ❖ ❖ ❖ ❖
ELC94B ❖
EL96B* ❖ ❖ ❖ ❖ ❖
CONNECTOR PLUG
OTW172 ❖
OTW174 ❖ ❖ ❖
OTW175 ❖ ❖
OTW350174 ❖ ❖ ❖ ❖
OTW176S ❖
CONNECTOR "O" RING
OTW224 ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖ ❖
OTW225 ❖ ❖ ❖
CABLE HOZE SUPPORT-GUN END
OTW146KL* ❖ ❖ ❖
OTW141/6* ❖
OTW142/6* ❖
OTW142/12* ❖
OTW144/6* ❖ ❖
OTW144/12* ❖ ❖
OTW145/6* ❖ ❖
OTW145/12* ❖ ❖
EL1446* ❖
ELC144* ❖ ❖
CABLE HOZE SUPPORT CONNECTOR END
OTW231/12 ❖
OTW232/12 ❖
OTW234/12 ❖ ❖
OTW235/12 ❖ ❖
CONNECTOR BLOCK GUN END
OTW101 ❖
OTW102 ❖
OTW104 ❖ ❖ ❖ ❖
CONNECTOR BLOCK CONNECTOR END
OTW104 ❖ ❖ ❖ ❖ ❖ ❖
SCREWS HANDLE & CONNECTOR CASE
OTW124FM* ❖ ❖ ❖ ❖
OTW122FM* ❖ ❖ ❖ ❖ ❖
OTW125FM*
ELC124FM* ❖ ❖ ❖ ❖ ❖
CABLE HOZE CLAMP GUN END
OTW132/12 ❖
OTW134/14 ❖ ❖ ❖ ❖
*Part number no longer available from CIGWELD. Reference only.
53
SECTION ONE
ARC EQUIPMENT
MIG GUN PARTS
TWECO® Transmig 210, 250, 310, 330

TWECO® Autopack 150
TWECO® Rural Pal 195


TWECO® Smoke 250
TWECO® Smoke 400

Transmig 130 Twin
Transmig Brumby
TWECO® No. 1
TWECO® No. 2
TWECO® No. 4
TWECO® No. 5
TWECO® Mini
Easy MIG
TWECO® No. CIGWELD Part No. Remarks
CONDUCTOR TUBES
OCE5750517 ❖
350/60/60 717565 ❖
OTW90031 ❖
35/60/60 717521 ❖ ❖
OTW61/60 ❖
OTW62A/45 ❖
OTW62A/60 ❖
EL63J-45 ❖ 45 Deg locking conductor tube
EL63J-60 ❖ 60 Deg locking conductor tube
EL6245 ❖ 45 Deg jacketed conductor tube
OTW64A/45 ❖
OTW64A/60 ❖
OTW64A/180 ❖ ❖
OTW64J/45 ❖
OTW64J/60 ❖
EL6445 ❖ 45 Deg jacketed conductor tube
EL64J-45 ❖ 60 Deg jacketed conductor tube
EL64J-60 ❖ 45 Deg jacketed & lock cond tube
OTW65/45 ❖
OTW65/60 ❖
OTW65/80* ❖
OTW65/180* ❖
OTW65P/180* ❖
MS6345 ❖
EL6260* ❖ ❖
EL6460* ❖ ❖
EL66J-45 ❖
EL66J-60 ❖
EL66605R* ❖
EL66455R* ❖
ELS6460* ❖ ❖
HANDLE CASE
84KL 717567 ❖ ❖
OTW81 ❖
OTW82 ❖
OTW84A ❖
OTW84P ❖
OTW85 ❖
OTW85P ❖
OTW90721H ❖
ELS82 ❖
ELS86H ❖
EL86 ❖
ELC84H ❖ ❖
LEFT HAND SIDE
OCE3055613 ❖
RIGHT HAND SIDE
OCE3055612 ❖
CABLE HOZE CLAMP CONNECTOR END
OTW132/12 ❖ ❖
OTW134/14 ❖ ❖ ❖ ❖
CONNECTOR TAB BLOCK
OTW104 ❖ ❖ ❖ ❖
GUN HANGER
OCE3060333 ❖
OTW90814 ❖
OTW152 ❖ ❖
OTW154 ❖ ❖ ❖ ❖
CONDUCTOR TUBE INSULATION
OTW74A ❖ ❖ ❖
OTW75 ❖ ❖ ❖ ❖
*Part number no longer available from CIGWELD. Reference only.
54
GTAW
(TIG Welding)
Welds
Steel, stainless steel, aluminium, copper, brass,
titanium magnesium alloys
Typical Usage
Tool or die repair, aluminium castings, vessel/tank/boiler fabrication,
pressure valves or regulators, pipe fittings, bicycles,
airplanes/aerospace
Precision
PLUS!
Repairing hairline cracks or building
Formula 1 race cars, some jobs call for precision
equipment. When you require this precision control,
look no further than the complete Transtig range.
Unsurpassed arc control and heat concentration

allows you to weld ultra-thin materials or produce
x-ray quality multiple pass welds in thicker sections.
From the weekend hobbyist to the professional,

we have the unit for you!
GTAW SELECTION GUIDE:
Welding
Stick Stick Lift arc DC TIG AC HF Amperage
Model Page AC DC Start HF Start TIG Weldable Metals Range Portable Special Features Typical Applications
❖ Transarc 131i tool box 56 ❖ Carb/stainless steel 5 to 130 ❖ Compact in tool box kit complete with leads Mainte/repair, farm
❖ Transarc 141SMi 56 ❖ ❖ Carb/stainless steel 5 to 140 ❖ 140@70% duty cycle Safe Mode protection Pipe line, Shipyard, const maint/repair,
❖ Transmig 160i Compact 57 ❖ ❖ ❖ Carb/stainless steel 5 to 160 ❖ Full multi process capabilities Maint/repair, farm
1-Phase ❖ Transarc 161SMi 57 ❖ ❖ Carb/stainless steel 5 to 160 ❖ 160@70% duty cycle Safe Mode protection Pipe line, Shipyard, const, maint/repair
❖ Transarc 16Pi 58 ❖ ❖ ❖ Carb/stainless steel 5 to 160 ❖ Compact & lightweight pulse, crater fill modes Site erection, maint/repair
❖ Transtig 150 AC/DC/HF 58 ❖ ❖ ❖ ❖ Most metals 13 to 150 Square wave AC,HF 240V supply, Light fab, maint/repair, farm
❖ Transtig 160 AC/DC/HF 59 ❖ ❖ ❖ ❖ ❖ Most metals 5 to 160 ❖ AC balanced control lightw & portable, 240V Light fab, maint/repair, farm
❖ Transtig 280 59 ❖ ❖ ❖ ❖ Most metals 10 to 320 High duty cycle, High output Metal fab, maint/repair, food processing
❖ Pro lite LS300 60 ❖ ❖ Carb/stainless steel 5 to 300 ❖ Compact & lightweight high output Const, fab, maint/repair
3-Phase ❖ Pro lite LT300 60 ❖ ❖ ❖ Carb/stainless steel 5 to 300 ❖ Compact & lightweight high output, HF, Pulse Metal fab, maint/repair, aero food processing
❖ Pro lite 300GTSW 61 ❖ ❖ ❖ ❖ ❖ Most metals 5 to 300 ❖ Compt, lightw, HF pulse, crater mod, wave bal Metal fab, maint/repair, aerospace
❖ Pro plus 400GMS 61 ❖ ❖ Carb/stainless steel 5 to 400 ❖ Power efficient, multi process Steel erection, pipe, fab, shipb, foundries
CLASS: QUALITY KEY:

55
ARC EQUIPMENT
GAS TUNGSTEN ARC WELDING
TRANSARC 131i/Tool Box Kit Light 130 240

Industrial AMP V

SUPPLY VOLTAGE: Fan Cooled 27% @ 130 amps (STICK) 5.2kg
220/240 volt MINIMUM RECOMMENDED GENERATOR: 37% @ 130 amps (TIG) POWER SOURCE DIMENSIONS:
10 amp 5 - 130 amps
The Transarc 131i Tool Box Kit is the complete Ordering Information:
portable, professional kit. Including the lightweight Transarc 131i/ Plant (Tool Box Kit) Part No. 625757
130 amp inverter power plant that will run from any
10 amp standard domestic outlet. Transarc 131i (Power Source only) Part No. 625755
This unit provides the latest in inverter technology Refer to Easyfind page 19 for optimum setup
with excellent DC welding characteristics for manual Recommended Process:
arc welding with the capabilities of scratch start TIG DC Stick
welding. DC GTAW – Scratch Start
▲ Designed to operate on a 10 amp 240 volt power Hiderok Helmet Part No. 453833
point Wire Brush (4 row) Part No. 646363
▲ Compact, lightweight & portable TIG Torch Accessories Kit Part No. BGSAK2
▲ Excellent DC MMAW welding characteristics
Torch Gas Hose Kit (includes fittings) Part No. 700433
▲ Infinitely Variable Welding Current Control from 5 TIG welding kit Part No. 700706
to 130 amps
Transarc 131i Plant Contents: For the full accessory range turn to the accessories section of this book.

lead for factory preset supply voltage, complete lead set,
helmet, chipping hammer and wire brush in a robust tool
box.
lead for factory preset supply voltage, 25mm2 dinse
connectors.

AMP V
SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLES: POWER SOURCE WEIGHT:

SUPPLY VOLTAGE: 8.0 kVA for maximum welding current 60% at 140 amps (STICK) 8.0kg
220/240 volt WELDING CURRENT RANGE: 70% at 140 amps (TIG) POWER SOURCE DIMENSIONS:
1 phase 50Hz 5 - 140 amps DUTY CYCLE TEST PERIOD: H230mm x W185mm x D310mm
SUPPLY PLUG LEAD: 5 & 10 minutes
15 amp

Safe“ unit has SafeMode built-in, which reduces the
open circuit voltage to less than 10 volts. Heavy duty, Refer to Easyfind page 19 for optimum setup
makes this unit the professionals choice. DC Stick
DC GTAW - Lift Arc Start
Features:
▲ Designed to operate on a 15 amp 240 volt power Manual Arc Lead Set Part No. 646323
▲ Anti-stick in MMAW mode Remote Foot Control Part No. 700709
56
ARC EQUIPMENT
Light 240
TRANSMIG 160i COMPACT Industrial V


Features:
▲ Down slope
ering Information

AMP V

SUPPLY VOLTAGE: Fan Cooled 60% at 160 amps (STICK) 8.5kg
220/240 volt MINIMUM RECOMMENDED GENERATOR: 70% at 160 amps (TIG) POWER SOURCE DIMENSIONS:
15 amp 5 - 160 amps

safe“ unit has SafeMode built-in, which reduces the
open circuit voltage to less than 10 volts. Heavy duty Refer to Easyfind page 19 for optimum setup
makes this unit the professional choice. DC Stick
DC GTAW – Lift Arc Start
Features:
▲ Designed to operate on a 15 amp 240 Volt power Manual Arc Lead Set Part No. 646323
▲ Anti-stick in MMAW mode Chipping hammer Part No. 646215
Transarc 161SMi Power Source Contents:
57
ARC EQUIPMENT
TRANSTIG 16Pi • Industrial 160 240

AMP H F V

1 phase 50Hz 5 - 160 amps 7.75kg
SUPPLY PLUG LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS:
The Transtig 16Pi inverter is primarily designed for Ordering Information:

precision TIG welding of stainless steel and other DC Transarc 16Pi Part No. 700641
weldable materials. TIG welding process is made
much easier with such features as higher frequency Refer to Easyfind page 19 for optimum setup
start, lift arc start, up/down slope, gas solenoid Recommended Process:
control, crater fill plus 2 frequency ranges. The DC GTAW - Lift Arc Start, HF Start, TIG Pulse
Transtig 16Pi is also designed to weld a wide range DC Stick
of MMAW electrodes. Optional Accessories:
Features: Manual Arc Lead Set Part No. 646323
▲ Designed to operate on a 15 amp 240 volt power 150 amp TIG Torch Part No. 304710402
point TIG Torch Accessories Kit Part No. BGSAK2
Flowmeter / Regulator Part No. 301526
▲ Excellent DC MMAW welding characteristics Dinse Plug Connector Part No. 705152*
▲ Anti-stick in MMAW mode For the full accessory range turn to the accessories section of this book.

▲ Automatic Post Flow Control
▲ Up Slope/Down Slope
▲ Infinitely Variable Welding Current Control from 5
to 160 amps
Transtig 16Pi Plant Contents:
Transtig 16Pi Power Source, Two dinse plug connector,
factory preset supply voltage, Torch Switch, TIG Torch,
Accessory Torch Kit, Regulator/Flowmeter, Work lead, Gas
hose.

AMP H F V

220/240 volt WELDING CURRENT RANGE: PACKED WEIGHT:
SUPPLY PLUG & LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS:
The Transarc 150 AC/DC/HF has a wide TIG and Ordering Information:
Manual Arc Welding ability. It is capable of TIG Transtig 150 Part No. 700360
welding most ferrous and non-ferrous materials. It’s
Electronic Square Wave technology provides Refer to Easyfind page 19 for optimum setup
improved arc stability and increased tungsten Recommended Process:
electrode life. DC Stick
AC Stick
Features:
DC GTAW - HF Start
▲ Designed to operate on a 15 amp 240 volt power AC HF GTAW
point
▲ DC and AC Square Wave output
▲ Excellent DC MMAW welding characteristics Work Lead 4M Part No. 700638
▲ Pre and Post flow gas control Foot control Part No. 646321
Torch Slider control Part No. 700490
▲ Anti-stick in MMAW mode Flowmeter / Regulator Part No 301526
▲ 13mm Stud Welding Terminals
▲ Infinitely Variable Welding Current Control from 13 For the full accessory range turn to the accessories section of this book.
to 150 amps
Transtig 150 Plant Contents:
Power Source, TIG torch, accessory kit, wheeling kit and
cylinder tray, regulator flowmeter, torch control switch, work
lead, electrode holder lead and gas hose.
58
ARC EQUIPMENT

AMP H F V

SUPPLY PLUG LEAD: DUTY CYCLES: POWER SOURCE DIMENSIONS (H X W X D):
The Transarc 160 AC/DC/HF is a light weight, single Ordering Information:

phase, constant current power source incorporating Transarc 160 AC/DC/HF Part No. 700700
the latest inverter technology to provide outstanding
arc characteristics across a wide range of Manual Refer to Easyfind page 19 for optimum setup
Metal Arc Welding (MMAW) electrodes. It also Recommended Process:
features Electronic square wave AC HF Gas Tungsten DC Stick
Arc Welding (GTAW) and lift arc start (GTAW). AC Stick
DC GTAW - Lift Arc Start, HF Start
Features:
AC HF GTAW
▲ AC square wave and DC output Manual Arc Lead Set Part No. 646323
▲ Down slope Remote Control Part No. 700708
▲ Post flow Remote Foot Control Part No. 700709
▲ Compact, lightweight & portable TIG Pulse Module Part No. 700710
Gas Connection 5/8-18RH Part No. LP112
▲ Excellent DC MMAW welding characteristics TIG Torch Accessories Kit Part No. BGSAK2
▲ Infinitely Variable Welding Current Control from 5 Dinse Plug Connector Part No. 705152
to 160 amps TIG Welding Kit (ref page) Part No. 700707
Transarc 160 AC/DC/HF Power Source Contents: *Supplied with Plant Contents
Transarc 160 AC/DC/HF Power Source, 25mm2 dinse
connectors, Shoulder Strap, Operating Instructions, Primary
lead for factory preset supply voltage, Gas Fitting and 4 pin
plug
TRANSTIG 280 AC/DC/HF

• Heavy 310 2 415
Industrial AMP H F PHASE V
SPECIFICATIONS RECOMMENDED OUTLET SIZE: DUTY CYCLES: POST-FLOW GAS TIME:

SUPPLY VOLTAGE: 35 amps @ 415 volts 60% at 200 amps @ 28 volts 3-50 seconds
415/500 volts MINIMUM RECOMMENDED GENERATOR: 40% at 250 amps @ 30 volts CRATER FILL TIME:
Two Phase 50/60Hz 26 kVA for maximum welding current 26% at 310 amps @ 32.4 volts 0.5-15 seconds
INPUT CURRENT: AUXILIARY VOLTAGE: MAXIMUM OPEN CIRCUIT VOLTAGE: SPOT TIME (OPTIONAL ACCESSORY):
31 amps @ 155 amps 2 x 115 volt AC outlets, 1.0 kVA maximum 80 volts 0.25-6 seconds
50 amps @ 250 amps WELDING CURRENT RANGE: DUTY CYCLE TEST PERIOD: POWER SOURCE WEIGHT:
62 amps @ 310 amps 5-310 amps 5 or 10 minutes 170kg
RECOMMENDED FUSE SIZE: PRE-FLOW GAS TIME: POWER SOURCE DIMENSIONS:
60 amps @ 415 volts 0.1-5 seconds H807mm x W483mm x D705mm
The Transtig 280 AC/DC/HF is a constant current Ordering Information:

AC/DC power source. This model is ideal for both DC Transtig 280 AC/DC/HF Part No. 700690
Gas Tungsten Arc Welding (GTAW) and AC GTAW
welding with adjustable square wave, crater fill, Refer to Easyfind page 20 for optimum setup
trigger hold, pre/post flow and arc controls. It also Recommended Process:
yields welds with superior purity and exceptionally DC Stick
clean appearance. The Transtig 280 AC/DC/HF also AC Stick
DC GTAW - High Frequency Start, Scratch Start
has excellent arc characteristics for AC/DC Manual AC GTAW - High Frequency
Metal Arc Welding (MMAW) with arc force control. DC GMAW - Using VSF-2 Wire feeder
▲ Constant AC/DC Current for GTAW & MMAW Tweco® Water Cooler 110/240 volt Part No. TC900-G
Remote Foot Control with 7.6M Cable: Part No. 200460-001
▲ Infinite Welding Current Control from 5 to 310
Remote Torch Slider Control with
amps
8.5M Cable: Part No. 203912-002
▲ Gas Solenoid with Adjustable Pre-flow and Post- Remote Torch Slider Control with
Flow 8.5M Cable: Part No. 203912-003
Spot Timer Kit Part No. 203672-001
▲ Adjustable Crater Fill Control
Meter Kit Part No. 203696-001
▲ Trigger Hold Control
▲ Dual 115 Volt AC auxiliary power (1.0 kVA maximum) Refer to page 63 for our range of air and water cooled torches
▲ Extra heavy duty chassis Transtig 280 Contents
Transtig 280 AC/DC Plant Contents:
Transtig 280 AC/DC Power Source, 4 Metre Worklead,
Wheeling Kit/Cylinder Tray, Argon Regulator, Argon
Flowmeter, Combination Spanner, Cylinder Key, Power Cable
Adaptor, Gas Hose, Remote Torch Trigger Switch, Operating
Instructions.Ordering Information
59
ARC EQUIPMENT
PRO LITE LS300

• Heavy 300 415
Industrial AMP V

The Pro Lite LS300 offers the highest value and Ordering Information:
performance in GTAW welding. The design offers DC Pro Lite LS300 Part No. OTD10/3042
welding down to 5 amps.
Inverter power supplies allow for incredible control Refer to Easyfind page 20 for optimum setup
over the entire range, making them perfect for the Recommended Process:
most delicate welding. The LS300 is suitable for x-ray DC Stick
quality welds on most metals. DC TIG - Lift Start
DC GMAW - Using VSF-2 Wire feeder
Features:
▲ Lightweight and ultra portable Optional Accessories:
▲ Lift arc start for DC GTAW Slide control with 7.6M cable Part No. OTD10/4013
▲ Hot start and Arc Force for MMAW Foot control with 7.6M cable Part No. OTD10/4016
Hand Pendant with 7.6 cable Part No. OTD10/4014
▲ Superior Arc Characterises and Performance Tweco® Water Cooler 110/240 volt Part No. TC900-G
Pro Lite LS300 Power Source Contents:
Pro Lite LS 300 Power Source, 50mm2 dinse connectors, Input
lead, Operating Instructions.
Information
PRO LITE LT300

• Heavy 300 415

380-415 volt SUPPLY LEAD: DUTY CYCLE TEST PERIOD:
The LT300 is a multi-purpose DC TIG machine with Ordering Information:

process selection between Stick, Lift arc Start TIG and Pro Lite LT300 Part No. OTD10/3033
HF Start TIG and includes a built-in sloper, pulser, gas
valve, pre-flow and post-flow and high frequency Refer to Easyfind page 20 for optimum setup
starting for those TIG applications which require Recommended Process:
precise control for high quality results. DC Stick
DC GTAW - High Frequency Start, Lift Arc
The lightweight 20kg compact design and easy to DC GMAW - Using VSF-2 Wire feeder
carry handle make the machine excellent for
construction, maintenance, utility, fabrication, Optional Accessories:
contractor and manufacturing applications. Slide control with 7.6M cable Part No. OTD10/4013
Features: Foot control with 7.6M cable Part No. OTD10/4016
Hand Pendant with 7.6M cable Part No. OTD10/4014
▲ Superior Arc Characteristics and Performance Tweco® Water Cooler 110/240 volt Part No. TC900-G
▲ HF Start for DC GTAW
▲ Up slope/Down Slope
▲ Hot Start and Arc Force for MMAW
▲ Lightweight and Ultra Portable
▲ Energy Saving Technology
Pro Lite LT300 Power Source Contents:
Pro Lite LT300 Power Source input lead, 50mm2 dinse
connectors, Operating instructions.Ordering nformation
60
ARC EQUIPMENT
PRO LITE 300GTSW

• Heavy 300 415

The 300GTSW offers the highest value and Ordering Information:

performance in GTAW welding power source. The 300GTSW Part No.OTD10/3036
design of the 300GTSW offers both AC/DC welding
and handles just about any welding job down to 5 Refer to Easyfind page 20 for optimum setup
amps. Inverter TIG power supplies allow for Recommended Process:
incredible control over the entire range, making them DC Stick
perfect for the most delicate welding. The 300 GTSW AC Stick
DC GTAW - Lift Start, High Frequency Start
yields welds with superior purity and exceptionally AC GTAW - High Frequency
clean appearance, as well as x-ray quality welds on DC GMAW - Using VSF-2 Wire feeder
all metals.
Features: Digital meter kit Part No. OTD10/4000
▲ High Quality Aluminum Welds Slide control with 7.6M cable Part No. OTD10/4013
Foot control with 7.6M cable Part No. OTD10/4016
▲ True Square Wave AC Output Hand Pendant with 7.6M cable Part No. OTD10/4014
▲ No Continuous HF required for Aluminium Welding Tweco® Water Cooler 110/240 volt Part No. TC900-G
▲ Easy to Carry at 31kg
Refer to page 63 for our range of air and water cooled torches
▲ Three Phase Input
Pro Lite 300GTSW Power Source Contents:
Pro Lite 300GTSW Power Source, 50mm2 dinse connectors,
Input lead, Operating Instructions.Ordering Information
PRO PLUS 400GMS

Heavy 400 415
Industrial AMP V


up to 400 amps. Its multi process capabilities extend Pro Plus 400GMS Part No. OTD10/3044
Refer to Easyfind page 20 for optimum setup
DC Stick
▲ High 400 Amp Output Slide Control Part No. OTD10/2004
Pro Plus 400GMS Plant Contents: Tweco® No.4 MIG Gun Part No. OTWX412/3545
Preset Supply Voltage, Operating Instructions, 50mm2 dinse Refer to page 20 for comprehensive EASYFIND ordering information.
connectors.mation
61
ARC EQUIPMENT
GTAW WELDING (TIG)

When TIG welding, the operator has three choices of welding current. The type of current used will have a great effect of the penetration
They are: direct current straight polarity (DC SP); direct current reverse pattern as well as the bead profile, as shown below.
polarity (DCRP); and alternating current (AC) with high frequency
stabilization.
TIG welding with DCSP produces

deep penetration because it
concentrates 70% of the arc’s heat
in the joint area. No cleaning
action occurs with this polarity.
DC STRAIGHT POLARITY
(ELECTRODE NEGATIVE)
TIG welding with DCRP produces

good cleaning action as the argon
ions flowing towards the work
strike with sufficient force to break
up oxides on the surface.
The electrons flow towards the

electrode which results in 70% of
the arc’s heat at the electrode and
produces shallow penetration.
DC REVERSE POLARITY
(ELECTRODE POSITIVE)
TIG welding with ACHF combines

the good weld penetration on the
negative half cycle with the desired
cleaning action of the positive half
cycle.
High frequency re-establishes the

arc during transition between
positive and negative half cycles.
DC REVERSE POLARITY
(ELECTRODE POSITIVE)
62
GTAW
TORCHES
& Consumable Parts
63
ARC EQUIPMENT
GTAW (TIG) TORCHES
SA17 190 amp SERIES – AIR COOLED
TORCH MODEL PART NUMBER HEAD TYPE LENGTH DUTY CYCLE TORCH SWITCH GAS VALVE BACK END
SA174D1 304710402 Rigid Neck 4M 60% @ 190 amps Yes No 25mm2 Dinse
SA17F4D1 308710402 Flex Neck 4M 60% @ 150 amps Yes No 25mm2 Dinse
Torch Accessories Kit Part No. BGSAK2
Spare Parts Breakdown:
ITEM DESCRIPTION PART No.
2 Collet Body Refer Easy Find Page 67
3 Gas Lens Nozzle Refer Easy Find Page 67
4 Gas Lens Refer Easy Find Page 67
5 Gas lens Insulator BG54N01
6 Collect Refer Easy Find Page 67
7 Cup Gasket BG18CG
8 Torch Head Rigid 316103501
9 Torch Head Flex 316107501
11 Long Back Cap BG57Y02
12 Stubby Back Cap BG57Y04
13 Handle Kit 699850
14 Cable Hose Kit 4M 699851
15 50mm2 Dinse Connection
with Gas Hose 342100104
Adaptor:
DESCRIPTION PART No.
Adaptor Lug to 50mm Dinse 706551
Adaptor Lug tp 25mm Dinse 706552
12 13 13 5/8”GAS 5/8”GAS
11
13 14 14 M12x1 16 15
8 13
5
7 9 25mm2 50mm2
4 14
6
3
2
1
SA17V 190 amp SERIES – AIR COOLED
SA17VF4D1 309710402 Flex Neck 4M 60% @ 150 amps No Yes 25mm2 Dinse
SA17V4D1 305710402 Rigid Neck 4M 60% @ 190 amps No Yes 25mm2 Dinse
SA17V8D1 305710802 Rigid Neck 8M 60% @ 190 amps No Yes 25mm2 Dinse
7 Cup Gasket BG18CG
10 Torch Head Rigid with Valve 316125101
13 Handle 337102105
14 Cable Hose 4M 324010404
14 Cable Hose 8M 324010804
12 with Gas Hose 342100103
11
Adaptor:
8 DESCRIPTION PART No.
5 Adaptor Lug to 50mm Dinse 706551
Adaptor Lug tp 25mm Dinse 706552
4 9
7
5/8”GAS 5/8”GAS
6
3 10 10 15
2 13 14 M12x1 16
10
1
1/4" GAS
25mm2 50mm2
64
ARC EQUIPMENT
GTAW (TIG) TORCHES
SA26 250 amp SERIES – AIR COOLED
SA264D 304720401 Rigid Neck 4M 60% @ 250 amps Yes No 50mm2 Dinse
SA26F4D 308720401 Flex Neck 4M 60% @ 250 amps Yes No 50mm2 Dinse
7 Cup Gasket BG18CG
Adaptor:
Adaptor Lug to 50mm2 Dinse 706551
Adaptor Lug to 25mm2 Dinse 706552
12 13
13 5/8”GAS 5/8”GAS
11 13
14 M12x 16 15
13 14
5
9
4 8 14 25mm2 50mm2
7
6
3
2
1
SA26V 250 amp SERIES – AIR COOLED
SA26VF4D 309720401 Flex Neck 4M 60% @ 250 amps No Yes 50mm2 Dinse
SA26V4D 305720401 Rigid Neck 4M 60% @ 250 amps No Yes 50mm2 Dinse
SA26V8D 305720801 Rigid Neck 8M 60% @ 250 amps No Yes 50mm2 Dinse
7 Cup Gasket BG18CG
10 Torch Head Rigid with Valve 316105102
13 Handle 337102102
14 Cable Hose 4M 324030401
14 Cable Hose 8M 324030801
12 16 25mm2 Dinse Connection
11
Adaptor:
5 Adaptor Lug to 50mm2 Dinse 706551
8 9 Adaptor Lug to 25mm2 Dinse 706552
4 7
5/8”GAS 5/8”GAS
6
3 10 M12x 16 15
2 10 13 14
10
1 25mm2 50mm2
65
ARC EQUIPMENT
GTAW (TIG) TORCHES
SA18 350 amp SERIES –WATER COOLED
SA184 302710400 Rigid Neck 4M 100% @ 350 amps YES No 7/8” 18UNF LH Male
SA188 302710300 Rigid Neck 8M 100% @ 350 amps YES No 7/8” 18UNF LH Male
50mm2 Dinse Connector Part No. BG18DWG
7 Cup Gasket BG18CG
12(a) Complete Cable Hose Assy 4M 699856
12(b) Complete Cable Hose Assy 8M 699857
Adaptor:
Power Adaptor BG45V11
10 13 13
9 13 12 GAS IN 5/8” 18 UNF
12 12 12
13
12
12 WATER OUT 7/8” 14 UNF
5
8 12
4 7 WATER IN 5/8” 18 UNF
6
3
2
66
ARC EQUIPMENT
SECTION ONE
TIG TORCH CONSUMABLES
TIG CONSUMABLES
NOZZLES – ALUMINA PART NUMBER DESCRIPTION

BG10N49 Nozzle Alumina 8.0mm TIG 17,18 & 26 Torches
NOZZLES – ALUMINA GAS LENS PART NUMBER DESCRIPTION

379103106 Alumina Gas Lens 54N16 – Bore Size 10mm
379103107 Alumina Gas Lens 54N15 – Bore Size 11mm
379103108 Alumina Gas Lens 54N14 – Bore Size 12.5mm
COLLET BODY PART NUMBER DESCRIPTION

BG10N30 Collet Body 1.0mm TIG 17,18 & 26 Torches
BG406488 Collet Body 4.0mm TIG 17,18 & 26 Torches
GAS LENS COLLET BODIES PART NUMBER DESCRIPTION

314102016 Collet Body Gas Lens 45V25 1.6mm
COLLET PART NUMBER DESCRIPTION

BG10N22 Collet 1.0mm TIG 17,18 & 26 Torches
CUP GASKET PART NUMBER DESCRIPTION

BG18CG Cup Gasket Tweco® TIG 17,18 & 26 Torches
STUBBY BACK CAP PART NUMBER DESCRIPTION

BG57Y04 Stubby Back Cap TIG 17,18 & 26 Torches
LONG BACK CAP PART NUMBER DESCRIPTION

BG57Y02 Back Cap Long TIG 17,18 & 26 Torches
GAS LENS INSULATOR PART NUMBER DESCRIPTION

BG54N01 Gas Lens Insulator TIG 9, 17, 18, & 26 Torches
67
SECTION ONE
ARC EQUIPMENT
TIG TORCH CONSUMABLES
TIG CONSUMABLES
TUNGSTEN ELECTRODES PART NUMBER DESCRIPTION
VB1692 ZIRCONIATED Electrode 1.6mm x 150mm AC White Tip

VB1702 THORIATED Electrode 1.0mm x 150mm DC Red Tip
699846 CERIATED Electrode 1.6mm x 175mm AC/DC Grey Tip
TIG ACCESSORIES (MPG 7162)
ACCESSORIES PART NUMBER DESCRIPTION

BGSAK2 Accessory Kit for Tweco® 17, 26 & 18 TIG Torches
ACCESSORIES PART NUMBER DESCRIPTION
342100103 Power Cable Adaptor, Tweco® 17 & 26 TIG Torches to 25mm Dinse
BG105Z57 Power Cable Adaptor, Tweco® 17 & 26 TIG Torches to 13mm Lug
342100104 Power Cable Adaptor, Tweco® 17 & 26 TIG Torches to 50mm Dinse
BG45V11 Power Cable Adaptor, Tweco® 18 TIG Torches to 13mm Lug
ADAPTORS – LUG PART NUMBER DESCRIPTION
706552 Power Cable adaptor 13mm Lug to 25mm Dinse
706551 Power Cable adaptor 13mm Lug to 50mm Dinse
GAS HOSE PART NUMBER DESCRIPTION

700433 Gas Hose TIG Torch Kit Transarc 13i,16i,LS300,400S
WATER COOLER
SPECIFICATIONS MAXIMUM WELDING CURRENT: COOLING EFFICIENCY: INLET/OUTLET WATER CONNECTIONS:
SUPPLY VOLTAGE: 800 amps for MIG guns 1.5˚C drop/min from 60˚C to 38˚C 5/8” 18UNF RH male fittings
110/240 volt 500 amps for TIG torches depending on ambient temperature. WATER COOLER WEIGHT:
1 phase 50/60Hz FLOW RATES: RECOMMENDED COOLANT: 19kg
SUPPLY LEAD: 6.8 lpm @ 345 kPa Glycol based coolant WATER COOLER DIMENIONS:
10 amps (2.4M) 5.7 lpm @ 690 kPa RESERVOIR CAPACITY: H314mm x W235nn x D547mm
9.5 Litres
The Tweco® Water Cooler is a closed water cooling system Ordering Information:
used to cool down the torch head and cable of water
cooled MIG and TIG torches. It’s features include stainless Tweco® Water Cooler Part No. TC900-G
steel construction which eliminates coolant contamination,
high efficiency fan cooled radiator, thermal overload
protection for pump motor, reservoir equipped with filter
which enhances pump life and large coolant flow/level
indicator.
68
Multiple
Process
Welds
Steel, stainless steel, aluminium, cast iron, copper, brass,
magnesium alloys
Typical Usage
Fabrication using aluminium, stainless steel, carbon steel and
exotic metals, trade colleges, and pressure pipe work.
Multi skilled.
Some jobs call for specialised equipment,
others just a workhorse for reliable day after
day performance.
CIGWELD’s two multi-talented, power sources fit the bill.
Process capabilities including GMAW (MIG), GTAW (TIG),
MMAW (Stick) – You name it, they can do it!
Light weight, compact, portable, highly efficient inverters –
they truly are state of the art technology.
Why waste time changing machines
when you don’t have to?
CHANGE TO MULTI-PROCESS!
MULTI PROCESS SELECTION GUIDE:
Welding
Weldable Output
Model Page Stick MIG Flux core AC TIG DC Lift TIG DC HF TIG Materials Range Portable Special Features Typical Applications
1-Phase ❖ Transmig 160i COMPACT 71 ❖ ❖ ❖ ❖ ❖ All metals 13 - 26.4 V ❖ Compact, with Sheet metal Fabrication,
5 - 160 A built in wire feeder maintenance/repair
3-Phase ❖ Pro Plus 400GMS 71 ❖ ❖ ❖ ❖ All metals 10 - 36 V ❖ Power efficient, robust Construction, fabrication,
5 - 400 A pipelines, maintenance/repair
CLASS: QUALITY KEY:

69
ORDERING INFORMATION
FULL MULTI PROCESS CIGWELD accessories required

Optional Accessories INVERTER for optimum performance
Pro Plus 400GMS Multi Process Power Source broken down by process.
On/Off Switch OTD10/2001
Slide Control OTD10/2004 Pro Plus 400GMS capable of:
Hand Pendant OTD10/2005 ▲ DC Lift Arc GTAW
Foot Control OTD10/2007 ▲ DC MMAW
Extension Cable OTD10/2032
▲ DC GMAW
Tweco® Water Cooler 110/220 Volt TC900-G
▲ DC FCAW
Transmig 160i Compact
Description: Part Number: Transmig 160i capable of:
TIG Welding Kit 700707 ▲ DC HF Start GTAW

Remote Control Kit 700708 ▲ DC Lift Arc GTAW
Remote Foot Control 700709 ▲ DC MMAW
TIG Pulse Unit 700710 ▲ DC GMAW
MIG Welding Kit 706542 ▲ DC FCAW
Pro Plus 400GMS

(Includes Digital Meter)
Part No. OTD10/3044
Manual Metal Arc GTAW Air Cooled GTAW Water Cooled Gas Metal Arc Welding
Notes:
400 amp Lead Set 250 amp SA-26V Air Cooled TIG Torch 350 amp SA-18 Water Cooled TIG Torch 1. 7901045 is bulk cable
supplied in a 150 metre
drum. CIGWELD
distributors sell this
cable by the metre.
2. VSF-2 is a popular
choice in many industrial
applications due to its
portability and ability to
utilise a single cable
to the power source.
Description: Part Number: Description: Part Number: Description: Part Number:
Lead Set (8M) 646325 GTAW Torch 305720401 GTAW Torch 302710400 3. Gas hose may not be
or Accessory Kit BGSAK2 Accessory Kit BGSAK2 required. It depends
Gas Hose Kit 700433 Water Connection BG18DWC on the consumables
On/Off Switch OTD10/2001 Nipple 699744 used.
Work Clamp 646349
*Regulator 301527 Nut LH 699745 e.g. Self Shielded
Crimp Lug KP774 (for clamp) Adaptor LH 699630 Flux cored wire does not
Cable Connector 704461 (x 2 required *Flowmeter 301710
On/Off Switch OTD10/2001 require a gas line
supplied with machine) Work Lead (8M) 705161
Gas Hose Kit 700433
Welding Cable 7901045 (Note 1) *Regulator 301527
*Flowmeter 301710
Wire Feeder VSF-2 (note 2) Wire Portafeed 17A Wire Feeder VAF-4 Wire Feeder VRF-2 or VRF 4
Part No. OTD12/1002 Part No. OTD12/1017 Part No. 705700 Part No. 705771 or 705775
OR OR OR
Tweco® No. 4 Tweco® No. 4 Tweco® No. 4 Tweco® No. 4 Euro
No4 No4 No4 No4
Description: Part Number: Description: Part Number: Description: Part Number: Description: Part Number:
Tweco® No.4 Gun 717201 Tweco® 4 Gun 717201 Tweco® No.4 Gun 717201 Tweco® 4 Gun (Euro) OTWX412/3545
Work Lead (8M) 705161 Work Lead (8M) 705161 Work Lead (8M) 705161 Work Lead (8M) 705161
*Regulator 301527 *Regulator 301527 *Regulator 301527 *Regulator 301527
*Flowmeter 301711 *Flowmeter 301711 *Flowmeter 301711 *Flowmeter 301711
50mm Dinse
2
704461 (con to 400GSM)
Connector
Gas Hose 7904503 (Note 3)
Gas Hose Connection LP112 (x 2 required)
Adaptor Lug –
50mm2 Dinse 706551 * These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
70
ARC EQUIPMENT
MULTI PROCESS
TRANSMIG 160i COMPACT

Light 160 240
Industrial AMP V

MINIMJM RECOMMENDED GENERATOR: DUTY CYCLES: POWER SOURCE DIMENSIONS:

self contained with a built-in wire feeder makes this Refer to Easy Find pages 19 & 103 for optimum set-up
Features:
▲ Down slope
ering Information
PRO PLUS 400GMS

Heavy
Industrial
400 415
AMP V

MINIMJM RECOMMENDED GENERATOR: RECOMMENDED FUSE SIZE: PACKED WEIGHT:

up to 400 amps. Its multi process capabilities extend Pro Plus 400GMS Part No. OTD10/3044
Refer to Easy Find page 70 for optimum set-up
DC Stick
▲ High 400 amp Output Slide Control Part No. OTD10/2004
Pro Plus 400GMS Contents: Tweco® No.4 MIG Gun Part No. OTWX412/3545
Preset Supply Voltage, Operating Instructions, 50mm2 Dinse Refer to page 70 for comprehensive EASYFIND ordering information.
connectors.mation
71
72
Engine
Drives
Welds
Steel, stainless steel, aluminium
Typical Usage
Welding beams, repairing construction equipment, bridge building,
site construction
Wouldn’t it be great if there was primary

power at every location you needed to weld?
Unfortunately, this is not the case.
Fortunately, CIGWELD has a complete
range of welding and power engine drives
in both petrol and diesel.
GRUNT...
with power
to spare!
CIGWELD’s engine driven welders give you stacks of
welding power with the bonus of up to 20 kVA auxilliary
power at your disposal. Top quality, super silenced Honda,
Yanmar, Kobota and Perkins engines deliver the reliability
and performance in all environments and conditions.
So no matter what the job, welding or just auxilliary power,
CIGWELD will deliver power at your fingertips anywhere, anytime.
ENGINE DRIVE SELECTION GUIDE:
Model Page Stick MIG CV MIG from Flux core Flux core CC or CV DC Weldable Materials Welding 240 volt 415 volt Engine Special Features Typical Applications
with volt sensing CV with from volt Operation TIG Amperage Auxiliary Auxiliary Brand
EDW wirefeeder EDW sensing Range Power Power
wirefeeder
❖ MPM 5/190 75 ❖ ❍ ❍ CC ❖ Steel, stainless 40-190 4kVA 5kVA Honda Farmers choice Maintenance/repair,
Compact, portable aux power
Petrol
❖ MPM 8/255 76 ❖ ❖ ❖ ❖ ❖ CC/CV ❖ Steel, alum, stainless 25-255 7kVA 8kVA Honda Contractor‘s choice Fabrication, repair,
CC/CV, high aux aux power, rental
power
❖ MPM 5/170 75 ❖ CC ❖ Steel, stainless 40-170 4kVA 5kVA Yanmar Contractor‘s choice Farm, maintenance
Lightweight,
portable diesel
❖ MPM 8/270 76 ❖ ❖ ❖ ❖ ❖ CC/CV ❖ Steel, alum, stainless 30-270 8.5kVA Kubota Contractor‘s choice Construction,
For small Dia self fabrication, rental
Diesel shielded wires
❖ MPM 12/400 77 ❖ ❖ ❖ ❖ ❖ CC/CV ❖ Most metals 30-400 10kVA 12kVA Kubota 400 amp output, Construction, rental
12kVA, 3 phase
Aux power
❖ MPM 20/500 77 ❖ ❖ ❖ ❖ ❖ CC/CV ❖ Most metals 30-500 12kVA 20kVA Perkins Heavy duty, rugged, Construction, rental,
with gouging mining
capabilities
CLASS: QUALITY KEY: EDW = Engine Driven Welder

73
ORDERING INFORMATION
Optional Accessories – Over 200 amp units CIGWELD accessories required

UNDER 200 amp for optimum performance
Slide Control OTD10/2004 Welding Output broken down by process.
Hand Pendant OTD10/2005
Foot Control OTD10/2007
Extension Cable OTD10/2032
Transcooler TC900-G
Under 200amp
Applicable to:
- MPM5/190H
- MPM5/170Y
MPM5/190H
Part No. 636800
Manual Metal Arc GTAW Air Cooled
OVER 200 amp

Welding Output
Lead Set SA17 Air Cooled TIG Torch
Description: Part Number: Over 200amp Description: Part Number:

Lead Set (5M) 646324 Applicable to: GTAW Torch (4M) 305710402
or Accessory Kit BGSAK2
- MPM8/255H
Electrode Holder 646165 Gas Hose Kit 700433
Work Clamp 646348 - MPM8/270K *Regulator 301527
Crimp Lug KP774 (for clamp) - MPM12/400K *Flowmeter 301710
Cable Connector 704461 (x 2 required) - MPM20/500P Work Lead (8M) 705161
supplied with plant
MPM12/400K
Part No. 636804
Manual Metal Arc GTAW Air Cooled GTAW Water Cooled GMAW/FCAW
400 amp Lead Set SA26 Air Cooled TIG Torch SA18 Water Cooled TIG Torch Wire Feeder Part No. 705700
Description: Part Number: Description: Part Number: Description: Part Number:

Lead Set (8M) 646325 GTAW Torch (4M) 305720401 GTAW Torch (4M) 320710400
or Accessory Kit BGSAK2 Accessory Kit BGSAK2 Portafeed 17A
Electrode Holder 646142 Gas Hose Kit 700433 Water Connection BG18DWC Part No. OTD12/1017
Work Clamp 646349 *Regulator 301527 Nipple 699744
Nut 699745
Crimp Lug KP774 (for clamp) *Flowmeter 301710
On/Off Switch OTD10/2001
Cable Connector 704461 (x 2 required) Work Lead (8M) 705161 Gas Hose Kit 700433
Welding Cable 7901045 (Note 1) *Regulator 301527
*Flowmeter 301710
VSF-2 Wire Feeder (Note 2)

Description: Part Number: Tweco® No. 4 Tweco® No. 4
Part No. OTD12/1002 Description: Part Number:
Tweco® 4 Gun (3.6m) 717201
Tweco® 4 Gun (3.6M)717201
Work Lead (8m) 705161
*Regulator 301527
*Flowmeter 301711 OR *Regulator
*Flowmeter
301527
301711
Cable Connector 704461 No4 No4
Welding Cable 7091045 (note 1) Notes:
Adaptor Lug – 50mm 2
Dinse (for feeder) 706551 1. 7901044 and 7901045 is bulk cable supplied in a 150 metre drum. CIGWELD distributors sell this cable by the metre.
Gas Hose 7904503 (Note 3) 2. The VSF-2 is a popular choice for use with engine driven equipment. Due to its portability and ability to utilise a
Gas Hose Connection LP112 (x 2 RQD) single cable from the power source.
3. Gas hose may not be required, depending on the consumables used.
e.g. Self Shielded Flux cored wire does not require a gas line
4. The MPM5/190 is capable of the Mig/Fluxcore process using 0.8 or 0.9 solid or 0.8,0.9,1.2 mm Flux cored wires
via a VSF-2 Wire Feeder.
* These items can be substituted with a Regulator Flowmeter Combined. Part Number 301526
74
ARC EQUIPMENT
ENGINE DRIVES
MPM 5/190H Petrol

415V
AUX
240V
AUX DC
5kVA 4kVA OUTPUT
WELDING DC. ENGINE AUXILIARY POWER

Rated output at 35% duty cycle 190 amp - 28 volt Make/Type Honda GX 340 Asynchronous alternator
Rated output at 60% duty cycle 170 amp - 27 volt Number of cylinders 1 Three phase power 5kVA 415 volt
Range of continuous control 40 - 190 amp Displacement 340 cc. Single phase power 4kVA 240 volt
Open Circuit Voltage 90 volt Power 11HP at 3600 rpm Frequency 50Hz
Mechanical protection IP 23 Engine speed 3000 rpm DIMENSIONS AND WEIGHT
Electrode diameter: Cooling Air forced Dimensions H510mm x W480mm x D730mm
General Purpose Up to 4mm Fuel Unleaded petrol Weight 92Kg
Hydrogen controlled & Cellulose Up to 3.25mm Fuel tank capacity 6.5 litres
Oil capacity 1.1 litres
Starter Manual Recoil
Acoustic Noise @ 4M 78dB
The MPM 190 delivers excellent performance for Manual arc Contents :
(stick) and Gas Tungsten arc (TIG) welding. It has a heavy
duty design provides up to 190 amps welding output with MPM 5/190H Welder, 50mm2 Dinse Connectors, Operating
ample auxiliary power making this portable unit the ideal Manual.
selection for a contractor or man on the land.
Features: MPM 5/190H Petrol Part No. 636800
▲ HONDA Single Cylinder 3000 RPM Air Cooled Engine Refer to Easy Find page 74 for optimum set-up
▲ Constant Current DC Output
▲ 40 - 190 amps Welding Output DC MMAW
▲ Twin 4 kVA 240 volt Auxiliary Power with ELCB protection DC GTAW - Scratch Start TIG
▲ 5 kVA 415 volt Auxiliary Power with ELCB protection Self Shielded FCAW via – volt Sensing Feeder (small dia wires)
▲ Reliable & Efficient Asynchronous Alternator Optional Accessories:

Lead set (5M) Part No. 646324
▲ Cellulose Compatible
▲ Single Phase Voltmeter Optional Wire Feeders:
VSF-2 CC/CV Wire feeder Part No. OTD12/1002
▲ Low oil cut-out
▲ Heavy duty rollcage.
MPM 5/170Y Diesel

415V
AUX
240V
AUX DC
5kVA 4kVA OUTPUT
WELDING DC. ENGINE AUXILIARY POWER

Maximum output 170 amp - 27 volt Make/Type Yanmar L100 Asynchronous alternator
Open Circuit Voltage 90 volt Power 10 HP Frequency 50Hz
Electrode diameter Cooling Air forced Dimensions H570mm x W460mm x D880mm
General Purpose Up to 4mm Fuel Diesel Weight 115Kg
Hydrogen controlled & Cellulose Up to 3.25mm Fuel tank capacity 5.5 litres
Starter Electric (and manual)
Battery 12 volt
The MPM5/170Y is a unique Compact Portable Diesel, air Contents:

cooled engine Drive. A patented alternator design delivers
ultra smooth welding output, together with high efficiency, MPM 5/170Y Welder, 50mm2 Dinse Connectors, Operating
reduced maintenance and extended machine life. Manual.
The heavyduty rugged roll case design is standard along
with ELCB protection.
MPM 5/170Y Diesel Part No. 636810
Features:
▲ YANMAR 1 cylinder air cooled diesel
▲ Constant Current DC Output
DC MMAW
▲ 40-170 amps Welding Output DC GTAW - Scratch Start
▲ 4 kVA 240 volt Auxiliary Power with ELCB protection
▲ 5 kVA 415 volt Auxiliary Power with ELCB protection Lead set (5M) Part No. 646324
▲ Reliable & Efficient Asynchronous Alternator
▲ Cellulose Compatible
▲ Electric and Manual Starter
▲ Engine protection system
▲ Welding plugs supplied
▲ Heavy duty rollcage
▲ Lightweight and portable
75
ARC EQUIPMENT
ENGINE DRIVES
MPM 8/255H Petrol

415V
AUX
240V
AUX DC
8kVA 7kVA OUTPUT
WELDING D.C. ENGINE AUXILIARY POWER

Maximum output 255 amp - 25 volt Make/Type Honda GX 620 Asynchronous alternator
Open Circuit Voltage 65 volt Power 18HP at 3000 rpm Frequency 50Hz
Mechanical protection IP 23 Engine speed 3000 rpm
Electrode diameter Cooling Air DIMENSIONS AND WEIGHT
General Purpose Up to 5mm Fuel Unleaded Petrol Dimensions H710mm x W490mm x D1080mm
Hydrogen controlled & Cellulose Up to 4mm Fuel tank capacity 37.5 litres Weight 245Kg
CC mode 25 - 255 amp Oil capacity 1.5 litres
CV mode 16 - 30 volt Starter Electric
Battery 12 volt
The MPM 8/255H is an ideal unit for the farmer or light Contents:
fabrication contractor. It has multiple process capabilities
(MMAW, GMAW and GTAW) together with an ample 8kVA MPM 8/270K Welder, 50mm2 Dinse Connectors, Operating
3 phase and 7 kVA single phase auxiliary power. Manual.
Powered by an ultra reliable 18HP Honda engine delivering
255 amps of welding power.
MPM 8/270K Petrol Part No. 636808
Features:
▲ HONDA 2 Cylinder 3000 RPM Air Cooled Engine
▲ Constant Current / Constant Voltage DC Output
DC MMAW
▲ 25 - 255 amps Welding Output DC GTAW - Scratch Start
▲ 7 kVA 240 volt Auxiliary Power with ELCB protection GMAW – (MIG) FCAW – (Flux cored)
▲ 8 kVA 415 volt Auxiliary Power with ELCB protection Optional Accessories:
▲ Reliable & Efficient Asynchronous Alternator Lead set (8M) Part No. 646325
▲ Cellulose Compatible Optional Wire Feeders:
▲ Arc Force VSF-2 CC/CV Wire feeder Part No. OTD12/1002
Porta-Feed 17A (CV) Part No. OTD12/1017
▲ Remote control socket with 110 volt & 24 volt for wirefeeders
VAF-4 (CV) Part No. 705700
▲ Automatic Idle Control
▲ Hourmeter
▲ Electric starter
▲ E.P.S. (engine protection system)
MPM 8/270K Diesel 240V

AUX DC
8.5kVA OUTPUT

Maximum output 270 amp - 25 volt Make/Type Kubota D722-E Asynchronous alternator
Rated output at 60% duty cycle 250 amp - 25 volt Number of cylinders 3 Single phase power 8.5kVA 240 volt
Range of continuous control 30 - 270 amp Displacement 719 cc. Frequency 50Hz
Open Circuit Voltage 70 volt Power 17HP
Electrode diameter: Cooling Water Dimensions H1300mm x W530mm x D850mm
General Purpose Up to 6mm Fuel Diesel Weight 302Kg.
Hydrogen controlled & Cellulose Up to 5mm Fuel tank capacity 37.5 litres
CC mode 30 - 270 amp Oil capacity 3.1 litres
CV mode 15 - 30 volt Starter Electric
Battery 12 volt
The MPM 8/270K produces an outstanding 270 amps of Contents :

welding power. Delivering multi process capabilities with
high auxiliary power makes this unit an excellent choice for MPM 8/270K Welder, 50mm2 Dinse Connectors, Operating
contractors wishing to run GMAW (MIG) to FCAW (Flux Manual.
core) wires.
Features: MPM 8/270K Petrol Part No. 636809
▲ KOBOTA D722-E watercooled engine Refer to Easy Find page 74 for optimum set-up
▲ Constant Current / Constant Voltage DC Output
▲ 30 - 270 amps Welding Output DC MMAW
▲ 8.5 kVA 240 volt Auxiliary Power with ELCB protection DC GTAW - Scratch Start
▲ Reliable & Efficient Asynchronous Alternator GMAW – (MIG) FCAW – (Flux cored)
▲ Cellulose Compatible Optional Accessories:

▲ Arc Force
▲ Remote control socket with 110 volt & 24 volt for Optional Wire Feeders:
wirefeeders VSF-2 CC/CV Wire feeder Part No. OTD12/1002
▲ Automatic Idle Control
▲ Hourmeter
▲ E.P.S. (engine protection system)
76
ARC EQUIPMENT
ENGINE DRIVES
MPM 12/400K Diesel

415V
AUX
240V
AUX DC
12kVA 10kVA OUTPUT

Maximum output 400 amp - 36 volt Make/Type Kubota D 1105-E Asynchronous alternator
Range of continuous control 30 - 400 amp Displacement 1124 cc Single phase power 10kVA 240 volt
Open Circuit Voltage 70 volt Power 25 HP Frequency 50Hz
Electrode diameter Up to 6 mm Cooling Water Dimensions H920mm x W730mm D1590mm
CC mode 30 - 400 amp Fuel Diesel Weight 460Kg
CV mode 18 - 40 volt Fuel tank capacity 36.5 litres
Starter Electric
Battery 12 volt
The MPM 12/400K is a super silence, lightweight and Contents:

compact welding and power plant, featuring 400 amps
welding output with 12 kVA of auxiliary power. Powered by MPM 12/400K Welder, 50mm2 Dinse Connectors, Operating
an ultra reliable 3 cylinder water cooled Kubota engine. Manual.
Features: Ordering Information:

▲ KUBOTA 3 Cylinder 3000 rpm Water Cooled Engine MPM 12/400K Diesel Part No. 636804
▲ Constant Current / Constant Voltage DC Output Refer to Easy Find page 74 for optimum set-up
▲ 30 - 400 amps Welding Output Recommended Process:
▲ 10 kVA 240 volt Auxiliary Power with ELCB protection DC MMAW
▲ 12 kVA 415 volt Auxiliary Power with ELCB protection DC GTAW – Scratch Start
GMAW – (MIG) FCAW – (Flux core)
▲ Reliable & Efficient Asynchronous Alternator
▲ Cellulose Compatible Optional Accessories:
▲ Arc Force
Optional Wire Feeders:
▲ Remote control socket with 110 volt & 24 volt for wirefeeders
VSF-2 CC/CV Part No. OTD12/1002
▲ Hourmeter Porta-feed 17A (CV) Part No. OTD12/1017
▲ Electric Starter VAF-4 (CV) Part No. 705700
▲ Engine protection system for: battery charger, coolant
temperature, low fuel, low oil pressure
MPM 20/500P Diesel

415V
AUX
240V
AUX DC
20kVA 12kVA OUTPUT

Maximum output 500 amp - 40 volt Make/Type Perkins D3.152.4 Asynchronous alternator
Range of continuous control 30 - 500 amp Displacement 2500 cc Single phase power 12kVA 240 volt
Open Circuit Voltage 70 volt Power 36HP Frequency 50Hz
Electrode diameter Up to 10mm Cooling Water Dimensions H1100mm x W800mm x D1950mm
CC mode 30 - 500 amp Fuel Diesel Weight 920Kg
CV mode 18 - 40 volt Fuel tank capacity 60 litres
Starter Electric
Battery 12 volt
The top of the range 500 has the 36HP, 3 cylinder Perkins Contents:
running at 1500 rpm. This work horse produces 500 amps of
welding power and a whopping 20 kVA of auxiliary power. MPM 20/500P Welder, Welding Plugs, Operating Manual.
Featuring full multi process, including air carbon arc gouging
together with the ability to run additional operations from
the auxiliary power supply. MPM 20/500P Diesel Part No. 636805
Features: Refer to Easy Find page 74 for optimum set-up
▲ PERKINS 3 Cylinder 1500 RPM Water Cooled Engine Recommended Process:
▲ Constant Current / Constant Voltage DC Output DC MMAW
DC GTAW - Scratch Start
▲ 30 - 500 amps Welding Output
GMAW - (MIG) FCAW - (Flux Cored)
▲ 12 kVA 240 volt Auxiliary Power Arc Air Gouging
▲ 20 kVA 415 volt Auxiliary Power Optional Accessories:
▲ Reliable & Efficient Asynchronous Alternator Lead set (8M) Part No. 646325
▲ Exceptional Cellulose & Gouging Performance Cable connections Part No. 646284
▲ Arc Force Optional Wire Feeders:
▲ Remote control socket with 110 volt & 24 volt for wirefeeders VSF-2 (CC/CV) Part No. OTD12/1002
▲ Hourmeter
▲ Engine protection system for: battery charger, coolant
temperature, low fuel, ow oil pressure, over speed
▲ Fuel Gauge
77
78
Plasma
Cutting
Cuts
Steel, stainless steel, aluminium, cast iron, copper brass,
titanium, magnesium alloys
Typical Usage
Metal fabrication, construction, weld repair, automotive repair,
automotive racing, art and sculpting
Whether you’re cutting shapes in ultra thin

sheet metal or cutting thick aluminium,
chances are air plasma is the right tool for the job.
Plasma cuts any electrically conductable material
with easeand minimal distortion.
Go anywhere.
Cut anything.
From the unique Drag gun with
built-in air compressor, which
runs from a household 10 amp
power point to the 100XL with its
capacity to cut 32mm plate,
we have a unit to
fit your requirements.
PLASMA CUTTERS PRODUCT SELECTION:
Maximum
Cutting
Model Page Thickness* Gouging Suitable Metals Portable Special Features Typical Applications
❖ Drag-Gun 80 4.0mm Steel, alum, stainless steel ❖ Built-in air compressor Auto shops, sheetmetal, fabrication
❖ Drag-Gun 38 80 11mm Steel, alum, stainless steel Built-in air compressor Fabrication, manufacturing
1-Phase
❖ AP40i Compact 12mm Steel, alum, stainless steel ❖ Lightweight, compact, Auto shops, remote fabrication, maintenance
81 ultra portable
❖ PakMaster™ 50XL Plus 83 19mm Steel, alum, stainless steel ❖ Lightweight, Inverter design Fabrication, agriculture, auto shops
NEW SureLok torch
❖ PakMaster™ 75XL Plus 83 25mm ❖ Steel, alum, stainless steel ❖ Lightweight, Inverter design Fabrication, manufacturing
3-Phase NEW SureLok torch
❖ PakMaster™ 100XL Plus 84 32mm ❖ Steel, alum, stainless steel ❖ Lightweight, Inverter design Heavy fabrication, construction, maintenance,
NEW SureLok torch weld repair
❖ PakMaster™7e 85 25mm ❖ Steel, alum, stainless steel Robust conventional design Fabrication, manufacturing
NEW SureLok torch
❖ PakMaster™ 9e 85 32mm ❖ Steel, alum, stainless steel Robust conventional design Heavy fabrication, construction, maintenance,
NEW SureLok torch weld repair
*Maximum cutting capacity on mild steel
CLASS: QUALITY KEY:

79
ARC EQUIPMENT
PLASMA
DRAG-GUN™
• Light CUT 12 240
Industrial 4.0mm AMP H F V
SPECIFICATIONS DUTY CYCLE: SEVERANCE CUT: WEIGHT:

SUPPLY VOLTAGE: 30% @ 12 amps 4.0mm 25kg
240 volt 1 phase 50Hz GENUINE CUT: PIERCE CAPACITY: POWER SOURCE DIMENSIONS:
SUPPLY PLUG LEAD: 3.2mm Mild Steel 1.6mm H254mm x W229mm x D406mm
10 amp
The Drag-Gun™ plasma cutting system with a built in Ordering Information:

air compressor brings complete portability to all of your Drag-Gun Part No. OTD1/1811
sheet metal applications. The Drag-Gun™ delivers 1/8”
cutting (3.2mm) capacity on carbon steel when operated Plasma Cutting Torch Consumables:
on a 240 volt/10 amp circuit. The built- in air compressor PCH-10 – Breakdown
assures clean dry air. This unique system, provides a full
12 amps of plasma cutting power. The Drag-Gun™ is
out of the box ready to cut, JUST PLUG IT IN. The
revolutionary Drag-Gun™ delivers price, performance
and portability. The Smart Start™ Auto Pilot
automatically restarts the cutting arc, making the
Drag-Gun™ the ideal cutting tool for a wide variety of
applications including expanded metal, HVAC spiral
ducting, metal studs, construction and many more. ITEM DESCRIPTION PART No.
Features: 1 Shield Cup OTD9/6003
2 Tip Air OTD9/6099*
▲ Built in air compressor 3 Gas Distributor OTD9/6007*
▲ Designed to operate on a 240 volt 10 amp power 4 Electrode OTD9/6006*
point 5 PCH-10 70 deg Torch Head OTD9/0016
PCH-10 Torch with 6.1M leads Part No OTD2/1020*
▲ Compact, lightweight & portable *Supplied with Plant Contents
▲ External compressed air not required
▲ Smart Start™ (auto pilot) Plasma Cutting Guide Kit Part No. OTD7/8910
▲ Auto restart Transtig 280 AC/DC Plant Contents
Drag-Gun Plant Contents:
Drag-Gun, Work cable 4.6M and clamp, PCH-10 Torch with
6.1M leads, Torch spares kit, Operating Manual.
DRAG-GUN™ 38 Industrial CUT 29 240

11.0mm AMP H F
V
SPECIFICATIONS DUTY CYCLE: GENUINE CUT: WEIGHT:

SUPPLY VOLTAGE: 40% @ 29 amps 9.5mm mild steel 41kg
240 volt 1 phase 50Hz PANEL CONTROLS: SEVERANCE CUT: POWER SOURCE DIMENSIONS:
SUPPLY PLUG LEAD: on/off, 12-29 amp variable control 11mm H960mm (with handle) x W580mm x D444mm
15 amp PANEL INDICATORS: PIERCE CAPACITY:
AC Power, Over Temperature, Gas, DC Power 4.7mm
The Drag-Gun 38 brings high performance to the Ordering Information:

10mm cutting class without the need of a separate Drag-Gun 38 Part No. OTD1/8800
source of compressed air. The system operates on
240 volt, 1 phase input power and provides 12-29 amps Plasma Cutting Torch Consumables:
variable cutting control, resulting in clean cuts on PCH-25/38 – Breakdown
most metals up to 9.5mm thick. The Parts-In-Place
(PIP) circuit prevents the system from operating
without the shield cup installed.
Features:
▲ Built in air compressor
▲ External compressed air supply not required
▲ Maximum cut capacity 9.5mm on mild steel
▲ Smart Start™ (auto pilot) ITEM DESCRIPTION PART No.
1 Shield Cup OTD9/6003
▲ Designed to operate on a 240 volt 15 amp power
2 Tip Air OTD9/6501*
point 3 Gas Distributor OTD9/6507*
▲ Uses maximum life torch parts 4 Electrode OTD9/6506*
5 PCH-25/38 70 deg Torch Head OTD9/5807
▲ Complete with wheels and handle
PCH-25/38 Torch with 7.6M leads Part No OTD2/0251*
▲ LED status lights *Supplied with Plant Contents
▲ Rugged heavy duty construction Transtig Optional Accessories:
80AC/DC Plant Contents Plasma Cutting Guide Kit Part No. OTD7/8910
Drag-Gun 38 Plant Contents:
Drag-Gun 38, Work cable 6M and clamp, PCH-25/38 Torch
with 7.6M leads, Torch spares kit, Operating Manual.
80
ARC EQUIPMENT
PLASMA
AP40i COMPACT
• Light CUT 40 240
Industrial 12mm AMP V
H F
SPECIFICATIONS PANEL CONTROLS: PIERCE CAPACITY: AIR FLOW:

SUPPLY VOLTAGE: 15-40 amp vatiable control 4.7mm 90 lpm
240 volt 1 phase 50Hz PANEL INDICATORS: SEVERANCE CUT: WEIGHT:
POWER POINT: AC Power, Over Temperature, Gas, 12mm 10kg
15 amp GENUINE CUT: AIR PRESSURE: POWER SOURCE DIMENSIONS:
DUTY CYCLE: 9.5mm mild steel 482kPa H230mm x W185mm x D460mm
40% @ 40 amps output
The new 240 volt AP40i Compact is a lightweight Features: Ordering Information:
compact and portable Air Plasma unit complete with ▲ Light weight compact and portable AP40i Compact Part No. 661540
adjustable output control (15-40 amps), pilot arc HF
ignition and a pressure guage and filter. This inverter ▲ Adjustable current setting (15-40 amps) Plasma Cutting Torch Consumables:
produces high quality cutting performance with a ▲ Pilot arc HF ignition PCH/M35 – Breakdown
smooth stable, precise Plasma cutting stream. ▲ Thermal and overload LED
Pilot arc HF ignition system allows for easy ignition ▲ Air pressure guage with filter 1
even with dirty surfaces. ▲ LED status lights
▲ 4M torch, 6M work leads
▲ Shoulder strapTranstig 280 AC/DC Plant 2
3 4 5 6 7
Contents
AP40i Compact Plant Contents:
AP40i Compact, 6M work cableand clamp, PCH-35 Torch
1 Shield Cup- Maxlife
with 4M leads, Operating Manual. (requires OTD9/6003) OTD9/6503
2 Shield Cup-Crown OTD9/6004
4 Drag Tip OTD9/6501
4 Standoff Tip OTD9/6500
5 Gas Distributor OTD9/6507
6 Electrode OTD9/6506
7 Torch Head 70 OTD9/5807
PCH-35 Torch with 4M leads Part No OTD2/15001
Plasma Cutting Guide Kit Part No. OTD7/8910
MANUAL PIERCING TECHNIQUE

When piercing a hole through a piece of material, the torch
should be laid over on approximately a 30˚ angle.
The torch trigger switch is then depressed, introducing the arc
and plasma cutting stream.
Care should be taken as to the direction the torch head is facing
as molten metal may be initially projected for several metres
before the plasma stream pierces through the material.
Once the plasma stream has pierced the material the torch should
be raised up to a 90˚ position to complete the cut
This technical tip will maximise the life of the torch consumable
parts. Good cutting!
81
Introducing The innovative new SureLok™ torch brings a The new SureLok™ technology is paired with
the NEW new level of performance to plasma cutting. proven Thermal Dynamics® torch designs to
SureLok™ has a patent pending electrode produce our most efficient and low cost torch
STANDARD in
locking system permitting quick, precise to date. The SureLok™ torch features the
Plasma changes of consumable parts with no tools same ergonomic handle and heat resistant
Torches required. This new design provides more leads that make our PakMaster™ XL Plus
featuring efficient cooling of the torch head and parts, torches so durable. The light, compact design
resulting in electrode life that is superior to results in maximum arc visibility and excellent
the new previous electrode designs. operator control for precision plasma cutting.
SureLok™
electrode
design
FEATURES INCLUDE:
▲ New, innovative lock-in electrode
▲ New 1 year warranty
▲ New & improved parts life providing
lower operating costs
▲ New tough, heat resistant leads
▲ Ergonomic Torch Handle for improved
comfort & less fatigue
▲ Maximum arc visibility
▲ Excellent gouging capabilities
▲ Consumables from 40-100 amps
82
ARC EQUIPMENT
PLASMA
PAKMASTER™ 50XL PLUS Industrial CUT 40 240

19mm AMP H F V
SPECIFICATIONS PANEL CONTROLS: GENUINE CUT: AIR FLOW:

SUPPLY VOLTAGE: On/Off Switch RUN/SET/LATCH Switch Output 13mm mild steel 95 lpm
240 volt 1 phase 50Hz 15-40 amp variable control SEVERANCE: PACKED WEIGHT:
415 volt 3 phase 50Hz PANEL INDICATORS: 19mm 30kg
DUTY CYCLES: AC Power, Over Temperature, Gas, DC Power AIR PRESSURE: POWER SOURCE DIMENSIONS:
100% @ 40 amps 482kPa H406mm x W330mm x D630mm
The PakMaster™ 50XL PLus has combined the proven Ordering Information:
reliability and performance of the XL series, PLUS
PakMaster™ 50XL Plus Part No. OTD1/5845
increased the output amperage, PLUS increased the
warranty period to three years, PLUS added new
features to create the new PakMaster™ 50XL PLUS Optional Accessories:
series. This unit has additional output current for added Plasma Cutting Guide Kit Part No. OTD7/8910
speed while maintaining genuine cutting capacity. A Plasma Cutting Torch Consumables:
new ergonomic torch handle and trigger latch circuit PCH/M-62 SureLok™ Breakdown
provides greater operator comfort and ease of
operation. The Smart Start™ circuit allows for automatic
arc re-initiation if the cutting arc is interrupted and the
Tip Saver™ circuit, prevents excessive tip wear at higher
amperages should the tip accidentally touch the metal.
Features:
▲ “Smart Logic™“ Over Voltage Protection
▲ “Smart Start™“ Auto Pilot Restart
▲ Trigger Latch
▲ Tip Saver Current Fold Back Circuit DESCRIPTION PART No.
Stand-off Cutting Guide OTD9/8415*
▲ Ergonomic Torch Handle Shield Cup, 40 amp OTD9/8400*
▲ Genuine Cut Ratings Coil Spring OTD9/7501
Tip, 40 amp, Drag OTD9/8411*
▲ Gouging Capability Tip, 40 amp, Stand-off OTD9/8412*
▲ Continuously Variable Output Current Control Tip, 40 amp, Gouging OTD9/8416
Gas Distributor 40 amp OTD9/8401
PakMaster™ 50XL Plus Plant Contents: Electrode OTD9/8402*
PakMaster™ 50XL Plus, Work cable 6.1M and clamp, O-Ring OTD9/8532*
PCH-62 Torch with 6.1M leads, Torch spares kit, Operating PCH-62 Torch with 6.1M leads Part No. OTD7/6220*
ManualOrdering Information: *Supplied with Plant Contents
PAKMASTER™ 75XL PLUS Industrial CUT 60 415

25mm AMP H F V

SUPPLY VOLTAGE: On/Off Switch RUN/SET/LATCH Switch Output 19mm mild steel 142 lpm
415 Volt 3 phase 50Hz 15-60 amp variable control SEVERANCE: WEIGHT:
DUTY CYCLES: PANEL INDICATORS: 25mm 32.2kg
65% @ 60 amps AC Power, Over Temperature, Gas, DC Power AIR PRESSURE: POWER SOURCE DIMENSIONS:
419kPa H406mm x W330mm x D630mm
The PakMaster™ 75XL PLus has combined the proven Ordering Information:
reliability and performance of the XL series, PLUS PakMaster™ 75XL Plus Part No. OTD1/7865
increased the output amperage, PLUS increased the
warranty period to three years, PLUS added new features Optional Accessories:
to create the new PakMaster™ 75XL PLUS series. This Plasma Cutting Guide Kit Part No. OTD7/8910
unit has additional output current for added speed while Plasma Cutting Torch Consumables:
maintaining genuine cutting capacity. A new ergonomic PCH/M102 (60 amp) Surelok™ Breakdown
torch handle and trigger latch circuit provides greater
operator comfort and ease of operation. The Smart
Start™ circuit allows for automatic arc re-initiation if the
cutting arc is interrupted and the Tip Saver™ circuit,
prevents excessive tip wear at higher amperages should
the tip accidentally touch the metal.
Features:
▲ Trigger Latch DESCRIPTION PART No.
▲ Tip Saver Current Fold Back Circuit Stand-off Cutting Guide OTD8/7575*
Shield Cup, Crown OTD8/7507*
▲ Ergonomic Torch Handle Coil Spring OTD9/7501
▲ Genuine Cut Ratings Tip, 40 amp, Cutting OTD8/7503*
Tip, 60 amp, Cutting OTD9/7726*
▲ Gouging Capability Tip, Gouging OTD8/7506
▲ Continuously Variable Output Current Control Gas Distributor, Cutting OTD8/7501
Gas Distributor, Gouging OTD8/7508
PakMaster™ 75XL Plus Plant Contents: Electrode OTD8/8402*
PakMaster™ 75XL Plus, Work cable 6.1M and clamp, PCH-102 O-Ring OTD8/0532*
Torch with 6.1M leads, Torch spares kit, Operating Manual. PCH-102 Torch with 6.1M leads Part No. OTD7/7530SL*
OInformation *Supplied with Plant Contents
83
ARC EQUIPMENT
PLASMA
PAKMASTER™ 100XL PLUS

• Heavy
Industrial
CUT
32mm
80 415
AMP H F V

SUPPLY VOLTAGE: On/Off, output amps, gas flow 25mm mild steel 190 lpm
415 volt 3ph, 50Hz 15-80 amp viarable control SEVERANCE: WEIGHT:
DUTY CYCLE: PANEL INDICATORS: 32mm 34kg
40% @ 80 amps output AC Power, Over Temperature, Gas, DC Power AIR PRESSURE: POWER SOURCE DIMENSIONS:
482kPa H406mm x W330mm x D630mm
The PakMaster™ 100XL PLus has combined the Ordering Information:

proven reliability and performance of the XL series, PakMaster™ 100XL Plus Part No. OTD1/0885
PLUS increased the output amperage, PLUS increased
the warranty period to three years, PLUS added new Plasma Cutting Tourch Consumables:
features to create the new PakMaster™ 100XL PLUS Torch with 7.6M leads Part No OTD2/6660*
series. This unit has additional output current for
added speed while maintaining genuine cutting Optional Accessories:
capacity. A new ergonomic torch handle and trigger Plasma Cutting Guide Kit Part No. OTD7/8910
latch circuit provides greater operator comfort and Plasma Cutting Torch Consumables:
ease of operation. The Smart Start™ circuit allows for PCH/M102 (80 amp) SurLok™ Breakdown
automatic arc re-initiation if the cutting arc is
interrupted and the Tip Saver™ circuit, prevents
excessive tip wear at higher amperages should the
tip accidentally touch the metal.
Features:
▲ Trigger Latch
▲ Tip Saver Current Fold Back Circuit
▲ Ergonomic Torch Handle DESCRIPTION PART No.
Stand-off Cutting Guide OTD8/7575*
▲ Leads & Spare Parts Kit Storage Shield Cup, Crown OTD8/7507
▲ Gouging capacity Shield Cup, Cutting OTD8/7500
Coil Spring OTD9/7501*
▲ Continuously variable output Tip, 40 amp, Cutting OTD8/7503*
PakMaster™ 75XL Plus Plant Contents: Tip, 60 amp, Cutting OTD9/7726
Tip, 80 amp, Cutting OTD9/7728*
PakMaster™ 100XL PLus, Work cable 6.1M and clamp, Tip, Gouging OTD8/7506
PCH-102 Torch with 6.1M leads, Torch spares kit, Operating Gas Distributor, Cutting OTD8/7501
Manual. Gas Distributor, Gouging OTD8/7508
Electrode OTD9/8402*
O-Ring OTD8/0532*
PCH-102 Torch with 6.1M leads Part No.OTD7/7532SL*
THE ADVANTAGE
Thermal Dynamics® SureLok™ torch technology is used ▲ Tapered shield cup and small torch head – allow excellent
throughout the PakMaster™ XL PLUS family. SureLok™ torches control when bevelling and gouging. SureLok™‘s size, shape
and consumable parts offer important advantages for hand or and long arc also make PakMaster™ XL PLUS an excellent
mechanised plasma cutting. tool for cutting and gouging in tight spaces where other
▲ Improved cutting performance – the patented electrode torches will not fit.
insertion design results in exact positioning of consumable ▲ Long arc length – SureLok™ torches produce excellent cuts
parts, every time, with no special tools. This means a precise, across a wide range of cutting conditions, from drag cutting
well-defined cutting arc and more precise cuts. with the tip directly on the material, to bevelling and
▲ Improved torch cooling – means longer consumable parts life gouging, where the tip must be held further away from
and lower operating costs. material. SureLok™‘s strong pilot arc and focused cutting
power produce a long arc that gives operators more flexibility
▲ Extended tip – For maximum visibility and optimum
and control in demanding situations.
performance in drag cutting. the extended tip provides a
clear view of the cut in stand-off or drag cutting. Drag
cutting with the tip in contact with the metal results in a
narrow kerf, helps eliminate dross and results in greater
precision on sheet metal.
84
ARC EQUIPMENT
PLASMA
PAKMASTER™ 7e • Industrial
CUT 70 415
25mm AMP H F V
SPECIFICATIONS PANEL CONTROLS: SEVERANCE: WEIGHT:

SUPPLY VOLTAGE: On/Off, Switch Output, Pressure gauge 25mm 81kg
415 volt 3ph, 50Hz PANEL INDICATORS: AIR PRESSURE: POWER SOURCE DIMENSIONS:
DUTY CYCLE: AC Power, Over Temperature, Gasr 482kPA H610mm x W470mm x D715mm
50% @ 70 amps GENUINE CUT: AIR FLOW:
19mm mild steel 170 LPM
The PakMaster™ 7e is a conventional, robust low Ordering Information:

cost workhorse Plasma cutter. With it‘s cutting PakMaster™ 7e Part No. OTD1/0711E
capacity of up to 25mm (mild steel) makes this unit
an ideal choice for the general fabricator. It features Plasma Cutting Tourch Consumables:
the latest in torch design and technology with the PCH/M102 (80 amp) SurLok™ Breakdown
SureLok™ system. Providing ultra long life
consumable parts and therefore reduced overall
cutting costs.
Features:
▲ Two year warranty
▲ SureLok™ torch 6M
▲ SureLok™ longlife parts
▲ Torch leads storage
▲ Robust construction DESCRIPTION PART No.
▲ Wheeling kit included Stand-off Cutting Guide OTD8/7575
Shield Cup, Cutting OTD8/7500
PakMaster™ 7e Plant Contents: Shield Cup, Crown OTD8/7507
PakMaster™ 7e, Work cable and clamp, PCH/M102EC Torch Coil Spring OTD9/7501E
with 6M leads, Operating Manual.In Tip, Cutting, 80 amp, Air/N2 OTD9/7728
Tip, Cutting, 60 amp, Air/N2 OTD9/07726
Tip, Cutting, 40 amp, Drag OTD8/7503
Tip, Gouging OTD8/7506
Gas Distrtibutor, Cutting OTD8/7501
Electrode, Air N2 OTD9/8402
O-Ring OTD8/0532
Torch Head 70 OTD9/8405
Torch with 6M leads Part No OTD0/7062EC*
formation
PAKMASTER™ 9e • Heavy CUT 90 415

Industrial 32mm AMP H F V
SPECIFICATIONS PANEL CONTROLS: SEVERANCE: WEIGHT:

SUPPLY VOLTAGE: On/Off, Switch Output, Pressure gauge 32mm 113kg
415 volt 3ph, 50Hz PANEL INDICATORS: AIR PRESSURE: POWER SOURCE DIMENSIONS:
DUTY CYCLES: AC Power, Over Temperature, Gas 482kPa H670mm X W500mm x D790mm
40% @ 90 amps GENUINE CUT: AIR FLOW:
60% @ 70 amps 25mm mild steel 190 lpm
The PakMaster™ 9e is a conventional robust, heavy Ordering Information:

duty Plasma cutter. With a cutting capacity of up to
PakMaster™ 9e Part No. OTD1/0911E
32mm (mild steel), makes this unit the top choice for
heavy duty, high duty cycle cutting. It features the Plasma Cutting Tourch Consumables:
latest in torch design and technology with the PCH/M102 (80 amp) SurLok™ Breakdown
SureLok™ system providing ultra long life
consumable parts and therfore reduced overall
cutting costs.
Features:
▲ Two year warranty
▲ SureLok™ torch 6M
▲ SureLok™ longlife parts
▲ Torch leads storage
▲ Robust construction DESCRIPTION PART No.
▲ Wheeling kit included Stand-off Cutting Guide OTD8/7575
Shield Cup, Cutting OTD8/7500
PakMaster™ 9e Plant Contents: Shield Cup, Crown OTD8/7507
PakMaster™ 9e, Work cable and clamp, PCH/M102EC Torch Coil Spring OTD9/7501E
with 6M leads, Operating Manual.I Tip, Cutting, 80 amp, Air/N2 OTD9/7728
Tip, Cutting, 60 amp, Air/N2 OTD8/7726
Tip, Cutting, 40 amp, Drag OTD8/7503
Tip, Gouging OTD8/7506
Gas Distrtibutor, Cutting OTD8/7501
Electrode, Air N2 OTD9/8402
O-Ring OTD8/0532
Torch Head 70 OTD9/8405
Torch with 6M leads Part No OTD0/7062EC*
nformation
85
Plasma
Torches &
Consumable
Parts
REMEMBER:
look for the
mark on your plasma
consumable parts and
. . . GET WHAT YOU’RE
PAYING FOR!
GENUINE
CONSUMABLES
86
ARC EQUIPMENT
PLASMA
PLASMA TORCHES AND CONSUMABLES
WHEN WAS YOUR TORCH MADE?
PRE JANUARY 2000 SERIAL NUMBER IDENTIFICATION OF CUTTING TORCHES
Serial Number Example:
6 T 74 0021
6 T 74 0021 The first digit of a serial number identifies the year of manufacture. In the example’s case, the “6” indicates the year 1996.
6 T 74 0021 The second digit (letter) of a serial number identifies the month of manufacture using the following chart.
Example “T” = January
T - January E - March M - May L - July Y - September C - November
H - February R - April A - June D - August N - October O - December
6 T 74 0021 The first two digits (numbers) after the month identify the actual model of torch, using the following reference chart.
Example “74” = PCH-M52
00 M200 63 PCM600
01 U-51 68 PCH/M150
24 PCH-20 (Supersede by 25) 73 PCH/M52 (Supersede by 74)
25 PCH/M-20 74 PCH/M52
37 PCH/M30 (Supersede by 38) 75 PCH/M53 (wo/ parts in place)
38 PCH/M30 76 PCH/M53 (w/ parts in place)
41 4A (offset) 80 PCH/M100 (Supersede by 82)
42 4A 81 PCH/M100 (Supersede by 82)
43 4B 82 PCH/M100
44 4BT 83 PCH/M35
47 PCH/M51 (Supersede by 49) 84 PCH/M70
48 PCH/M51 (Supersede by 49) 85 PCH/M140
49 PCH/M51 86 PCH/M145 (Supersede by 88)
50 RTH-40S//PCH/M55P 87 PCH/M145 (Supersede by 89)
55 PCH50 (Supersede by 56) 88 PCH/M145
56 PCH/M50 89 PCH145
61 6A 91 PCH/M75 (Supersede by 92)
62 6B 92 PCH/M75
6 T 74 0021 The last four digits represents the unique torch serial number.
WHAT TORCH SHOULD YOUR MACHINE HAVE FOR OPTIMUM PERFORMANCE?
Unit/Torch Comparison for Thermal Dynamics Cutting Systems:

UNIT TORCH UNIT TORCH
Drag-Gun PCH-10 PakMaster™ 50XL PCH/M-28
Drag-Gun 38 PCH-25/38 PakMaster™ 75XL PCH/M-75
PakMaster™ 50XL Plus (pre January 2001) PCH/M-40 PakMaster™ 100XL PCH/M-100XL
PakMaster™75XL Plus (pre January 2001) PCH/M-60 Pak 5 PCH-50 , PCM-4BT
PakMaster™ 100XL Plus (pre January 2001) PCH/M-80 Pak 5XR, Pak-625XR PCH/M-51, PCH/M-52, PCH/M-75
PakMaster™ 50XL Plus (early 2001) PCH/M-62 (SureLok™) Pak 10XR PCH/M-52, PCH/M-100
PakMaster™ 75XL Plus (early 2001) PCH/M-102 (SureLok™) Pak 1250XR PCH/M-52
PakMaster™ 100XL Plus (earlt 2001) PCH/M-102 (SureLok™) Stak Pak II PCH/M-35, PCH/M-70, PCH/M-140
PakMaster™ 7e PCH/M-102EC (SureLok™) Pak-15XC PCH/M-150
PakMaster™ 9e PCH/M-102EC (SureLok™) Pak-44, Pak 45 PCH/M-6B
AP40i Compact PCH/M-35
PakMaster™ 25 PCH-25
PakMaster™ 50 PCH/M-35
PakMaster™ 75 PCH/M-75
87
ARC EQUIPMENT
PLASMA
PCH-10 for Drag-Gun
PCH-10 Consumables:
2 Tip Air OTD9/6099
5 PCH-10 70 deg Torch Head OTD9/0016
1 2 3 4 5
PCH-25 for PakMaster™ 25
PCH-25 Consumables:
2 Tip Air OTD9/4476
1 2 3 4 5
PCH-25/38 PakMaster™ for Drag-Gun 38
PCH-25/38 Consumables:
2 Tip Air OTD9/6501
5 PCH-25/38 70 deg Torch Head OTD9/5807
1 2 3 4 5
PCH/M-28 for PakMaster™ 50 XLi PCH/M-35 for AP40i Compact, PakMaster™ 50, Stak Pak II
PCH/M-28 & PCH/M-35 Consumables:

1 1 Shield Cup - Maximum Life
(requires 9/6003) OTD9/6503
2 Shield Cup - Crown
(requires 9/6003) OTD9/6004
3 Shield Cup - Standard OTD9/6003
4 Tip, Drag OTD9/6501
4 Tip, Stand-off OTD9/6500
4 Tip, Gouging OTD9/6502
2 3 4 5 6 7
88
ARC EQUIPMENT
PLASMA
AP30 for Transplasma AP30
AP 30 Consumables:
1 Drag Tip 676501
2 Electrode 676502
3 Gas Diffuser 676503
PCH/M-40 for PakMaster™ 50XL Plus (Pre January 2001)
PCH/M-40 Consumables:
1 Crown Shield Cup OTD9/6004
2 Standoff Tip OTD9/6500
2 Drag Tip OTD9/6501
2 Gouging Tip OTD9/6502
2 3 4 5
1
PCH-50 for Pak 5
PCH-50 Consumables:
1 1 Shield Cup - Standard Ceramic OTD8/5505*
2 Shield Cup - Crown Ceramic OTD8/5519*
3 Tip OTD8/5507*
4 Electrode OTD8/5508*
5 Liner (includes O-Ring) OTD8/5520*
2 6 Sleeve OTD8/5510*
N/S Collet OTD8/5506*
3 4 5 6 7 * Represents Part Numbers no longer available from CIGWELD and represents
reference data only.
PCH/M-51 Pak 5XR, Pak 625XR
1 1 Shield Cup-Crown
(fits over OTD8/2159) OTD9/5779*
2 Shield Cup - Crown Ceramic OTD8/5526
3 Shield Cup Ceramic OTD9/5630
4 Shield Cup - Vespel - Long OTD8/2151*
2 4 Shield Cup - Vespel - Std OTD8/2152*
5 Shield Cup - Phenolic - Std OTD8/2159
3 6 Tip, Gouging .078 OTD9/5724*
6 Tip 10-40 amp Air OTD9/5718*
6 Tip 10-60 amp Air OTD9/5631
4 6 Tip 65 amp Air OTD8/3321*
7 Electrode OTD9/5720*
8 PCH-51 70 deg Torch head OTD9/5635
8 PCH-51 90 deg Torch head OTD9/4344*
5 6 7 8 8 PCM-51 180 deg Torch head OTD9/5634
* Represents Part Numbers no longer available from CIGWELD and represents

89
ARC EQUIPMENT
PLASMA
PCH/M-52 for Pak 625XR, Pak 1250XR, Pak 10XR
3 ITEM DESCRIPTION PART No.
1 Shield Cup-Crown
(fits over OTD9/5781) OTD9/5780*
4 2 Shield Cup - Crown Cermaic OTD9/5694
3 Shield Cup - Drag - Vespel OTD8/5712*
1 3 Shield Cup - Gouging Ceramic OTD9/5128*
4 Shield Cup - Phenolic-Std OTD9/5781
5 Shield Cup - Std Ceramic OTD9/5617
6 Tip 35 amp Air OTD9/5702
2 6 Tip 45-55 amp Air OTD9/5618*
6 Tip 60-70 amp Air OTD9/5707
6 Tip 80 amp Air OTD9/5782*
6 Tip Gouging OTD8/5129*
6 Tip, Gouging 70 amp .078 OTD9/5709*
5 6 7 8 6 Tip, Gouging 105 amp .093 OTD9/5710
6 Tip, Gouging 105 amp .113 OTD9/5713
7 Electrode-Air OTD8/3331*
7 Electrode-Air (Plated) OTD9/5619
7 Electrode-Multi-Gas OTD9/5711
8 PCH-52 90 deg Torch Head OTD9/5854*
8 CM-52 180 deg Torch Head OTD9/5643

PCH/M-60 PakMaster™ 75XL Plus (Pre January 2001)
1 Shield Cup Crown OTD8/7507
2 Coil Spring OTD9/7501
3 Tip, Cutting, 60 amp, Air/N2 OTD9/7726
3 Tip, Cutting 35 amp, Drag OTD8/7503
7 3 Tip, Gouging OTD8/7506
5 4 Gas Distributor, Cutting OTD8/7501
2 4 Gas Distributor, Gouging OTD8/7508
3 4 6 5 Electrode, Air/N2 OTD8/7502
1 6 O-Ring OTD8/0532
PCH/M-62 for PakMaster™ 50XL Plus (Early 2001)
1 Stand-off Cutting Guide OTD9/8415
2 Shield Cup, 40 amp OTD9/8400
4 Tip, 40 amp, Drag OTD9/8411
4 Tip, 40 amp, Stand-off OTD9/8412
4 Tip, 40 amp, Gouging OTD9/8416
5 Gas Distributor 40 amp OTD9/8401
7 O-Ring OTD8/0532
5
6 7
2 4
3
1
90
ARC EQUIPMENT
PLASMA
PCH/M-70 and PCH/M-140 for Stack Pak II
1 Shield Cup - Standoff-Long OTD9/6024*
1 Shield Cup - Gouging OTD9/6018*
2 Shield Cup - Standoff-Std. OTD9/6016*
3 Shield Cup - Crown OTD9/6017*
2 4 Tip Cutting 35 amp Air/N2/O2 OTD9/6008*
4 Tip Cutting 70 amp Air/N2/O2 OTD9/6009
4 Tip Cutting 70 amp Ar/H2 OTD9/6013*
4 Tip Gouging .089 OTD9/6014*
3 4 5 6 7
5 Gas Distributor OTD9/6022*
6 Electrode-Cutting, Air/N2/O2 OTD9/6019*
6 Electrode-Cutting, Ar/H2 OTD9/6021*
6 Electrode-Gouging, Air/N2/O2 OTD9/6107*
6 Electrode-Gouging, Ar/H2 OTD9/6108*
7 PCM-70 180 deg Torch head OTD9/5812*
2 1 Shield Cup - Gouging OTD9/6047
3 Shield Cup - Standoff - Std OTD9/6045
3 Shield Cup - Standoff - Long OTD9/6054
4 Shield Cup - Crown OTD9/6046
3 5 Tip Cutting 35 amp Air/N2 OTD9/6025*
5 Tip Cutting 70 amp Air/N2 OTD9/6026
4 5 6 7 8 9 5 Tip Cutting 140 amp Ar/H2 OTD9/6036*
5 Tip Gouging .171 OTD9/6040
6 Gas Distributor -Gouging OTD9/6112
7 Gas Distributor -Cutting OTD9/6051
8 Electrode-Cutting, Air/N2/O2 OTD9/6048
8 Electrode-Cutting, Ar/H2 OTD9/6050*
8 Electrode-Gouging, Air/N2/O2 OTD9/6110
8 Electrode-Gouging, Ar/H2 OTD9/6111*

PCH/M-75 for PackMaster™ 75XL, Pak-625XR, PakMaster™ 75, Pak 5XR
2 3 Shield Cup - Maximum Life OTD8/7496
4 Canted Coil Spring OTD9/7501
5 Tip, Drag 35 amp OTD8/7503
5 Tip, Stand-off 55 amp OTD8/7504
6 Gas Distributor - Cutting OTD8/7501
6 Gas Distributor - Gouging OTD8/7508
5 8 7 Electrode OTD8/7502
4 6 7 8 PCH-75 70 deg Torch Head OTD8/7510
91
ARC EQUIPMENT
PLASMA
PCH/M-80 for PakMaster™ 100XL Plus (Pre January 2001)
1 Crown Shield Cup OTD8/7507
3 Tip, Cutting, 35 amp, Drag OTD8/7503
5 4 Gas Distrtibutor, Cutting OTD8/7501
2 4 Gas Distributor, Gouging OTD8/7508
3 4 6
1 5 Electrode, Air N2 OTD8/7502
6 O-Ring OTD8/0532
PCH/M-100 for Pak 10XR
1 1 Shield Cup - Standard OTD8/1100*
1 Shield Cup - Match OTD9/4345
2 2 Shield Cup - Crown OTD8/1101*
3 Tip, 35 amp Air OTD9/4343
3 Tip, 70 amp Air OTD9/4342*
5 Tip, 105 amp Air OTD9/4341
5 Liner OTD8/1106*
7 Electrode Holder OTD8/1108*
8 PCH-100 70 deg Torch Head OTD8/1113*
3 4 5 6 7 8 8 PCH-100 180 deg Torch Head OTD8/1112
PCH/M-100XL for PakMaster™ 100 XL
PCH/M-100XL Consumables:
3 Shield Cup - Maximum Life OTD8/7496
4 Canted Coil Spring OTD9/7501
2 5 Tip, Drag 35 amp OTD8/7503
3 6 Gas Distributor - Cutting OTD8/7501
6 Gas Distributor - Gouging OTD8/7508
4 5 6 7 8 8 PCH-100XL 70 deg Torch Head OTD8/7510
8 PCH-100XL 180 deg Torch Head OTD8/7512
PCH/M-102 for PakMaster™ 75XL Plus (Early 2001), PakMaster™ 100XL Plus (Early 2001)
1 CrownShield Cup OTD8/7507
2 Shield Cup, Cutting OTD8/7500
4 Tip, 40 amp, Cutting OTD8/7503
6 7 5 Gas Distributor, Cutting OTD8/7501
5 Gas Distributor, Gouging OTD8/7508
2 4 6 Electrode OTD9/8402
1
92
ARC EQUIPMENT
PLASMA
PCH/M-102EC for PakMaster™ 7e, PakMaster™ 9e
PCH/M-102EC Consumables:
1 Shield Cup, Crown OTD8/7507
2 Shield Cup, Cutting OTD8/7500
3 Coil Spring OTD9/7501E
5 4 Tip, 60 amp, Cutting OTD9/7726
6 7 4 Tip, 80 amp, Cutting OTD9/7728
2 4 5 Gas Distributor, Cutting OTD8/7501
3 6 Electrode OTD9/8402
PCH/M-150 for Pak 15XC
1 Shield Cup - Std - Ceramic Front OTD9/5750
1 1 Shield Cup - Std - Metal Front OTD9/5790
2 Shield Cup - Copper (Tip Exp.) OTD9/5801*
2 Shield Cup - Ceramic (Tip Exp.) OTD9/5758
N/S Shield Cup-Gouging OTD9/5774
2 3 Tip 50 amp O2 OTD9/5753*
5 3 Tip 100 amp O2 OTD9/5752*
3 Tip 150 amp O2 OTD9/5751*
3 4 3 Tip 50 amp N2 OTD9/5765*
3 Tip 100 amp N2 OTD9/5766*
3 Tip 150 amp N2 OTD9/5767
3 Tip 150 amp Ar/H2 OTD9/5775*
3 Tip, Gouging 85 amp .078 OTD9/5756*
3 Tip, Gouging 150 amp .120 OTD9/5755
4 Electrode-Air OTD9/5749
4 Electrode-O2 OTD9/5760*
4 Electrode-N2, Ar-H2 OTD9/5754*
5 PCH-150 70 deg Torch head OTD9/5743
* Please note these parts are no longer available from CIGWELD these are original
US catalogue numbers and are in this book as a refernece only.
PCM-4B(T) for Pak 10XR, Pak 5
PCM-4B(T) Consumables:
1 Shield Cup - Std - Ceramic OTD8/4088
1 2 Shield Cup - Crown Ceramic OTD8/4213*
3 Tip Lo-amp .059 OTD8/4153
3 Tip Lo-amp - Std .030 (4BT/5) OTD8/4189*
3 Tip Std .046 (4BT/5) OTD8/4211
4 Gas DiElectrode OTD9/2421
5 electrode OTD8/4073
6 Liner OTD8/4154
7 Sleeve OTD8/4182
8 Collet (4BT-only) OTD8/4197*
8 Collet - Std OTD8/4156*
9 Spring OTD8/4050*
2 34 5 6 7 8 9 10 11 10 Back Cap NS OTD8/4158*
11 PCH-4B 70 deg Torch Head OTD8/4160*
11 PCM-4BT 180 deg Torch Head OTD8/4196*

93
ARC EQUIPMENT
PLASMA
PCH/M-6B for Pak 44, Pak 45
PCH/M-6B Consumables:
1 End Cap OTD8/6515
2 End Piece OTD8/6514
3 Outer Insulator OTD8/6581
4 Tip 100 amp OTD8/6580*
4 Tip 200 amp OTD8/6575
4 Tip 300 amp OTD8/6582
4 Tip 400 amp OTD8/6572
5 Electrode-Lo-Amp OTD8/6586*
5 Electrode-Gen Purpose OTD8/6578
6 Liner OTD8/6571
8 Electrode Holder OTD8/6615
N/S Gasket OTD8/6512
1 2 3 4 5 6 7 8 9 9 PCH-6B 90 deg Torch Head OTD8/6584*
9 PCM-6B 180 deg Torch Head OTD8/6577

94
ARC EQUIPMENT
ACCESSORIES
ELECTRODE HOLDERS
Twistlock Electrode Holder 250 AMP
Part No. 646165
▲ Electrode capacity up to 5mm

▲ Fully insulated
▲ High quality
▲ Durable holder
▲ Manufactured by CIGWELD
Part No. 646142

▲ Fully insulated
▲ High quality
▲ Durable holde
▲ Manufactured by CIGWELD
Part No. 646343

▲ Heavy duty high quality construction
▲ Fully insulated
▲ High performance holder
▲ Heat resistant fibreglass handle
Tweco Tong Electrode Holder 400 AMP
Part No. 646344
▲ EXTRA HEAVY DUTY

▲ Fully insulated holder
▲ All position electrode grip featuring ultra quick electrode change
▲ Top quality “Tweco” tong holder long life cool running
Tong Electrode Holder 400 AMP
Part No. 646214

▲ Economical tong holder
▲ Fully insulated
▲ All position electrode grip featuring ultra quick electrode change
95
ARC EQUIPMENT
ACCESSORIES
CHIPPING HAMMERS
Chipping Hammer
Part No. 646215
▲ Shock resistant wire spring handle

▲ Hardened steel head,featuring pointed and chisel ends
STEEL BRISTLE WIRE BRUSH
Stainless Steel Bristle Wire Brush
FOUR ROW – STRAIGHT

Part No. 646363
THREE ROW – CONVERGING

Part No. 646364
FOUR ROW – STRAIGHT

Part No. 646365
CABLE CONNECTORS
CABLE CONNECTOR 300 AMP

Tapered Twist Lock Up to 50mm2 Part No. 646161
CABLE CONNECTOR 500 AMP
Tapered Twist Lock Up to 70mm2 Part No. 646162
DINSE CABLE CONNECTOR 25mm2 MALE Part No. 705152

DINSE CABLE CONNECTOR 25mm2 FEMALE Part No. 705153
DINSE PANEL SOCKET 25mm2 Part No. 7977159
DINSE PANEL SOCKET 50mm2 Part No. 704460
96
ARC EQUIPMENT
ACCESSORIES
CRIMPED FITTED CABLE LUGS

CABLE SIZE UP TO 16-25mm2
Holse size 13mm Part No. KP2453
Hole size 13mm Part No. KP774
WORK CLAMPS
SPRING LOADED 200 AMP Part No. 646348

‘G’ TYPE 500 AMP Part No. 646351
TONG TYPE 500 AMP Part No. 646352
SPRING LOADED 200 AMP Part No. KP301
ROTARY WORK CLAMP
ROTAGROUND 250 AMP Part No. 646353

WELD MEASUREMENT GAUGE
NAKA GAUGE
Measures leg length, root gap, plate thickness, Part No. 646265
convexity, Wire and rod diameter, height of welds
97
ARC EQUIPMENT
ACCESSORIES
SPATTER-SAFE
Spatter release agent. Ozone safe, User safe, Non

flammable, Low toxicity, effective and econonical.
400mL PUMP CAN Part No. 704814
1 LITRE Part No. 704815
400mL Pump Sprayer Part No. 704818
Genuine COMET™ 500 MIG AND TIG REGULATORS AND FLOWMETRES
Regulator/Flowmeter – MIG and TIG
Argon type with flowmeter guage Part No. 301526
Regulator – MIG and TIG
Pre set at 200kPa, for use with 301711, 301710,

310277, 310276 Part No. 301527
Flowmeter – TIG
Flow rates are 1-15 litres/min Part No. 301710
Flowmeter – MIG
Flow rates are 10-40 litres/min Part No. 301711
98
ARC EQUIPMENT
ACCESSORIES
Genuine COMET™ 500 MIG AND TIG REGULATORS AND FLOWMETERS
Flowmeter Set Flow Restrictors
PART No. DESCRIPTION FLOW RATE

310277 MIG 15lpm @ 200kPa
310276 TIG 8lpm @ 200kPa
CO2 Welding Regulator
PART No. DESCRIPTION FLOW RATE

310100 310SR High Flow CO2 Regulators 60 lpm
Refer to Gas Equipment Section 2 page 118 & 121 for more detailed information and the full range of
Regulators and Flowmeters
DRYING OVENS
Portable Drying Oven:

Part No. VB1689
Specifically designed to prevent moisture pick-up in manual arc electrodes. The

variable temperature setting enables electrodes to be maintained for optimum
performance.
ELECTRODE CAPACITY:
11kg.
DIMENSIONS:
VB1689
EXTERNAL INTERNAL
Width 178mm 137mm
Height 165mm 124mm
Depth 556mm 489mm
WEIGHT:
11kg
Supply required 240 volts 50Hz AC
Maximum temperature:120 Deg. C
Bench Drying Oven:

Part No. VB1690
Specifically designed to prevent moisture pick-up in manual arc electrodes. The

variable temperature setting enables electrodes to be maintained for optimum
performance.
Has a double walled insulated cabinet with bottom mounted elements to ensure
even heat distribution.
The oven has four open rod shelves, and an adjustable thermostat to maintain
the selected temperature.
ELECTRODE CAPACITY:
112kg.
DIMENSIONS:
VB1690
EXTERNAL INTERNAL
Width 584mm 445mm
Height 711mm 496mm
Depth 635mm 533mm
WEIGHT:
76kg
Supply required 240 volts 50Hz AC
Maximum temperature:260 Deg. C
99
ARC EQUIPMENT
ACCESSORIES
WELDING LEAD SETS
Transarc Super-Flex welding cable is available ready made welding lead sets.
Using premium quality work clamps, electrode holders and connectors these 5
metre long sets provide a quality option for replacement or for purchase with
new machines.
240 amp LEAD SET (complete 5M long) 25mm2 dinse Part No. 646323
300 amp LEAD SET (complete 5M long) lug Part No. 646324
400 amp LEAD SET (complete 8M long) lug Part No. 646325
SUPER-FLEX WELDING CABLES
Transarc Super-Flex is a premium grade copper welding cable which offers

flexibility over a wide range enviromental conditions. Featuring V90 PVC Nitrite
insulation with ultra fine 0.2mm copper wire producing high conductivity with
exceptional flexibility.
STANDARD ORANGE SINGLE INSULATED

16mm2 150M Drum Part No. 7901042
MIG PLIERS
A universal tool suitable for loosening or tightening contact tips,rapid and precise
cutting of welding wire,time-saving cleaning of protective gas nozzles and
removal of protective gas nozzles
Size No 1 - Nozzle I.D.12-15mm Part No. 705000

Size No 2 - Nozzle I.D.15mm & above Part No. 705001
100
ARC EQUIPMENT
ACCESSORIES
ADAPTORS
Lug to 25mm2 Dinse:

Part No. 706552
Lug to 50mm2 Dinse:

Part No. 706551
ROLLER GUIDE KIT
This complete plasma roller guide kit can be used in conjunction with all Thermal
Dynamics and many other brands of plasma torch. Cutting of shapes, circles or
just straight lines become quick and easy with the roller guide system. Optimum
tip height above the work piece is maintained at all times, improving efficiency
and maximising the torch consumable parts life.
Part No. OTD7/8910
▲ Allows constant, optimum tip height
▲ Improved cut quality
▲ Enhanced tip life
▲ Adaptable for cutting straight lines, circles and bevelling
▲ Magnetic pivots for steel cutting
▲ Suction pivots for non ferrous metals
▲ Fits all thermal Dynamics torches and most other brands of torches
TRI-ARC FOUNDRY TORCH
The Arcair Tri-Arc® Torch is designed for foundry applications. This multi-purpose
tool cuts inventory and maintenance costs by taking the place of several ordinary
cleaning room air carbon arc torches.
The Tri-Arc® Torch has a heavy duty all purpose body which accepts your choice of
interchangeable heads to remove defects, wash pads and perform general purpose cleaning
(see below). Maintenance is simpler and a smaller stock of replacement parts is required.
The Tri-Arc® Torch is 31.8cm long and weighs only 1.09kg without the concentric cable. The
standard Concentric Cable Assembly is available. along with a water-cooled Cable Assembly.
General Purpose Heads:
For removal of defects, fin removal, padwashing and piercing applications. A choice of four
head assemblies to accept electrode diameters: 12.70mm, 15.88mm, 19.05mm and
25.40mm.
Torch and Cable 2.1M No Head Part No. AA62991417
Torch only Part No. AA02991411
Torch and 2.1M Cable Part No. AA74143607
ELECTRODE SIZE HEAD ASSEMBLY
12.5mm Part No. AA94378267
15.6mm Part No. AA94378270
19mm Part No. AA94378273
Spare Parts:
1 Insulator Assembly AA94433118
2 Lever Assembly AA94476034
3 Arm Upper AA94048110
4 Tube Air AA94893183
5 Spring AA94800088
6 Jumper Assembly (2 required) AA96458018
7 Valve Assembly AA94104023
7 Body AA94103221
8 Handle AA94370079
8 Sleeve AA94784045
101
ARC EQUIPMENT
ACCESSORIES
ARC AIR GOUGING TORCHES
Angle Arc K3000 and K4000
The K3000 is the medium-duty torch of the Angle-Arc Family. This torch is built for
repair and maintenance jobs in areas such as mining, construction and all types of
metal fabrication.
With the K3000 torch, electrodes ranging from 4mm to 9.5mm flats can be used.
The torch is rated 600 A 100%. It uses compressed air at 550 kPa and 620 lpm. The torch
and cable weigh 1.8kg.
K3000 Ordering Information:
K3000 Torch only Part No. AA01065000
K3000 Torch and 2.1M Cable Part No. AA61065000
K3000 Torch K3000 Torch and 3M Cable Part No. AA61065001
K3000 2.1M Cable only Part No. AA70088107
K3000 3M Cable only Part No. AA70088110
The K4000 torch is made for heavy duty metal removal applications such as weld
preparations in pressure vessel shops and shipyards.
The torch accepts both round and flat electrodes, ranging in size from 4mm through 12.7mm
round and 9.5mm and 16mm flat Copperclad electrodes. The K4000 is rated to 1000
amperes. It uses compressed air at 550 to 690 kPa and 850 to 990 lpm. The torch and cable
weight 2.4kg.
K4000 Ordering Information:
K4000 Torch only Part No. AA01082000
K4000 Torch and 2.1M Cable Part No. AA61082000
K4000 Torch and 3M Cable Part No. AA61082001
K4000 2.1M Cable only Part No. AA70084207
K4000 3M Cable only Part No. AA70084210
K4000 Torch
K3000 and K4000 Accessories:
2.1M Heavy Duty K4000 Cable Part No. AA70128507
3M Heavy Duty K4000 Cable Part No. AA70128510
K4000 Heavy Duty Cable Adaptor Part No. AA96013006
360 Cable/K-3 Torch Adaptor Part No. AA94013100
Cable Spare Parts Cable Spare Parts: K3000 K4000

ITEM DESCRIPTION PART No. PART No.
1 Retainer, Screw AA94695054 AA94695044
2 O-Ring AA94710027 AA94710027
3 Connector AA94170178 AA94565087
4 Washer, Spring AA94940104 AA94940104
5 Washer, Flat AA94940103 AA94940103
6 Clamp (2 required) AA98167010 AA98167010
7 2.1M Conductor Assembly AA96130314 AA96130263
7 3M Conductor Assembly AA96130315 AA96130261
8 2.1M Replacement Cover AA94171273 AA94171273
8 3M Replacement Cover AA94171274 AA94171274
9 Boot, Insulating AA94105014 AA94105014
10 Connector, Female AA94170150 AA94170150
Torch Spare Parts: K3000 K4000
ITEM DESCRIPTION PART No. Part No.
1 Insulator Assembly AA94433193 AA94433183
Torch Spare Parts 2 Screw AA97142009 AA97142009
3 Lever Assembly AA94476080 AA94476066
4 Screw Valve Bonnet Assembly (Item 5-8) AA94104016 AA94104016
5 Wrench AA94960001 AA94960001
6 Bonnet Spool Assembly (Items 7 and 8) AA94104012 AA94104012
7 O-Rings (2 required) AA94710036 AA94710036
8 Spool AA94801010 AA94801010
9 Upper Arm AA94048120 AA94048088
10 Heavy Assembly AA94378355 AA94378334
11 Screw AA97192022 AA97192022
12 Body AA94103232 AA94103206
13 Hinge Pin AA94632101 AA94632094
14 Spring AA94800191 AA94800077
15 Handle AA94370179 AA94370163
102
ARC EQUIPMENT
ACCESSORIES
TIG WELDING KIT with GAS VALVE and 25mm2 DINSE CONNECTOR
TIG Welding Kit (v) Part No. 700706
Contents:
SA17VFDI 190 amp TIG Torch Part No. 305710402
Gas Hose Part No. 700433
Regulator Part No. 301527
Flowmeter Part No. 301710
Gas Connection Kit 5/8 - 18 RH Part No. LP112
TIG WELDING KIT with TORCH SWITCH and 25mm2 DINSE CONNECTOR
TIG Welding Kit (s) Part No. 700707
Contents:
SA17VFI 190 amp TIG Torch Part No. 304710402
Gas Hose Part No. 700433
Regulator Part No. 301527
Flowmeter Part No. 301710
Gas Connection Kit 5/8 - 18 RH Part No. LP112
MIG WELDING KIT 160amp with EURO ADAPTOR
MIG Welding Kit Part No. 706542
Contents:
TWE 1.3F MIG Gun Part No. T161545307
Regulator / Flowmeter Part No. 301526
Gas Connection 5/8-18 UNF Part No. LP112
103
104
Gas
Equipment
Genuine COMET™
SABRE™
VECTOR™
VANGUARD™
COMPACT
COMWELD HOSE
Certified Quality Management System *As indicated *As indicated
105
GAS EQUIPMENT
● Genuine COMET™ Welding, Cutting & Heating Equipment
● Genuine COMET™ Accessories
● Manifolds
GUIDE FOR COMMONLY

USED Genuine COMET™ GAS EQUIPMENT RANGE
Genuine COMET™ Outfits Page No:

Part No. Description
308313 Genuine COMET™ 3 Professional Plus Outfit 108
308314 Genuine COMET™ 3 Commander Outfit 108
308345 Genuine COMET™ 3 Commander Outfit Oxy/LPG 108
308315 Genuine COMET™ 3 Starter Pack Oxy/Acetylene 108
308316 Genuine COMET™ 3 Starter Pack Oxy/LPG 108
308336 Genuine COMET™ 3 Cutting Pack Oxy/Acetylene 109
308317 Genuine COMET™ SABRE™ Cutting Outfit Oxy/Acetylene 109
308318 Genuine COMET™ SABRE™ Cutting Outfit Oxy/LPG 109
308344 Genuine COMET™ VECTOR Welding Kit Oxy/Acetylene 109
Genuine COMET™ Regulators Page No:
301637 Genuine COMET™ 700 Oxygen VI 1,000 kPa 114
301532 Genuine COMET™ 700 Acetylene VI 114
301531 Genuine COMET™ 700 Oxygen VI 400 kPa 114
301524 Genuine COMET™ 500 Acetylene VI 117
NOTE: Genuine COMET™
301523 Genuine COMET™ 500 Oxygen VI 117
301525 Genuine COMET™ 500 LPG RI Single Gauge 117 Gas Welding, Cutting &
301526 Genuine COMET™ 500 Argon/CO2 VI 400 kPa Twin Gauge 118 Heating Equipment not
301528 Genuine COMET™ 500 CO2 SI 400 kPa Twin Gauge 118
301527 Genuine COMET™ 500 Argon/CO2 VI 200 kPa Pre-set Single Gauge 118
specified in this guide
301683 Genuine COMET™ 500 CO2 SI 200 kPa Pre-set Single Gauge 118 appears elsewhere in
301710 Genuine COMET™ Flowmeter 2-14 L/min (TIG) 118 this section.
301711 Genuine COMET™ Flowmeter 10-40 L/min (MIG/TIG) 118
Genuine COMET™ Blowpipe and Attachments Page No:
304001 Genuine COMET™ 3 Blowpipe 125
304005 Genuine COMET™ 3 Cutting Attachment for type 40 nozzles 126
304002 Genuine COMET™ 3 Mixer-Weld/Heat Oxy/Fuel Type 550 125
304003 Genuine COMET™ 3 Mixer Heat Oxy/Fuel SHA1/2-SHP1/2 125
304166 Genuine COMET™ 3 Mixer, Heating Oxy/LPG for SHP3/4 125
TH7 Genuine COMET™ 3 Powder Facing Attachment Oxy/Acet 126 Genuine COMET™ Special Nozzles Page No:
304167 Genuine COMET™ Vector Blowpipe Oxy/Fuel 124 Part No. Description
304168 Genuine COMET™ Vector Cutting Attachment for type 40 nozzles 124 306035 Genuine COMET™ Gouging Oxy/Acet, Type 41, Size 32GB 130
304169 Genuine COMET™ Vector Mixer-Weld/Heat Oxy/Fuel Type 560 124 306036 Genuine COMET™ Gouging Oxy/Acet, Type 41, Size 48GB 130
304070 Genuine COMET™ SABRE™ Cutting Torch 127 306037 Genuine COMET™ Gouging Oxy/Acet, Type 41, Size 64GB 130
304141 Genuine COMET™ Multipurpose Blowpipe Oxy/Fuel 127 306038 Genuine COMET™ Gouging Oxy/Acet, Type 41, Size 32GS 130
304161 Genuine COMET™ Multipurpose Blowpipe Brass Handle Oxy/Fuel 127 306054 Genuine COMET™ Gouging Oxy/LPG, Type 44, Size 32GB 131
304143 Genuine COMET™ Multipurpose Blowpipe 900mm Straight Head Oxy/Fuel 127 306055 Genuine COMET™ Gouging Oxy/LPG, Type 44, Size 48GB 131
304171 Genuine COMET™ VanGuard Cutting Torch 128 306056 Genuine COMET™ Gouging Oxy/LPG, Type 44, Size 64GB 131
Genuine COMET™ Cutting Nozzles Page No: 306033 Genuine COMET™ Gouging Oxy/LPG, Type 44, Size 32GS 131
Part No. Description Genuine COMET™ Welding and Super Heating Tips Page No:
306046 Genuine COMET™ Oxy/Acet, Type 41, Size 6 130 Part No. Description
306047 Genuine COMET™ Oxy/Acet, Type 41, Size 8 130
307056 Genuine COMET™ Welding Tip Oxy/Acet Type 551 Size 4 133
306025 Genuine COMET™ Oxy/LPGas, Type 44, Size 6 131
307068 Genuine COMET™ Welding Tip Oxy/LPG Type 554 Size 8 133
307007 Genuine COMET™ Heating Tip Oxy/Acet Size 8x12HT 134
307121 Genuine COMET™ SuperHeating Tip SHA1 Oxy/Acet Size 8x12HT 134
307122 Genuine COMET™ SuperHeating Tip SHA2 Oxy/Acet Size 12x12HT 134
307120 Genuine COMET™ SuperHeating Tip SHP1 Oxy/LPG Size 18x12HT 135
307124 Genuine COMET™ SuperHeating Barrel, S/Steel, Bent Head 450mm 136
307125 Genuine COMET™ SuperHeating Barrel, S/Steel, Bent Head 700mm 136
307123 Genuine COMET™ SuperHeating Barrel, S/Steel, Straight 735mm 136
106
GAS EQUIPMENT
KITS
Genuine COMET™ 3 KITS

CIGWELD Genuine COMET™ gas welding, cutting and heating kits combine all the quality As operators have different equipment use requirements, CIGWELD packages kits that are
components required to perform tasks ranging from brazing through to cutting steel. CIGWELD tailored to individual needs. Listed below is a cross-reference matrix that tables all the
first began manufacturing Gas Equipment in 1922 and has been at the leading edge in design, components that go into each of the different kits. For more detail on these and other kits
safety and production since then. The Genuine COMET™ 3 torch and Genuine COMET™ regulator please refer to the pages following.
range is at the heart of this experience and continues to be the market leader in its field due to an
unwavering commitment to manufacturing products of unrivalled quality.
Genuine COMET™ 3 KIT CONTENTS
Part Professional Commander Commander Starter Starter Cutting
Number Description Plus Oxy/Acetylene Oxy/LPG Oxy/Acetylene Oxy/LPG Pack
P/N 308313 P/N 308314 P/N 308345 P/N 308315 P/N 308316 P/N 308336
304001 Genuine COMET™ 3 blowpipe ● ● ● ● ● ●
304005 Genuine COMET™ 3 cutting attachment ● ● ● ● ● ●
304002 Genuine COMET™ 3 mixer type 551 ● ● ● ● ●
301637 Genuine COMET™ 700 Oxygen regulator ● ● ● ● ●
– Genuine COMET™ 600 Oxygen regulator ●
301532 Genuine COMET™ 700 Acetylene regulator ● ● ●
– Genuine COMET™ 600 Acetylene regulator ●
301525 Genuine COMET™ 500 LPG regulator ● ●
306046 Genuine COMET™ cutting nozzle, Type 41 size 6 ● ●
306048 Genuine COMET™ cutting nozzle, Type 41 size 12 ● ● ● ●
306025 Genuine COMET™ cutting nozzle, Type 44 size 6 ●
307001 Genuine COMET™ welding tip, oxy-acetylene size 8 ● ●
307003 Genuine COMET™ welding tip, oxy-acetylene size 12 ● ● ●
307005 Genuine COMET™ welding tip, oxy-acetylene size 20 ●
307007 Genuine COMET™ heating tip, oxy-acetylene size 8x12 ●
307068 Genuine COMET™ brazing tip, oxy-LPG size 8 ● ●
307059 Genuine COMET™ brazing tip, oxy-LPG size 15 ●
308693 Genuine COMET™ fitted 5 metre twin hose for oxy-acetylene ● ● ●
308755 Genuine COMET™ fitted 5 metre twin hose for oxy-LPG ● ●
308777 Genuine COMET™ F6 oxygen flashback arrestor ●
308778 Genuine COMET™ F6 fuel flashback arrestor ●
308729 Roller guide ●
454031 Flip front gas goggle, shade 5 ●
454040 Wide view gas goggle, shade 5 ● ● ● ●
308789 Flint lighter, single cup type ● ● ●
309258 Combination spanner ● ● ●
309275 Cylinder key ● ● ●
308036 Tip cleaner set ● ● ●
312943 Gas Welding & Cutting Hints Handbook ● ● ● ● ● ●
KIT SELECTION CHART BY INDUSTRY APPLICATION

Industry Professional Commander Commander Starter Starter Cutting Sabre Vector Turbo Torch Turbo Torch
Application Plus Oxy/Acetylene Oxy/LPG Oxy/Acetylene Oxy/LPG Pack Cutting Air/Acetylene Air/LPG
Fabrication ● ● ● ● ●
Construction ● ● ● ● ●
Plumbing ● ● ● ● ● ● ●
Cutting ● ● ● ● ●
Preheating ●
Maintenance and repair ● ●
Rural applications ● ● ● ● ●
Metal workshops ● ●
Demolition and scrapyards ● ● ● ● ●
Handyman ● ● ● ● ● ●
Airconditioning ● ● ● ●
Refrigeration ● ● ● ●
Emergency service ● ● ● ● ●
Step Brazing ● ● ●
Jewellery manufacture ● ●
Auto repair ● ● ●
NB: Kit selection is based on the best fit for the application. Other kits can be selected however components may need to be purchased separately to accomplish all tasks that may need to be undertaken.
107
GAS EQUIPMENT SECTION TWO
GAS EQUIPMENT
KITS
Genuine COMET™ GAS OUTFITS
Professional Plus Outfit

A complete outfit containing everything the professional tradesman or other discerning buyer
could possibly want with respect to gas cutting, welding and heating equipment. The
components in this outfit provide incredible value for money.
Contents:
This outfit also includes F6 flashback arrestors, roller guide, heating tip (Size 8x12 HT), 5
welding tips (Size 8,10,12,15,20) and 4 cutting nozzles (Size 6,8,12,15), as well as the
accessories pictured.
Professional Plus Outfit Part No. 308313
Part No. 308322 (N.Z.)
Commander Outfit
The logical choice for those who want to replace or update their existing Genuine COMETTM
equipment range and may already have the extra components supplied in the PROFESSIONAL
PLUS.
Contents:
This value for money outfit also includes 4 welding tips (Size 8,10,12,15 LPG version has size
8 & 15 only) and 4 cutting nozzles (Size 6,8, 12,15), as well as the accessories pictured.
Commander Outfit – Oxygen/Acetylene Part No. 308314
Oxygen/Acetylene Part No. 308323 (N.Z.)
Oxygen/LPG Part No. 308345
Starter Pack
For those just starting out, or who require the basic components for gas cutting and welding,
the Starter Pack is the ideal option. Available in either Oxygen/Acetylene (pictured) or
Oxygen/LPG* versions.
Contents:
This pack also includes gas hose, a cutting nozzle (Size 12) and welding tip (Size 12 Acet.,
Size 8 LPG).
Starter Pack – Oxygen/Acetylene Part No. 308315
– Oxygen/Acetylene Part No. 308324 (N.Z.)
Starter Pack – Oxygen/LPG Part No. 308316
– Oxygen/LPG Part No. 308325 (N.Z.)
108
GAS EQUIPMENT
KITS
Genuine COMET™ GAS OUTFITS
Cutting Pack
Introducing a brand new oxy/acetylene gas kit from CIGWELD.
The Genuine COMETTM 3 Cutting Pack is a perfect kit for the professional fabricator or
tradesman who requires the basic gas equipment components and only wishes to cut. Simply
add a hose length that best suits your requirement. (See page 139).
C
Contents:
The Genuine COMET™ 3 Cutting Pack comes complete with the original Genuine COMET™ 3
blowpipe and cutting attachment and is complemented by new Genuine COMET™ 600
regulators for oxygen and acetylene. The kit is further rounded out with a Genuine COMET™
size 12 cutting nozzle.
contents
Genuine COMETTM 3 Cutting Pack Part No. 308336
SABRE™ Cutting Outfit

The ideal outfit for those simply needing to cut or heat steel plate, pipe or scrap – without
the need for gas welding. The Genuine COMETTM SABRETM torch is suitable for direct use with
most Oxy/Fuel gases and cuts steel up to 200mm (8”) thick. The outfit comes in two
dedicated versions either Oxygen/Acetylene (pictured) or Oxygen/LP Gas.
Industry Applications:
A dedicated, specialist gas cutting outfit suited to applications requiring medium duty cutting
of steel up to 200mm (8”). The outfit also contains a special heating nozzle. It is ideal for use
in the following industries and applications, as well as many more:
Contents:
This outfit contains CIGWELD’s renowned Genuine COMETTM 700 regulators*, and Genuine
COMETTM SABRETM cutting torch. It also includes 4 cutting nozzles (Size 6,8,12,15), a heating
nozzle (Size 10x12 HT for Acet outfit, Size 20X9 HT for LPG outfit), F6 flashback arrestors,
roller guide, circle cutting radius bar and pivot, as well as the accessories pictured.
SABRE™ Cutting Outfit – Oxygen/Acetylene Part No. 308317
– Oxygen/Acetylene Part No. 308326 (N.Z.)
SABRE™ Cutting Outfit – Oxygen/LPG Part No. 308318
– Oxygen/LPG Part No. 308327 (N.Z.)
VECTOR™ Outfit
The Genuine COMETTM VECTORTM is a lightweight outfit providing a highly portable,
manoeuvrable, welding and heating outfit. Capable of welding to 10mm (3/8”).
Industry Applications:
The Genuine COMETTM VECTORTM when combined with ‘D’ or ‘E’ size Oxygen and Acetylene
cylinders and a suitable cylinder trolley is ideally suited to those engaged in plumbing, air
conditioning, refrigeration and installation.
Contents:
This outfit contains CIGWELD’s Genuine COMETTM 600 regulators, Genuine COMETTM VECTORTM
Blowpipe and Welding Attachment as well as a welding tip (Size 8), gas welding goggles, 3
metres of twin welding hose and flint lighter.
Genuine COMETTM VECTORTM Outfit Part No. 308344
109
GAS EQUIPMENT
KITS
Genuine COMET™ LPG CONVERSION KIT
PART NUMBER DESCRIPTION KIT CONSISTS OF:

308134 Conversion Kit LPG PART NUMBER DESCRIPTION
301525 Genuine COMET™ 500 LPG regulator
306029 Genuine COMET™ oxy-LPG cutting nozzle size 15
307059 Genuine COMET™ oxy-LPG brazing tip size 15
308755 Genuine COMET™ 5 metre oxy-LPG twin hose
308013 LPG nozzle cleaning wires
Want to change fuel gases and save dollars on cylinder rental and fuel costs? Well this
is the ideal kit for you. CIGWELD has put all the items you need into one easy kit.
Genuine COMET™3 equipment performs as well on LPG as it does on acetylene all you need
to do is change the regulator, nozzle and hose from acetylene to LPG – and its all right here
in the one kit! The only thing you cannot do with oxy/LPG is fusion weld with mild steel
(black) wire (it will braze). You’ll be surprised how quickly your change to LPG will pay for
your investment.
110
GAS EQUIPMENT
SELECTION CHART
Gas Model Order Max. inlet Max. outlet Air flow (l/min) Inlet test pressure (kPa)
Part No. pressure (kPa) pressure (kPa) @ Outlet (kPa)2 to achieve column on left
Oxygen Genuine COMET™ 700 VI‡ 301637 20,000 @ 15°C 1000 1,200 @ 650 1,700
Genuine COMET™ 700 SI‡ 301657 20,000 @ 15°C 1000 1,200 @ 650 1,700
Genuine COMET™ 700 VI‡ 301531 20,000 @ 15°C 400 500 @ 370 900
Genuine COMET™ 700 SI‡ 301595 20,000 @ 15°C 400 500 @ 370 900
Genuine COMET™ 700 Gaugeless VI‡ 301533 20,000 @ 15°C 1000 1,200 @ 650 1,700
Genuine COMET™ 700 Gaugeless SI‡ 301603 20,000 @ 15°C 1000 1,200 @ 650 1,700
Genuine COMET™ 700 Point valve 301535 20,000 @ 15°C 1000 1,200 @ 650 1,700
Genuine COMET™ 500 VI‡ 301523 20,000 @ 15°C 400 230 @ 320 1,000
Genuine COMET™ 500 SI‡ 301604 20,000 @ 15°C 400 230 @ 320 1,000
Genuine COMET™ 500 Gaugeless 301781 20,000 @ 15°C 400 230 @ 320 1,000
Genuine COMET™ 5000 High outlet pressure 301560 20,000 @ 15°C 3,000 1,600 @ 2,5004 8,000
Genuine COMET™ 5000 EHP inlet, high outlet pressure 301562 25,000 @ 15°C 20,000 2,000 @ 7,0004 10,000
Genuine COMPACT High flow (cylinder connection), HP supply TR92 17,500 @ 15°C 1,100 3,200 @ 600 1,500
Genuine COMPACT High flow (pipeline connection), LP supply TR64 2,500 @ 15°C 1,100 2,100 @ 400 1,000
Genuine COMET™ 750 Dual stage VI‡ 301871 20,000 @ 15°C 1,000 800 @ 760 2,100
Genuine COMET™ 750 Dual stage SI‡ 301597 20,000 @ 15°C 1,000 800 @ 760 2,100
Acetylene Genuine COMET™ 700 301532 2,500 150 200 @ 85 400
Genuine COMET™ 700 Gaugeless 301534 2,500 150 200 @ 85 400
Genuine COMET™ 700 Point valve 301536 2,500 150 200 @ 85 400
Genuine COMET™ 500 VI‡ 301524 2,500 150 100 @ 85 400
Genuine COMET™ 500 SI‡ 301605 2,500 150 100 @ 85 400
Genuine COMET™ 500 Gaugeless 301782 2,500 150 100 @ 85 400
Genuine COMPACT High flow TR93 2,500 150 500 @ 50 500
LPG Genuine COMET™ 500 301525 2,500 400 340 @ 200 700
Genuine COMET™ 500 Gaugeless (Preset) 301702 2,500 400 Preset 340 @ 200 700
Argon & Argon/CO2 Genuine COMET™ 500 VI‡ 301527 20,000 @ 15°C 200 Preset 230 @ 160 1,000
Genuine COMET™ 500 SI‡ 301794 20,000 @ 15°C 200 Preset 230 @ 160 1,000
Genuine COMET™ 500 Flow gauge VI‡ 301526 20,000 @ 15°C 400 40 (No back pressure)1 N/A
Genuine COMET™ 500 Flow gauge SI‡ 301600 20,000 @ 15°C 400 40 (No back pressure)1 N/A
Genuine COMET™ 500 Flow orifice 310224 20,000 @ 15°C 400 40 (No back pressure)1 N/A
Genuine COMET™ 750 Dual Stage, flow gauge 310225 20,000 @ 15°C 400 40 (No back pressure)1 N/A
Carbon Dioxide3 Genuine COMET™ 700 301796 21,000 800 900 @ 6403 1,700
Genuine COMET™ 500 Welding 301528 21,000 200 Preset 200 @ 1503 400
Genuine COMET™ 500 Flow gauge 301683 21,000 200 20 (No back pressure)1,3 N/A
Genuine COMET™ 500 Beverage Cylinder 301681 21,000 400 200 @ 3003 900
Genuine COMET™ 500 Beverage manifold 301682 21,000 400 250 @ 3503 900
Genuine COMET™ 500 Beverage manifold 301859 21,000 400 300 @ 3703 690
Genuine COMET™ 310SR CO2 Twin Gauge (High flow) 310099 21,000 400 450 @ 3603 90
Genuine COMET™ 310SR CO2 Flowmeter (High flow) 310100 21,000 400 Preset 60 l/min3 -
Genuine COMET™ 310SR CO2 Flow gauge (High flow) 310102 21,000 400 50 (No back pressure)1,3 N/A
Genuine COMET™ 750 Dual stage 301872 21,000 400 200 @ 3603 900
Air, Inert gases, Genuine COMET™ 500 Beverage cylinder 301778 20,000 @ 15°C 400 100 @ 350 400
& mixtures Genuine COMET™ 700 301800 20,000 @ 15°C 800 700 @ 700 1,700
Genuine COMET™ 5000 EHP inlet, high outlet pressure 301565 31,500 @ 15°C 20,000 2,000 @ 7,0004 10,000
Genuine COMET™ 750 Dual stage 301873 20,000 @ 15°C 1,000 700 @ 780 2,100
Genuine COMET™ 750 Dual stage 301874 20,000 @ 15°C 400 300 @ 340 900
Hydrogen, Ethylene, Genuine COMET™ 700 301797 20,000 @ 15°C 800 900 @ 340 1,700
Carbon Monoxide Genuine COMET™ 5000 High outlet pressure 301722 20,000 @ 15°C 7,000 2,200 @ 2,5004 8,000
Genuine COMET™ 750 Dual stage 301875 20,000 @ 15°C 800 750 @ 350 1,700
Ethylene Genuine COMET™ 700 Flow gauge 301799 21,000 300 30 (No back pressure)1 N/A
Nitrous Oxide 3
Genuine COMET™ 750 Dual stage 301877 21,000 800 600 @ 6403 1,700
Important: All regulators are to be used only with the gases for which they were designed.
‡ VI = Vertical Inlet, SI = Side Inlet
# Maximum inlet pressure at 15°C is equivalent to “cylinder fill pressure”. It includes an allowance for pressure rise in the cylinder if the contents temperature increases. For gases which are liquified in the cylinder (CO2, N2O, LPG) the maximum inlet pressure is equivalent to the maximum pressure
in the cylinder at its maximum service temperature.
Flow Rates
1. Flow rates quoted apply to air. For flow rates achievable with a specific gas, use the relevant conversion coefficient for the gas. Note, flow gauge models are an exception. These read direct for each gas - they do not need to be converted.
Conversion Coefficient (Multiply Air flow by coefficient)

Test Gas Air Oxygen Nitrogen Argon Hydrogen Helium Acetylene LPG Carbon Dioxide Methane Carbon Monoxide Nitrous Oxide Ethylene
Air 1 0.950 1.02 0.851 3.81 2.695 1.05 0.8 0.808 0.74 1.02 0.8 1.02
2. Flows are rated at low inlet pressures in order to indicate a flow performance that can be maintained over the life of a cylinder’s contents. Higher flows can be obtained from full cylinders – refer to the performance curves for each regulator.
3. Flow rates for liquefiable gases (CO2, N2O) are dependent upon inlet conditions and the refrigeration effects of pressure reduction – continuous flows in excess of 30 l/min may require multi-stage pressure reduction, manifolding of cylinders, special construction or pre-heating. Higher flows
are possible for short periods.
4. Maximum capacity for short periods. These regulators are intended for low flow, high outlet pressure applications only but can deliver higher capacity for short periods.
NOTE: All CIGWELD Regulator flow performance specifications are measured at low cylinder inlet pressures (In accordance with Clause 7.1 AS 4267-1995). Care should be taken when comparing these details with other manufacturer‘s
specifications which may be quoting flow performance at higher or full cylinder pressures. Flow specifications measured at low cylinder inlet pressures provide a more realistic value of a regulator‘s over all performance.
111
GAS EQUIPMENT
Genuine CIGWELD REGULATORS
Genuine COMET™ 700, 500, 750 & 5000 REGULATORS – Genuine COMET™ 700, 500 & 750 regulators are engineered to
SAFETY BY DESIGN comply with AS 4267 (Genuine COMET™ 700 and 500 Oxygen
and Acetylene regulators are independently certified to AS4267)
A top quality regulator is one which is safe and compatible with and all of this range shares common safety and performance
the gases with which it will be used. The gas which presents the features. The technically sophisticated but simple design of these
greatest danger and the greatest design challenge is Oxygen. The Genuine COMET™ regulators ensures years of trouble free service.
reason for this is that under high pressure and in the presence of This regulator range has been designed for up to 30,000 kPa
a combustible material (hydrocarbons) such as grease, oil, coal service, enough for the higher cylinder pressures of the future.
dust, etc., Oxygen can, in certain circumstances, cause an ignition
in the high pressure side of an Oxygen regulator. This normally Features:
occurs in the vicinity of the seat. The likelihood of ignition, and 1. Body: Solid forged brass tested to ensure a safety factor of
its end result if one occurs, depends significantly on the quality over 3 times the cylinder pressure.
of design of the regulator, and the materials of construction used 2. Bonnet: A strong zinc diecasting. In the unlikely case of seat
in the high pressure side of the regulator. failure, the assembly can safely vent up to full cylinder
National and International Standards contain a number of design pressure, ensuring safety of the operator.
and test requirements for regulators used in Oxygen service. 3. Diaphragm: Made of gas compatible elastomer. Its large
However none of these evaluate directly the result of an Oxygen surface area reduces pressure rise and provides a sensitive
ignition. As a result of its design and manufacturing expertise, pressure flow control.
CIGWELD developed a test which simulates a seat ignition in any A brass diaphragm protection plate also provides flame
regulator – the Promoted Ignition Test. protection in the unlikely event of an internal fire from
This test was developed to improve the regulator design to a flashback.
point where the effect of the seat ignition was negligible. The 4. Seats: Factory tested sealed seat capsule incorporating its own
damage produced by the ignition should be designed to be filter ensures reliability and is easy to replace.
contained safely within the regulator so that no fires or 5. Control Knob: Colour coded for instant gas service
projected parts result – that is, a FAILSAFE condition. For your recognition. Hi-tech reinforced, fire retardant nylon with easy-
peace of mind these Genuine COMET™ regulators have passed the grip fins.
FAILSAFE Promoted Ignition Test. Also captive to prevent loss or inter-changing.
Some other regulators MAY NOT FAILSAFE 6. Inlet Nipple: O-ring seal on the inlet nipple further ensures
when subjected to an Oxygen seat ignition, against costly and dangerous gas leaks.
which could be catastrophic and render the 7. Inlet Connection: Non-interchangeable for safety reasons.
regulator into a mass of molten metal. If Inlets for each gas are selected from AS 2473.
an operator is present at the time of the
seat ignition (which is highly likely as the 8. Identification Labels: Gas identification by colour and name,
majority of seat ignitions occur upon including information on maximum pressures for safety.
opening of the cylinder valve) serious 9. Filters: Double filter system (excluding Genuine COMET™ 500)
injuries can result. ensures trouble-free operation. A filter in the inlet nipple and
in each seat prevents entry of contamination when in use and
The “Promoted Oxygen Ignition” type test when serviced.
is detailed in the Australian Standard AS
4267 - 1995 as an informative appendix. 10. Pressure Gauges: Solid baffle wall between the pressure
measuring components and the dial face prevents any parts
being thrown forward if a pressure overload causes the
INDEPENDENTLY CERTIFIED TO AS4267
Bourdon tube to burst. Safety backs ensure pressure is
CIGWELD has raised the bar another notch relieved safely away from operator. Complies with AS 1349.
by having the Oxygen and Acetylene Dial faces incorporate coloured markings to assist in setting
gauged regulators independently certified correct pressures for operation.
to AS4267 by the highly regarded Quality
For Genuine COMET™ 700 & 500 Assurance Services Pty Ltd (QAS),
Gauged Oxygen & Acetylene
Regulators only
a subsidiary of Standards Australia. 10 Pressure Gauges
Body 1
This means these regulators now carry the
prestigious StandardsMark and a Licence
number (2040). It is your guarantee that Diaphragm 3
the regulator you purchase has passed all
the safety and performance specifications
Bonnet 2
listed in AS4267 - 1995 - but don't take our 9 Filter
word for it – take QAS's! Control Knob 5 8 Identification Label
4 Seat
Identification
Please Note: Label 8 6 Inlet Nipple
7 Inlet Nut
AS 2473-1996, Clause 12 States:
9 Filter
“PROGRAM OF AIR AND INERT GAS OUTLET CONVERSION.
A programme of conversion for certain types of gas outlets
is being undertaken. This undertaking will cover the Genuine COMETTM Cross section
conversion of Type 10 outlets to Type 60 for air and Type 50 Genuine COMET™ regulators cater for the majority of gas
for inert gas (including shielding gases). This program will applications due to the fluoropolymer seat material which is
take place over a period of time. Information concerning compatible with most gases. This regulator should be used where
the progress of this program will be available from the gas good control of outlet pressure is required. They are suitable for
manufacturers.” most cutting, welding, heating applications and non welding gas
applications.
CIGWELD will provide regulators with these connections once
cylinders are available from gas suppliers.
112
GAS EQUIPMENT
Genuine COMET™ 700, 500, 750 & 5000 REGULATORS
Fully-sealed Encapsulated Seat Technology (EST™)

Gas regulators are typically subjected to very tough
environmental conditions. The stringent requirements for gas
control expected by end-users means that regulators need to
incorporate high levels of safety, accuracy, performance and low
maintenance in their design. To meet this requirement, CIGWELD
has developed a unique regulator seat – the Genuine COMET™
Fully-Sealed Encapsulated Seat. Each Encapsulated Seat is
painstakingly assembled and factory tested under strict
conditions prior to being assembled into a regulator. After
assembly all Genuine COMET™ regulators are 100% factory tested;
the Encapsulated Seat thus receives a second test resulting in a
regulator with long term reliability and performance.
Special Alloy Body
A CIGWELD Genuine COMET™ Fully-Sealed Encapsulated Seat.
Seat Fluoropolymer Seat

Fluoropolymer
CIGWELD uses high density fluoropolymer material as the
standard seat material because being inert it will not react or
contaminate any gas. Temperature changes can also affect seating
materials, however fluoropolymers retain their sealing properties
Plated Seat Holder over a wide temperature range. This is especially important for
withstanding an Oxygen ignition – now a required safety test
written into most national and international regulator standards.
The Genuine COMET™ Encapsulated Seat has been tested in Oxygen
to 30,000 kPa. Capsules are assembled in 30,000, 25,000, 20,000
Special Alloy Spring and 2,500 kPa regulator configurations for different applications.
High Load Special Alloy Spring
The Encapsulated Seat spring’s purpose is to close the seat within
the Seat Capsule independently of the gas pressure. The
Sintered Filter
innovative Genuine COMET™ Encapsulated Seat utilises a high force
scragged special alloy spring to create a gas tight seal every time.
This special alloy was chosen for its suitability with high pressure
Oxygen.
Lateral Flow Passages Oxygen Compatible Sintered Filter

In many seat designs gas flow impinges directly The fine Oxygen compatible sintered filter ensures microscopic (>
onto the diaphragm. Using the Genuine COMET™ Encapsulated 50µ) particles don’t enter the capsule. Yet its increased surface
Seat, the gas enters the low pressure side of the regulator via a area minimises flow restrictions and pressure drops. The filter is
side passage ensuring a smooth transfer from high pressure to an integral part of the capsule, and as a result, the seat is always
low pressure. This lateral flow transition helps to protect the protected against foreign particles whether in or out of the
diaphragm by keeping it away from the direct gas flow. regulator body.
Multiple Seat Capsules Dual High Pressure Sealing System
There are a number of Genuine COMET™ Encapsulated Seats to To eliminate all possible high pressure leak paths the Genuine
cater for different applications depending on: COMET™ Encapsulated Seat has a dual sealing system built-in.
▲ gas flow (high or low flows determine capsule size) The first seal is metal to metal. An Oxygen ignition resistant O-
▲ gas type (different components of manufacture for different ring in a specially recessed wedge around the capsule provides a
gases eg. Stainless Steel for CO2 beverage regulator use) back-up second seal.
113
GAS EQUIPMENT
Genuine COMET™ 700 OXYGEN & ACETYLENE
301637 Oxygen 1000 1,200 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301657 Oxygen 1000 1,200 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
301531 Oxygen 400 500 30,000 600 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301595 Oxygen 400 500 30,000 600 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
301532 Acetylene 150 200 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
▲ These revolutionary single-stage regulators Applications:

incorporating our Encapsulated Seat Technology,
offer steady, precise pressure and flow control of The new Genuine COMET™ 700 regulators are suitable for
Oxygen and Acetylene under all conditions. the majority of cutting, welding and heating applications.
Ideally suited for use with ‘G’ and ‘E’ size Oxygen and
▲ The large, clear, colour-coded gauges enable both
Acetylene cylinders.
inlet and delivery to be read on site at a glance.
Important: The above regulators are to be used only with the gases for
▲ In the unlikely event of the regulator failing, the
which they were designed.
pressure gauges will be fail safe, being designed to
ensure that no parts are thrown. Spare Parts:
▲ Oxygen max. rated flow – 1200 l/min. Gauge – 30,000 kPa Oxy Part No. 301626
Gauge – 1,600 kPa Oxy Part No. 301660
Acetylene max. rated flow – 285 l/min. Gauge – 600 kPa Oxy Part No. 301623
▲ Each regulator is clearly colour coded, so that the Gauge – 4,000 kPa Acet Part No. 301627
Gauge – 300 kPa Acet Part No. 301624
units are used with the gases for which they were Inlet nipple – type 10.5 Part No. 301917
designed. Further to this, left and right-hand Inlet nipple – type 20 Part No. 301790
threads on the inlet and outlet connections prevent Inlet nut – type 10.5 Part No. 315039
Inlet nut – type 20 Part No. 302625
the use of the regulators with the wrong gases. Outlet connection – RH Part No. 303209
▲ Independently tested to AS4267 -1995. Outlet connection – LH Part No. 303210
NOTE: To protect your product warranty and to ensure a safe, quality repair, use a CIGWELD Accredited Service Repair Agent.
Genuine COMET™ 700 GAUGELESS OXYGEN & ACETYLENE
301533 Oxygen 1000 1,200 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301603 Oxygen 1000 1,200 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
▲ Based in the Genuine COMET™ 700 single stage Applications:

regulator design, but without pressure gauges
fitted. Gaugeless models indicate pressure by a strong durable
▲ Cylinder pressure is indicated by a pin indicator on brass pin indicator on the side of the regulator. The required
the side of the regulator. working pressure is set by aligning the edge of the pressure
adjusting knob with the appropriate mark on the bonnet
▲ The required working pressure is set by aligning the
pressure scale. Suitable for most medium to heavy duty
edge of the pressure adjusting knob with the
applications where tough working environments mean it is
appropriate mark on the bonnet pressure scale.
subjected to abuse or rough treatment and gauges are often
▲ Oxygen max. rated flow – 1200 l/min. damaged.
Acetylene max. rated flow – 285 l/min.
Note: Gaugeless regulators are not included in AS4267-1995.
Spare Parts:
NOTE: To protect your product warranty and to ensure a safe, Pin indicator kit – Oxygen Part No. 301631
quality repair, use a CIGWELD Accredited Service Repair Agent. Pin indicator kit – Acetylene Part No. 301632
Genuine COMET™ 700 POINT VALVE OXYGEN & ACETYLENE
301535 Oxygen 1000 1,200 - 1,000 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
301536 Acetylene 150 200 - 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
▲ These Genuine COMET™ 700 regulators are designed Applications:

for use on pipeline systems where the inlet
pressure remain between 1000-1400 kPa for Suitable for use on pipeline systems where the inlet
Oxygen and 100 kPa for acetylene. pressures remain between 1,000-1,400 kPa for Oxygen and
▲ Encapsulated Seat Technology (EST) offers steady, 150 kPa for Acetylene. An inlet pressure gauge is not
precise pressure and flow control. required as the pressure in the pipeline is constant. Ideal for
educational institutions, workshops and assembly lines.
▲ Fitted with a clear, easy-to-read, colour coded
delivery pressure gauge which allows for precise, Spare Parts:
accurate setting of required working pressure. Gauge – 1,600 kPa Oxy Part No. 301660
Gauge – 300 kPa Acet Part No. 301624
▲ An inlet pressure gauge is not required as the Inlet nipple – type 10.5 Part No. 301917
pressure in pipelines is constant. Inlet nipple – type 20 Part No. 301790
Inlet nut – type 10.5 Part No. 315039
▲ Oxygen max. rated flow – 1200 l/min. Inlet nut – type 20 Part No. 302625
Acetylene max. rated flow – 160 l/min. Outlet connection – RH Part No. 303209
Outlet connection – LH Part No. 303210
▲ Independently tested to AS4267 -1995.
NOTE: To protect your product warranty and to ensure a safe,
quality repair, use a CIGWELD Accredited Service Repair Agent.
114
GAS EQUIPMENT
Genuine COMET™ 700 INDUSTRIAL GAS REGULATORS
301800 Air & Inert gases 800 700 30,000 1,000 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
301796 CO2 800 9002 30,000 1,000 AS2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
301797 Hydrogen 800 900 30,000 1,000 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
301799 Ethylene 300 30 30,000 30 l/min AS 2473 Type 20 (5/8" BSP LH Ext) Barbed nipple push button
▲ These revolutionary single-stage regulators Applications:

incorporating our Encapsulated Seat Technology,
offer steady, precise pressure and flow control of Non-fuel gas models (Air and Inert gases, CO2) are fitted
Industrial gases under all conditions. with pressure relief valves (protects against the unlikely
▲ The large, clear, colour-coded gauges enable both event of minor seat failures).
inlet and delivery to be read on site at a glance. Air and Inert Gases
▲ In the unlikely event of the regulator failing, the Suitable for use with Air and Inert gases such as Nitrogen,
pressure gauges will be fail safe, being designed to Helium, Argon and Inert gas mixtures. They are not intended
ensure that no parts are thrown. for use with Oxygen. Suitable for most general purpose
▲ Each regulator is clearly colour coded, so that the industrial and laboratory gas control applications.
units are used with the gases for which they were
designed. Further to this, left and right-hand Carbon Dioxide
threads on the inlet and outlet connections prevent Used for beverage dispensing and gas shielding of MIG
the use of the regulators with the wrong gases. welding.
▲ Gauges comply to AS1349. Inlet connections comply Hydrogen
to AS2473.
Typical applications include cutting, underwater cutting, lead
burning, plasma arc cutting, chemical processing, and
laboratory applications.
Ethylene
Used extensively in the fruit industry for ripening and
colouring applications. Can also be used in industrial
applications involving plastics. Gas flow from the outlet is
controlled by a push button combined into the hose nipple.
This special safety feature is an automatic shut-off which
prevents toxic gas from escaping into the atmosphere.
Spare Parts:
Gauge – 30,000 kPa Part No. 301628
Gauge – 30,000 kPa (C02) Part No. 301822
Gauge – Flow Ethylene Part No. 301308
Inlet nipple – type 10 Part No. 301790
Inlet nut – type 30 Part No. R25
Outlet connection – RH Part No. 303209
Outlet connection – Ethylene Part No. 303729
C02 Inlet Washer Part No. RG134

Pressure/flow curve
115
GAS EQUIPMENT
Genuine COMET™ 750 DUAL STAGE OXYGEN REGULATORS
301871 Oxygen 1,000 800 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301597 Oxygen 1,000 800 30,000 1,600 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
▲ Optimum safety through pre-set first stage pressure Applications:

reduction (approx. 4500 kPa).
Genuine COMET™ 750 regulators provide all the advantages
▲ Highly accurate via sensitive adjustment of second
of two stage control and should be used where precise and
stage outlet.
constant control of outlet pressure is required regardless of
▲ Excellent pressure/flow characteristics. variations of the inlet pressure – such as that which occurs
▲ Encapsulated Seat Technology in both first and over the life of a cylinder’s contents. The first stage reduces
second stage. pressure to 1,500 kPa.
▲ Constant outlet pressure regardless of variations of Spare Parts:
inlet pressure. Gauge – 30,000 kPa Oxy Part No. 301626
▲ The regulator is fitted with twin gauges enabling Gauge – 1,600 kPa Oxy Part No. 301853
Inlet nipple – type 10.5 Part No. 301917
clear indication of outlet and inlet pressures. Inlet nut – type 10.5 Part No. 315039
▲ Gauges comply to AS1349. Inlet connections comply Outlet connection – RH Part No. 303209
to AS2473. NOTE: To protect your product warranty and to ensure a safe,
Genuine COMET™ 750 DUAL STAGE INDUSTRIAL GAS REGULATORS
301873 Air & Inert gases 1,000 700 30,000 1,600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
301874 Air & Inert gases 400 300 30,000 600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
301872 CO2 400 2002 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 1/2" BSP RH Ext
301875 Hydrogen 800 750 30,000 1,000 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
301877 Nitrous Oxide2 800 600 20,000 1,000 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
MIG & TIG Shielding Gases

310225 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
▲ Optimum safety through pre-set first stage pressure Applications:

reduction (approx. 1500 kPa).
Genuine COMET™ 750 regulators provide all the advantages
▲ Highly accurate via sensitive adjustment of second
of two stage control and should be used where precise and
stage outlet.
constant control of outlet pressure is required regardless of
▲ Excellent pressure/flow characteristics. variations of the inlet pressure – such as that which occurs
▲ Encapsulated Seat Technology in both the first and over the life of a cylinder’s contents. The first stage reduces
second stage. pressure to 1,500 kPa.
▲ Constant outlet pressure regardless of variations of Spare Parts:
inlet pressure. Gauge – 30,000 kPa Part No. 301628
▲ The regulator is fitted with twin gauges enabling Gauge – 30,000 kPa (C02) Part No. 301822
Gauge – 20,000 kPa (N20) Part No. 301299
clear indication of inlet and outlet pressures. Gauge – 600 kPa Part No. 301854
▲ Gauges comply to AS1349. Inlet connections comply Gauge – 1,600 kPa Part No. 301857
to AS2473. Gauge – 1,000 kPa (N20) Part No. 301290
▲ Safety ensured with internal and external relief Gauge – flow 55 lpm Part No. 301625
devices. Inlet nipple – type 20 Part No. 301917
NOTE: To protect your product warranty and to ensure a safe, Outlet connection – LH Part No. 303210
quality repair, use a CIGWELD Accredited Service Repair Agent. Outlet connection – C02 Part No. 303596
Pressure/flow curve
116
GAS EQUIPMENT
Genuine COMET™ 500 OXYGEN & ACETYLENE
301523 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301604 Oxygen 400 230 30,000 1,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
301781 Oxygen 400 230 - - AS 2473 Type 10.5 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
301524 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) VI1 5/8"-18 UNF LH Ext
301605 Acetylene 150 100 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) SI1 5/8"-18 UNF LH Ext
▲ The compact, robust Genuine COMET™ 500 Applications:

regulators provide precise and accurate
pressure/flow control, incorporating many of the The Genuine COMET™ 500 has been designed for use with
features of the larger Genuine COMET™ 700. the range of Genuine COMET™, VECTOR™ blowpipe
equipment, and can be used for most light to medium duty
▲ The regulators feature the same colour coded
cutting, welding and heating applications.
gauges, eye catching gas colour coding, and
incorporate the revolutionary encapsulated seat. Note: Gaugeless regulators are not included in AS4267-1995.A
▲ The Genuine COMET™ 500 is manufactured to the Spare Parts:
same stringent CIGWELD standards as the larger Gauge – 30,000 kPa Oxy Part No. 301626
Genuine COMET™ 700s. Gauge – 1,000 kPa Oxy Part No. 301623
Gauge – 4,000 kPa Acet Part No. 301627
▲ This regulator can be easily repaired when required Gauge – 300 kPa Acet Part No. 301624
and is the economical alternative to the top of the Inlet nipple – type 10.5 Part No. 301917
range regulator. Inlet nipple – type 20 Part No. 301790
Inlet nut – type 10.5 Part No. 315039
▲ Oxygen max. rated flow – 230 l/min. Inlet nut – type 20 Part No. 302625
Acetylene max. rated flow – 100 l/min. Outlet connection – RH Part No. 303209
▲ Independently certified to AS4267-1995.
Genuine COMET™ 500 – LP GAS
301525 LPG 400 340 - 600 AS 2473 Type 21 (0.880"-14 NGO LH Ext) 5/8"-18 UNF LH Ext
▲ This small, compact regulator offers steady, Applications:

accurate pressure and flow control, and is simple to
use. The Genuine COMET™ 500 LPG Gas regulator has been
designed for use with the range of Genuine COMET™
▲ The required outlet pressure can be easily set by
blowpipe equipment, and can be used for most cutting,
the control knob and read at a glance on a large
welding and heating applications.A
clear pressure gauge.
▲ The rear inlet design and compact size allows the Spare Parts:
regulator to be connected to the majority of LP Gas Gauge – 600 kPa Part No. 301854
Inlet nipple Part No. 310283
cylinders which are fitted with POL type cylinder Inlet nut – type 21 Part No. AW46
valves. Outlet connection – LH Part No. 303210
▲ Maximum rated flow – 340 l/min.
▲ The pressure adjustment knob and regulator quality repair, use a CIGWELD Accredited Service Repair Agent.
labelling is colour coded orange for easy gas
identification.
▲ Gauges comply to AS1349. Inlet connection
complies to AS2473.
Pressure/flow curve
See page 111 for notes detail on flowrates for other gases.
117
GAS EQUIPMENT
Genuine COMET™ 500 MIG & TIG SHIELDING GASES
301527 Argon, Ar/CO2 200 Preset 230 30,000 - AS 2473 Type 10 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301794 Argon, Ar/CO2 200 Preset 230 30,000 - AS 2473 Type 10 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
301526 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) VI1 5/8"-18 UNF RH Ext
301600 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) SI1 5/8"-18 UNF RH Ext
310224 Argon, Ar/CO2 400 40 30,000 - AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext
310225 Argon, Ar/CO2 400 40 30,000 55 l/min AS 2473 Type 10 (5/8" BSP RH Ext) DS1 5/8"-18 UNF RH Ext
301528 CO2 200 Preset 2004 30,000 - AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
301683 CO2 200 204 30,000 55 l/min AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
▲ The compact, robust Genuine COMET™ 500 Applications:

regulators provide precise and accurate
pressure/flow control, incorporating many of the Argon and Argon/CO2 mixture regulators are designed for
features of the larger Genuine COMET™ 700. use with MIG and TIG welding processes. CO2 regulators are
▲ P.T.F.E. coated neoprene diaphragms to enhance designed for flux cored arc and solid MIG arc welding
chemical resistance from gas, ensuring long term processes.
reliability. Flow gauges are suitable for broad flow control applications.
Flow meters (see below) are used where more accurate,
▲ Encapsulated Seat Technology (EST) ensures
sensitive control of shielding gases is required; they are also
superior performance, accuracy and resistance to
ideal for low flow TIG applications.
’surging‘.
▲ The regulators feature colour coded gauges and eye Spare Parts:
catching gas colour coding. Gauge – 30,000 kPa Part No. 301628
Gauge – 30,000 kPa (C02) Part No. 301822
▲ The Genuine COMET™ 500 is manufactured to the Gauge – Flow 55 lpm Part No. 301625
301527 same stringent CIGWELD standards as the larger Inlet nipple – type 10 Part No. 301790
Genuine COMET™ 700s. Inlet nut – type 10 Part No. 302624
Argon Preset
▲ This regulator can be easily repaired when required Inlet nut – type 30 Part No. R25
and is the economical alternative to the top of the Outlet connection – RH flow Part No. 303249
range regulator. C02 Inlet Washer Part No. RG134
▲ Type tested for conformance to AS4267-1995.
301526
301683 301528
Argon Flow
CO2 Flow CO2 Preset
Genuine COMET™ WELDING FLOWMETERS
301710 Argon 1-15 l/min - - 5/8"-18 UNF RH Int 5/8"-18 UNF RH Ext
301711 Argon & CO2 10-40 l/min - - 5/8"-18 UNF RH Int 5/8"-18 UNF RH Ext
▲ Incorporates durable impact resistant Applications:

polycarbonate outer and metering tubes, an inlet
filter and a fail safe shroud which will vent Two models are available to provide fine adjustment control
excessive pressure should it occur within the and flow measurement for shielding gases in MIG and TIG
flowmeter assembly. welding or other specialised low flow gas applications.
▲ Initially designed for medical application, Genuine Spare Parts:
COMET™ welding flowmeters have built in safety, Flow tube kit 1-15 lpm Part No. 310281
reliability and accuracy. Flow tube kit 10-40 lpm Part No. 310282
Control valve kit Part No. 310825
▲ Not sensitive to back pressure. Shroud kit Part No. 310827
▲ Maximum working pressure 600 kPa. Calibrated for NOTE: To protect your product warranty and to ensure a safe,
200 kPa. quality repair, use a CIGWELD Accredited Service Repair Agent.
▲ Fine flow adjustment valve which also provides an
“ON-OFF” facility.
301710 1 - 15 l/min 301711 10 - 40 l/min
118
GAS EQUIPMENT
Genuine COMET™ 5000 HIGH OUTLET PRESSURE REGULATORS
301560 Oxygen 3,000 1,600 30,000 4,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) 1/4" Tube fitting
301561 Oxygen 7,000 1,600 30,000 10,000 AS 2473 Type 10.5 (5/8" BSP RH Ext) 1/4" Tube fitting
3015621 Oxygen 20,000 2,000 40,000 30,000 AS 2473 Type 11 (5/8" BSP RH Ext) 1/4" Tube fitting
301563 Air & Inert gases 3,000 1,600 30,000 4,000 AS 2473 Type 10 (5/8" BSP RH Ext) 1/4" Tube fitting
301722 Hydrogen 7,000 2,200 30,000 10,000 AS 2473 Type 20 (5/8" BSP LH Ext) 1/4" Tube fitting
▲ Based on the Genuine COMET™ regulator design. Applications:

Provides safe and accurate control of pressures up
to 20,000kPa (2,800psi). Ideally suited for industrial or laboratory work, pneumatic
loading of test apparatus, static testing of pressure
▲ Pressure relief valves for the 3,000kPa and components, pressurising high pressure systems or high
7,000kPa delivery regulators. pressure decanting.
▲ 20,000 kPa models are fitted with a Type II inlet nut Spare Parts:
for EHP cylinder connection. Gauge – 30,000 kPa Part No. 301626
▲ Special hardened diaphragms for strength and Gauge – 50,000 kPa Part No. 301824
accuracy. Gauge – 4,000 kPa Oxygen Part No. 301816
Gauge – 10,000 kPa Oxygen Part No. 301819
Gauge – 30,000 kPa Oxygen Part No. 301858
▲ ‘T’ screw control permits easy pressure settings and Gauge – 4,000 kPa Part No. 301817
clear, easy-to-read safety gauges. Gauge – 10,000 kPa Part No. 301818
▲ Tube outlet connectors prevent accidental Inlet nipple – type 11Oxygen Part No. 310284
connection to low pressure equipment. Inlet nipple – type 11 Inert Part No. 310285
▲ Gauges comply to AS1349. Inlet connections comply Inlet nut – type 10.5 Part No. 315039
to AS2473. Inlet nut – type 11 Part No. RG40
Outlet connection 1/4” tube Part No. 303710
Warning: Pressure relief valves for 301560 and 301561 are set to
relieve outlet pressures marginally in excess of 3000kPa and 7000kPa
respectively. 301562 is not fitted with a pressure relief valve. When
using these regulators to pressurise a closed system it is recommended
to fit an independent safety valve to protect downstream equipment
and ensure operator safety. This safety valve must be set at or below
the maximum test pressure of the system and equipment.

Pressure/flow curve
119
GAS EQUIPMENT
Genuine COMPACT HIGH FLOW REGULATOR – OXYGEN
TR92 Oxygen 1,100 3,200 30,000 2,500 1" BSP RH Int 5/8" BSP RH Ext
▲ Designed for use on either cylinders or manifold Applications:

systems which operate on full cylinder pressure.
This high flow regulator is suitable for most manifold high
▲ Rear entry connection provides easy fitting to
flow applications such as heavy heating, machine cutting,
permanent installations.
heavy cutting (i.e. above 400 mm), plate splitting,
▲ “T” Screw control gives positive, precise mechanical welding, “J” grooving, etc.
adjustment.
The TR92 is particularly suited to Oxygen enrichment or
▲ Use adaptor Part No. 360117 (1” BSP RH Ext to 5/8” Oxygen injection applications. Ideally suited to high pressure
BSP RH Ext), for cylinder connection. manifold systems and “G” size cylinder packs.
Note: TR92 incorporates a special compensation device which
automatically reduces outlet pressure variance as the cylinder empties. Spare Parts:
Regulator is Australian made, and manufactured to a CIGWELD Gauge – 30,000 kPa Part No 301626
standard which ensures safety and quality. Gauge – 1,600 kPa Part No 301853
Adaptor for cylinder connection Part No 360117

Genuine COMPACT HIGH FLOW REGULATOR – OXYGEN (Pipeline)
TR64 Oxygen 1,100 2,100 - 1,600 1" BSP RH Int 5/8" BSP RH Ext
▲ Designed to supply and accurately control high flow Applications:

rates where the inlet pressures remain between
1000-2500 kPa e.g. liquid vessel supply. This regulator is suited for use on all Oxygen high flow
pipelines. Particularly suited to heavy heating, machine
▲ Fitted with a clear, easy to read outlet pressure
cutting where multiple blowpipes are used. Also suitable for
gauge.
heavy cutting, plate splitting, mechanical welding and “J”
▲ Inlet pressure gauge not required because inlet grooving. Ideal for large industrial applications.
pressure is constant in pipelines.
Spare Parts:
Gauge – 1,600 kPa Part No 301853
permanent installations.
▲ Regulator is manufactured to a CIGWELD standard NOTE: To protect your product warranty and to ensure a safe,
which ensures safety and quality. quality repair, use a CIGWELD Accredited Service Repair Agent.
Genuine COMPACT HIGH FLOW REGULATORS – ACETYLENE
TR93 Acetylene 150 500 4,000 300 AS 2473 Type 20 (5/8" BSP LH Ext) 5/8"-18 UNF LH Ext
▲ Designed for use on either acetylene cylinders or Applications:

manifold systems which operate on full cylinder
pressure. This high flow regulator is ideal for most applications such
as heavy heating, machine cutting, plate splitting,
mechanical welding, ‘J’ grooving, etc.
permanent installations and gas cylinder packs.
▲ High flow rate up to 525 l/min. Spare Parts:
Gauge – 4,000 kPa Part No 301627
Gauge – 300 kPa Part No 301624

120
GAS EQUIPMENT
Genuine COMET™ 500 – BEVERAGE DISPENSING GASES
Pressure (kPa) Flow3 (l/min) Inlet Outlet Inlet Outlet Other
#3016812 CO2 400 2004 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext PRV
3018592 CO2 400 3004 - 600 7/8"-14 WHIT RH Int 5/16" Tube Fitting PRV
3016822 CO2 400 2504 - 600 7/8"-14 WHIT RH Int 5/8"-18 UNF RH Ext PRV
#3017782 Nitrogen/CO2 400 100 30,000 600 AS 2473 Type 10 (5/8" BSP RH Ext) 5/8"-18 UNF RH Ext PRV
301744 CO2 800 - 30,000 1,000 AS 2473 Type 30 (.860"-14 TPI RH Int) 1/4" Tube RH PRV
301252 CO2 400 200 - 600 7/8"-14 WHIT RH Int 1/2" BSP RH Ext PRV
301712 CO2 800 - 30,000 800 1/2"-20 UNF RH Int 1/4" Tube RH Ext PRV(2)
301753 CO2 400 200 - 600 7/8"-14 WHIT RH Int 1/2" BSP RH Ext NRV PRV
▲ Specially designed for controlled delivery of CO2 Applications:

and Nitrogen/CO2 mixtures to beverage dispensing
systems from cylinder or pipeline supply. Self-contained beer dispensing (“party” regulator); beer
▲ Stainless steel seat capsule for high wear dispensing systems (as OEM component in manifolds, complete
resistance, with fine mesh filter and fluoropolymer systems, etc); soft drink dispensing systems (as OEM
seat component); other OEM drink dispensing applications eg wine.
# Note: Regulators marked with an “#” are type-tested for
▲ PTFE coated diaphragm to protect against CO2
conformance to AS4267-1995. Regulators with other inlet connections
▲ Non Return Valve (NRV) options to protect against are not covered by AS4267-1995 as they are not intended for cylinder
backflow of liquids connection.
▲ Pressure relief valves to protect against over Spare Parts:
pressurisation of regulator. Gauge – 30,000 kPa Part No. 301822
▲ Unique design allows the same regulator to Gauge – 600 kPa Part No. 301854
perform equally as well on a beer board or cylinder. Inlet nipple – type 30 Part No. 310288
C02 Inlet Washer Part No. RG134

Genuine COMET™ 310SR HIGH FLOW CO2 REGULATORS
310099 CO2 400 450 30,000 600 AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
(Adjustable)
310100 CO2 400 Flowmeter 30,000 - AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
(Preset) 60 l/min
310102 CO2 400 50 30,000 50 l/min AS 2473 Type 30 (.860"-14 TPI RH Int) 5/8"-18 UNF RH Ext
(Adjustable) Flow Gauge
▲ Designed specifically for highflow CO2 applications. Applications:

▲ Unique design eliminates the need for a heater.
CO2 shielding gas applications (particularly high gas flow
▲ Factory set maximum outlet pressure (captive requirements such as heavy flux cored welding); high flow
control knob on adjustable models prevents loss beverage dispensing; scientific and experimental
and tampering). applications/laboratories; and general industry CO2
▲ Machined Aluminium body and bonnet. applications.
▲ Relief valve protects against minor seat failures Spare Parts:
(not designed to protect downstream equipment). Gauge – 30,000 kPa Part No 301822
▲ Sintered inlet filter. Gauge – 600 kPa Part No 301854
Gauge – flow Part No 301625
▲ Maximum working pressure compatible with Inlet nipple – type 30 Part No 310288
AS2473 inlet fittings. Inlet nut – type 30 Part No R25
Outlet connection for
▲ Part Numbers 310100 and 310102 are P/N 310099, 310100 Part No 303209
recommended for MIG welding applications. Outlet connection for
P/N 310102 Part No 303249
121
GAS EQUIPMENT
BLOWPIPES AND ATTACHMENTS
Genuine COMET™ 3 BLOWPIPE SYSTEM
Acetylene Swaged Welding Tips LPG Swaged Welding Tips Air-Acetylene Brazing Tip
Size 32 307006 Size 15 305059
Size 26 307005 Size 8 307068

AT49
Size 20 307004 3 NEW SIZES
Size 15 307003 AVAILABLE
Size 12 307002 see page 133
Size 10 307001
Nozzles
Size 8 307000
Size 6 307057
Size 4 307056
Heating Heating Rivet Sheet Cutting Cutting Gouging Gouging

(Acet) (LPG) Metal (LPG) (Acet) (Acet) (LPG)
Gouging
(Acet)
Roller Guide
308729
H
Radius Bar
308752
Acetylene Heating Tips
SHA1 SHA2 Barrels

307121 307122
450mm 307124
LPG Heating Tips 700mm 307125
735mm 307123
SHP2 SHP1
307119 307120
Barrels
LPG Heating Tips 450mm 307124
SHP3 700mm 307125

SHP4
307117 307118
735mm 307123
Barrels
450mm 307124
307049
700mm 307125
735mm 307123
Connector
307128 Acetylene Sw
307048
Acetylene Descaling Tips
122
GAS EQUIPMENT
Genuine COMET™ 3 BLOWPIPE SYSTEM
Genuine COMET Accessories

TM
Mixer 10mm (3/8”)

Type 550
Welding Gas Economiser (Acet. or LPG)
308503
304002
Genuine COMET 3 Cutting Attachment

™
(Multi Fuel)
Genuine COMET Tool Box
TM
Cutting
Gouging
304005 Heating Flint Lighter
308789
Mixer 10mm (3/8”) Three Flint Lighter

308832
Type 550
Heating Tip
Heating
307007
304002
Electronic Lighter
308700
Genuine COMET 3 Blowpipe
TM
Mixer 13mm (1/2”)

P/N. 304001
Type 570
F6 - 308777
304003 F6 - 308778
Injector 13mm (1/2”) Super Heating

LP Gas/Nat. Gas
Type 574 F2B - 308854
304166 Genuine COMET ™ F2B - 308853
Blowpipe Mounted
Mixer 13mm (1/2”) Flashback Arrestors
Type 570
Cleaning
304003
F6 Kwik-Connect
Set - 308837
Powder Facing Attachment
waged Welding Tips
307003 Powder Facing

307002 85-10B - 308861
TH7 85-10B - 308862
123
GAS EQUIPMENT
Genuine COMET™ VECTOR™ BLOWPIPE – LIGHT DUTY
SPECIFICATIONS
Part no. Description Fuel gas Connections Weight

type
304167 Genuine COMET™ VECTOR™ Blowpipe All (Natural Gas at 14 kPa or more) 5/8' – 18UNF 396 g
The Genuine COMET™ VECTOR™ Blowpipe incorporates Applications:

decades of gas welding and cutting technology into a
torch ideally suited for light duty applications. Suitable for fusion welding, braze welding, brazing, heating
and hand cutting with cutting attachment fitted.
▲ Rugged design which is ideally suited for the
industrial welding and cutting environment Spare Parts:
Control valve kit Part No 304237
▲ Threaded assembly designs allows parts to be
replaced quickly and economically NOTE: To protect your product warranty and to ensure a safe,
▲ Tube-within-a tube design provides greater strength
through grater wall thickness and a more compact,
lower weight blowpipe
▲ Heavy ribbed handle provides ventilation and
better grip for the operator
▲ Control valves with stainless steel ball stems have
teflon packing for smooth operation
▲ Die forged brass body threaded for easy service
Genuine COMET™ VECTOR™ CUTTING ATTACHMENT
SPECIFICATIONS
Part no. Description Cutting Cutting Fuel gas Weight

Capacity nozzles type
304168 Genuine COMET™ VECTOR™ Cutting Attachment 100mm Type 41 & 44 All (Natural Gas at 14 kPa or more) 396 g
▲ Rugged design which is ideally suited for industrial Applications:

welding and cutting environments.
Suitable for the following processes: hand cutting,
▲ Threaded assembly designs allows parts to be sheetmetal cutting, rivet cutting, heating and gouging.
replaced quickly and economically.
Spare Parts:
▲ Die-forged brass head for maximum durability, Cutting valve kit Part No 304240
brazed to stainless steels tubes. Nozzle nut Part No 304576
▲ Stainless steel tubes for added torch strength and NOTE: To protect your product warranty and to ensure a safe,
heat resistance. quality repair, use a CIGWELD Accredited Service Repair Agent.
▲ Ease-on cutting oxygen valve for precise oxygen

control and performance piercing.
▲ Stainless steel cutting oxygen lever for extra
durability and operator comfort.
▲ Spiral tube mixer blends oxygen and fuel for
optimum performance.
▲ Brass coupling nut and double ‘O’ ring seal provides
quick gas tight connection to blowpipe without the
need for a wrench.
▲ Weight and size of the cutting attachment is
perfectly balanced for operator comfort.
▲ For use with Type 40 nozzles (see page 130 for
details).
Genuine COMET™ VECTOR™ MIXER
SPECIFICATIONS
Part no. Description Welding Heating Fuel gas Weight

Capacity output type
304168 Genuine COMET™ VECTOR™ Mixer 10mm Up to 34 MJ/HR All (Natural Gas at 14 kPa or more) 50 g
▲ Connects to VECTOR™ Blowpipe.

▲ ‘O’ ring seals allow hand tightening and simple re-
positioning even when lit.
▲ Can be used with welding or heating tips.
▲ Can be operated with Oxy/Acetylene, Oxy/LP gas or
Oxy/Natural gas.
▲ Connects to Colt type 560 tips (see page 133 for
welding and heating tip details).
124
GAS EQUIPMENT
Genuine COMET™ 3 BLOWPIPE – HEAVY DUTY
SPECIFICATIONS
Part no. Description Fuel gas Connections Weight

type
304001 Genuine COMET™ 3 Blowpipe All 5/8” - 18UNF 620 g
▲ Two stage valve gives precise gas control from the Applications:
smallest welding tip to the largest heating tip.
The Genuine COMET™ 3 blowpipe when used with
▲ Permits fine sensitive control for delicate welding appropriate attachments is suitable for fusion welding, braze
jobs and easy lighting up, to flows of up to 600 welding, brazing, soldering, heating, hand cutting, sheet
l/min for the heaviest heating job. metal cutting, rivet cutting, powder facing and flame
cleaning.
▲ A non-rotating valve spindle drastically minimises
wear. Spare Parts:
▲ Mixer provides the optimum gas mixture for every Handle halves kit Part No 304012
flow setting.
▲ Mixer can be used with Oxy/Acetylene, Oxy/LP gas quality repair, use a CIGWELD Accredited Service Repair Agent.
or Oxy/Natural gas.
▲ The mixer design helps reduce backfire.
▲ Due to ‘O’ ring seals, only hand tightening is
required to connect mixer and cutting attachment
to the handle.
▲ Locking teeth secure re-positioning with hand
tightening.
▲ Handle shape gives comfortable positive grip.
▲ Left hand/right hand threads prevent incorrect hose
connection.
▲ Colour coded control knobs are fitted for maximum
safety and ease, even when wearing welding
gloves.
▲ Can be purchased as a single item or as part of a
cutting and welding plant. valve-in-valve
SMALL SEAT OPEN BOTH SEATS OPEN FOR
LARGE SEAT CLOSED LARGE FLOWS
Spring prevents large seat When small seat opens fully,
from opening while large seat then starts to
adjustment is made with small operate, quickly provides large
seat. This gives exceptionally flows to approximately 130
sensitive control for fine flame l/min (270 cu ft/h) of acetylene
adjustment. and oxygen in approximately
one turn. Intermediate spring-
loaded seat is free to rotate,
saves wear on fixed seat.
Genuine COMET™ 3 MIXER
SPECIFICATIONS
Part no. Description Fuel gas Welding Heating Weight

type capacity output
304002 Genuine COMET™ 3 Mixer Type 550 All up to 25mm 180 MJ/HR 165 g
304003 Genuine COMET™ 3 Mixer Type 570 All – 420 MJ/HR 163 g
304166 Genuine COMET™ 3 Mixer Type 574 LPG/Natural Gas – 840 MJ/HR 278 g
▲ Hand tightening for easy attachment onto Comet 3 Applications:

Blowpipe. (‘O’ ring seals ensure a perfect gas-tight
connection every time.) Mixer 550 is used for welding and light heating. Mixers 570
and 574 are used for heating and cleaning.
▲ Large flutes on mixer give easy positive handling,
even when wearing welding gloves.
Spare Parts:
Type 550 ▲ Mixer 550 and 570 can be used with either Small O-ring for attachments / mixers OR28
Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas. Large O-ring for attachments / mixers 7964006
▲ Mixer 574 is an injector mixer design for Oxy/LPG

or Oxy/Natural gas, heavy duty highflow
applications. For use with SHP3 and SHP4 only.
▲ No change required when altering fuel gas, other
than the type of tip and hose required.
Type 570 ▲ High resistance to backfire, regardless of the gas
type or flow setting.
Type 574
125
GAS EQUIPMENT
Genuine COMET™ 3 HEAVY DUTY CUTTING ATTACHMENT
SPECIFICATIONS
Part no. Description Fuel gas Cutting Cutting Weight

type capacity nozzles
304005 Genuine COMET™ 3 Cutting Attachment HD All up to 150mm Type 41 & 44 663 g
▲ Attaches quickly and easily to Genuine COMET™ 3 Applications

Blowpipe by hand (no spanner required).
Suitable for the following processes: hand cutting, sheet
▲ ‘Locking teeth’ enable the attachment to be re- metal cutting, rivet cutting, heating and gouging.
positioned.
Spare Parts:
▲ Tapered seat head allows multi-positioning of Control valve kit Part No 304010
gouging nozzles. Cutting Oxygen valve kit Part No 304015
Lever replacement kit Part No 304011
▲ Cutting oxygen lever securely fitted to the body for Nozzle nut Part No 304576
ease of operation. Small O-ring for attachments / mixers Part No OR28
Large O-ring for attachments / mixers Part No 7964006
▲ Twin tube construction gives good visibility.
▲ Unique multi-mixer design accommodates quality repair, use a CIGWELD Accredited Service Repair Agent.
Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas.
▲ Large flutes on the hand tightening nut for a better
grip when wearing welding gloves.
▲ For use with Type 40 nozzles (see page 130 for
details).
Genuine COMET™ 3 EXTRA HEAVY DUTY CUTTING ATTACHMENT
SPECIFICATIONS
Part no. Description Fuel gas Cutting Cutting Weight

304191 Genuine COMET™ 3 Cutting Attachment EHD LPG/Natural Gas up to 200mm Type 44 809 g
▲ Cuts up to 200mm (8”) with a size 24 nozzle. Applications

▲ Attaches quickly and simply to the Genuine COMET™ Suitable for the following processes: hand cutting, sheet
3 blowpipe by hand (no spanner required). metal cutting, rivet cutting, heating and gouging.
▲ “Locking teeth” enable the attachment to be Spare Parts:
repositioned at any angle. Control valve kit Part No. 304074
Lever kit Part No. 304140
▲ Taper seat head allows multi-positioning of LPG/Natural Gas mixer kit Part No. CB152
gouging nozzles. Nozzle nut Part No. 304576
Small O-ring for attachments / mixers Part No. OR28
▲ Head mix design within a solid manganese bronze Large O-ring for attachments / mixers Part No. 7964006
head allows cutting of up to 200mm (8”). NOTE: To protect your product warranty and to ensure a safe,
▲ Cutting oxygen lever securely fitted to the body
for ease of operation.
▲ Large flutes on the hand tightening nut for a
better grip when wearing welding gloves.
▲ Dedicated for LPG or Natural Gas use.Applications
Genuine COMET™ 3 POWDER FACING ATTACHMENT
SPECIFICATIONS
Part no. Description Fuel gas Weight

type
TH7 Genuine COMET™ 3 Powder Facing Attachment Acetylene 408 g
▲ Designed to be used with the Genuine COMET™ 3 Applications:

Blowpipe.
Rebuilding worn surfaces and hardening of load bearing
▲ Can be fitted by hand – “O” ring seals maintain a surfaces.
perfect gas-tight connection.
Ordering Information – other
▲ Substantially faster and more controllable than Genuine COMET™ Oxy/Acetylene
conventional rod and flux hard facing. Type 551 Welding Tip Part No 307002
Genuine COMET™ Oxy/Acetylene
▲ The process involves powder being drawn from the Type 551 Welding Tip Part No 307003
hopper by suction action created by the flowing
gas. The powder is then fed on to the surface via
Spare Parts:
the Oxy/Acetylene flame. the thickness of the Hopper and lid kit Part No 308337
Lever kit Part No 308338
deposit can be controlled with great accuracy O-ring kit Part No 304013
which results in a finish that is smoother,
thoroughly fused and completely free of ripples, NOTE: To protect your product warranty and to ensure a safe,
porosity and undercutting.
▲ Can be used with either size 12 or 15 swaged
welding tips.
126
GAS EQUIPMENT
Genuine COMET™ SABRE™ CUTTING TORCH
SPECIFICATIONS
Part no. Description Fuel gas Cutting Cutting Connections Weight

304070 Genuine COMET™ SABRE™ All Fuels Up to 200mm Type 41 & 44 5/8' – 18UNF 1.27kg
▲ A medium duty twin tube cutting blowpipe based Applications:

on standard Genuine COMET™ componentry for ease
of repair. The mixer which can be used with either Suitable for standard hand cutting, gouging and heating,
Oxy/Acetylene, Oxy/LP gas or Oxy/Natural gas, is scrap cutting, metal fabrication, heavy engineering,
located behind the head to prevent overheating construction industries.
and offers high resistance to backfire. Spare Parts:
Cutting Oxygen valve kit Part No 304015
Handle kit Part No 304076
Cutting lever kit Part No 304075
Nozzle nut Part No 304576
Genuine COMET™ MULTI-PURPOSE CUTTING TORCH
SPECIFICATIONS
Part no. Description Fuel gas Handle Length* Head Cutting Cutting Connections Weight
304141 Genuine COMET™ Multipurpose All Fuels Aluminium 520mm 90° Up to 300mm Type 41 & 44 5/8'' – 18UNF 1.6kg
304161 Genuine COMET™ Multipurpose All Fuels Brass 520mm 90° Up to 300mm Type 41 & 44 5/8'' – 18UNF 1.6kg
304143 Genuine COMET™ Multipurpose All Fuels Aluminium 900mm 180° Up to 300mm Type 41 & 44 5/8'' – 18UNF 2.2kg
*Extended lengths are available at your local Authorised CIGWELD Gas Equipment Service Agent.
▲ Designed and manufactured by CIGWELD. Applications:

▲ Heavy duty manganese bronze head, designed to Suitable for the majority of heavy-duty cutting, gouging and
resist tough environmental working conditions. heating processes.
▲ Gas mixing takes place in the blowpipe head, Spare Parts:
providing the operator with maximum protection Control valve kit Part No 304074
against the unlikely occurrence of backfires or Lever kit Part No 304140
Acetylene mixer kit Part No CB148
flashbacks. LPG/Natural Gas mixer kit Part No CB152
Nozzle nut Part No 304576
▲ Stainless steel triangular tube construction,
provides the ultimate in strength. NOTE: To protect your product warranty and to ensure a safe,
▲ Lightweight aluminium handle, which has been
520
treated to minimise corrosion in the working

environment. Brass handle for extra strength and
mm
mining operations.
▲ The cutting oxygen valve has been designed to
allow flow control from slow bleed to full capacity
– ideal for piercing work.
▲ Stainless steel cutting oxygen lever, incorporating a
locking button for extended cutting, gouging or
heating.
▲ Inlet connection filters, to prevent foreign particles
entering the blowpipe, which reduces valve seat
520
wear and the chance of blowpipe blockage.

mm
▲ Each blowpipe comes complete with a separate

mixer kit to change fuel gases between Acetylene
and LPG or Natural Gas.
900mm
127
GAS EQUIPMENT
Genuine COMET™ VANGUARD CUTTING TORCH
SPECIFICATIONS
Part No. Description Fuel gas Handle Cutting Head Cutting Connections Weight
304171 Genuine COMET™ VanGuard Cutting Torch All Fuels Brass Up to 300mm 90˚ Type 41 & 44 5/8' – 18UNF 1.53kg
The Genuine COMET™ VanGuard Cutting Torch provides Applications:

the operator with the ultimate in safety protection
with built-in flashback arrestors and check valves. This Suitable for the majority of heavy duty cutting, gouging and
heavy duty cutting torch is designed to meet exacting heating processes.
demands of today’s end users both in cutting Spare Parts:
performance and safety. VanGuard is the future of Cutting valve kit Part No. 304282
oxy/fuel cutting. Lever kit Part No. 304283
Control valve kit Part No. 304281
▲ Built-in flashback arrestors provide tamper proof Nozzle nut Part No. 304285
flashback protection for the operator.
▲ Built-in flashback arrestors are replaceable if they quality repair, use a CIGWELD Accredited Service Repair Agent.
become clogged or reduce flow rates.
▲ Built-in flashback arrestors provide a balanced
torch without extra length associated with
accessory models.
▲ Built-in check valves provide reverse flow
protection to prevent the possibility of mixed gases
in upstream apparatus.
▲ Built-in check valves for added operator safety
without performance inhibiting flow restrictions.
▲ Stainless steel tubes for added torch strength and
heat resistance, are silver soldered at both ends.
▲ Ease-on cutting oxygen valve for precise oxygen
control and performance piercing. Sectioned VanGuard showing built-in flashback
arrestors.
▲ Stainless steel cutting oxygen lever for extra
durability and operator comfort.
▲ Drop-in, spiral tube mixer blends oxygen and fuel
for optimum performance.
▲ Ribbed, sure-grip handle provides comfortable feel
for the operator.
▲ Durable, die-forged brass torch head provides
optimum strength and
service life. Sectioned VanGuard mixer tube showing spiral
mixer design.
▲ Gas service: Acetylene, LPG, Natural gas (14kPa or
more), Hydrogen.
128
GAS EQUIPMENT
CUTTING NOZZLES
Genuine COMET™ TAPER SEAT CUTTING NOZZLES

Nozzles are the vital component of flame cutting equipment. They provide the preheating flames to raise the steel to ignition
temperatures and direct the jet of oxygen on to the heated area to perform the cutting process. To achieve this result in the
most efficient way, Genuine COMET™ nozzles have the following features:
▲ Longer Nozzle life – the high brass content and advanced manufacturing techniques give Genuine COMET™ taper seat
nozzles an inbuilt quality.
▲ Better quality cutting – the mirror smooth finish of the gas ports assures stable gas flows and superior cutting oxygen
stream. Cuts are clean and smooth with the narrowest kerf width.
▲ Less slag adhesion – high copper content of sizes 20, 24 etc conducts heat away from the nozzle face. The nozzle keeps
relatively cool and slag adherence to the nozzle face is reduced.
▲ LPG (propane) flames do not blow off – taper seat LPG nozzles have slotted preheat ports which cause a turbulence in
the gas flow enabling the flame to hang on to the nozzles.
▲ Faster nozzle attachment – easy change of position for bent nozzles. Only one nut is tightened to give perfect seating
with taper seat nozzles.
▲ Small sizes of taper seat acetylene nozzles are machined from high quality brass so that the small preheat
holes will withstand continuous cleaning. Brass nozzles stay better longer for these moderate heat
applications.
▲ In all nozzles preheat gas consumption is reduced because high velocity preheat ports ensure that the flame
travels at high speed from the exit ports to the work.
▲ Wider seating areas ensures gas tight seals with less tightening.
▲ Protective flange to safeguard tapered seat from damage. (See diagram below. Points ’A‘ and ’B‘ equal seats).
▲ Individual flame testing of Genuine COMET™ nozzles guarantees consistent high quality performance.
One-Piece Acetylene Nozzle Two-Piece LP Gas Nozzle
Standard Nozzles
CIGWELD standard taper seat nozzles are primarily designed for hand cutting and precision
machine cutting. The number of preheat holes provide for a better distribution of the preheat
Uncontrolled flames required in profile cutting. Standard nozzles produce a very uniform kerf surface and
expansion of kerf width under any recommended conditions.
Cutting
cutting oxygen
oxygen
controlled Hi-Speed Nozzles
in tapered
passage Where speed is the prime consideration, when machine cutting e.g. in plate splitting
operations, Hi-Speed nozzles offer very definite economies. Hi-Speed nozzles cut a narrower
kerf, less metal is consumed and consequently less cutting oxygen is required. Gas savings of
between 20% and 40% per metre of steel cut are consistently gained with up to 50%
increase in cutting speed, with no loss of quality.
Standard Tip
Hi-speed Tip Maintenance Instruction for Nozzles
Do not mistreat the nozzle. Do not use it as a hammer or as a lever to prise away cut portions
of metal.
To clear the orifices, special nozzle cleaning reamers are obtainable from Cigweld
Distributors.
It is strongly recommended that these be used in preference to other means. Should
nozzle cleaning reamers not be available, then use a drill one size smaller than the orifice and
work it up and down without twisting. The drill should be held in a pin vice, if it does not
enter easily, start with a smaller drill with the same procedure, increasing the size of drill until
the correct size is used.
It is most important that the small holes at the seating end of the nozzles are not enlarged
in any way. After prolonged use the nozzle may become dirty, in which case it should be
immersed for two hours in a solution of the COMWELD NOZZLE Cleaning Compound. For very
dirty nozzles the period of immersion should be doubled.
NOTE: the correct strength of cleaning solution is obtained by using one ounce of compound
to one pint of water. Effective pre-heat flame shape and cutting oxygen stream can only be
maintained when the edges of the orifice are sharp and square. If a nozzle becomes damaged
on the end, rub it down with a piece of fine emery paper over a plate of glass, holding the
nozzle at right angles to the glass. The orifices should be cleaned out as described above.
Provision is made in the design of the nozzle to make reconditioning possible, as much as
3mm may be removed before the nozzle becomes unserviceable.
DO NOT use old pieces of wire, reamers or brooches to clean out pre-heat and cutting stream
orifices.
DO NOT interfere in any way with the seating surfaces either on the nozzles or in the
blowpipe head.
129
GAS EQUIPMENT
CUTTING NOZZLES
Genuine COMET™ TYPE 41 CUTTING NOZZLES
Standard Speed Cutting Nozzles – Oxy / Acetylene Ordering Information:

Total Oxygen
CIGWELD Part Plate Fuel gas flow Flow & Pressure
Type 41 Number Size Thickness l/min @ 100 kPa l/min @ 100 kPa
Standard - for use on 306046 6 1-6 2.0 11 (200)
Genuine COMET™ 3 / 306047 8 6-10 3.5 20 (200)
MULTI-PURPOSE 306048 12 12-20 4.0 38 (200)
& SABRE™ 306049 15 25-75 7.0 75 (350)
306050 20 100-125 9.0 134 (400)
306051* 24 150-200 12.5 232 (500)
306052* 32± 225-300 20.0 420 (600)
306053* 48± 300-400 45.0 945 (650)
Hi-Speed Cutting Nozzles – Oxy / Acetylene Ordering Information:

Total Oxygen Cutting
CIGWELD Part Plate Fuel gas flow Flow & Pressure Speed
Type 41 Number Size Thickness l/min @ 100 kPa l/min @ 100 kPa mm/min.†
High speed - 306069 6HS 6-8 6.0 31 (650) 700
for use with 306070 8HS 8-20 6.0 50 (650) 700-550
cutting machines 306071 12HS 25-75 10.0 107 (650) 500-300
306072 15HS 75-150 12.0 158 (650) 300-200
306073* 20HS 150-250 13.0 250 (650) 200-100
306074* 24HS 250-300 18.0 320 (650) 90
*NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa
Gouging Nozzles – Oxy / Acetylene Ordering Information:

Total Oxygen
Gouging 306035 32GB 15.0 61 (500)
- for use on 306036* 48GB± 18.0 85 (600)
Genuine COMET™ 3 / 306037* 64GB± 20.0 112 (650)
MULTI-PURPOSE 306038 32GS 15.0 61 (500)
& SABRE™ 306077* 60DG± 16.0 260 (300)
Sheet Metal Nozzle – Oxy / Acetylene Ordering Information:

Total Oxygen
Sheet metal - 306067 6SM 1.5 9 (200)
for use on
Genuine COMET™ 3 /
MULTI-PURPOSE
& SABRE™
Rivet Cutting Nozzle – Oxy / Acetylene Ordering Information:

Total Oxygen
Rivet cutting 306076* 15 RC 10.0 80 (400)
for use on
Genuine COMET™ 3 /
MULTI-PURPOSE
& SABRE™
* Manufactured from copper.

± For use with Genuine COMET™ MULTI PURPOSE only.
† Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition – variations could be expected due to actual
working conditions.
NB Cutting nozzles can operate over a range of gas flows (hence plate thicknesses). The values indicated are typical operating conditions and can
be increased or decreased to suit particular applications.
130
GAS EQUIPMENT
CUTTING NOZZLES
Genuine COMET™ TYPE 44 CUTTING NOZZLES
Standard Speed Cutting Nozzles – Oxy / LPG or Natural Gas Ordering Information:
Total Oxygen
Standard 306025 6 3-6 2.0 17 (200)
306026 8 6-12 3.5 30 (200)
306028 12 12-20 4.5 58 (250)
306029 15 25-75 5.5 99 (400)
306030 20 100-125 6.5 171 (400)
306031 24 150-200 9.0 256 (500)
306032 32± 225-300 14.0 456 (600)
Hi-Speed Cutting Nozzles – Oxy / LPG or Natural Gas Ordering Information:

Total Oxygen Cutting
CIGWELD Part Plate Fuel gas flow Flow & Pressure Speed
Type 44 Number Size Thickness l/min @ 100 kPa l/min @ 100 kPa mm/min.†
High speed – 306018 6HS 6-8 5.0 45 (650) 550
for use with 306019 8HS 8-20 5.0 64 (650) 550-500
cutting machines 306021 12HS 25-75 6.5 122 (650) 500-300
306022 15HS 75-150 7.0 173 (650) 300-200
306023 20HS 150-250 8.0 267 (650) 200-100
306024 24HS 250-300 12.0 350 (650) 90
*NOTE: Preheat oxygen pressure for all hi-speed nozzles = 200 kPa
Gouging Nozzles – Oxy / LPG Ordering Information:

Total Oxygen
Gouging 306033 32GS 12.0 94 (500)
306054 32GB 12.0 94 (500)
306055 48GB± 13.0 120 (600)
306056 64GB± 15.0 150 (650)
Flame Washing Nozzle – Oxy / LPG Ordering Information:

Total Oxygen
Flame 306078 15x15FW± 12.0 200 (600)
Washing
DG = Deep Gouging, GB = Gouging-Bent, GS = Gouging-Straight, SM = Sheet Metal, RC = Rivet Cutting, FW = Flame Washing, HS = High Speed
±
For use with Genuine COMET™ MULTIPURPOSE only.
Genuine COLT™ TYPE 90 CUTTING NOZZLES
Cutting Nozzles – Oxy / Acetylene Ordering Information:

Total Oxygen
For use with the 306011 8 6-12 3.0 19 (200)
COLT™ cutting 306012 12 12-20 4.0 38 (200)
attachment and 306013 15 25-50 7.0 75 (350)
COLT™ Blowpipe 306014 6SM 1-6 1.5 9 (200)
Cutting Nozzles – Oxy / LPG or Natural Gas Ordering Information:

Total Oxygen
For use with the 306015* 8 6-12 3.5 30 (200)
COLT™ cutting 306016* 12 12-20 4.0 50 (200)
attachment and 306017* 15 25-50 4.5 90 (350)
COLT™ Blowpipe
*Manufactured from Copper, SM = Sheet Metal.
NB: Type 91 are for Oxy-Acetylene. Type 94 are for Oxy/LP Gas.
† Cutting speeds are average values for drop cuts on clean plate with nozzles in good condition – variations could be expected due to actual
working conditions.
NB: Cutting nozzles can operate over a range of gas flows (hence plate thicknesses).
The values indicated are typical operating conditions and can be increased or decreased to suit particular applications.
131
GAS EQUIPMENT
WELDING AND HEATING TIPS
3 SEAT CUTTING NOZZLES FOR MACHINE CUTTING

CIGWELD has a long established relationship with Koike Senso in Japan. Koike Features:
has developed a world-wide reputation as a leading manufacturer of gas cutting ▲ Small Kerf.
machines. Much of this reputation stems from their ability to manufacture cutting
nozzles of the highest quality specifically for use with cutting machines, for ▲ Limited under slag.
example Koike high speed cutting nozzles are of a divergent type with a stainless ▲ Limited upper edge melt.
steel insert screwed into the tip end of the cutting oxygen port. This maintains a
constant high quality cutting performance that also improves nozzle life up to 5 ▲ Limited upper edge slag.
times that of a conventional nozzle. ▲ Cutting operation with high speed.
▲ Steady and safe cutting operation.
▲ Cutting operation with a small amount of gas.
▲ High speed divergent nozzles with stainless steel insert for improved
performance and nozzle life.
Standard Speed Cutting Nozzles – Oxy / Acetylene Ordering Information:

Part Plate Tip No. Cutting OXYGEN kPa Fuel Kerf
Number Thickness Size Speed Cutting PR-Heat kPa Width
(mm) (mm) (mm)
306114 -5 00 -600 140 140 20 1.0
306115 5-10 0 660-550 200 200 20 1.3
306116 10-15 1 550-490 280 280 20 1.8
306117 15-30 2 490-400 300 300 20 2.0
306118 30-40 3 400-350 300 300 20 2.3
306119 40-50 4 350-320 300 300 25 2.8
306120 50-100 5 320-200 400 400 35 3.0
306121 100-150 6 200-150 450 450 40 3.6
306122 150-250 7 150-80 450 450 40 4.1
306123 250-300 8 80-45 450 450 40 4.3
Hi-Speed Cutting Nozzles – Oxy / Acetylene Ordering Information:

(mm) (mm) (mm)
306124 -5 00 -750 700 140 20 .8
306125 5-10 0 700-680 700 200 20 1.3
306126 10-15 1 680-600 700 280 20 1.3
306127 15-30 2 600-500 700 300 20 1.8
306128 30-40 3 500-450 700 300 20 2.0
306129 40-50 4 450-400 700 300 25 2.6
306130 50-100 5 400-260 700 400 35 2.8
306131 100-150 6 260-180 700 450 40 3.6
306132 150-250 7 180-110 700 450 40 4.6
306133 250-300 8 110-100 700 450 40 6.1
Standard Speed Cutting Nozzles – Oxy / LPG or Natural Gas Ordering Information:
(mm) (mm) (mm)
306096 -5 00 -660 140 140 20 1.0
306097 5-10 0 660-550 210 200 20 1.3
306098 10-15 1 550-490 280 280 20 1.8
306099 15-30 2 490-400 315 315 20 2.0
306100 30-40 3 400-350 315 315 20 2.3
306101 40-50 4 350-320 315 315 25 2.8
306102 50-100 5 320-200 385 385 35 3.0
306103 100-150 6 200-150 455 455 40 3.6
Hi-Speed Cutting Nozzles – Oxy / LPG or Natural Gas Ordering Information:

(mm) (mm) (mm)
306104 -5 00 -750 700 140 20 .8
306105 5-10 0 700-680 700 200 20 1.3
306106 10-15 1 680-600 700 280 20 1.3
306107 15-30 2 600-500 700 315 20 1.8
306108 30-40 3 500-450 700 315 20 2.0
306109 40-50 4 450-400 700 315 25 2.6
306110 50-100 5 400-260 700 485 35 2.8
306111 100-150 6 260-180 700 455 40 3.6
306112 150-250 7 180-110 700 455 40 4.6
306113 250-300 8 100-70 700 455 40 6.1
132
GAS EQUIPMENT
Genuine COMET™ OXY/ACETYLENE WELDING TIPS
PERFORMANCE DATA 551 (OXY – ACETYLENE)

Steel Tip Model Part Pressure Pressure Consumption Welding
thickness size number number kPa kPa each gas blowpipe
MM oxygen acetylene litres/min (all tips)
0.9 4 551 307056 50 50 1.5
1.2 6 551 307057 50 50 1.5
2 8 551 307000 50 50 2.0 Genuine COMET™ 3
2.6 10 551 307001 50 50 3.0 Genuine COMET™ 2
3.2 – 4.0 12 551 307002 50 50 4.0 (mixer 304002)
5.0 – 6.5 15 551 307003 50 50 6.5
8.2 – 10.0 20 551 307004 50 50 12.0
13 – 19 26 551 307005 50 50 22
25 32 551 307006 50 100 38.0
2-25 8, 10, 12, 15, 20, 26, 32 551 307026 - - -
size 32
size 26
size 20
size 15
size 12
size 10
size 8
size 6
size 4
Genuine COMET™ OXY/LPG BRAZING TIPS
PERFORMANCE DATA 554 (OXY – LPG)

Steel Tip Model Part Pressure Pressure Welding
thickness size number number kPa kPa blowpipe
MM oxygen LPG (all tips)
2 8 554 307068 50 50 Genuine COMET™ 3
3.2-4.0 12 554 307809 50 50 Genuine COMET™ 2
5.0-6.5 15 554 307059 50 50 (mixer 304002)
8.2-10.0 20 554 307810 50 50
25 32 554 307811 50 100
Genuine COLT™ SHEETMETAL WELDING, BRAZING AND HEATING TIPS
PERFORMANCE DATA 561 (OXY-ACETYLENE)

Steel Tip Model Part Pressure Pressure Consumption Welding
thickness size number number kPa kPa each gas Heat output blowpipe
MM oxygen acetylene litres/min MJ/hr (all tips)
0.9 4 561 307058 50 50 1.5
1.2 6 561 307032 50 50 1.5 VECTOR (Mixer 304169)
2 8 561 307033 50 50 2.0 COLT™ (Mixer 304036
2.6 10 561 307034 50 50 3.0 Sprint
3.2 – 4.0 12 561 307035 100 100 4.0 Junior
5.0 – 6.5 15 561 307036 100 100 6.5 Prince
Heating 4x10 561 307045 100 100 10.0 34
PERFORMANCE 564 DATA (OXY-LPG)
2 8 564 307037 50 50 0.5 VECTOR (Mixer 304169)

5.0 – 6.5 15 564 307038 50 50 3.0 COLT™ (Mixer 304036
Heating 12x10 564 307044 50 50 6.5 34
size 15 size 15 size 12 x 10

size 12
size 10 size 8 Type 564
size 8
size 6
Type 564 size 4 x 10
size 4
Type 561
133
GAS EQUIPMENT
Genuine COMET™ SUPERHEATING TIPS – OXY/ACETYLENE
PERFORMANCE DATA – ACETYLENE
Model Tip Part Operating pressure kPa Gas consumption l/min Heat output Blowpipe Mixer Extension barrel
number size number oxy fuel oxy fuel MJ/hr
10x12 HT 10 x 12 306068 350 100 23 22 75 Genuine COMET™ 3* – –
8x12 HT 8 x 12 307007 150 100 45–58 41–55 180 Genuine COMET™ 3 304002 –
SHA1 8 x 12 307121 150 100 45–58 41–55 180 Genuine COMET™ 3 304003 307123, 307124, 307125
SHA2 12 x 12 307122 200 100 74 65 215 Genuine COMET™ 3 304003 307123, 307124, 307125
*Connect part number 306068 directly into the Genuine COMET™ 3 cutting attachment, 304005.
OXY-ACETYLENE SUPERHEATING TIPS

Concentrated high temperature heat. Compact simple design for ease of cleaning. WARNING At no time should the withdrawal rate of an individual acetylene cylinder exceed 1/7 of the
Heavy copper construction helps conduct heat away from the tip face, keeps the tip cylinder contents per hour. If additional flow capacity is required use an acetylene manifold system of
cool and prevents flashbacks. A small projection in the middle of the tip face sufficient size to supply the necessary volume. CIGWELD supplies both temporary and permanent gas
manifolds for installation. Contact your nearest CIGWELD distributor or Gas Supplier.
(307007, SHA1 and SHA2) also prevents backfires should the tip be inadvertently
touched on the job. Spanner adjustment flats milled into tip. gas pressure and
identification stamped on every SHA tip. Connect SHA1 and SHA2 directly onto your
choice of Stainless Steel Superheating barrel. Connect part number 306068 directly
into the cutting attachment.
8 X 12 HEATING TIP
For connection to the standard Genuine COMET™ 3 Ordering Information:
Mixer (304002)
8 x 12 Heating Tip Part No. 307007
SHA1
Connect SHA1 directly onto your choice of Stainless Steel Ordering Information:
Superheating barrel.
SHA1 Part No. 307121
▲ Use with mixer 570 Part Number 304003
Straight stainless steel barrel
▲ SHA1 has the same heating performance as 307007 735 mm long Part No. 307123
Gooseneck stainless steel barrel
▲ Delivers up to 180 MJ/hr 700 mm long Part No. 307125
450 mm long Part No. 307124
SHA2
Connect SHA2 directly onto your choice of Stainless Steel Ordering Information:
Superheating barrel.
SHA2 Part No. 307122
▲ Use with mixer 570 Part Number 304003
▲ SHA2 replaces 307046 735 mm long Part No. 307123
▲ Delivers up to 215 MJ/hr 700 mm long Part No. 307125
HEATING NOZZLE
For connection directly into the cutting attachment or cutting Ordering Information:
torch.
Heating Nozzle – Acetylene Part No. 306068
▲ Oxy-Acetylene
▲ Delivers up to 75 MJ/hr
HEATING NOZZLE – LPG

For connection directly into the cutting attachment or cutting Ordering Information:
torch.
Heating Nozzle – LPG Part No. 306034
▲ Oxy-LPG
▲ Oxy-Natural Gas
For performance data please refer to next page
134
GAS EQUIPMENT
Genuine COMET™ SUPERHEATING TIPS – OXY/LPG
PERFORMANCE DATA – LPG
Model Tip Part Operating pressure kPa Gas consumption l/min Heat output Blowpipe Mixer Extension barrel
number size number oxy fuel oxy fuel MJ/hr
20x9 HT 20x9 306034 500 100 48 12 40 Genuine COMET™ 3** – –
SHP1 18x12 307120 500 100 200 50 280 Genuine COMET™ 3 304003 307123, 307124, 307125
SHP4 * 48x15 307117 1000 300 600 150 840 Genuine COMET™ 3 304166 307123, 307124, 307125
*NB: When used with 10mm tubing, higher flows and heat output may be obtained (over 1056 MJ). **Connect part number 306034 directly into the Genuine COMET™ 3 Cutting Attachment.
OXY-LPG SUPERHEATING TIPS

▲ Provides efficient, economical high intensity heat. ▲ Castellations on SHP range as an extra resistance to
backfire.
▲ Excellent flame stability.
▲ Spanner adjustment flats milled into tip.
▲ Heavy copper head for heat and wear resistance.
▲ Gas pressure and identification stamped on every
▲ Simple design for ease of cleaning. SHP tip.
SHP1
For garage, farm equipment and many other applications. Ordering Information:
Heat output 280 MJ/hr
SHP1 Part No. 307120
▲ Use with mixer 570 Part Number 304003 Straight stainless steel barrel
SHP2
For boiler and engineering shops, maintenance, general Ordering Information:
workshop use.
Heat output 420 MJ/hr SHP2 Part No. 307119
▲ Use with mixer 570 Part Number 304003 735 mm long Part No. 307123
▲ Delivers up to 420 MJ/hr Gooseneck stainless steel barrel
SHP3
On heavy plate in shipbuilding and heavy engineering. Ordering Information:
SHP4
For continued heavy heating usage. Ordering Information:
135
GAS EQUIPMENT
Genuine COMET™ SUPERHEATING BARRELS

SUPERHEATING BARRELS Ordering Information:
Tubular stainless steel construction gives excellent strength and heat conductivity. Screw fittings ensure an easy leak-free
connection between mixers 570 Part No. 304003 or 574 Part No. 304166 and a Superheating tip. Straight stainless steel barrel
FLAME CLEANING AND SPALLING
PERFORMANCE DATA 541 (OXY-ACETYLENE)
Model Tip Part Operating pressure kPa Gas consumption l/min Blowpipe Mixer Extension
number size number oxy fuel oxy fuel barrel
541 75mm 307049 100 100 27 26 Genuine COMET™ 3/2 304003 307123, 307124, 307125
541 175mm 307048 200 100 77 70 Genuine COMET™ 3/2 304003 307123, 307124, 307125
OXY-ACETYLENE FLAME CLEANING

The effective method of preparing steel surfaces for painting. Applications:
COMET™ 3’s high temperature, high velocity flame The Genuine COMET™ 3 flame cleaning equipment is light,
removes all loose scale, rust and partially weathered mill easy to handle and simple to operate. It can be used on all
scale. Every trace of surface moisture is dried out so a\that steel plates and sections used in structural engineering and
the paint dries faster and bonds better when applied to a shipbuilding.
warm and dry surface. This results in longer lasting
protection against corrosion.
The Genuine COMET™ 3 welding blowpipe with a heavy duty
mixer is the basis for the equipment which includes a choice
of stainless extension barrel and either a 75 mm or 175 mm
wide flat flame cleaning tip. Adaptor 307128 required.
307048 and 307049 flat tips have guides to maintain the
correct height above the surface being cleaned, and are
designed to work on even surfaces free of projections. They
can be used either for Flame Cleaning or for Flame Spalling.
OXY-ACETYLENE FLAME SPALLING
A. Part number 307125

Applications:
Flame Spalling leaves an excellent bonding surface and is
suitable for preparing woolshed, cowshed or garage floors
B. Part number 307128 for resurfacing, or swimming pools for replastering/retiling.
C. Part number 307049 Always wear protective clothing when using this equipment.
The easy way to roughen concrete or cement surfaces which

have become worn and slippery. A. Part No. 307125
The tip‘s intense flame heat breaks away a thin layer of B. Part No. 307128
concrete or cement and exposes a fresh, rough surface. No C. Part No. 307049
preparation of the surface is needed except to clear heavy
grease deposits. Flame Spalling is fast and effective even on D. Part No. 307048
D. Part number 307048 damp or wet surfaces.
AIR-FUEL TIPS
PERFORMANCE DATA (AIR-ACETYLENE)
Part Tip Gas consumption

number size (CFM)
AT49 6 x 31 4 l/min(@100kPa)
COMET™ AIR-ACETYLENE BRAZING TIP

For direct connection to the standard Genuine COMET™ 3 Applications:
Mixer (P/N 304002), this delivers a short, intensely hot
flame. Gases are swirled and passed through a propeller like Suitable for soldering, brazing, pipe bending and many
vane at the base of the tip, producing a concentrated flame. heating applications.
The protected high velocity flame will not blow out in windy
conditions. Ordering Information:
Unit comes complete with right hand plug to seal off oxygen COMET™ Air-Acetylene Brazing Tip Part No. AT49
connection.
For other air-fuel options refer to the TurboTorch® range of

products on page 150.
136
GAS EQUIPMENT
CUTTING EQUIPMENT
PIPEMATE™
SPECIFICATIONS WEIGHT:
Pipe diameter: 100-600mm 9kg
Pipe Wall thickness: up to 50mm
▲ Accurate square and bevel edge circumferential Ordering Information:

flame cutting.
PIPEMATE™ Part No. 338534
▲ Smooth dependable drive. Includes acetylene nozzle size 1, tip cleaners and spanners.
▲ Designed for optimum stability. PARTS AND ACCESSORIES
▲ Control valves located away from heat. 3 Seat Cutting Nozzles
▲ Designed for simple operation. Standard Speed Acetylene Part No.
▲ Fully adjustable to any cutting length. Tip Size 00, 0mm-5mm plate thickness 306114
▲ Graduated scale for accurate bevelling. Tip Size 0, 5mm-10mm plate thickness 306115
▲ Quick changeover between differing diameters. Tip Size 1, 10mm-15mm plate thickness 306116
Tip Size 2, 15mm-30mm plate thickness 306117
3 Seat Cutting Nozzles
Standard Speed LPG Part No.
Tip Size 00, 0mm-5 mm plate thickness 306096
For more information on 3 seat Cutting Nozzles refer page 132

Part No.
Additional 2M Chain 333094
PLATEMATE™ 2
SPECIFICATIONS WHEEL WIDTH: REVOLUTION: CUTTING THICKNESS:

WEIGHT (one torch set): 160mm 1500rpm (no load) 5mm-50mm
9.5 kg MOTOR MODEL: REDUCTION GEAR: CUTTING EDGE SHAPE:
LENGTH: Condenser-induction Single cone system Square cutting, V-bevel cutting
350 mm POWER SOURCE: CUTTING SPEED:
240V, 50 Hz 150-800mm/min
▲ Automatically cuts straight lines, circles and bevels. Ordering Information:

▲ Lightweight. PLATEMATE™ 2 Part No. 338536
Includes acetylene nozzle size 1, tip cleaners and spanners.
▲ Portable.
PARTS AND ACCESSORIES
▲ Compact construction.
▲ Designed for simple operation. Standard Speed Acetylene Part No.
▲ High stability for long distance cutting. Tip Size 00, 0mm-5mm plate thickness 306114
Two-Torch Set Tip Size 1, 10mm-15mm plate thickness 306116
This set allows parallel and bevel cutting with spacing of 80 Tip Size 2, 15mm-30mm plate thickness 306117
mm-300 mm. Tip Size 3, 30mm-40mm plate thickness 306118
Includes: 1 x cutting torch, 1 x torch adjustment bracket, 1 x Tip Size 4, 40mm-50mm plate thickness 306119
extended racking bar, 1 x counterweight, 1 x gas distribution
manifold, 1 x set of gas hoses.
Circle Cutting Attachments Standard Speed LPG Part No.
This attachment allows cutting of circles from 30mm-2400mm. Tip Size 00, 0mm-5mm plate thickness 306096
Includes: 1 x circle cutting attachment, 1 x counterweight. Tip Size 0, 5mm-10mm plate thickness 306097
Additional Rail Tip Size 1, 10mm-15mm plate thickness 306098
Additional 1.8M rails may be added to achieve any desired
cutting length. Tip Size 3, 30mm-40mm plate thickness 306100
Part No.
Rail 1.8M long 335287
For more information on 3 seat Cutting Nozzles refer page 132
Two Torch Set 338538
Circle Cutting Attachment 338539
137
GAS EQUIPMENT
CUTTING SYSTEM
ARCAIR SLICE CUTTING SYSTEM
PART NUMBER: STOCK UNIT:

OTW63/991036 SLICE Cutting System
CIGWELD introduces the SLICE Cutting System manufactured Slice Cutting System Plant Includes: Spare Parts Ordering Information:
by ARCAIR. Unlike any other cutting technology used today,
the new Arcair SLICE Cutting System can cut, burn or pierce SLICE battery pack 240 VAC/50Hz Striker assembly Part No. OTW72/012002
virtually any metallic, non-metallic or composite material.
7mm cutting rods (Qty. 25) Torch assembly Part No. OTW03/003009
Cuts right through hard-to-cut materials. Such as mild
stainless and alloy steels. Cast iron Aluminium, magnesium, Literature pack Collet extension assembly Part No. OTW94/168023
other non-ferrous metals, slag and refractory materials. Can Tool box Extension shield Part No. OTW94/777111
punch through concrete or brick, even if it‘s caked with rust,
mud or other corrosion. You can cut through nearly anything Striker assembly Replacement battery only Part No. OTW96/076018
with the SLICE System. Torch assembly 10mm conversion kit Part No. OTW94/463032
The SLICE system uses a special Arcair torch that feeds Collet extension assembly Shield Part No. OTW94/777109
oxygen and electrical power to a patented SLICE exothermic
cutting rod. You supply oxygen and or 12 volt battery or a Extension shield Washer Part No. OTW94/940109
welding machine (CC). The battery gives you fast ignition
and portability. The welding machine lets you maintain a Oxygen hose (3m) 7mm Collet Chuck Part No. OTW94/158048
continuous arc (up to 200amps) with conductive materials Charging cable, 240 VAC/50Hz (3m) 10mm Collet Chuck Part No. OTW94/158045
for cutting temperatures over 5500˚C
Coupling Flashback Arrestor Part No. OTW94/305009
▲ Cuts through almost anything.
Instruction Manual 7mm Collet Nut Assembly Part No. OTW94/168022
▲ No pre-heating required. 10mm Collet Nut Assembly Part No. OTW94/168024
▲ Protective hand guard and spark arrestor built in. Note: The SLICE torch comes standard with the 7mm Collet Chuck and
Collet Nut. To utilise the 10mm rods the user must order the 10mm rod
Cutting Rods Ordering Information:
▲ Up to 3 times faster than oxy fuel. conversion kit which includes the 10mm Collet Chuck and Collet Nut. Diameter x length Qty
Additional Equipment Required: 7 x 559mm 50 Part No. OTW43/049002
▲ Lightweight – complete SLICE plant only 14 kg. 7 x 559mm 100 Part No. OTW43/049003
• Genuine COMET™ 700 oxygen regulator (Part Number 7 x 1118mm 25 Part No. OTW43/049005
▲ Comfortable and easy to use. 301637) set at 550 kPa 10 x 457mm 50 Part No. OTW43/049007
▲ Portable – comes with toolbox. • Industrial grade oxygen 10 x 914mm 25 Part No. OTW43/049009
Applications: Rod Burntime:
Use the Arcair SLICE system in the shop or in the field. This 7 x 559mm 40-45 sec
unique system is a natural for plant maintenance, building 7 x 1118mm 80-90 sec
renovation or demolition, scrap cleanup and salvage work. It 10 x 457mm 30-35 sec
removes edges on loaders for repair or replacement.
10 x 914mm 60-70 sec
138
GAS EQUIPMENT
HOSE
FITTED HOSES AND HOSE FITTINGS
FACTORY FITTED HOSE ASSEMBLIES
Single/ Gas Colour Length Nominal bore Fittings

Part No. twin type (m) diameter (mm) Standard
308693 T Oxy/Acetylene Blue/Red 5 5 5⁄8" – 18 RH + LH both ends AS1335
308755 T Oxy/LPG Blue/Orange 5 5 5/8" – 18 RH + LH both ends AS1335/1869
308834 T Oxy/LPG Blue/Orange 15 5 5/8" – 18 RH + LH both ends AS1335/1869
Hose – The Essential Link Features:

It is important to use the correct type of hose for the ▲ All Genuine COMET™ hoses undergo stringent
required gas(es) to be used. Any non-standard application quality checks, ensuring quality and compatibility
should always be checked by and approved before being put with relevant Genuine COMET™ hose fittings.
into operation.
▲ Colour coding of hoses and different threads for
Pressure drops will occur through hoses and hose fittings, fuel and oxygen prevents incorrect connections of
therefore allowances must be made to compensate for this
when setting up equipment and adjusting regulators. 10 mm hoses to the wrong gas type.
or 13 mm bore hose should be used for large flow ▲ Genuine COMET™ factory fitted hose assemblies are
applications and where long lengths of hose are to be used.
(N.B. 13 mm hose available for Oxygen only). available in twin hose configurations. This helps
keep the work area tidy and reduces the risk of
Colour coding of hoses and different threads for fuel and damage.
Oxygen prevents incorrect connections of hoses to the
wrong gas type. CIGWELD twin hoses help to keep the work ▲ Secure, specifically designed hose fittings ensure
area tidy, which reduces the risk of hose damage. operator safety.
Specifications:
Spare Parts:
Oxygen and Acetylene hoses, conform to Australian standard
AS1335-1995. CRIMPING TOOL
For 5mm and 10mm ferrules Part No. 308647
Colour Coding:
Gas Colour
Oxygen Blue
Acetylene Red
LP Gas Orange
CIGWELD hose can be purchased either as a complete
assembly with fittings or in single length plus appropriate
fittings.
FITTINGS
5 mm ID Hose Part No.
Connector kit, 5/8 – 18UNF RH (Screwed) LP112
Connector kit, 5/8 – 18UNF LH (Screwed) LP240
Connector kit, 5/8 – 18UNF RH (Crimped) 308689
Connector kit, 5/8 – 18UNF LH (Crimped) 308690

Connector kit, 5/8 – 18UNF RH (Crimped) 308691
Connector kit, 5/8 – 18UNF LH (Crimped) 308692
HOSE JOINERS
Screwed LP265
Crimped 308686

Crimped 308687
FITTED HOSE JOINERS

5 mm and 10 mm ID Hose Part No.
5/8 – 18UNF RH WB34
5/8 – 18UNF LH WB35
ADAPTORS
Y-Piece adaptor for regulator outlets
with 5/8” – 18 UNF RH Connections R121
Y-Piece adaptor for regulator outlets

with 5/8” – 18 UNF LH Connections R215
Right angle connector, 5/8” – 18 UNF RH

threads both ends 308670
Right angle connector, 5/8” – 18 UNF LH

threads both ends 308671
139
GAS EQUIPMENT
HOSE
Genuine COMET™ BULK HOSES
Single/ Gas Colour Length Nominal bore

Part No. twin type (m) diameter (mm) Standard
7904501 T Oxy/Acetylene Blue/Red 150 5 AS1335
7904509 T Oxy/LPG Blue/Orange 100 5 AS1335/AS1869
7904506 S Oxygen Blue 100 10 AS1335
7904508 S Oxygen Blue 100 13 AS1335
7904505 S Acetylene Red 100 10 AS1335
7904507 S LPG Orange 100 10 AS1869
CIGWELD DISTRIBUTORS sell bulk hose by the metre. Look for Want to know how long your hoses should be for a certain tip
“COMWELD” or “CIGWELD”markings on the hose to ensure you are or nozzle size? Turn to page 144
getting quality AS1335 or AS1869 gas welding hose.
10mm Acetylene
10mm LPG
10mm Oxygen
12.5mm Oxygen
5mm Oxy/Acetylene
5mm Oxy/LPG
HOSE – Handling and Care

Long lengths of hose are not desirable. They tend to kink, are vulnerable to mistreatment. When long lengths must be used, be sure all connections are tight and ensure hose is protected from
being stepped on, run over, kinked or tangled. Never use wire or insulation tape to fasten hose to connections nor to couple lengths of hose. Use only CIGWELD hose connections and
couplings. Protect hose from sparks, hot slag, hot edges or open flames. Keep hose away from grease and oil. All new hose should be blown out before connecting welding equipment to
remove talc, dust or water. Do not crimp hose to stop flow of gases temporarily when, for example, changing blowpipe. Red hose should always be used for fuel gas – blue hose for oxygen.
Use only hose designed specially for oxygen and fuel gases. Hose specially manufactured for the purpose should only be used in cases where it may come into contact with liquid LP gas, such
as when used with cylinders fitted with eductor tubes. Purge each length of hose before lighting the blowpipe. In other words, when hose is to be reconnected, treat it as you would new
hose; before lighting up, pass through it some of the gas with which it is to be used. Examine all hose periodically for leaks, worn parts, and loose connections. Test for leaks by immersing the
hose in water. Carry out this test at normal working pressures. Should leaks or worn parts be found, at once cut out the section containing them. Remake joints with CIGWELD hose couplings.
The following procedure is adopted when re-fitting a connection to rubber hose:
(a) Slide connection taper sleeve over rubber hose.
(b) Attach nut and nipple to a blowpipe inlet connection.
(c) Hold the taper sleeve on the hose firmly with one hand and screw the blowpipe, with nut and nipple attached, into the sleeve and hose.
Never use a steel or copper pipe to make a joint- either temporary or permanent.
Do not try to repair hose with tape.
If hose is burned in a flashback, discard that length of hose. Flashbacks may burn inner walls, making hose unsafe or cause further instability to the blowpipe equipment by blockage.
140
GAS EQUIPMENT
ACCESSORIES AND PARTS
Genuine COMET™ FLASHBACK ARRESTOR – MODEL F1 SUPER (regulator mounted)
Part number Model Gas Connections Connection to: Pressire Rating Max Airflow l/min
308799 F1 Super Oxygen 5/8” – 18UNF RH Regulator outlet 1000 kPa 1122
308800 F1 Super Fuel 5/8” – 18UNF LH Regulator outlet 500 kPa 557
(150 kPa Acetylene) 170
Designed for connection to the outlet of regulators, Ordering Information:

incorporating the following features:
OXYGEN
▲ Pressure actuated cut-off valve to prevent further
Flashback Arrestor – Model F1 Super
gas flow after a flashback occurs. Operation is
(Regulator Mounted) Part No. 308799
indicated by a signal level. After resetting the lever
it is ready for immediate re-use.
FUEL
▲ Non-return valve.
Flashback Arrestor – Model F1 Super
▲ Large surface stainless steel conical flame arrestor. (Regulator Mounted) Part No. 308800
▲ Pressure relief valve to vent excessive pressure.
▲ Temperature activated shut-off valve.
▲ Supplied with inlet filter.
▲ Complies to AS4603.
▲ Conforms to EN730/DIN 8521, UL, ISO 5175 class I
(fittings to AS4267-1995).
▲ Tested by BAM.
Genuine COMET™ FLASHBACK ARRESTOR – MODEL F2R (regulator mounted)
Part number Model Gas Connections Connection to: Pressure Rating Max Airflow l/min
308734 F2R Oxygen 5/8” – 18UNF RH Regulator outlet 1000 kPa 1133
308735 F2R Fuel 5/8” – 18UNF LH Regulator outlet 500 kPa 533
Designed for connection to the outlet of regulators Ordering Information:

and pipelines, incorporating the following features:
OXYGEN
Flashback Arrestor – Model F2R
▲ Large cylindrical stainless steel flame arrestor. (Regulator Mounted) Part No. 308734
▲ Medium-flow capacity.
FUEL
▲ Supplied with inlet filter. Flashback Arrestor – Model F2R
▲ Temperature actuated cut-off valve. (Regulator Mounted) Part No. 308735
▲ Complies to AS4603. SET

▲ Conforms to EN730/DIN 8521, UL, ISO 5175 class I Contains one of each F2R Oxygen and
(fittings to AS4267-1995). F2R Fuel Part No. 308890
▲ Tested by BAM.
NB: the thermal cut-off sealing element is not in the gas stream and is
shrouded from flashbacks. The cut-off valve closes in the direction of
flow assisted by a strong spring at an internal temperature of
approximately 90˚C. Operation is not indicated and the cut-off valve is
not resettable by the user.
Genuine COMET™ FLASHBACK ARRESTOR – MODEL F2B (blowpipe mounted)
308854 F2B Oxygen 5/8” – 18UNF RH Blowpipe Inlet 1000 kPa 1250
308853 F2B Fuel 5/8” – 18UNF LH Blowpipe Inlet 500 kPa 693
Designed for connection to the inlet of blowpipes Ordering Information:

where medium flow is required (hand held and
machine),, incorporating the following features: OXYGEN
Flashback Arrestor – Model F2B
(Blowpipe Mounted) Part No. 308854
▲ Large cylindrical stainless steel flame arrestor.
▲ Medium-flow capacity. FUEL
Flashback Arrestor – Model F2B
▲ Complies to AS4603. (Blowpipe Mounted) Part No. 308853
(fittings to AS4267-1995). SET
Contains one of each F2B Oxygen and
▲ Tested by BAM. F2B Fuel Part No. 308891
141
GAS EQUIPMENT
Genuine COMET™ FLASHBACK ARRESTOR – MODEL F6 (blowpipe mounted)
308777 F6 Oxygen 5/8” – 18UNF RH Blowpipe Inlet 2000 kPa 1000
308778 F6 Fuel 5/8” – 18UNF LH Blowpipe Inlet 500 kPa 463
Designed for connection to the inlet of blowpipes Ordering Information:

(hand held and machine),, incorporating the following
features: OXYGEN
Flashback Arrestor – Model F6
(Blowpipe Mounted) Part No. 308777
▲ Cylindrical stainless steel flame arrestor.
▲ Supplied with inlet filter. FUEL
Flashback Arrestor – Model F6
▲ Complies to AS4603. (Blowpipe Mounted) Part No. 308778
(fittings to AS4267-1995). SET
Contains one of each F6 Oxygen and
▲ Tested by BAM. F6 Fuel FBA‘s Part No. 308889
Genuine COMET™ FLASHBACK ARRESTOR – FLAME BUSTER F6 KWIK-CONNECT (blowpipe mounted)
308803 Flamebuster F6 Kwik-Connect Oxygen 5/8” – 18UNF RH Blowpipe Inlet 1000 570
308806 Flamebuster F6 Kwik-Connect Acetylene/LPG/Hydrogen 5/8” – 18UNF LH Blowpipe Inlet 350 380
▲ Designed for use with hand blowpipes by placing Ordering Information:

the F6 Kwik-Connect flashback arrestor at the inlet
of these devices. OXYGEN
Flashback Arrestor and Barb Part No. 308803
▲ Kwik-Connect feature allows for quick, safe set-up
FUEL
and removal of the blowpipe from the hose even if
Flashback Arrestor and Barb Part No. 308806
the hose is pressurised.
SET
▲ Kwik-Connect device utilises an integral check Contains one of each F6 KC Oxygen
valve device which prevents the escape of gases and Fuel FBA‘s Part No. 308837
when the blowpipe has been removed from the
hose.
▲ Kwik-Connect devices utilise unique oxygen and
fuel connections to prevent improper mating of the
blowpipe to the hose.
▲ Kwik-Connect male barb has a hardness of
minimum 25 Rockwell.
▲ Compact, lightweight design (160gms each).
▲ Conforms to UL (fittings to AS4267-1995).
142
GAS EQUIPMENT
Genuine COMET™ FLASHBACK ARRESTOR – MODEL 85-10
308831/308859/308861/308882 85-10 Oxygen Various See ordering 3000 kPa 5500
308830/308860/308862/308883 85-10 Fuel Various details 500 kPa 1040
Designed for high flow applications: Blowpipe Ordering Information:

mounting (85-10B), Regulator mounting (85-10R) and
Pipeline installations (85-10P). They incorporate the OXYGEN
following features: Flashback Arrestor – Model 85-10P
(5/8”BSP) Part No. 308831
Flashback Arrestor – Model 85-10R
▲ Large cylindrical stainless steel flame arrestor. (5/8”BSP – 5/8”-18UNF) Part No. 308859
▲ High-flow capacity. Flashback Arrestor – Model 85-10B
(5/8”-18UNF) Part No. 308861
▲ Temperature activated cut-off valve.
Flashback Arrestor – Model 85-10R-LP
▲ 85-10R and 85-10P supplied with inlet filter. (5/8”-18UNF) Part No. 308882
▲ The 85-10B has offset connections to accommodate FUEL
their size onto the blowpipe. Flashback Arrestor – Model 85-10P
(5/8”BSP) Part No. 308830
▲ The 85-10R takes full advantage of the CIGWELD
highflow regulators (TR92 Oxygen, TR93 Acetylene) Flashback Arrestor – Model 85-10R
85-10P
with their 5/8” BSP high flow outlet connection. (5/8”BSP – 5/8”-18UNF) Part No. 308860
▲ The 85-10R-LP is suitable for use with Genuine Flashback Arrestor – Model 85-10B
COMET™ regulators fitted with the standard (5/8”-18UNF) Part No. 308862
welding hose connection 5/8”-18 UNF. Flashback Arrestor – Model 85-10R-LP
(5/8”-18UNF) Part No. 308883
▲ Conforms to EN730, ISO5175 class 1.
▲ Tested by BAM.
Note: The thermal cut-off sealing element is not in the gas stream and
is shrouded from flashbacks. The cut-off valve closes in the direction of
flow assisted by a strong spring at an internal temperature of
approximately 90ºC. Operation is not indicated and the cut-off valve is
not resettable by the user.
P = Pipeline (High flow)
R = Regulator Mounted (High flow) 5/8”BSP – 5/8”-18UNF
B = Blowpipe Mounted (High flow)
LP = Regulator Mounted (High flow) 5/8”-18UNF – 5/8”-18UNF
85-10B 85-10R 85-10LP
PIPELINE FLASHBACK ARRESTOR Model 85-30
308878 Pipeline 85-30 Oxygen 3/4” BSP Pipelines 2000 kPa 15,835
308879 Pipeline 85-30 Fuel 3/4” BSP Pipelines 500 kPa (LPG) 3500
400 kPa (Hydrogen) 2880
150 kPa (Acetylene) 1055
This pipeline FBA is available for special pipeline and Ordering Information:
manifold installations requiring very high gas
demands. Pipeline Flashback Arrestor – Oxygen Part No. 308878
Pipeline Flashback Arrestor – Fuel Part No. 308879
▲ Incorporates a spring loaded non-return valve.
▲ Temperature activated cut-off valve
▲ 3 cylindrical flame traps.
▲ Very high-flow capacity.
▲ Dirt filter.
▲ Requiring no special maintenance procedures.
▲ Conforms to EN730, ISO5175 Class 1.
▲ Tested by BAM
Note: FBA unit is supplied with adaptors that provide reduction from
1” BSP to 3/4”BSP inlet and outlet connections.
143
GAS EQUIPMENT
SELECTION CHART
Process Part Nozzle/Tip Size Regulator Regulator Mounted HOSE Blowpipe Mounted
Number (Outlet pressure kPa) Flashback Arrestor Min ID Max Flashback Arrestor
(mm) Length(m)
WELDING 307056, 307057 4 to 26 Genuine COMET™ 700 Oxy (4-15:50, 20-26:100) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
307000-307005 Genuine COMET™ 700 Acet (4-15:50, 20-26:100)
307006 32 Genuine COMET™ 700 Oxy (150) – 5 5 F2B, 85-10B
Genuine COMET™ 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
HEATING 306068 10 x 12 HT Genuine COMET™ 700 Oxy (350) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
NOZZLES Genuine COMET™ 700 Acet (100)
306034 20 x 9 HT Genuine COMET™ 700 Oxy (500) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
Genuine COMET™ 500 LPG (100)
HEATING 307007 8 x12 HT Genuine COMET™ 700 Oxy (150) – 5 5 F2B, 85-10B
TIPS Genuine COMET™ 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
307121 8 X 12 (SHA1) Genuine COMET™ 700 Oxy (150) – 5 5 F2B, 85-10B
Genuine COMET™ 700 Acet (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
307122 12 x 12 (SHA2) Genuine COMET™ 700 Oxy (200) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
Genuine COMET™ 700 Acet (100)
307120 18 x 12 (SHP1) Genuine COMET™ 700 Oxy (500) – 5 10 F6, F/Buster F6, F2B, 85-10B
Genuine COMET™ 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B
F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
307119 36 x 12 (SHP2) Genuine COMET™ 700 Oxy (600) – 10 10 F6, F/Buster F6, F2B, 85-10B
Genuine COMET™ 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B
85-10R(-LP) 10 10 F/Buster F6, F2B, 85-10B
Genuine COMET™ 700 (1000)
307118 48 x 12 (SHP3) Genuine COMET™ 700 Oxy (800) F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B
307117 48 x 15 (SHP4) TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F/Buster F6, F2B, 85-10B
CUTTING 306046-306050 Type 41 & 44 Oxy: Genuine COMET™ 700 Oxy – 5 10 F6, F/Buster F6, F2B, 85-10B
306025, 306026, - 6, 8, 12, 15, 20 (up to 220l/min@450) F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B
306028-306030, (up to 150mm Fuel: 41 - Genuine COMET™ 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
306067 SM plate thickness) 44 - Genuine COMET™ 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
306051, 306052 TYPE 41 & 44 Oxy: Genuine COMET™ 700 Oxy F2R, F1 SUPER, 85-10R(-LP) 10 10 F2B, 85-10B
306031, 306032 - 24, 32 (up to 450l/min@800)
(greater than 150mm Fuel: 41 - Genuine COMET™ 700 Acet (150),
plate thickness) 44 - Genuine COMET™ 500 LPG (150)
Oxy: TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
Fuel: 41 - Genuine COMET™ 700 Acet (150), F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
44 - Genuine COMET™ 500 LPG (150)
RIVET CUTTING 306076 15RC Oxy: Genuine COMET™ 700 Oxy (500) – 5 10 F6, F/Buster F6, F2B, 85-10B
GOUGING 306035-7, 306054-6 32GB, 48GB, 64GB Fuel: 41 - Genuine COMET™ 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 5 10 F2B, 85-10B
306038, 306033 32GS 44 - Genuine COMET™ 500 LPG (100) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
306077 60DG F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
FLAME WASHING 306078 15 x 51 FW Oxy: TR92 Oxy (1000) F2R, F1 SUPER, 85-10R(-LP) 10 20 F6, F/Buster F6, F2B, 85-10B
FLAME CLEANING 307049 75mm Fuel: 41 - Genuine COMET™ 700 Acet (100), F2R, F1 SUPER, 85-10R(-LP) 5 20 F6, F/Buster F6, F2B, 85-10B
307048 175mm 44 - Genuine COMET™ 500 LPG (300)
KEY TO THE CHART

Flashback arrestor model, placement, hose length, hose diameter, regulator outlet pressure and application
inlet pressure are interrelated. For full protection it is essential all components have adequate flow capacity Blue Box – Only blowpipe mounted flashback arrestors can be fitted to allow sufficient inlet pressure
when used as an inter-connected system. Operation outside the recommendations eg. smaller hose diameter, for the application. These combinations should be used only when those highlighted green
longer length of hose, no flashback arrestor or smaller than indicated flashback arrestor could lead to flame are not practical or possible. Note the level of protection will not
instability and tip starvation. This increases the likelihood of a flashback. be optimal.
Combinations in the table above fall under two different categories:
The maximum recommended safe length of hose is 30M. Greater lengths than this are not recommended
White Box – Full protection is provided with both regulator mounted and blowpipe mounted flashback due to pressure drop and the operator being too far from the cylinders.
arrestors providing sufficient inlet pressure for the application to have optimum flow and flame This table is for hand held blowpipe applications only, not for machine cutting applications.
stability. This should be selected wherever possible. For more detailed information consult the flow charts of the relevant flashback arrestors.
144
GAS EQUIPMENT
GAS EQUIPMENT ACCESSORIES
RADIUS BAR AND PIVOT

To be used in conjunction with Roller Guide (308729). The Ordering Information:
Radius Bar, when fitted to the Roller Guide, enables circles of
up to 960 mm diameter to be cut. Radius Bar and Pivot Part No. 308752
ROLLER GUIDE
Suits Genuine COMET™ 3, VECTOR™, COLT™, SABRE™, Ordering Information:
Spectra, Multi-purpose and Firefox blowpipes. Roller guide
attaches to cutting nozzle and permits easy cutting of Roller Guide Part No. 308729
straight lines. The unit is fully adjustable, allowing it to be
raised or lowered, or tilted for angle cutting.
GAS ECONOMISER (Acetylene or LP Gas)

Allows the operator to extinguish and relight the blowpipe Solid brass construction with holes for bench mounting
simply and quickly without having to touch the regulator or provided. Pilot burns with a clean smokeless flame. Ideally
blowpipe valve settings. suited for applications where constant relighting is required
Flame will always relight to original settings. Will operate in such locations as technical schools, light production lines,
with either Acetylene or LP Gas. Factory adjusted to ‘shut-off’ workshops, test benches, etc.
fuel gas, the Qxygen to prevent flame from ‘snapping’ when
extinguished.
Unique spring adjustment means positive shut-off even with
very light or heavy blowpipes. Gas Economiser (Acetylene or LP Gas) Part No. 308503
CIGWELD Gas Welding and Cutting Hints Handbook

Everything you need to know about Genuine COMET™ Ordering Information:
equipment including safety, set up, lighting procedures,
closing down procedures, welding and cutting procedures, CIGWELD Gas Welding and
equipment and charts. Cutting Hints Handbook Part No. 312943
KOOLSTER™ Bandanna for instant relief from hot conditions

▲ A fashionable bandanna worn in work or leisure Ordering Information:
situations that will ease discomfort of extreme heat
and help you perform better. Koolster™ Part No. 455596
▲ Worn around the forehead, neck, inside your hat, or
with working equipment or sports apparel,
sustained relief from heat can be achieved up to a
maximum of 12 hours.
▲ Soak your KOOLSTERTM bandanna and wear it
immediately.
▲ Heat relief is instant.
▲ Constant re-soaking will make your KOOLSTERTM
even more effective.
▲ Your KOOLSTERTM is reusable time and time again and
you can wear more than one KOOLSTERTM at the same
time.
145
GAS EQUIPMENT
FLINT LIGHTER
Metal Cup Type with replaceable flint. Ensures quick, easy Ordering Information:
lighting up.
Flint Lighter Part No. 308789
FLINTS (PACKET OF 10)

Suits flint lighter (308789). Ordering Information:
Flints (Packet of 10) Part No. 308790
THREE FLINT LIGHTER

Rigid arm design concentrates more force onto the flint. End Ordering Information:
cup pockets the gas for quicker lighting. Spare flints dialled
into position via adjusting nut. Flint centred on abrasion Three Flint Lighter Part No. 308832
cylinder for even wear. Simple ergonomic design.
FLINTS (PACKET OF 5)
Suits Three flint Lighter (308832). Ordering Information:
Flints (Packet of 5) Part No. 308833
ELECTRONIC LIGHTER
This rugged, all steel construction piece, electronic lighter is
guaranteed to work every time and is easy to hold and use.
Suitable for use with all Air/Fuel and Oxy/Fuel equipment. Ordering Information:
Continuous sparking when lever depressed. Electronic lighter Part No. 308700
COMBINATION SPANNER
Accommodates four nut sizes and is designed to be used for Ordering Information:
regulator cylinder valve nuts, hose connections, Type 40
nozzle nut and Roller Guide adjusting bolts. Combination Spanner Part No. 309258
146
GAS EQUIPMENT
CYLINDER KEY
For use with all CIGWELD cylinder valves (not Handwheel Ordering Information:
operated types).
Cylinder Key Part No. 309275
TIP CLEANER WIRE SET TO SUIT LPG/NATURAL GAS NOZZLES

Suitable for tips, nozzles and Hi-Speed nozzles. Removes Ordering Information:
carbon or loose slag without damaging gas parts. Also
contains a wire brush for cleaning slots in Type 44 nozzles. Tip Cleaner Wire Set Part No. 308013
TIP CLEANER SET TO SUIT ACETYLENE NOZZLES

Contains eleven wires and a file in a metal case. Suitable for Ordering Information:
Type 41 Acetylene nozzles and tips.
Tip Cleaner Set Part No. 308036
CLEANING DRILLS
Cleaning Drills (sizes 6-15) Part No. 308510
Cleaning Drills (sizes 20-32) Part No. 308511
SOAPSTONE HOLDER
For marking steel plate and other metals. Holder comes Ordering Information:
complete with soapstone. For refills refer to CIGWELD
Part Number 308580. Soapstone Holder Part No. 308578
SOAPSTONE HOLDER REFILLS

Soapstone refills. Suit Soapstone Holder Part Number 308578. Ordering Information:
Soapstone Holder refills Part No. 308580
147
GAS EQUIPMENT
NOZZLE NUT
To fit Genuine COMET™ 3, SABRE™ and MULTI-PURPOSE Ordering Information:
cutting torches.
Nozzle nut Part No. 304576
SPRING LOADED CLAMP

Use this clamp to hold your work during brazing etc. Ordering Information:
Spring Loaded Clamp Part No. XA20
BLANKING CAPS
For blanking off items such as regulators and hose. The Ordering Information:
model with chain secures the nut to the regulator to avoid
loss. 5/8”–18 UNF RH blanking cap Part No. 333199
5/8”–18 UNF LH blanking cap Part No. 333200
5/8”–18 UNF RH blanking cap with
chain Part No. 309515
BLANKING PLUGS
For blanking or plugging off cylinder or point valves, circlip Ordering Information:
avoids the spigot and nut separating.
Type 10 plug for oxygen and inert
gases Part No. MC14
Type 20 plug for acetylene and
hydrogen Part No. 361583
CONTROL VALVES
Part No. Inlet Outlet Ways Size Type Application Flow (l/min) @
(mm) Pressure (kPa)
Small Valves – Blowpipe inlet
308524 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Blowpipe inlet 400 @ 200
RH Male RH Female 2
308525 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Blowpipe inlet 25 @ 100
FLOW LH Male LH Female
Small Valves – Regulator outlet

308571 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Regulator outlet 400 @ 200
RH Female RH Male
308572 5/8”-18 UNF 5/8”-18 UNF 2 Fine adjusting Regulator outlet 25 @ 100
LH Female LH Male
FLOW
PRESSURE GAUGES
Genuine COMET™ gauges go far beyond the normal requirements of standard industry gauges. Precision made in Germany to
conform to AS 1349 they include features such as coded information, solid baffle bulkhead protection between the gauge face
and working components to protect the operator, wider scales to set pressure accurately, fail-safe construction – no parts are
thrown in the event of over-pressurisation.
Part No. Pressure Range kPa Gas Type Part No. Pressure Range kPa Gas Type
301624 300 Acetylene 301817 4,000 Plain
301808 300 Plain 301818 10,000 Plain
301623 600 Oxygen 301819 10,000 Oxygen
301854 600 Plain 301299 20,000 Nitrous Oxide
301856 1,000 Plain 301628 30,000 Plain
301660 1,000 Oxygen 301626 30,000 Oxygen
301290 1,000 Nitrous Oxide 301822 30,000 Carbon Dioxide
301853 1,600 Oxygen 301823 40,000 Oxygen
301857 1,600 Plain 301824 50,000 Plain
301627 4,000 Acetylene 301308 30 Lpm Ethylene
301816 4,000 Oxygen 301625 55 Lpm Plain
148
GAS EQUIPMENT
THERMIC LANCING
Easy to own, easy to run
The CIGWELD thermic lancing package has been designed for use in conjunction with
standard oxy-acetylene equipment. The lancing handle is made of standard pipefittings (5/8"-
18 UNF RH). A basic understanding of oxygen cutting is all that is required. Operating costs
vary depending on the application, lance consumed would be approximately ten times the
depth of the hole pierced.
You can take it anywhere
Not dependent on electric power, it’s at home anywhere – factory or site. The only equipment
required is a standard Genuine COMET™ 3 gas set for preheating and cylinder or crate oxygen
supply.
The performance never varies
CIGWELD thermic lances are designed and produced to precise standards which effectively
optimises lance consumption and oxygen usage. This assures you of guaranteed control of all
Fast, quiet and versatile, CIGWELD thermic lancing is the most advanced method of slicing operating factors, including labour and material costs.
through hard-to-clear materials, particularly reinforced concrete. Ideal for demolition work, it Equipment required
takes only a fraction of time required by other methods. Economical, portable and extremely
easy to operate, the CIGWELD thermic lance is the ultimate general purpose tool for all Equipment required consists of a thermic lance holder fitted with a gas control valve into
concrete. which the lance is fitted, cylinders of oxygen, a gas regulator and a length of hose. The
operator should wear full protective clothing.
The CIGWELD thermic lance makes short work of tough materials.
Ordering information:
Silent, Simple, Fully Portable, Assured Results on:
• Reinforced concrete • Firebrick mixture
335072 Thermic lance holder (including valve) 5/8"-18 UNF RH connection
• Mass concrete • Glass
301637 Genuine COMET™ 700 oxygen regulator (1,000 kPa model only)
• Granite • Brick (coreheart)
7404506 Genuine COMET™ 10mm blue oxygen hose (CIGWELD distributors sell this by
• Quartzite • Railway bogies the metre)
• Fused alumina • Ship propellers 308691 Genuine COMET™ 10mm crimped hose fitting (2 required)
• Sandstone • Steel piles and foundations
Consumable Thermic Lances:
• Copper slag • Piercing concrete
The Process
335074 16mm OD thermic lance
Thermic lancing is essentially oxygen cutting with a steel tube packed with steel rods.
335073 19mm OD thermic lance
Oxygen passed through the tube reacts with the iron in the rods, so that when the
lance is ignited it becomes a source of intense heat and forms a fluid slag that flows Spare Parts:
out of the cavity. The lance is slowly consumed as work progresses. Pre-heating the Part No. Description
tip with a Genuine COMET™ 3 gas-welding blowpipe ignites the lance.
304321 Kit containing 16mm Thrust washer, Lance holder bush, circlip, and rubber collet
Quiet
304322 Kit containing 19mm Thrust washer, Lance holder bush, circlip, and rubber collet
No noise. No shudder. No fuss. Unlike noisy pneumatic hammers, drills and electric tools,
thermic lancing is quiet and vibration-free. As a result, it can be used close to noise sensitive
areas such as libraries, hospitals, law courts, etc.
QUICK-ACTION VALVES
Specifications: Ordering Information:

Connections: 5/8”-18 UNF LH/RH Part No. Description
Capacity: 125 l/min CM440 Single valve – Cutting Oxygen, RH thread
Ways: 11mm TJ19 Dual valve – Preheat (Fuel gas and Oxygen), LH &RH threads.
Applications:
Cutting and flame hardening. Quick action valves are recommended for machine cutting to
save resetting pre-heat flames after each cut. The cutting Oxygen valve will allow smooth,
precise control of the cutting Oxygen stream.
CM440 TJ19
149
GAS EQUIPMENT
TURBOTORCH®
TURBOLITE® SELF-LIGHTING TORCH

TurboLite’s patented swirl combustion gives you the best burn in Ordering Information:
a selflighting package. The flame tube swivels 180° for easy
positioning. Uses MAPP® or LP (Propane) Gas without changing TurboLite® Self-Lighting Torch Part No. 308160
the orifice. Workplace designed without exposed wires. Locking Adaptor for Primus 2000
button and final flame-adjusting valve give optimum cylinder connection Part No. 305137
performance. Soft solder to 40mm diameter copper tube. Silver
braze up to 15mm diameter copper tube.
Spare Parts:
Tip end Part No 307808
▲ TL-44 For direct connection to Turbogas (MAPP®) Gas. Tip assembly CT44-TL Part No 307195
▲ High impact ABS case for added strength.
Note: TurboTorch® is designed to put the maximum amount of heat
▲ Replaceable tip-end. into the work. Read instructions before use. Do not throttle flame back
from recommended settings. Failure to do so will burn out tip and void
▲ Easy to clean orifice.
warranty.
▲ Heavy-duty piezo ignitor with locking facility.
▲ Machined rotor swirls flame.
▲ Wide lighting range.
▲ CGA-600 Connection.
▲ 2 Year Conditional Manufacturer’s Warranty.
CSTK-9 KIT
A complete set ready for action. Soft Solder up to 40 mm Ordering Information:
and silver solder up to 15 mm. Suitable for direct connection
to CGA 600 Turbogas MAPP® cylinders. CSTK-9 Kit Part No. 308159
▲ TurboTorch® swirl combustion. Adaptor for Primus 2000
cylinder connection Part No. 305137
▲ CSTK-R pressure regulator.
▲ CGA-600 connection for Turbogas (MAPP®) Gas.
▲ CST-3 tip.
▲ 360° swivel adjustment
▲ Instruction manual.
▲ Machined rotor swirls flame.
PRO-LINE™ SELF-LIGHTING ACETYLENE TORCH KIT

A complete set ready for immediate use. Connection directly Ordering Information:
onto any standard acetylene cylinder. Swirl combustion using
acetylene makes this kit ideal for fast brazing. Soft solders to Pro-Line™ Self-Lighting
90mm, Silver solders to 50mm. Very impressive performance Acetylene Torch Kit Part No. 308157
from acetylene only.
▲ CAR-BSP regulator with Type 20 connection.
▲ CPL-AUS handle with quick-connect.
▲ Acetylene hose (3.6M).
▲ CPL-12A tip with machined rotor.
▲ Instruction Manual.
PRO-LINE™ SELF-LIGHTING LPG (PROPANE) TORCH KIT

A complete Air/LPG kit ready to use. Simply connect to any Ordering Information:
standard LPG cylinder (with POL fitting). Swirl combustion
using LPG makes this kit ideal for brazing where speed is not Pro-Line™ Self-Lighting
essential. Soft solders to 60mm. Silver brazes to 35mm. LPG (Propane) Torch Kit Part No. 308158
▲ CRL-LP Regulator (P.O.L. Connection).
▲ CPL-AUS Handle with quick-connect.
▲ LPG Hose (3.6M).
▲ CPL-5T Tip with machined rotor.
▲ Instruction Manual.
For gas welding consumables and fluxes, refer to page 204
150
GAS EQUIPMENT
MANIFOLD SYSTEMS
TEMPORARY MANIFOLDS
SPECIFICATIONS
Gas Part 1 Part 2 Part 3 Part 4
End Connecting Coil Junction Block Extension Coil Regulator
Oxygen MC5 MC1 MC9 Genuine COMET™ 750 - 301871

Genuine COMET™ 700 - 301637
High flow - TR92†
(† Plus Adaptor 360117)
Acetylene MC7 MC3 MC11 Genuine COMET™ 790 - 301532
LP Gas MC7 MC3 MC11 Genuine COMET™ 500 - 301525
Nitrogen MC5 MC1 MC9 Genuine COMET™ 750 - 301873
Argon MC5 MC1 MC9 Genuine COMET™ 500 - 301527
Air MC5 MC1 MC9 Genuine COMET™ 750 - 301873
Helium MC5 MC1 MC9 Genuine COMET™ 700 - 301800
Note: Withdrawal rates from acetylene cylinders are limited to about 1/7th of the cylinder contents of 7m3 capacity, the maximum recommended flow is 1m3/hr (17 l/min). For applications exceeding this capacity, cylinders should be manifolded - if in doubt refer to the
gas supplier.
Applications: CIGWELD Flashback Arrestors should be fitted to the outlet of the regulator in all fuel and
Oxygen temporary manifold set-ups. Make sure that the Flashback Arrestor fitted is suitable
Examples of where temporary manifolds are used are for flame cleaning of large structures, for the required gas flow. See chart below. (Indicated as ’Part 5‘)
prolonged heating or lancing operations. The heavy Oxygen and fuel demands of these jobs Ordering Information:
can be met by manifolding two or more cylinders together according to flow rate required
and duration of the job. Part No.
Features: Oxygen and Inerts End Coil MC5

Oxygen and Inerts Junction Block MC1
Temporary manifolds are ideal for “on-site” jobs where an uninterrupted supply of Oxygen and Inerts Extension Coil MC9
gas is required in excess of that provided by one cylinder. They are highly portable Fuel End Coil MC7
and may be extended to include any number of cylinders where a large capacity is Fuel Junction Block MC3
necessary. By manifolding two or more cylinders together, high draw-off rate can Fuel Extension Coil MC11
be obtained without interruptions. Part 5
By using CIGWELD gas manifolds you gain: reduced cylinder handling, gas savings, Flashback Arrestor Description Part No.
lower cylinder rental, more floor space, fewer equipment repairs and simplified
stock control. Regulator Mounting
Highflow 85-10R Oxygen (5/8” BSP - 5/8 - 18 UNF) 308859
Highflow 85-10R fuel (5/8” BSP - 5/8 - 18 UNF) 308860
Medium Flow F2R Oxygen 308734
Medium Flow F2R fuel 308735
151
GAS EQUIPMENT
MANIFOLD SYSTEMS
MANUAL CHANGE-OVER MANIFOLDS
MODULAR COMPONENTS
Oxygen Air &
Oxygen High Inert Carbon Acetylene Hydrogen 1x1 2x2 3x3 4x4
Flow Gases Dioxide
Manifold 360018 360021 360016 360020 360019 360103 1 Off 1 Off 1 Off 1 Off
Lead 360093 360093 366103 MC444 366106 366115 2 Off 4 Off 6 Off 8 Off
Extension (Straight) 360024 360024 360024 360024 360025 360025 - 2 Off 4 Off 6 Off
Extension (Corner) 360022 360022 360022 360022 As Required
Regulator 301637 TR92 301800 301796 301532 301797 1 Off 1 Off 1 Off 1 Off
Flashback Arrestor 308831 308831 - - 308830/308706 308830 1 Off 1 Off 1 Off 1 Off
Note: Two elbow adaptors indicated as ‘A‘ are included with every manifold
CIGWELD now makes it easier to order manifolds. Instead of ordering parts separately, simply choose from the complete kits table below.
Oxygen Air &
Oxygen High Inert Carbon Acetylene Hydrogen 1x1 2x2 3x3 4x4
Flow Gases Dioxide
Manifold Kit (Bottom Entry) 360195 360196 360140 360141 360139 360142 1 Off 1 Off 1 Off 1 Off
Manifold Kit (Side Entry) 360137 360138 1 Off 1 Off 1 Off 1 Off
Extension Kit (Bottom Entry) 360194 360194 360145 360146 360144 360147 - 1 Off 2 Off 3 Off
Extension Kit (Side Entry) 360143 360143 - 1 off 2 0ff 3 off
MANIFOLD KIT COMPRISES OF: EXTENSION KIT COMPRISES OF:

1 x Manifold 2 x Straight extensions
1 x Regulator 2 x High pressure leads
2 x High pressure leads
1 x Flashback arrestor (where applicable)
1 x Connection kit
PIPELINE CONNECTION KIT – REGULATOR TO PIPELINE:

These kits allow you to connect to a regulator controlling pressure from a manifold to a pipeline. A pipeline flashback arrestor can also be added at this connection point if required. (see page
143 for more flashback arrestor details).
Kit Part Number 360193 (For oxygen and inert gases) Kit Part Number 360192 (For fuel gases)
ITEM DESCRIPTION ITEM DESCRIPTION
Outlet connector 5/8” BSP RH Outlet connector 5/8” BSP L H
5/8” BSP nut RH 5/8” BSP nut LH
1/2” Brass nipple to braze to pipeline 1/2” Steel nipple to braze to pipeline
O-ring for nipple O-ring for nipple
152
GAS EQUIPMENT
MANIFOLD SYSTEMS
MANUAL RESET AUTOMATIC CHANGE-OVER MANIFOLDS
Features: Operating Principle:

▲ Well established and proven regulating system The Automatic Change-Over Manifold consists of a pressure
using two stages of pressure reduction for constant control unit which is supplied alternatively from two
supply of pressure irrespective of cylinder contents. independent banks of cylinders, one of which is always ‘in
▲ High flow capacities for large installations. use’ whilst the other remains in ‘reserve’.
▲ Non-interchangeable connections between fuel and The position of the lever (A) determines which cylinder bank
non-fuel gases prevent unsafe or incorrect assembly. is ‘in use’ and which is in ‘reserve’. The factory preset first
stage regulators (C), are adjusted by the cam (B) attached to
▲ Modular construction allows easy installation and lever (A) so that the ‘in use’ regulator has a higher outlet
future extensions without brazing. pressure than the ‘reserve’ regulator
▲ Provision for warning lights and audible signals for Assuming both banks of cylinders are full and the lever (A) is
cylinder bank changeover and pipeline pressure set to the extreme left position, the left bank of cylinders is
failure signalling. ‘in use’ and the right bank is in ‘reserve’. Gas passes from
▲ Non-return valves in each inlet header block the ‘in use’ cylinders through the inlet filters (D) fitted to the
prevent decanting from one cylinder to flexible cylinder leads (E) and the non-return valve (F) to the
another(these valves allow a small leak flow). first stage regulator (C).
▲ Models designed and labelled for Gas is supplied from the ‘in use’ bank until its cylinders are
specific gas traffic. emptied. The ‘reserve’ bank then automatically begins to
supply gas. This condition may be signalled by an optional
Key Elements: alarm system fitted to the alarm take off point (J).
AUTOMATIC CHANGE-OVER GAS MANIFOLD
When change-over in supply banks occurs, the emptied
A pressure control unit (1) that maintains constant cylinders should be replaced as soon as possible, following
pipeline pressure and enables smooth, uninterrupted the instructions on the front cover of the pressure control
changeover to the ‘reserve’ bank of cylinders. unit.
▲ Pressure gauges indicate the pressure on both Lever (A) should then be moved to the extreme right
cylinder banks. position. When this is done the ‘in use’ and ‘reserve’
▲ Large pressure gauge indicating pipeline pressure. functions are reversed. Undue delay in replacing emptied
cylinders, or failure to move the lever fully can result in a
▲ Inlet shut-off valves (2) for both banks of cylinders, serious shortage of gas supply into the pipeline, as there is
(Oxygen and acetylene models only). no ‘reserve’ bank ready to take over.
▲ Flexible leads and inlet extensions (3) to allow the Irrespective of the lever position, gas flows through the
connection of gas cylinders to the manifold system. shuttle valve (H) into the second stage (line pressure)
These units are of a modular construction to regulator (K). This regulator delivers a constant outlet
facilitate custom designs to suit individual pressure to the pipeline. The value of the pipeline pressure is
requirements, and allow future extensions. preset according to the working gas, refer to specifications.
▲ Connection points for an optional pressure sensing Shut-off valves are provided with Oxygen and acetylene
alarm system to alert responsible personnel when manifolds (see AS4289). These valves are for use only during
replacement of cylinders is needed. servicing. They should always be in the open position whilst
the manifold is in normal operation.
153
GAS EQUIPMENT
MANIFOLD SYSTEMS
Alarm Take-off Point (J)
Inlet Contents Second Stage

Pressure Gauge Regulator Outlet (K)
Shuttle Valve (H)
Pipeline System Sealing Washer
Manifold
Connector
Inlet Support
Bracket First Stage
Oxygen/Acetylene Regulator Inlet
Shut-off Valve (G) Inlet Non-return
Inlet Inlet Extension Valve (F)
Connector
Flexible
Connector (E)
(B)
Change Over First Stage

Supply Inlet Filter (D) Lever (A) Regulators (C) 1150mm
Cylinder Acetylene
Cylinder Support
Bracket Mounting Rail 1750mm
Extrusion Other Gases
850mm
Oxygen & Acetylene 400mm
Acetylene 600mm
585mm Acetylene
Other Gases 300mm
Other Gases 1150mm
Other Gases
Ground Level
PART NUMBERS:
The table below lists the components included in each 1x1 manifold assembly for the indicated gases.
TABLE 1
Oxygen Acetylene Hydrogen Carbon Dioxide Air Argon Inerts
Working Gas 1x1 Manifold 1x1 Manifold 1x1 Manifold 1x1 Manifold 1x1 Manifold
Part number 360445 360450 360465 360466 360467
Pressure Control Unit YES YES YES YES YES
Flexible Cylinder Lead YES 2 off YES 2 off YES 2 off (Tefzel®) YES 2 off YES 2 off
Inlet Connector YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off
Inlet Shut-off Valve YES 2 off YES 2 off NO NO NO
Manifold Connector YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off
Inlet Contents Pressure Gauge YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off
Mounting Rail Extrusion YES 2 x 1100mm YES 2 x 1100mm YES 2 x 1100mm YES 2 x 1100mm YES 2 x 1100mm
Inlet Support Brackets YES 4 off YES 4 off YES 2 off YES 2 off YES 2 off
Cylinder Retaining Bracket YES 2 off YES 2 off YES 2 off YES 2 off YES 2 off
Bracket Securing Screws YES 14 off YES 14 off YES 14 off YES 14 off YES 14 off
154
GAS EQUIPMENT
MANIFOLD SYSTEMS
SPECIFICATIONS:
TABLE 2
Working Gas Oxygen Acetylene Hydrogen Carbon Dioxide Air Argon & Inerts
Part number 360445 360450 360465 360466 360467
Inlet Pressure Range 1500-20000 kPa 500-2500 kPa 1500-20000 kPa 1500-21000 kPa 1500-20000 kPa
Outlet Pressure 600 kPa 150 kPa# 1 600 kPa 600 kPa 600 kPa
(Factory Set)
Nominal Flow Capacity 720 l/min* 260 l/min#2 †† 2900 l/min* 615 l/min* 750 l/min*
Pressure Control Unit 3/4” BSP RH 5/8” BSP LH 5/8” BSP LH 3/4” BSP RH 3/4” BSP RH
Outlet Fitting Flare Female Female Flare Flare
Cylinder Valve Fitting AS2473 Type 10 AS2473 Type 20 AS2473 Type 20 AS2473 Type 30 AS2473 Type 10
(5/8” BSP RH)# 3 (5/8” BSP LH) (5/8” BSP LH) (0.86”-14 Whit) (5/8” BSP RH)# 4
Weight 22 kg 22 kg 20.5 kg 20.5 kg 20.5 kg
Size (Packed) 1100x550x280mm 1100x550x280mm 1100x550x280mm 1100x550x280mm 1100x550x280mm
* @ 540 kPa Outlet Pressure with 1500 kPa cylinder pressure

††
@ 135 kPa Outlet Pressure with 500 kPa cylinder pressure
Notes 3. AS2473-1996 limits this connection to 17500 kPa maximum filling pressure, however the
manifold is fully compatible with cylinders filled to 20000 kPa @ 15°C.
Flexible lead cylinder connections are compatible with AS2473 and BS341. For flexible leads
suitable for other Standards refer to CIGWELD. 4. AS2473-1996 indicates this connection will change in the future.
1. Appropriate for pipelines up to 23mm in diameter For outlet pressures for pipelines 5. To convert air flows shown in manifold flow characteristic graphs to flow of a specific
greater than 23mm refer to AS4289 gases use the conversion coefficients listed below.
2. Depends on the total number of cylinders per bank. Withdrawal rates for acetylene
cylinders are usually limited to 17 l/min per ‘G’ size cylinder. Refer to gas supplier for
detailed information.
TABLE 3
Specific Gas Air Oxygen Nitrogen Hydrogen Air Argon & Inerts Air Argon & Inerts Carbon Dioxide
Conversion Coefficient 1.0 0.95 1.02 3.81 1.05 0.85 0.81
1 x 1 Extension Kits
These kits are designed to extend the existing manifold installation by one cylinder on both
the right hand and left hand banks. They include two extra lengths on mounting rail
extrusion, two cylinder retaining brackets, two flexible cylinder leads, two manifold inlet
extensions, two inlet support brackets and six securing screws.
TABLE 4
Working Gas: Oxygen Acetylene Hydrogen Carbon Dioxide Air Argon & Inerts
1x1 upgrade Kit Part number: 360484 360485 360486 360487 360488
Spares and Accessories:

TABLE 5
Working Gas Oxygen Acetylene Hydrogen Carbon Dioxide Air Argon & Inerts
Pressure Control Assembly with
cover panel, gas type label and 360490 360491 360492 360493 360494
screws
Flexible Cylinder Lead 360093 366106 366115 MC444 366103

Inlet Connector 360200 360201 360201 360200 360200
Corner Inlet Extension
with inlet support bracket and 360481 360482 360483 360481 360481
securing screw
Manifold Inlet Extension

with inlet support bracket and 360477 360478 360479 360477 360477
securing screw
Inlet Contents Pressure Gauge 301626 301627 301628 301822 301628

Mounting Rail Extrusion
3.5 metre length 360472 360472 360472 360472 360472
Inlet Support Brackets
(with 1 securing screw) 360473 360473 360473 360473 360473
Cylinder Retaining Bracket
(with 2 securing screws) 360474 360476 360474 360474 360474
155
GAS EQUIPMENT
MANIFOLD SYSTEMS
Manifold Flow characteristics
700
Inlet Pressure 15000 kPa
(All gases except Acetylene)
600
Outlet Pressure kPa
500
400
Inlet Pressure 500 kPa Inlet Pressure 1500 kPa
(Acetylene Only) (All gases except Acetylene)
300
Inlet Pressure 2500 kPa
200 (Acetylene Only)
100
0 100 200 300 400 500 600 700 800 900 1000 1100 1200
Air Flow, I/min #5

Manifold Pressure characteristic (All Gases Except Acetylene)
700
600
Outlet Pressure kPa
500 Outlet pressure Outlet pressure

At 5 I/min Flow At 300 I/min Flow
400
300
200
100
0
20000 18000 16000 14000 12000 10000 8000 6000 4000 2000 0
Inlet Pressure kPa
Manifold Pressure characteristic (Acetylene Only)
350
300
Outlet Pressure kPa
Outlet Pressure
250 At 5 I/min Flow
200 Outlet pressure

At 300 I/min Flow
150
100
50
0
2500 2250 2000 1750 1500 1250 1000 750 500 250 0
Inlet Pressure kPa
156
GAS EQUIPMENT
MANIFOLD SYSTEMS
MANIFOLD ACCESSORIES
POINT VALVES
Point Valves are intended for use as outlets on low or Part Gas Outlet Inlet Actuation Seat Safety
medium pressure pipeline systems not exceeding 2100 kPa No. Device
and they have inlet fittings suitable for permanent pipeline 360026 Oxygen, Nitrogen 5/8” BSP R.H. Int. Brass nipple for 12.7 Fixed Nylon None
connection. Argon, Air, Helium AS 2473 Type 10 mm dia. copper tube Handwheel
Manifold Valves have inlet connections to suit standard (Low pressure) (low pressure type)
high pressure flexible gas leads and they are intended to be 360028 Oxygen, 5/8” BSP R.H. Int. 3/8” BSP R.H. Ext. T-Bar Copper None
used as a single fixed point manifold with supply from a (High pressure) AS 2473 Type 10 (high pressure type)
cylinder via a flexible lead. 360136 Nitrogen, Argon, 5/8” BSP RH Int. 3/8” BSP RH Ext. Fixed Nylon None
Low pressure point valves require wall mounting bracket Air, Helium AS 2473 Type 10 (high pressure type) Handwheel
part number 360232. (High pressure)
360027 Acetylene, L.P. Gas 5/8” BSP L.H. Int. 12.7 mm dia. Fixed Nylon None
High Pressure Low Pressure (Low pressure) AS 2473 Type 10 steel nipple Handwheel
(low pressure type)
360029 Acetylene, 5/8” BSP L.H. Int. 3/8” BSP L.H. Ext. Fixed Nylon None
L.P. Gas. AS 2473 Type 20 (high pressure type) Handwheel
(High pressure)
360149 Flammable Gases 5/8” BSP LH Int. 3/8” BSP L.H. Ext. Fixed Nylon None
High Pressure AS 2473 Type 20 (high pressure) Handwheel
Point Valve Spares:

Service kits consisting of point valve seat and handwheel stem. Use no coil on assembly.
Part Number Description
360197 For all point valves except oxygen
360198 For high pressure oxygen only
360232 Wall mounting bracket
Point Valve Plugs:
These are used to seal off any point valves not in service to prevent contaminants entering the valve recess and also to protect
against valve tampering or leaks.
Part Number Connection
MC14 Type 10
361583 Type 20
CIGWELD HIGH PRESSURE LEADS
Cylinder Manifold
Part Number Description Liner Length (mm) Connection Connection
360093 Oxygen 20,000 kPa @ 15ºC Copper 1200 Type 10 3/8” BSP RH female
360530 Nitrous Oxide 20,000 kPa @ 15ºC Copper 1200 Type 30 3/8” BSP RH female
MC444 CO2 Teflon® 600 Type 30 3/8” BSP LH female
LIFELINE® HIGH PRESSURE FLEXIBLE LEADS WITH CHECK VALVES AND ANTI-WHIP
Cylinder Manifold
Part Number Description Liner Length (mm) Connection Connection
366103 LIFELINE® Lead for Inert Gases 20,000 kPa @ 15ºC Teflon® 600 Type 10 3/8” BSP RH female
366105 LIFELINE® Lead for Inert Gases 20,000 kPa @ 15ºC Teflon® 1800 Type 10 3/8” BSP RH female
366106 LIFELINE® Lead for Acetylene 20,000 kPa @ 15ºC Teflon® 600 Type 20 3/8” BSP LH female
366108 LIFELINE® Lead for Acetylene 20,000 kPa @ 15ºC Teflon® 1800 Type 20 3/8” BSP LH female
CIGWELD LIFELINE® High Pressure Flexible Leads are specifically designed for most common The Hydrogen LIFELINE® lead (included in hydrogen manifold kits only) is made from Tefzel®
gas types. All hose components are carefully selected for gas compatibility. Each hose has a that has superior low-emissivity properties ensuring improved protection from leaks.
minimum burst pressure of Four times the nominated working pressure. The maximum LIFELINE® eliminates the potential for these hazards by incorporating a patented design that
working pressure and working gas(es) are clearly identified on a tag secured to each hose. includes an internal cable connected to normally open “check valves” on each end. If the
Hose bore ID is 1/4”. hose should separate or be stretched, the unique design instantaneously and safely stops the
A High Pressure Hose with More! flow in either direction.
LIFELINE® is a proven hose safety system to defeat the hazardous effect of rupture or failing LIFELINE® has passed rigorous testing by major gas producers and, with thousands in service,
during transfer of a pressurised gas. is a proven design.
CIGWELD LIFELINE® hoses are made as standard with Teflon® and have an outer cover of CIGWELD LIFELINE® High Pressure Flexible Leads are designed for attachment between
stainless steel braiding. Conventional hoses , through fatigue, defects or abuse, may result in compressed gas cylinders and CIGWELD manifolds. They can also be attached directly to high
failure. These failures may cause violent “whipping” of the hose as gas is discharged at a pressure point valves when single cylinder installation is required.
high velocity. The discharge of a flammable, toxic or oxidising gas adds an additional hazard.
1/4” NPT RH Female Connections are fitted with

appropriate cylinder and manifold connections
Internal Cable
Ball Seals Fitting Closed Hose Rupture
157
GAS EQUIPMENT
MANIFOLD SYSTEMS
Genuine COMET™ 500 PVR POINT VALVE REGULATORS
PART NUMBER (INERT GASES) SEAT DESIGN INLET CONNECTION BALL VALVE SEAT
310255 Genuine COMET™ Encapsulated Seat Technology 1/4” BSP Teflon®
PART NUMBER (CO2) (CO2 version with Stainless Steel EST) OUTLET CONNECTION NO. 1 WALL MOUNT
310280 PRESSURE RATING – INLET 5/8” – 18 UNF RH Bracket supplied
REGULATOR 1,000 kPa OUTLET CONNECTION NO. 2 WARRANTY
Genuine COMET™ 500 PRESSURE SETTING – OUTLET 5/8” – 18 UNF RH (including chain and plug) 5 years (conditions apply)
200 kPa factory pre-set
The ultimate in pipeline outlet point regulators for inert gas Features:
and C02 applications. This regulator set-up does away with
the standard point valve and replaces it with a cost-effective ▲ Argon/Inert gases and CO2 models.
sleek alternative. The Genuine COMET™ PVR is designed to ▲ Attaches directly to pipeline station dropper.
attach directly onto the pipeline station dropper via the ball
valve connection. The design enables the ball valve to remain ▲ Pre-set to 200kPa for flowmeter connection.
fitted to the dropper in the “closed” position, sealing off gas
flow if the regulator is removed or requires servicing. As the ▲ Ball valve operation for easy ’on-off‘ of gas.
regulator is pre-set for 200 kPa outlet pressure, no ▲ Two outlets.
adjustment is required. Twin outlets enables two flowmeters
to be attached to the regulator (or alternatively, one ▲ No point valve required.
flowmeter and an outlet for purging), saving on capital
▲ Plug and chain provided.
investment. If only one connection is to be used, a plug is
provided on a chain to seal the other outlet. Support bracket Spare Parts:
is provided to attach the unit to a variety of wall types. Ball valve Part No. 309500
Plug and chain Part No. 309515

Genuine COMET™ FLOWMATE SET FLOW RESTRICTORS FOR MIG AND TIG
PART NUMBER DESCRIPTION FLOW RATE @ 200 kPa

310277 Genuine COMET™ FLOWMATE MIG 15 lpm
310276 Genuine COMET™ FLOWMATE TIG 8 lpm
Here‘s a solution to an age-old problem – MIG and TIG Features:

operators adjusting flowmeters continually which can
lead to wasted gas situations. Eliminate this with a ▲ Pre-set no adjustment to flow possible.
Genuine COMET™ FLOWMATE. ▲ In-expensive.
The Genuine COMET™ FLOWMATE is a set flow restrictor
that takes the place of an adjustable flowmeter. The ▲ Ideal for workshop use.
FLOWMATE is carefully designed to give exacting flows of 15
lpm for MIG welding and 8 lpm for TIG welding. Simply
screw a FLOWMATE onto the outlet of the existing regulator
then attach the gas hose to the FLOWMATE. (FLOWMATE is
designed to operate at 200 kPa outlet pressure so make sure
the regulator reads this on the gas delivery gauge. If the
regulator is a pre-set model the set outlet pressure should be
detailed on the regulator. (Genuine COMET™ 500 pre-set
regulators for MIG and TIG use are set to 200 kPa).
FLOWMATE is ideal for workshops and where gas pipeline
reticulation systems are in use.
MANIFOLD SPARES
PART NUMBER DESCRIPTION CONNECTIONS

TJ28 Acetylene relief valve 1/2” BSP male & female
H38 Acetylene pipeline filter 1/2” BSP female
H38 TJ28
Spare Parts:
Replacement filter for H38 Part No. H35
158
GAS EQUIPMENT
CONVERSION FACTORS
Length: Volume: Flow: Pressure:

To get Microns To get Litres To get Ft3/Hr To get Atmospheres
millimetres x 1000 cubic inches x 0.1639 M3/hr x 35.31467 bars x 1000
centimetres x 10000 cubic feet x 28.32 Lpm x 2.118876 in water x 10000
inches x 25400 gallons (Imp) x 4.546 kg/cm2 x 25400
feet x 304800 gallons (US) x 3.785 To get M3/Hr kPa x 304800
ccs x 0.01 Ft3/hr x 0.0283168 mm mercury x 0.06805
To get Millimetres cubic metres x 1000 Lpm x 0.06 psi x 0.06805
microns x 0.001
centimetres x 10 To get Cubic Metres To get Lpm To get bars
metres x 1000 cubic feet x 0.028 Ft3/hr x 0.47195474 atmosphere x 1.01325
inches x 25.4 gallons (Imp) x 0.004546 M3/hr x 16.66667 in water x 0.002499
feet x 304.8 gallons (US) x 0.003785 kg/cm2 x 0.980665
litres x 0.001 Energy: kPa x 0.01
To get Centimetres To get MJ mm mercury x 0.001333
microns x 0.0001 To get Cubic Centimetres Btu x 0.001055 psi x 0.068948
millimetres x 0.1 (ccs) (ml)
metres x 100 cubic inches x 16.387 To get Btu To get in water
inches x 25.4 cubic feet x 28317 MJ x 947.817 atmosphere x 407.1827
feet x 30.48 bars x 401.8596
yards x 91.44 kg/cm2 x 393.7008
To get Cubic Feet
kPa x 4.01472
litres x 0.0353
To get Metres mm mercury x 0.535240
centimetres x 0.01 psi x 27.70851
To get Cubic Inches
kilometres x 1000
cubic feet x 1728
inches x 0.0254 To get kg/cm2
gallons (Imp) x 277.4
feet x 0.3048 atmosphere x 1.0332
gallons (US) x 231
yards x 0.9144 bars x 1.019716
ccs x 0.0610
in water x 0.00254
litres x 61.025
To get Inches kPa x 0.01020
millimetres x 0.039370 psi x 0.070307
centimetres x 0.3937008
metres x 39.3700787 To get kPa
feet x 12 atmosphere x 101.3171
yards x 36 bars x 100
in water x 0.0249089
To get Feet kg/cm2 x 98.03922
centimetres x 0.0328084 psi x 6.89465
metres x 3.2808399
inches x 0.0833333 To get psi
yards x3 atmosphere x 14.696
bars x 14.503368
To get Yards in water x 0.03609
metres x 1.0936133 kg/cm2 x 14.22334
feet x 0.3333333 kPa x 0.14504
159
GAS EQUIPMENT
PROCESS DEFINITIONS
Flame Gouging
The process utilising the same principles as cutting but where a special nozzle is fitted to a
hand blowpipe to produce ‘U’ shaped grooves in the surfaces of steel. Its most common use
is for removal of faulty welds or for edge preparation prior to welding.
Flame Washing
The process designed primarily for the removal of surface
blemishes from steel sections. Because of the high temperatures achieved in the process, a
suitable flame is required and thus Oxy/LP Gas is the gas combination used for this process.
Its chief application is in steel foundries.
Sheet Metal Cutting

Similar to standard cutting except a special nozzle with a single pre-heat flame is used to
concentrate heat in the required area only, so preventing distortion. An Oxy/Acetylene gas
combination is favoured as this provides local heating only, unlike Oxy/LP Gas which will
produce a “soaking” heat and a higher chance of distortion. A high cutting oxygen pressure
is used to prevent re-welding of the cut.
Powder Facing
Flame Heating A process by which metal powder in various grades of hardness dependent upon the
application is fed onto a metallic base to rebuild or harden the original surface. Because the
base has to be melted and excess oxygen will prevent complete fusion, a neutral
Oxy/Acetylene gas combination is favoured. Powder Facing produces a smooth, thoroughly
fused, wear resistant surface completely free of porosity, ripples and undercutting.
Flame Heating
A process of imparting heat into metal in a controlled and uniform state normally without
melting the top surface. It is most commonly used for bending, straightening, forming or
contra-heating structural steel shapes. Due to the high temperatures achieved, an
Oxy/Acetylene combination is normally favoured, though where a fast heat input is not
required and the area to be heated is relatively small, Oxy/LP Gas, Air/Acetylene or Air/LP Gas
can be used.
Flame Spalling
A process where a high temperature Oxy/Acetylene flame is used to roughen concrete
surfaces to prevent slipping or to provide better bonding where additional concrete, plaster,
tiles or special plastic compounds are to be applied to the original surface. The high
temperature causes the surface to expand before the heat has time to penetrate the mass of
concrete resulting in fragments breaking clear of the surface leaving small rough craters.
Flame Cleaning (also referred to as Descaling)

The process by which scale, oxides, rust, old paint, etc., are removed from the original surface
by passing over a high temperature Oxy/Acetylene flame causing the foreign material
to be lifted clear by differential expansion. Although most commonly used on metal it can be
Flame Cleaning utilised for paint removal on thick timber sections. The warm dry surface should then be wire
brushed to remove loose scale, etc., and paint applied which then forms a strong, clear and
long-lasting bond.
160
GAS EQUIPMENT
PROCESS DEFINITIONS
Fusion Welding
The process where two pieces of similar metal are fused together with or without the use of a
filler rod of similar composition to the parent metal. Because in some circumstances the
presence of oxygen in the process produces brittleness in the weld, the most favoured gas
combination is Oxy/Acetylene. The use of Oxy/Acetylene allows a truly neutral flame to be set
thus avoiding the presence of excess oxygen. Fusion welding provides the highest possible
welding strength but care must be taken to avoid distortion on thin material. Fusion welding
is mainly used for materials from light gauge to 1/2 inch. Beyond this, arc welding processes
are recommended.
Braze Welding
A process where the parent metal is not melted but the joint design is similar to that which
would be used for fusion welding. The filler metal is generally a non-ferrous metal or alloy
with a melting point above 500˚C. Either Oxy/Acetylene of Oxy/LP Gas may be used for this
process. Braze Welding produces a high strength joint, is easy to accomplish and produces a
joint of such good appearance that a finishing operation is generally not required.
Brazing
The process where a molten filler metal is drawn by capillary action between two closely
adjacent surfaces to be joined. The filler metal is a non-ferrous metal or alloy with a melting
point above 500˚C but lower than that of the metal being joined. The fuel gas combinations,
Brazing which may be used for this process include Oxy/Acetylene, Oxy/LP Gas, Air/Acetylene or Air/LP
Gas. The strength of brazed joints is mainly dependent on the joint design. A great advantage
of this process is that it may be used to join a wide variety of dissimilar metals.
Soldering
A process similar to brazing using a filler metal of lead/tin composition and is primarily used
for joining similar metals where the parent metal is not melted. It has a low joint strength but
is favoured on thin materials. Although Oxy/Acetylene or Oxy/LP Gas combinations may be
used, soldering is most commonly performed with a soldering iron used in association with
Air/Acetylene or Air/LP Gas.
Cutting – Hand
The process of severing metal by preheating it to kindling or ignition temperature and rapidly
oxidising it by means of a closely regulated jet of oxygen, the pressure of which is so adjusted
that the molten oxide is blown away as fast as it is formed, thus producing the kerf. Hand
cutting provides a highly portable and very versatile means of severing metal using either
Oxy/Acetylene or Oxy/LP Gas.
Vapaflux
A form of braze welding in which the welding flux is in vapour form, and is carried by the fuel
gas and deposited onto the work surface by the blowpipe flame. Although most commonly
used with an Oxy/Acetylene flame, this process can also be carried out with Oxy/LP Gas.
Hand Cutting
Thermic Lancing
The process of burning through concrete and other refractory materials using a steel tube
packed with steel rods. Once ignited, oxygen is passed through the tube reacting with the
iron in the rods creating an intense source of heat. The material is melted by the heat of the
reaction and forms a fluid slag which flows away from the hole.
161
162
Welding
Consumables
SATINCRAFT
ALLOYCRAFT
WELDCRAFT
SATINCROME
FERROCRAFT
FLUX-COR
VERTI-COR
METAL-COR
SATIN-COR
COBALARC
WELDALL
PIPEARC
CASTCRAFT
AUTOCRAFT THE TOOLBARS IN THE WELDING CONSUMABLE SECTION
OF THIS CATALOGUE ARE COLOUR CODED TO MATCH THE
SHIELDCOR CIGWELD POCKET GUIDE FOR EASY CROSS REFERENCE.
Certified Quality Management System

163
WELDING CONSUMABLES CONTENTS
Product AS/NZS AWS/ASME-SFA Page No:
Name Classification Classification
Alloycraft 110 1553.2: E7618-M A5.5: E11018M H4R 172
Alloycraft 80-B2 1553.2: E5518-B2 A5.5: E8018-B2 H4R 171
Alloycraft 80-C1 1553.2: E5518-C1 A5.5: E8018-C1 H4R 171
Alloycraft 90 1553.2: E6218-M A5.5: E9018M H4R 172
Alloycraft 90-B3 1553.2: E6218-B3 A5.5: E9018-B3 H4R 171
Arcair DC Carbons – – 177
Autocraft 308LSi 2717.3: ES308LSi A5.9: ER308LSi 187
Autocraft AL1188 (Pure) 2717.2: E1188 A5.10: ER1188 188
Autocraft AL4043 (5% Sil) 2717.2: E4043 A5.10: ER4043 189
Autocraft AL5356 (5% Mag) 2717.2: E5356 A5.10: ER5356 189
Autocraft CrMo1 2717.1: ESB2-GM-W559AH A5.28: ER80S-B2 187
Autocraft Deoxidised Copper – A5.7: ERCu 190
Autocraft LW1 2717.1: ES4-GC/M-W503AH A5.18: ER70S-4 186
Product AS/NZS AWS/ASME-SFA Page No:
Autocraft LW1-6 2717.1: ES6-GC/M-W503AH A5.18: ER70S-6 185 Name Classification Classification
Autocraft Mn-Mo 2717.1: ESD2-GM-W559AH A5.28: ER80S-D2 186 Comweld Tobin Bronze Rod 1167.1 & 2: RCuZn-A A5.8 & 27: RBCuZn-A 211
Autocraft NiCrMo 2717.1: ESMG-GM-W769AH A5.28: ER110S-G 187 Comweld VAPAFLUX – – 216
Autocraft SA2 1858.1: EM12K A5.17: EM12K 203 Ferrocraft 11 1553.1: E4111-2 A5.1: E6011 167
Autocraft Silicon Bronze – A5.7: ERCuSi-A 190 Ferrocraft 12XP 1553.1: E4112-0 A5.1: E6013 165
Autocraft Super Steel 2717.1: ES2-GM-W503AH A5.18: ER70S-2 186 Ferrocraft 16TXP 1553.1: E4816-2 H10 A5.1: E7016 H8 169
Bronzecraft AC-DC 2567: E6200-A2 A5.6: CuSn-C 176 Ferrocraft 18-Ni 1553.2: E4818-G A5.5: E7018-G 170
Castcraft 100 – A5.15: ENi-CI 176 Ferrocraft 21 1553.1: E4814-2 A5.1: E7014 167
Castcraft 55 – A5.15: ENiFe-CI 176 Ferrocraft 22 1553.1: E4824-2 A5.1: E7024 167
ChromeBright (Pickling Paste) – – 217 Ferrocraft 55U 1553.1: E4816-2 H10 A5.1: E7016 H8 170
Cobalarc 350 2576: 1435-A4 – 178 Ferrocraft 61 1553.1: E4818-3 H10 A5.1: E7018 170
Cobalarc 350-G/O 2576: 1435-B5/B7 – 182 Ferrocraft 7016 1553.1: E4816-3 H10 A5.1: E7016H8 169
Cobalarc 4 2576: 3460-A1 – 180 GP 6012 1553.1: E4112-0 A5.1: E6013 165
Cobalarc 650 2576: 1855-A4 – 179 Metal-Cor XP (*1.2mm only) 2203.1: *ETP-GMn/p-W503A. CM1 H5A5.18: E70C-6M 197
Cobalarc 650-G/O 2576: 1855-B5/B7 – 182 2203.1: ETD-GMn/p-W503A. CM1 H5 A5.18: E70C-6M 197
Cobalarc 750 2576: 1860-A4 – 179 Nicore 55 equivalent electrode classification ’ A5.15: ENiFe-CI 198
Cobalarc 850-O 2576: 1865-B7 – 183 PipeArc 6010P 1553.1: E4110-2 A5.1: E6010 168
Cobalarc 9 2576: 2460-A1 – 181 PipeArc 8010P 1553.2: E5510-G A5.5: E8010-P1 168
Cobalarc Austex 2576: 1315-A4 – 178 Satinarc 4 with Autocraft SA2 1858.1: EM12K-FMM-W503A A5.17: F7A4-EM12K 203
Cobalarc Borochrome 2576: 2560-A4 – 180 – A5.17: F6P4-EM12K 203
Cobalarc Coarseclad-G/O (1.2, 1.6) 2576: 2360-B5/B7 – 183 Satin-Cor HD70 2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 191
Cobalarc Coarseclad-O (2.4 & 2.8) 2576: 2360-B7 – 183 2203.1: ETD-GMp-W502A. CM1 H10 A5.20: E70T-1M H8 191
Cobalarc CR70 2576: 2355-A4 – 180 Satin-Cor XP 2203.1: ETD-GCp-W502A. CM1 H10 A5.20: E70T-1 H8 191
Cobalarc Fineclad-O 2576: 2565-B7 – 184 Satincraft 13 1553.1: E4113-0 A5.1: E6013 166
Cobalarc Mang Nickel-O 2576: 1215-B7 – 182 Satincrome 308L-17 1553.3: E308L-17 A5.4: E308L-17 173
Cobalarc Mangcraft 2576: 1215-A4 – 178 Satincrome 309Mo-17 1553.3: E309Mo-17 A5.4: E309Mo-17 173
Cobalarc Toolcraft 2576: 1560-A4 – 179 Satincrome 316L-17 1553.3: E316L-17 A5.4: E316L-17 173
Comweld 308L Stainless Steel 1167.2: R308L A5.9: ER308L 207 Satincrome 318-17 1553.3: E318-17 A5.4: E318-17 174
Comweld 309L Stainless Steel 1167.2: R309L A5.9: ER309L 207 Shield-Cor 11 2203.1: ETP-GNn-W500A. CM2 A5.20: E71T-11 199
Comweld 316L Stainless Steel 1167.2: R316L A5.9: ER316L 208 Shield-Cor 15 2203.1: ETPS-GNn-W500A. CM2 A5.20: E71T-GS 199
Comweld 40/60 Soft Solder 1834.1: 40Sn – 213 Shield-Cor 4XP 2203.1: ETD-GNp-W500A. CM2 H15 A5.20: E70T-4 198
Comweld 50/50 Soft Solder 1834.1: 50Sn – 213 Shieldcrome 308LT – A5.22: E308LT1-1 200
Comweld 965 Solder 1834.1: 96.5Sn / 3.5Ag – 213 – A5.22: E308LT1-4 200
Comweld 965 Soldering Flux – – 216 Shieldcrome 309LT – A5.22: E309LT1-1 200
Comweld AL1188 (Pure) 1167.2: R1188 A5.10: R1188 209 – A5.22: E309LT1-4 200
Comweld AL4043 (5% Sil.) 1167.2: R4043 A5.10: R4043 209 Shieldcrome 309LTD – A5.22: E309LT0-1 200
Comweld AL4047 (10% Sil.) 1167.2: R4047 A5.10: R4047 209 – A5.22: E309LT0-4 200
Comweld AL5356 (5% Mag.) 1167.2: R5356 A5.10: R5356 210 Shieldcrome 316LT – A5.22: E316LT1-1 201
Comweld Aluminium Flux – – 214 – A5.22: E316LT1-4 201
Comweld Aluminium Solder – – 214 Shieldcrome 308LT-O 2576: 1315-B7 A5.22: E308LT0-3 202
Comweld Comcoat C 1167.1 & 2: RCuZn-C A5.8 & 27: RBCuZn-C 212 Shieldcrome 309LT-O 2576: 1315-B7 A5.22: E309LT0-3 202
Comweld Comcoat N 1167.1 & 2: RCuZn-D A5.8 & 27: RBCuZn-D 212 Speedex 12 1553.1: E4112-0 A5.1: E6013 165
Comweld Comcoat T 1167.1 & 2: RCuZn-A A5.8 & 27: RBCuZn-A 211 Speedex 13 1553.1: E4113-0 A5.1: E6013 166
Comweld Copper and Brass Flux – – 215 Speedex 308L-16 1553.3: E308L-16 A5.4: E308L-16 174
Comweld CrMo2 1167.2: RB3 A5.28: ER90S-B3 207 Speedex 309L-16 1553.3: E309L-16 A5.4: E309L-16 174
Comweld CrMo1 1167.2: RB2 A5.28: ER80S-B2 206 Speedex 312-16 1553.3: E312-16 A5.4: E312-16 175
Comweld G.P. Cast Iron Rod 1167.2: RC11 – 210 Speedex 316L-16 1553.3: E316L-16 A5.4: E316L-16 175
Comweld G.P. Silver Brazing Flux – – 215 Supre-Cor 5 2203.1: ETP-GCn/p-W505A. CM1 H5 A5.20: E71T-5 H4 196
Comweld Galvanising Bar – – 208 2203.1: ETP-GMn/p-W505A. CM1 H5 A5.20: E71T-5MJ H4 196
Comweld High Test 1167.2: R1 A5.2: R60 205 Supre-Cor XP 2203.1: ETD-GCnp-W503A. CM1 H5 A5.20: E70T-5 H4 196
2203.1: ETD-GMnp-W503A. CM1 H5 A5.20: E70T-5M H4 196
Comweld LW1 1167.2: R4 A5.18: ER70S-4 205
Tensi-Cor 110T XP 2203.1: ETD-GCp-W769A. K4 H5 A5.29: E110T5-K4 197
Comweld LW1-6 1167.2: R6 A5.18: ER70S-6 206
Verti-Cor 3XP 2203.1: ETP-GCp-W503A. CM1 H10 A5.20: E71T-1 H8 193
Comweld Manganese Bronze Rod 1167.1 & 2: RCuZn-C A5.8 & 27: RBCuZn-C 208
2203.1: ETP-GMp-W503A. CM1 H10 A5.20: E71T-12M H8 193
Comweld Metal Mate Solder Kit 1834.1: 96.5Sn / 3.5Ag – 214
Verti-Cor 80Ni 1 2203.1: ETP-GMp-W554A. Ni1 H10 A5.29: E81T1-Ni1 194
Comweld Mild Steel 1167.2: RG A5.2: R45 205
Verti-Cor 91 K2 2203.1: ETP-GMp-W629A. K2 H10 A5.29: E91T1-K2 195
Comweld Nickel Bronze Rod 1167.1 & 2: RCuZn-D A5.8 & 27: RBCuZn-D 211
Verti-Cor 111 K3 2203.1: ETP-GMp-W768A. K3 H10 A5.29: E111T1-K3M H8 195
Comweld Silicon Bronze Rod (801) 1167.2: RCuSi-A A5.7: RCuSi-A 210
Verti-Cor Ultra 2203.1: ETP-GCp-W502A. CM1 H10 A5.20: E71T-1 H8 192
Comweld Silver Brazing Flux No. 2 – – 215
Verti-Cor Ultra 3 2203.1: ETP-GCp-W503A. CM1 H10 A5.20: E71T-1 H8 194
Comweld Super Steel 1167.2: R2 A5.18: ER70S-2 206
– A5.20: E71T-12 H8 194
Verti-Cor XP 2203.1: ETP-GCp-W502A. CM1 H10 A5.20: E71T-1 H8 192
2203.1: ETP-GMp-W502A. CM1 H10 A5.20: E71T-1M H8 192
Weldall 1553.3: E312-17 A5.4: E312-17 175
Weldcraft 1553.1: E4113-2 A5.1: E6013 166
164
WELDING CONSUMABLES
SECTION THREE WELDING CONSUMABLES
MILD STEEL AND IRON POWDER ELECTRODES
GP 6012 45 DC
POCKET GUIDE REFERENCE PAGE 28
OCV AC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS:
PROPERTIES: C: 0.07% Mn: 0.45% Si: 0.30% Lloyds Register of Shipping Grade 2.
Yield Stress 430 MPa American Bureau of Shipping Grade 2.
Tensile Strength 490 MPa Det Norske Veritas Grade 2.
Elongation 29%
CVN Impact Values 80J av @ 0°C.
▲ Versatile General Purpose Electrode. Packaging and Operating Data:

▲ All Positional Welding Capabilities. AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ Ideal for the Vertical-Down Welding of Thin Steel Sections. Electrode Approx No. Current Packet Carton Part No
▲ Wrought iron furniture. Size mm Length mm Rods/kg Range (amps)
▲ Suitable for welding Mild steel plate, sheet metal and galvanised iron sheet, 2.5 300 55 55–80 5kg 15kg – 3 x 5kg 611142
ducting, hoppers, tanks, pipes and low pressure pipelines. 3.2 380 30 90–130 5kg 15kg – 3 x 5kg 611143
▲ Pipes and low pressure pipelines. 4.0 380 19 130–180 5kg 15kg – 3 x 5kg 611144
▲ Excellent for welding joints with poor fit-up.
Classifications:
AS/NZS 1553.1: E4112-0.
AWS/ASME-SFA A5.1: E6013.
45 DC
FERROCRAFT 12XP OCV
POCKET GUIDE REFERENCE PAGE 29 AC
PROPERTIES: C: 0.07% Mn: 0.60% Si: 0.50% Lloyds Register of Shipping Grade 2, 2Y.
Yield Stress 460 MPa American Bureau of Shipping Grade 2, 2Y.
Elongation 27% American Bureau of Shipping AWS A5.1 E6013.
▲ General Purpose “XP series” Electrode. Packaging and Operating Data:

▲ Easy Striking - Hot or Cold! AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ Xtra smooth Performance (XP). Electrode Approx Current Packet Carton Easyweld Part No
▲ Versatile - All Positional Capabilities. Size mm Length mm Rods/Kg Range (amps) Handipack
▲ Ideal for Vertical Down Fillet Welding. half pack 2.5kg 15kg – 6 x 2.5kg 612231
2.0 300 95 40–70
▲ All positional fillet welding of steel furniture, plates, fences, gates, pipes and 90 Rods 322128
tanks etc. 5kg 15kg – 3 x 5kg 611232
▲ RED flux colour for easy I.D. 2.5 300 55 60–100
half pack 2.5kg 15kg – 6 x 2.5kg 612232
Classifications: 50 Rods 322129
AS/NZS 1553.1: E4112-0. 5kg 15kg – 3 x 5kg 611233
AWS/ASME-SFA A5.1: E6013. 3.2 380 30 90–130
half pack 2.5kg 15kg – 6 x 2.5kg 612233
25 Rods 322138
4.0 380 19 130–180 5kg 15kg – 3 x 5kg 611234
Easyweld Blister Pack:
10 x 2.5mm/5 x 3.2mm rod Ferrocraft 12XP Blister Pack 322213
45 DC
MUREX™ SPEEDEX 12 OCV
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS:
PROPERTIES: C: 0.07% Mn: 0.45% Si: 0.30%
Yield Stress 430 MPa
Tensile Strength 490 MPa
Elongation 29%
CVN Impact Values 80J av @ 0°C
▲ Speedex™ 12 is a user friendly E4112/E6013 electrode. Packaging and Operating Data:

▲ Ideal for fillet and butt welding in all positions including vertical down.
Electrode Approx No. Current Packet Carton Part No
▲ Ideal for the welding of thin steel. Size mm Length mm Rods/kg Range (amps)
▲ Speedex™ 12 produces a quiet smooth arc with low spatter loss. 2.5 300 55 55–80 5kg 15kg – 3 x 5kg SP1225
▲ Excellent for misaligned joints. 3.2 380 30 90–130 5kg 15kg – 3 x 5kg SP1232
▲ Quick freezing, self detaching slag. 4.0 380 19 130–180 5kg 15kg – 3 x 5kg SP1240
▲ Used for welding mild steel, sheet metal, galvanised iron, wrought iron, RHS tubing.
▲ Uses for Speedex™ 12 include tanks, gates, trailers, ornamental iron work, back
yard projects, frames etc.
Classifications:
AS/NZS 1553.1: E4112-0.
AWS A5.1: E6013.
165
WELDING CONSUMABLES SECTION THREE
WELDING CONSUMABLES
SATINCRAFT 13 45 DC
POCKET GUIDE REFERENCE PAGE 31 OCV AC
▲ General Purpose, Rutile Type Electrode. Packaging and Operating Data:

▲ Outstanding Operator Appeal! AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ Versatile - All Positional Capabilities. Electrode Approx No. Current Packet Carton Easyweld Part No
▲ Smooth Mitre Fillet Welds with Low Spatter. Size mm Length mm Rods/kg Range (amps) Handipaks
▲ Developed and Manufactured in Australia. 5kg 15kg – 3 x 5kg 611182
▲ BLUE flux colour for instant I.D. 2.5 300 53 55–90 half pack 2.5kg 15kg – 6 x 2.5kg 612182
▲ General workshop, field and structural welding of mild or galvanised steel 50 rod 322135
components such as pipes, tanks, frames, fences and gates etc. 5kg 15kg – 3 x 5kg 611183
Classifications: 3.2 380 29 90–135 half pack 2.5kg 15kg – 6 x 2.5kg 612183
AS/NZS 1553.1: E4113-0. 25 rod 322136
4.0 380 20 135–180 5kg 15kg – 3 x 5kg 611184
10 x 2.5mm/5 x 3.2mm rod Satincraft Blue Blister Pak 322203
WELDCRAFT 45 DC
Elongation 28%
CVN Impact Values 60J av @ -20°C.
▲ Rutile - Basic Type Electrode. Packaging and Operating Data:

▲ Higher Radiographic Quality.
AC (minimum 50 O.C.V.), DC+ or DC- polarity.
▲ Excellent Mechanical Properties.
▲ Versatile “Out-Of-Position” Capabilities. Size mm Length mm Rods/kg Range (amps)
▲ “On-site” and workshop welding where better mechanical properties are
required and the work cannot be re-positioned to allow welding in the 2.5 300 51 60–95 5kg 15kg – 3 x 5kg 611202
downhand. The electrode is recommended for welding joints subject to 3.2 380 27 95–135 5kg 15kg – 3 x 5kg 611203
radiographic examination in pressure vessel, ship building, bridge and storage
tank fabrications. 4.0 380 17 130–185 5kg 15kg – 3 x 5kg 611204
Classifications:
AS/NZS 1553.1: E4113-2.
45 DC
MUREX™ SPEEDEX 13 OCV
Yield Stress 430 MPa
Elongation 28%
CVN Impact Values 60J av @ 0°C
▲ Easy running E4113/E6013 general purpose electrode. Packaging and Operating Data:
▲ For fillet and butt welding in all positions except vertical down.
▲ Self-lifting slag with low spatter loss. Size mm Length mm Rods/kg Range (amps)
▲ Recommended for welding thin sections of mild steel and galvanised steels. 2.5 300 55 60–90 5kg 15kg – 3 x 5kg SP1325
▲ Easy to re-start. 3.2 380 30 90–135 5kg 15kg – 3 x 5kg SP1332
▲ Is ideal for general purpose work such as frames, tanks, gates and light 4.0 380 19 135–180 5kg 15kg – 3 x 5kg SP1340
structural work.
Classifications:
AS/NZS 1553.1: E4113-0.
AWS A5.1: E6013.
166
WELDING CONSUMABLES
45 DC
FERROCRAFT 21
OCV AC
CVN Impact Values. 90J av @ -20°C.
▲ Rutile Type, Medium Iron Powder Electrode. Packaging and Operating Data:
▲ Excellent Operator Appeal! AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ Versatile - All Positional Capabilities. Electrode Approx No. Current Packet Carton Easyweld Part No
▲ Easy Striking - Hot or Cold! Size mm Length mm Rods/kg Range (amps) Handipacks
▲ Ideal for Vertical Down Fillet Welding. 5kg 15kg – 3 x 5kg 611242
2.5 300 50 55–100
▲ Workshop or “on-site” repair, maintenance and fabrication welding jobs where 20 rod 322132
the iron powder addition gives improved usability over conventional E4112 3.2 380 26 95–140 5kg 15kg – 3 x 5kg 611243
rutile type electrodes.
15 rod 322133
▲ Ideal vertical-down fillet welding electrode for thinner steel sections using
“Touch Welding” techniques. 4.0 380 17 140–195 5kg 15kg – 3 x 5kg 611244
Classifications: 5.0 450 9 200-260 5kg 15kg – 3 x 5kg 611245
AS/NZS 1553.1: E4814-2. Easyweld Blister Pack:

AWS/ASME-SFA A5.1: E7014. 10 x 2.5mm/5 x 3.2mm rod Ferrocraft 21 Blister Pack 322205
# –5.0mm Ferrocraft 21 is not recommended for out-of-position (ie vertical or overhead) welding applications.
45 DC
FERROCRAFT 22 OCV AC
PROPERTIES: C: 0.05% Mn: 0.75% Si: 0.25% Lloyd’s Register of Shipping Grade 2Y.
▲ Rutile Type High Iron Powder Electrode. Packaging and Operating Data:
▲ High Productivity Fillet and Butt Welding in All Downhand Positions. AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ Self Releasing Slag. Electrode Approx No. Current Packet Carton Part No
▲ Recommended for high production welding where large standing fillet welds Size mm Length mm Rods/kg Range (amps)
are required. 2.5 350 34 85-120 4kg 12kg – 3 x 4kg 611252
▲ Ideal electrode for heavy structural welding – tanks, frames, girders, beams, ship 3.2 380 18 130–170 5kg 15kg – 3 x 5kg 611253
structures, rolling stock and general fabrication in the workshop or “on-site”.
4.0 450 11 185–235 5kg 15kg – 3 x 5kg 611254
Classifications:
5.0 450 7 260–320 5kg 15kg – 3 x 5kg 611255
AS/NZS 1553.1: E4824-0. # - Ferrocraft 22 is formulated to operate with AC (min 45 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC
fillet welding is DC+.
65 DC
FERROCRAFT 11 OCV
PROPERTIES: C: 0.12% Mn: 0.47% Si: 0.10% Lloyds Register of Shipping Grade 3, 3Y.
Yield Stress 415 MPa S: 0.007% P: 0.011% American Bureau of Shipping Grade 3.
CVN Impact Values 90J av @ -20°C.
▲ Cellulose Pipe Welding Electrode. Packaging and Operating Data:

▲ All Positional, AC / DC Capabilities. AC (minimum 65 O.C.V.), DC+ or DC- polarity.
▲ High Penetration, Root Pass Applications. Electrode Approx No. Current Packet Carton Part No
▲ WHITE flux colour for easy I.D. Size mm Length mm Rods/kg Range (amps)
▲ Recommended for root pass welding where the “stovepipe” or “flick” 2.5 300 62 65–85 5kg 15kg – 3 x 5kg 611132
techniques can be used to achieve full root penetration. 3.2 380 33 95–125 5kg 15kg – 3 x 5kg 611133
▲ The root, hot fill and capping pass welding of pipelines, pressure vessels, 4.0 380 22 130–160 5kg 15kg – 3 x 5kg 611134
storage tanks, workshop and field construction.
Classifications:
AS/NZS 1553.1: E4111-2.
167
WELDING CONSUMABLES
PIPEARC 6010P DC
POCKET GUIDE REFERENCE PAGE 37 +
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS: The results quoted in this data sheet are obtained from the
listed Shipping Societies (ABS, DNV, LRS) Conformance Tests
PROPERTIES: C: 0.11% Mn: 0.46% Si: 0.15% Lloyd’s Register of Shipping Grade 3. and Procedures. Actual weld metal mechanical properties
Yield Stress 400 MPa S: 0.011% P: 0.012% American Bureau of Shipping AWS A5.1 E6010. achieved with PipeArc 6010P are influenced by many factors
including, base metal analysis, welding parameters / heat
Tensile Strength 510 MPa Det Norske Veritas Grade 3. input used, number of weld passes and run placement etc.
Elongation 30% American Bureau of Shipping Grade 3. On the job mechanical tests may produce different results.
Please consult your nearest CIGWELD branch for welding
CVN Impact Values 65J av @ -20°C. procedure recommendations.
40J av @ -30°C.
▲ User Friendly Pipe Welding Electrode. Packaging and Operating Data:

▲ Lower Spatter Levels and Easy Slag Removal. DC+ (Direct Current Electrode Positive) polarity.
▲ Excellent Reverse Bead Formation on Butts. Electrode Approx No. Current Packet Carton Part No
▲ Versatile “Out-of-Position” Capabilities. Size mm Length mm Rods/kg Range (amps)
▲ Batch Numbered for On-the-Job Traceability. 2.5 300 66 45–85 5kg 15kg – 3 x 5kg 615602
▲ Used to weld out (root, fill and cap) steel pipes such as API 5L, 5LX grades X42 3.2 350 39 70–125 5kg 15kg – 3 x 5kg 615603
to X52. 4.0 350 25 120-190 5kg 15kg – 3 x 5kg 615604
▲ Welding of “V” butt (groove weld) joints in higher strength steels, including 5LX 4.8 350 18 160-250 5kg 15kg – 3 x 5kg 615605
grades X60, X65 and X70. Recommended for root pass welding only.
Classifications:
AS/NZS 1553.1: E4110-2.
PIPEARC 8010P DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS (PENDING): The results quoted in this data sheet are obtained from the
listed Shipping Societies (ABS, DNV, LRS) Conformance Tests
PROPERTIES: C: 0.14% Mn: 0.70% Si: 0.14% Ni: 0.60 Lloyd’s Register of Shipping Grade 3, 3Y. and Procedures. Actual weld metal mechanical properties
Yield Stress 540 MPa S: 0.007% P: 0.012% American Bureau of Shipping Grade 3, 3Y. achieved with PipeArc 8010P are influenced by many factors
including, base metal analysis, welding parameters / heat
Tensile Strength 600 MPa input used, number of weld passes and run placement etc.
Elongation 23% On the job mechanical tests may produce different results.
Please consult your nearest CIGWELD branch for welding
CVN Impact Values 60J av @ -30°C. procedure recommendations.
▲ User Friendly Pipe Welding Electrode. Packaging and Operating Data:

▲ Lower Spatter Levels and Easy Slag Removal. DC+ (Direct Current Electrode Positive) polarity.
▲ Excellent Reverse Bead Formation on Butts. Electrode Approx No. Current Packet Carton Part No
▲ Versatile “Out-of-Position” Capabilities. Size mm Length mm Rods/kg Range (amps)
▲ Batch Numbered for On-the-Job Traceability. 3.2 350 39 70–125 5kg 15kg – 3 x 5kg 615803
▲ Recommended for welding a wide range of medium strength steels as used in 4.0 350 25 120-190 5kg 15kg – 3 x 5kg 615804
the oil, LPG and LNG gas pipeline construction and installation industries, 4.8 350 18 160-250 5kg 15kg – 3 x 5kg 615805
shipbuilding, power stations and refinery maintenance.
▲ Used to weld out (hot pass, fill and cap) steel pipes such as API 5XL grades C65
and X70.
Classifications:
AS/NZS 1553.2: E5510-G.
AWS/ASME-SFA A5.5: E8010-P1.
168
WELDING CONSUMABLES
HYDROGEN CONTROLLED ELECTRODES
STORAGE AND RECONDITIONING OF CIGWELD HYDROGEN CONTROLLED ELECTRODES
Storage Environments: Reconditioning and Hydrogen/Moisture Requirements:

Undamaged packs/cartons of Ferrocraft and Alloycraft electrodes stored at 50% R.H. or less
AS/NZS 1553.1 low "H10" hydrogen status AS/NZS 1553.1 very low "H5" hydrogen status
and kept at 10-15°C (50-60°F) above ambient temperature with a maximum of 40°C
(105°F) stored off the ground and away from walls in cupboards, containers or warehouses and AWS A5.1 "H8" hydrogen status. and AWS A5.1 "H4" very low hydrogen status.
are expected to maintain their designated hydrogen levels indefinitely.
Moisture Re-absorption: FERROCRAFT 16TXP ALLOYCRAFT 80-B2
Cardboard packs/cartons of Ferrocraft and Alloycraft may lose their designated hydrogen FERROCRAFT 7016 ALLOYCRAFT 90
status due to moisture re-absorption from poor storage environments. Where electrodes FERROCRAFT 55U ALLOYCRAFT 110
have been exposed to moisture or where hydrogen control is important, the following
procedures are recommended for reconditioning. FERROCRAFT 61 ALLOYCRAFT 80-C1
FERROCRAFT 18-Ni ALLOYCRAFT 90-B3
Rebake for maximum of 2 hrs @ 300°C Rebake for maximum of 2 hrs @ 350°C
(570°F) in a vented oven and thereafter use (660°F) in a vented oven and thereafter use
From a hot box set at 100 - 120°C From a hot box set at 100 - 120°C
(210 - 250°F). (210 - 250°F).
45 DC
FERROCRAFT 16TXP
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO APPROVALS:
PROPERTIES: C: 0.07% Mn: 1.50% Si: 0.65% AS3752: Lloyds Register of Shipping Grade 3, 3Y H15.
Yield Stress. 460 MPa. S: 0.010% P: 0.015% 7.0–7.5 mls of hydrogen / 100gms of deposited American Bureau of Shipping Grade 3H10, 3Y
Tensile Strength 550 MPa. weld metal *. Det Norske Veritas Grade 3Y H10.
Elongation 27%. * Reconditioned for 2 hours maximum @ 300°C
CVN Impact Values 90 J av @ -20°C.
▲ “XP series” E4816 / E7016 Type Electrode. Packaging and Operating Data:
▲ Great Operator Appeal / Hydrogen Controlled. AC (minimum 45 O.C.V.), DC+ or DC- polarity.
▲ LONGER 350mm 2.5mm Size For Fewer Electrode Change-overs and Less Electrode Approx No. Current Packet Carton Easyweld Part No
Wastage. Size mm Length mm Rods/kg Range (amps) Handipack
▲ Easy operation, reliable Grade 3 weld metal properties and low hydrogen status 2.5 350 53 50–90 5kg 15kg – 3 x 5.kg 611562
of Ferrocraft 16TXP make the electrode ideal for maintenance welding jobs,
including the repair of earth moving equipment and the “buttering” of steel 20 rod 322125
sections prior to the application of hard surfacing. 3.2 380 28 85–140 5kg 15kg – 3 x 5kg 611563
Classifications: 15 rod 322126
AS/NZS 1553.1 E4816-2 H10. 4.0 380 19 135–190 5kg 15kg – 3 x 5kg 611564
AWS/ASME-SFA A5.1: E7016 H8. Easyweld Blister Pack:

10 x 2.5mm/5 x 3.2mm rod Ferrocraft 16TXP Blister Pack 322214
# - Ferrocraft 16TXP is formulated to operate with AC (45 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding
and fill and capping passes is DC+.
50 DC
FERROCRAFT 7016 OCV
TYPICAL MECHANICAL PROPERTIES: TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO APPROVALS:
Yield Stress 480 MPa C: 0.08% Mn: 1.10% Si: 0.65% AS3752: Lloyd’s Register of Shipping Grade 3Y H10.
Tensile Strength 570 MPa S: 0.009% P: 0.019% 5.0 - 6.0 mls of hydrogen / 100gms of deposited American Bureau of Shipping Grade 3H10, 3Y.
Elongation 25% weld metal *. Det Norske Veritas Grade 3Y H10.
CVN Impact Values 125J av @ -20°C * Reconditioned for 2 hours maximum @ 300°C. American Bureau of Shipping AWS A5.1 E7016.
100J av @ -30°C
▲ Fully Basic Hydrogen Controlled E4816 / E7016 Type Electrode. Packaging and Operating Data:
▲ Excellent Operator Appeal in All Positions. AC (minimum 50 O.C.V.), DC+ or DC- polarity.
▲ Ideal for Fill and Capping Passes. Electrode Approx No. Current Packet Carton Part No
▲ Excellent Impact Toughness to -30 °C. Size mm Length mm Rods/kg Range (amps)
▲ Applications include pressure vessel fabrication, bridge, ship building, 2.5 350 61 65–100 5kg 15kg – 3 x 5kg 611742
equipment repair and maintenance work. 3.2 380 29 90–130 5kg 15kg – 3 x 5kg 611743
Classifications: 4.0 380 19 120–180 5kg 15kg – 3 x 5kg 611744
AS/NZS 1553.1: E4816-3 H10. 5.0 450 11 170-240 5kg 15kg - 3 x 5kg 611745
# - Ferrocraft 7016 is formulated to operate with AC (55 O.C.V), DC+ or DC- polarity.. The preferred polarity for fillet welding and
AWS/ASME-SFA A5.1: E7016 H8. fill and capping passes is DC+.
BS EN 499: E42 4 B 12 H10
169
WELDING CONSUMABLES
70 DC
FERROCRAFT 55U
POCKET GUIDE REFERENCE PAGE 45 OCV O AC
PROPERTIES: C: 0.07% Mn: 0.80% Si: 0.77% AS3752: Lloyd's Register of Shipping Grade 3, 3Y H15.
Yield Stress 460 MPa. S: 0.007% P: 0.013% 7.0 - 7.5 mls of hydrogen / 100gms of deposited Det Norske Veritas Grade 3Y H10.
Tensile Strength 570 MPa. weld metal *.
Elongation 29%. * Reconditioned for 2 hours maximum @ 300°C.
▲ Basic, Hydrogen Controlled E4816 / E7016 Type Electrode. Packaging and Operating Data:
▲ Thin Coated for Easier Joint Access. AC (minimum 70 O.C.V.), DC+ or DC- polarity.
▲ Purple End Tip Colour for instant I.D. Electrode Approx No. Current Packet Carton Part No
▲ Designed specifically for the all positional (except vertical down) root pass Size mm Length mm Rods/kg Range (amps)
welding of steel pipes and plates. 2.5 350 53 40–90 5kg 15kg – 3 x 5kg 611492
AS/NZS 1553.1: E4816-2 H10. 4.0 380 19 90–180 5kg 15kg – 3 x 5kg 611494
# - Ferrocraft 55U is formulated to operate on low welding current to accommodate poor joint fit up and large root gaps. The
AWS/ASME-SFA A5.1: E7016 H8. electrode is suitable for AC (minimum 70 O.C.V), DC+ or DC- polarity. The preferred polarity for ease of use in root pass welding is
DC-. Where it is necessary to maximise weld metal toughness fill and capping passes should be deposited with DC+ polarity.
55 DC
FERROCRAFT 61
PROPERTIES: C: 0.06% Mn: 1.45% Si: 0.45% AS3752: Lloyd's Register of Shipping Grade 3, 3Y H15.
Yield Stress. 450 MPa. S: 0.010% P: 0.012% 8.5 - 9.0 mls of hydrogen / 100gms of deposited American Bureau of Shipping Grade 3H15, 3Y.
American Bureau of Shipping AWS A5.1 E7018.
130 J av @ -30°C.
▲ Basic Coated, Hydrogen Controlled E4818 / E7018 Type Electrode. Packaging and Operating Data:
▲ Excellent Out-of-Position Welding. AC (minimum 55 O.C.V.), DC+ or DC- polarity.
▲ Reliable Impact Properties to -30 °C. Electrode Approx No. Current Packet Carton Part No
▲ BATCH NUMBER Identification. Size mm Length mm Rods/kg Range (amps)
▲ Designed for all positional (especially vertical-up) fillet and butt welding 2.5 350 42 65–100 5kg 15kg – 3 x 5kg 611342
applications on heavier steel sections under high restraint such as machinery 3.2 380 24 95–150 5kg 15kg – 3 x 5kg 611343
parts, pressure vessels, mining equipment, pipework, ship construction and all
maintenance and repair work. 4.0 380 16 145–220 5kg 15kg – 3 x 5kg 611344

# - Ferrocraft 61 is formulated to operate with AC (55 O.C.V min), DC+ or DC- polarity. The preferred polarity for fillet welding and
AS /NZS 1553.1: E4818-3 H10. fill and capping passes is DC+.
70 DC
FERROCRAFT 18-Ni OCV O
PROPERTIES: C: 0.07% Mn: 1.20% Si: 0.25% AS3752: Lloyd's Register of Shipping Grade 3, 3YH5.
Yield Stress 450 MPa. Ni: 0.9% S: 0.007% P: 0.012% 3.0 - 3.5 mls of hydrogen / 100gms of deposited American Bureau of Shipping Grade 3H10, 3Y.

80 J av @ -40°C.
60 J av @ -50°C.
▲ Highly Basic, E4818-G / E7018-G Type Hydrogen Controlled Electrode. Packaging and Operating Data:
▲ Very Low “H5 / H4” Diffusible Hydrogen Class. AC (minimum 70 O.C.V.), DC+ or DC- polarity.
▲ C - Mn - Ni Weld Deposit for Reliable Impact Properties to -50 °C. Electrode Approx No. Current Packet Carton Part No
▲ BATCH NUMBER Identification. Size mm Length mm Rods/kg Range (amps)
▲ Recommended for the critical welding of C-Mn, microalloyed and low alloy 3.2 380 25 110–145 5kg 15kg – 3 x 5kg 611813
structural steels in the 350-450 MPa yield strength class. 4.0 380 17 140–200 5kg 15kg – 3 x 5kg 611814
▲ Applications include the all positional (except vertical down) fillet and butt # - Ferrocraft 18-Ni is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for fillet welding
welding of pressure vessels, offshore platforms, pipes, earth moving equipment. and fill and capping passes is DC+.
Classifications:
AS/NZS 1553.2: E4818-G.
AWS/ASME-SFA A5.5: E7018-G.
170
WELDING CONSUMABLES
ALLOYCRAFT 80-B2 70 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.08% Mn: 0.82% Si: 0.39% AS3752: Verti-cor 80Ni 1 FCAW
0.2% Proof Stress 570 MPa. Mo: 0.65% Cr: 1.40% S: 0.013% 3.0 - 3.5 mls of hydrogen / 100gms of deposited Autocraft CrMo1 GMAW
Tensile Strength 670 MPa. P: 0.015% weld metal *.
▲ Improved High Strength, Low Alloy Steel Electrode. Packaging and Operating Data:
▲ Advanced Flux Coating. AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
▲ Very Low “H5” Diffusible Hydrogen Class. Electrode Approx No. Current Packet Carton Part No
▲ 550 MPa Tensile Class Size mm Length mm Rods/kg Range (amps)
▲ BATCH NUMBERED for On-the-Job Traceability. 2.5 350 22 65–100 5kg 15kg – 3 x 5kg 611922
▲ Recommended for the all positional (except vertical down) welding of 3.2 380 15 105–150 5kg 15kg – 3 x 5kg 611923
Chromium and Chromium – Molybdenum bearing steels as used in elevated 4.0 380 8 145–200 5kg 15kg – 3 x 5kg 611924
temperature applications.
Classifications:
AS/NZS 1553.2: E5518-B2.
AWS/ASME-SFA A5.5: E8018-B2 H4.
ALLOYCRAFT 80-C1 70 DC
OCV O AC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO
PROPERTIES: C: 0.05% Mn: 1.1% Si: 0.38% AS3752:
0.2% Proof Stress 550 MPa. Ni: 2.46% S: 0.013% 3.0 - 3.5 mls of hydrogen / 100gms of deposited
CVN Impact Values 75 J av @ -60°C
▲ Very Low “H5” Diffusible Hydrogen Class. AC (minimum 70 O.C.V.), DC+ or DC- polarity.
▲ 550 MPa Tensile Class, Reliable Impact Toughness to -60 °C. Electrode Approx No. Current Packet Carton Part No
▲ BATCH NUMBERED for On-the-Job Traceability. Size mm Length mm Rods/kg Range (amps)
▲ Suitable for the full or under matching strength welding of high strength nickel 3.2 380 22 110–145 5kg 15kg – 3 x 5kg 611833
bearing steels as used for low temperature applications. 4.0 380 15 140–200 5kg 15kg – 3 x 5kg 611834
# - Alloycraft 80-C1 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is
AS/NZS 1553.2: E5518-C1. DC+.
AWS/ASME-SFA A5.5: E8018-C1 H4.
70 DC
ALLOYCRAFT 90-B3
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO
PROPERTIES: C: 0.08% Mn: 0.85% Si: 0.35% AS3752:
0.2% Proof Stress 630 MPa. Mo: 1.05% Cr: 2.20% S: 0.013% 3.0 - 3.5 mls of hydrogen / 100gms of deposited
▲ Very Low “H5” Diffusible Hydrogen Class. AC (minimum 70 O.C.V.), DCEP (DC+) or DCEN (DC-) polarity.
▲ 620 MPa Tensile Class. Electrode Approx No. Current Packet Carton Part No
▲ Recommended for the all positional (except-down) welding of Cr-Mo and 3.2 380 15 105–150 5kg 15kg – 3 x 5kg 611963
Cr-Mo-V bearing steels as used for high temperature applications. 4.0 380 8 145–200 5kg 15kg – 3 x 5kg 611964
Classifications:
AS/NZS 1553.2: E6218-B3
AWS/ASME-SFA A5.5: E9018-B3 H4.
171
WELDING CONSUMABLES
70 DC
ALLOYCRAFT 90 OCV O
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO COMPARABLE CIGWELD PRODUCTS
PROPERTIES: C: 0.07% Mn: 1.0% Si: 0.40% AS3752: Verti-cor 91 K2
0.2% Proof Stress 590 MPa. Ni: 1.6% Mo: 0.3% 3.0 - 3.5 mls of hydrogen / 100gms of deposited AWS A5.20: E91T1-K2.
Tensile Strength 680 MPa. weld metal *. Autocraft NiCrMo
▲ 620 MPa Tensile Class, Reliable Impact Toughness to -40°C. Electrode Approx No. Current Packet Carton Part No
▲ Applications include the full or under matching strength welding of high 3.2 380 22 110–145 5kg 15kg – 3 x 5kg 611873
strength steels, including Bisalloy 60, 70 and 80, Welten 60 and 80, AS2074 Gr 4.0 380 15 140–200 5kg 15kg – 3 x 5kg 611874
L6, Comsteel 023/026. ASTM A514 and A517 used in structural, transport,
mining and earthmoving applications. 5.0 450 10 190–270 5kg 15kg – 3 x 5kg 611875
# - Alloycraft 90 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC welding is
Classifications: DC+.
AS/NZS 1553.2: E6218-M.

AWS/ASME-SFA A5.5: E9018M H4.
70 DC
ALLOYCRAFT 110 OCV O
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.07% Mn: 1.5% Si: 0.45% AS3752: Tensi-cor 110 TXP Verticor 111K3
0.2% Proof Stress 710 MPa. Ni: 2.1% Mo: 0.4% Cr: 0.2% 3.0 - 3.5 mls of hydrogen / 100gms of deposited AWS A5.20: E110T5-K4 AWS A5.20: E111T1-K3
Tensile Strength 820 MPa. weld metal *.
Elongation. 22%. * Reconditioned for 2 hours maximum @ 350°C.
CVN Impact Values. 60 J av @ -50°C.
▲ 760 MPa Tensile Class, Reliable Impact Toughness to -40 °C. Electrode Approx No. Current Packet Carton Part No
▲ Applications include the full strength welding of high strength steels, including 3.2 380 22 110–145 5kg 15kg – 3 x 5kg 611893
Bisalloy 80, USST1 and T1A, welten 80, HY80, AS2074 Grade L6A and ASTM A533 4.0 380 15 140–200 5kg 15kg – 3 x 5kg 611894
type A, A514 and A517 grades used in structural transport, mining and
# - Alloycraft 110 is formulated to operate with AC (min 70 O.C.V.), DC+ or DC- polarity. The preferred polarity for DC
earthmoving applications. welding is DC+.
Classifications:
AS/NZS 1553.2: E7618-M.
AWS/ASME-SFA A5.5: E11018M H4.
172
WELDING CONSUMABLES
STAINLESS STEEL AND SPECIAL ELECTRODES
SATINCROME 308L-17 45
POCKET GUIDE REFERENCE PAGE 56 OCV
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.025% Mn: 0.76% Si: 0.87% American Bureau of Shipping AWS A5.4: E308L-17. Autocraft 308LSi GMAW wire
0.2% Proof Stress 500 MPa Cr: 20.4% Ni: 9.8% S: 0.010% AWS A5.9: ER308LSi.
Tensile Strength 630 MPa P: 0.017% Comweld 308L Gas/TIG wire
Elongation 40% AWS A5.9: ER308L.
FERRITE NUMBER:
CVN Impact Values 75J av @ +20°C. Shieldcrome 308LT & FCAW wires
3.0 - 10.0 FN* AWS A5.22: E308LT1-1/4
* - using Severn Gauge
▲ Rutile Type, Stainless Steel Electrode. Packaging and Operating Data:

▲ Outstanding Operator Appeal. Improved slag lift. AC (minimum 45 O.C.V.), DC+ polarity.
▲ All Positional (except vertical down) Welding Capabilities. Electrode Approx No. Current Packet Carton Part No
▲ Applications include the single and multi-pass welding of 19Cr/10Ni type Size mm Length mm Rods/kg Range (amps)
stainless steel grades including 201, 202, 301, 302, 303, 304, 304L, 305, 308 etc. 2.5 300 47 40–70 2.5kg 15kg – 6 x 2.5kg 611602
Classifications: 3.2 350 28 75–110 2.5kg 15kg – 6 x 2.5kg 611603
AS/NZS 1553.3: E308L-17. 4.0 350 18 110–150 2.5kg 15kg – 6 x 2.5.kg 611604
AWS/ASME-SFA A5.4: E308L-17.
SATINCROME 309Mo-17 45
OCV
PROPERTIES: C: 0.05% Mn: 0.75% Si: 0.9% American Bureau of Shipping AWS A5.4: E309Mo-17. Autocraft 309LSi GMAW wire
0.2% Proof Stress 500 MPa Cr: 23.0% Ni: 13.0% Mo: 2.2% AWS A5.9: ER309LSi.
Tensile Strength 620 MPa S: 0.012% P: 0.017% Comweld 309L Gas/TIG wire
FERRITE NUMBER:
CVN Impact Values 60 J av @ +20°C. Shieldcrome 309LT & FCAW wires
15.0 - 20.0 FN* AWS A5.22: E309LT1-1

▲ All Positional (except vertical down) Welding Capabilities. Electrode Approx No. Current Packet Carton Part No
▲ Applications include the single and multi-pass welding of matching 309 and Size mm Length mm Rods/kg Range (amps)
309L stainless steels. Also suitable for the dissimilar welding of other “300 2.5 300 52 40–70 2.5kg 15kg – 6 x 2.5kg 611692
series” austenitic stainless steels and selected “400 series” ferritic grades to
mild or low alloy steels. 3.2 350 30 75–110 2.5kg 15kg – 6 x 2.5kg 611693
Classifications: 4.0 350 19 110–150 2.5kg 15kg – 6 x 2.5.kg 611694
AS/NZS 1553.3: E309Mo-17.

AWS/ASME-SFA A5.4: E309Mo-17.
SATINCROME 316L-17 45
OCV
PROPERTIES: C: 0.025% Mn: 0.8% Si: 0.85% American Bureau of Shipping AWS A5.4: E316L-17. Autocraft 316LSi GMAW wire
0.2% Proof Stress 480 MPa Cr: 19.4% Ni: 11.5% Mo: 2.5% AWS A5.9: ER316LSi
Tensile Strength. 600 MPa S: 0.011% P: 0.017% Comweld 316L Gas/TIG wire
FERRITE NUMBER:
CVN Impact Values 30 J av @ -120°C. Shieldcrome 316LT & FCAW wires
3.0 - 10.0 FN* AWS A5.20: E316LT1-1

▲ All Positional (except vertical down) Welding Capabilities. Electrode Approx No. Current Packet Carton Easyweld Part No
▲ Applications include the single and multi-pass welding of matching Size mm Length mm Rods/kg Range (amps) Handipack
Molybdenum bearing stainless steels, 316 and 316L. Also suitable for the 2.0 300 87 35–55 2.5kg 15kg – 6 x 2.5kg 611661
general purpose welding of other “300 series” austenitic stainless steels
including 301, 302, 303 and 304/304L, 305, 3CR12 types. 2.5 300 46 40–70 2.5kg 15kg – 6 x 2.5kg 611662
Classifications: 20 rods 322103

3.2 350 28 75–110 2.5kg 15kg – 6 x 2.5kg 611663
AS/NZS 1553.3: E316L-17.
15 rods 322104
AWS/ASME-SFA A5.4: E316L-17. 4.0 350 18 110–150 2.5kg 15kg – 6 x 2.5kg 611664
10 x 2.5mm/5 x 3.2mm rod Satincrome 316L-17 Blister Pack 322215
173
WELDING CONSUMABLES
SATINCROME 318-17 45
OCV
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: FERRITE NUMBER:
PROPERTIES: C: 0.04% Mn: 0.8% Si: 0.90% 5.0 - 10.0 FN*
0.2% Proof Stress 490 MPa Cr: 19.0% Ni: 12.0% Mo: 2.3% * - using Severn Gauge
Tensile Strength 610 MPa Nb: 0.35% S: 0.017% P: 0.024%
Elongation 36%

▲ All Positional (except vertical down) Welding Capabilities. Electrode Approx No. Current Packet Carton Easyweld Part No
▲ Applications include the all positional (except vertical-down) fillet and butt Size mm Length mm Rods/kg Range (amps) Handipaks
welding of stabilised and unstabilised 19Cr/10Ni type stainless steels, such as 2.5kg 15kg – 6 x 2.5kg 611652
316, 318 and 321. 2.5 300 46 40–70
20 rod 322105
Classifications:
3.2 350 28 75–110 2.5kg 15kg – 6 x 2.5kg 611653
AS/NZS 1553.3: E318-17.
AWS/ASME-SFA A5.4: E318-17.
MUREX™ SPEEDEX 308L-16 45

OCV
PROPERTIES: C: 0.03% Cr: 20 % Mn: 0.76%
Yield Stress 500 MPa Ni: 10% Si: 0.87%
Elongation 40%
CVN Impact Values 75J av @ +20°C
▲ A E308L-16 type stainless steel electrode. Packaging and Operating Data:

▲ Designed for fillet & butt welding in all positions except vertical-down.
▲ Offers low spatter levels with smooth running. Size mm Length mm Rods/kg Range (amps)
▲ Ideal for welding 304 and 304L stainless steel grades. 2.5 300 55 40–70 2.5kg 15kg – 3 x 2.5kg SP30825
▲ Applications include the all position (except vertical-down) welding of stainless 3.2 350 30 75–110 2.5kg 15kg – 3 x 2.5kg SP30832
steel tanks, vessels, componentry.
4.0 350 19 110–150 2.5kg 15kg – 3 x 2.5kg SP30840
Classifications:
AS/NZS 1553.3: E308L-16.
AWS A5.4: E308L-16.

OCV
PROPERTIES: C: 0.03% Cr: 23 % Mn: 0.75%
Yield Stress 500 MPa Ni: 13% Si: 0.9%
Elongation 35%

▲ Designed for fillet & butt welding in all positions except vertical down.
▲ A smoothing running electrode producing low spatter levels. Size mm Length mm Rods/kg Range (amps)
▲ Ideal for the welding of matching 309 and 309L grades of stainless steel. 2.5 300 55 40–70 2.5kg 15kg – 3 x 2.5kg SP30925
▲ Also recommended for the dissimilar welding of mild steel to stainless steel. 3.2 350 30 70–110 2.5kg 15kg – 3 x 2.5kg SP30932
▲ Suitable as an intermediate buffer layer prior to hardfacing or as a 4.0 350 19 110–150 2.5kg 15kg – 3 x 2.5kg SP30940
stainless steel overlay on mild steel.
Classifications:
AS/NZS 1553.3: E309L-16.
AWS A5.4: E309L-16.
174
WELDING CONSUMABLES

PROPERTIES: C: 0.03% Cr: 19.5 % Mn: 0.8%
Yield Stress 480 MPa Ni: 11.5% Si: 0.85% Mo: 2.5%
Elongation 40%
CVN Impact Values 30J av @ -120°C

▲ Designed for fillet and butt welding in all positions except vertical-down.
▲ Speedex™ 316L-16 produces low spatter levels as well as smooth running. Size mm Length mm Rods/kg Range (amps)
▲ Applications include the welding of matching 316 and 316L stainless steel 2.5 300 46 40–70 2.5kg 15kg – 3 x 2.5kg SP31625
grades used in pipes, tanks, vessels and componentry.
3.2 350 28 70–110 2.5kg 15kg – 3 x 2.5kg SP31632
Classifications:
4.0 350 18 110–150 2.5kg 15kg – 3 x 2.5kg SP31640
AS/NZS 1553.3: E316L-16.
5.0 350 15 145-210 2.5kg 15kg – 3 x 2.5kg SP31650
AWS A5.4: E316L-16.
MUREX™ SPEEDEX 312-16 45

PROPERTIES: C: 0.10% Cr: 26.5% Mn: 0.62%
Yield Stress 635 MPa Ni: 9.15% Si: 0.89%
Elongation 25%
▲ A E312-16 type stainless steel electrode designed for fillet & butt welding in all Packaging and Operating Data:
positions except vertical down.
▲ Speedex™ 312-16 produces low spatter levels as well as smooth running. Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
▲ Applications include the joining of stainless steel to mild steel and the welding
of steels of unknown composition. 2.5 300 55 40–70 2.5kg 15kg – 3 x 2.5kg SP31225
▲ Also suitable for repair and maintenance applications on tool and die steels. 3.2 350 30 70–110 2.5kg 15kg – 3 x 2.5kg SP31232
Classifications: 4.0 350 19 110–150 2.5kg 15kg – 3 x 2.5kg SP31240
AS/NZS 1553.3: E312-16.

AWS A5.4: E312-16.
WELDALL 45
0.2% Proof Stress 630 MPa Cr: 27.0% Ni: 9.10% S: 0.011%
Tensile Strength 780 MPa P: 0.020%
Elongation 25%
CVN Impact Values 30 J av @ +20°C.
▲ Easy-to-Use Rutile Type, High Alloy Electrode. Packaging and Operating Data:
▲ Outstanding Operator Appeal! AC (minimum 45 O.C.V.), DC+ polarity.
▲ WELDS ALL Steels! Electrode Approx No. Current Packet Carton Easyweld Part No
Size mm Length mm Rods/kg Range (amps) Handipaks
▲ Ideal for Repair & Maintenance jobs.
2.5kg 15kg – 6 x 2.5kg 611702
▲ Easy Arc Starting and Excellent Stability on Low O.C.V. Welding Machines. 2.5 300 57 40–80
20 rod 322101
▲ Not Recommended for Welding Cast Irons. 2.5kg 15kg – 6 x 2.5kg 611703
3.2 350 30 75–110
Classifications: 15 rod 322102
4.0 350 20 110–150 2.5kg 15kg – 6 x 2.5kg 611704
AS/NZS 1553.3 E312-17.
AWS/ASME-SFA A5.4: E312-17.
10 x 2.5mm/5 x 3.2mm rod Weldall Blister Pack 322216
175
WELDING CONSUMABLES
CASTCRAFT 55 45
OCV –
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: CORE WIRE: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.95% Mn: 0.65% Si: 0.25% Nickel Iron (55% Ni, 45% Fe) Nicore 55 Cast Iron Flux Cored Wire
Tensile Strength 500 MPa Al: 0.25% Ni: 53% Fe: Bal AWS A5.15: ENiFe-CI.
Hardness. 220 HV30
▲ Maintenance Welding of S.G. Cast Irons. Packaging and Operating Data:

▲ Higher Strength Nickel / Iron Deposit. AC (minimum 45 O.C.V.), DC- polarity.
▲ Easy starting and Stable Running on Portable 240V Welding Machines. Electrode Approx No. Current Packet Carton Part No
▲ Applications include the higher strength repair and maintenance welding of Size mm Length mm Rods/kg Range (amps)
Spheroidal Graphite (S.G.) irons, austenitic cast irons, meehanites and a wide 3.2 350 31 75–120 2.5kg 15kg – 6 x 2.5kg 611723
range of grey cast irons.
4.0 350 21 100–150 2.5kg 15kg – 6 x 2.5kg 611724
Classifications:
AWS/ASME-SFA A5.15: ENiFe-CI.
CASTCRAFT 100 45
OCV –
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: CORE WIRE:
PROPERTIES: C: 1.0% Mn: 0.05% Fe: 0.5% Nickel (98% Ni)
Tensile Strength 400 MPa Si: 0.1% Al: 0.2% Ni: Bal
Hardness 170 HV30
▲ Maintenance Welding of Cast Irons. Packaging and Operating Data:

▲ Soft, Ductile and Machineable Nickel Deposit. AC (minimum 45 O.C.V.), DC- polarity.
▲ Easy starting and Stable Running on Portable 240V Welding Machines. Electrode Approx No. Current Packet Carton Easyweld Part No
▲ Smoother Weld Deposit Surface Finish. Size mm Length mm Rods/kg Range (amps) Handipacks
▲ Applications include the repair and reclamation of engine blocks, cylinder heads, 2.5kg 15kg – 6 x 2.5kg 611732
differential housings, gear boxes, pump and machine housings and cast iron 2.5 300 49 55–85
20 rod 322110
pulleys etc.
2.5kg 15kg – 6 x 2.5kg 611733
Classifications: 3.2 350 31 75–120
15 rod 322111
AWS/ASME-SFA A5.15: ENi-CI. 4.0 350 21 100–150 2.5kg 15kg – 6 x 2.5kg 611734
10 x 2.5mm/5 x 3.2mm rod Castcraft 100 Blister Pack 322217
BRONZECRAFT AC-DC 45
POCKET GUIDE REFERENCE PAGE 67 OCV –
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: Mn: 0.02% Sn: 7.50% Al: 0.008% Autocraft Silicon Bronze Copper Alloy MIG Wire
0.2% Proof Stress 315 MPa P: 0.26% Fe: 0.20% Cu: Bal AWS A5.7: ERCuSi-A.
Tensile Strength 460 MPa Comweld Silicon Bronze Copper Alloy TIG Wire
Elongation 22% AWS A5.7: RCuSi-A.
Hardness. 120 HV30
▲ Phosphor Bronze electrode containing 7% Tin. Packaging and Operating Data:

▲ For Welding Copper and Copper Alloys. AC (minimum 45 O.C.V.), DC- polarity.
▲ Also for Joining Copper and Copper Alloys to Steel. Electrode Approx No. Current Packet Carton Part No
Size mm Length mm Rods/kg Range (amps)
▲ Easy to use, High Quality Weld Deposit Appearance.
3.2 350 30 70–110 2.5kg 15kg – 6 x 2.5kg 611783
Classifications:
AS/NZS 2576: E 6200 - A2
AWS/ASME-SFA A5.6: E CuSn - C
176
WELDING CONSUMABLES
ARCAIR® DC GOUGING CARBONS

POCKET GUIDE REFERENCE PAGE 68/69
▲ Fast, Clean, Smooth, hassle-free Gouging. Packaging and Operating Data:

▲ To Remove Metal from a Wide Range of Common Ferrous & Non-Ferrous CIGWELD Size Rods per Current range Air Pressure
Metals. Part No. (mm) pack (Amps) (kPa) (lpm)
▲ Designed for DC Operation. POINTED 22043003 6.5 x 305 50 300 - 400 550 - 690 450
▲ Superior arc stability. 22053003 8 x 305 50 350 - 450 550 - 690 450
22063003 9.5 x 305 50 450 - 600 550 - 690 450
Description and Applications: JOINTED 24104003 16 x 430 100 1000 - 1250 550 - 690 930
24124003 19 x 430 100 1250 - 1600 550 - 690 930
CIGWELD Arcair DC gouging carbons are made by mixing carbon/graphite with a binder,
baking, and then coating with a controlled thickness of copper. Carbons are available in FLAT 35033003 15 x 5 x 305 50 450 - 600 550 - 690 450
three types; Pointed, Jointed and Flat.
• Pointed carbons are the standard all purpose gouging electrode. Controlled copper Conditioning Data:
coating improves electrical conductivity providing more efficient, cooler operation and If carbons are damp, they should be redried at 180°C for 10 hours, otherwise they may
helps maintain electrode diameter at the point of the arc. shatter.
• Jointed carbons have the added benefit of working without stub loss, with each rod
having a female socket and matching male tang. They can be used with semi and fully
automatic torches.
• Flat carbons are specially designed for close tolerance metal removal and scarfing
applications, producing a rectangular groove.
Air-carbon arc gouging is done in the downhand, vertical, horizontal and overhead position
with a stick out of 180mm and an electrode angle of approximately 35 degrees, depending
on the application.
The groove width obtained will be approximately 3mm wider than the carbon size.
The gouging action occurs when the arc is struck, removing molten metal as the electrode is
moved along the workpiece. A slow travel speed produces a deep groove, a fast travel speed Severing (cutting) is a form of gouging where the
produces a shallow groove. operator holds the electrode at a steeper travel
The air flow must be turned on before gouging commences. The operator must ensure that angle (70 - 80°) to the workpiece and moves the
adequate eye (shade 12-14), ear and clothing protection is worn. arc in a sawing motion (Figure 1). A gouging carbon
can cut non-ferrous materials 1.5 times its own thickness.
CIGWELD Arcair gouging carbons are used for the efficient gouging, back gouging, plate
edge preparation, touching up and removal of old or defective hardfacing and stainless steel
weld deposits. They are used for reworking plates, dies, castings, pipes, armour plating etc. Washing is a form of gouging that allows the
They gouge and sever ferrous and non-ferrous metals such as carbon steel, low alloy steel, removal of metal from large areas, hardfacing
stainless steel, cast iron, nickel alloys (nickel less than 80%), magnesium alloys and deposits and riser pads on castings. An arc is
aluminium on DCEP. Copper alloys, aluminium bronze alloys and aluminium nickel bronze struck and then the electrode is weaved from
alloys can be gouged using DCEN.
side to side using a travel angle of 15 - 70°
Air carbon-arc gouging is used in many industries such as agriculture, automotive, heavy
fabrication, construction, foundries, maintenance and repair shops, mining and quarrying, to the workpiece, depending on the required
military, shipyards, power plants, railroads, steel mills to name a few. depth of the gouge. (Figure 2)
Bevelling can be achieved by using a travel angle

of 90 degrees and a work angle equal to the
bevel angle (Figure 3).
177
WELDING CONSUMABLES
COBALARC HARDFACING CONSUMABLES
50 DC
COBALARC AUSTEX
POCKET GUIDE REFERENCE PAGE 72 400 OCV AC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 3.2mm size can be used for vertical welding by
C: 0.10% Mn: 1.50% Si: 0.90% HRC HV30 Machinable with Carbide Tools depositing overlapping horizontal stringer passes.
Cr: 24.5% Ni: 9.3% All Weld Metal Deposit 20 240
Work Hardened Deposit 40 400
▲ Metal Enriched, Rutile Type Electrode. Packaging and Operating Data:

▲ For Joining Dissimilar steels or as a Buffer Layer Prior to Hard Surfacing. AC (50 O.C.V.), DC+ or DC– polarity.
▲ Tough, Machinable Austenitic Stainless Steel Deposit. Electrode No. of Electrodes Current Packet Carton Part No
Classifications: Size mm Length mm per kg. Range (amps)
AS/NZS 2576: 1315-A4. 3.2 380 20 105–140 5kg 15kg – 3 x 5kg 613973
W.T.I.A. Tech. Note 4: 1315-A4. 4.0 380 13 140–180 5kg 15kg – 3 x 5kg 613974
5.0 450 7 170-210 5kg 15kg – 3 x 5kg 613975
55 DC
COBALARC MANGCRAFT AC
POCKET GUIDE REFERENCE PAGE 73 425 OCV
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: COMPARABLE CIGWELD PRODUCTS:
C: 0.60% Mn: 12.0% Si: 0.10% HRC HV30 Machinable with Carbide Tools. Cobalarc Mang Nickel-O tubular wire
All Weld Metal Deposit 15 --- AS/NZS 2576: 1215-B7
Work Hardened Deposit 43 425
▲ Austenitic Manganese Steel Electrode. Packaging and Operating Data:

▲ For Building Up & Reinforcing 11-14% Manganese Steels. AC (55 O.C.V.), DC+ or DC– polarity.
▲ Tough and Impact Resistant Weld Deposit. Electrode No. of Electrodes Current Packet Carton Part No
▲ Work Hardens Under Heavy Impact. Size mm Length mm per kg. Range (amps)
5.0 450 10 150–200 5kg 15kg – 3 x 5kg 611505
AS/NZS 2576: 1215 - A4.
W.T.I.A. Tech. Note 4: 1215 - A4.
55 DC
COBALARC 350 OCV AC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 3.2mm and 4.0mm sizes can be used for vertical
HRC HV30 Machinable. welding by depositing overlapping horizontal
C: 0.07% Mn: 0.85% Si: 0.30%
stringer passes.
Cr: 1.85% Mo: 0.5% Single Layer on Mild Steel 28 290 COMPARABLE CIGWELD PRODUCTS:
All Weld Metal Deposit 35 350 Cobalarc 350-G, O tubular wire
AS/NZS 2576: 1435-B5/B7

▲ For Re-building Worn Steel Components. AC (minimum 55 O.C.V.), DC+ or DC– polarity.
▲ Tough, Machinable Low Carbon Martensitic Steel Deposit. Electrode No. of Electrodes Current Packet Carton Part No
▲ For the manual arc build-up and surfacing of steel gear, shafts, rails, shovel Size mm Length mm per kg. Range (amps)
pads, track links, rolls and wheels etc. 3.2 380 25 100–150 5kg 15kg – 3 x 5kg 611443
AS/NZS 2576: 1435-A4.
W.T.I.A. Tech. Note 4: 1435-A4.
178
WELDING CONSUMABLES
55 DC
COBALARC 650 OCV
POCKET GUIDE REFERENCE PAGE 75 640 AC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: COMPARABLE CIGWELD PRODUCTS:
C: 0.58% Mn: 1.1% Si: 0.6% HRC HV30 Not Machinable / Grinding only. Cobalarc 650-G tubular wire
Cr: 5.3% Mo: 0.25% Single Layer on Mild Steel 55 600 AS/NZS 2576: 1855-B5/B7
All Weld Metal Deposit 57 640 Cobalarc 850-O tubular wire
AS/NZS 2576: 1865-B7

▲ For Re-building or Surfacing Worn Steel Components. AC (minimum 55 O.C.V.), DC+ or DC– polarity.
▲ Air Hardening, Crack Free, Martensitic Steel Deposit. Electrode No. of Electrodes Current Packet Carton Part No
▲ Typical applications include te surfacing of agricultural points, shares and tynes, Size mm Length mm per kg. Range (amps)
grader and dozer blades, conveyor screws and post hole augers etc. 3.2 380 31 105–135 5kg 15kg – 3 x 5kg 611463
AS/NZS 2576: 1855-A4.
COBALARC 750 45
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: COMPARABLE CIGWELD PRODUCTS: FINISHING RECOMMENDATIONS:
C: 0.60% Mn: 0.46% Si: 0.75% HRC HV30 Cobalarc 650 manual arc electrode Not Machinable / Grinding only.
Cr: 5.9% Mo: 0.40% Single Layer on Mild Steel 64 800 AS/NZS 2576: 1855-A4
3.2mm and 4.0mm sizes can be used for vertical
Two Layers on Mild Steel* 62 750 Cobalarc 650-G/O tubular wire
welding by depositing overlapping horizontal
*Not recommended for multi-pass welding heavier AS/NZS 2576: 1855-B5/B7 stringer passes.
than 3 layers Cobalarc 850-O tubular wire
AS/NZS 2576: 1865-B7
▲ Rutile type, AC/DC Hard Surfacing Electrode. Packaging and Operating Data:
▲ Easy Arc Starting and Stable Running on Portable AC Welding Sets ( ≥ 45 O.C.V. ). AC (minimum 45 O.C.V.), DC+ polarity.
▲ Air Hardening, Crack Free, Martensitic Steel Deposit. Electrode No. of Electrodes Current Packet Carton Part No
▲ typical applications include the surfacing of agricultural equipment and Size mm Length mm per kg. Range (amps)
components including points, shares, post hole augers, rupper teeth and tynes 3.2 380 26 95–130 5kg 15kg – 3 x 5kg 611473
etc.
4.0 380 17 120–170 5kg 15kg – 3 x 5kg 611474
Classifications:
AS/NZS 2576: 1860-A4.
10 x 3.2mm rod Cobalarc 750 Blister Pack 322218
COBALARC TOOLCRAFT 55
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 3.2mm size can be used for vertical welding by
C: 0.58% Mn: 0.10% Si: 0.20% HRC HV30 Not Machinable / Grinding only. depositing overlapping horizontal stringer passes.
Cr: 5.5% Mo: 6.8% Single Layer on Mild Steel 55 600
All Weld Metal Deposit 60 700
▲ Versatile Manual Arc Welding Electrode. Packaging and Operating Data:

▲ Secondary Hardening, Shock Resistant Properties. AC (minimum 45 O.C.V.), DC+ polarity.
▲ Crack Free Cr-Mo Steel Deposit for Repairing Blades, Dies, Punches etc. Electrode No. of Electrodes Current Packet Carton Part No
Size mm Length mm per kg. Range (amps)
▲ Also Suitable for General Hard Surfacing in Low Stress Abrasion Conditions.
3.2 380 28 90–125 5kg 15kg – 3 x 5kg 611523
Classifications:
AS/NZS 2576: 1560-A4.
179
WELDING CONSUMABLES
COBALARC CR70 50
TYPICAL WELD DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 3.2mm and 4.0mm sizes can be used for vertical
Single Layer on Mild Steel: HRC HV30 Grinding only. welding by depositing overlapping horizontal
stringer passes.
C: 3.3% Mn: 1.5% Si: 1.0% Cr: 25% Single Layer on Mild Steel 55 600 COMPARABLE CIGWELD PRODUCTS:
All Weld Metal Deposit: All Weld Metal Deposit 59 690 Cobalarc COARSECLAD-G/O tubular wire
C: 4.0% Mn: 1.8% Si: 1.2% Cr: 31% Deposits contain Chromium Carbides with hardness AS/NZS 2576: 2360-B5/B7
up to 1,500 HV.
▲ Highly Alloyed Manual Arc Electrode. Packaging and Operating Data:

▲ High Chromium Carbide Iron Deposit. AC (minimum 50 O.C.V.), DC+ polarity.
▲ Primary Chromium Iron Carbides in a Single Layer. Electrode No. of Electrodes Current Packet Carton Part No
▲ Ideal for Coarse Abrasion and Low to Moderate Impact Loading. Size mm Length mm per kg. Range (amps)
▲ Typical applications of Cobalarc CR70 include the hard surfacing of crusher 3.2 380 18 90–140 5kg 15kg – 3 x 5kg 613493
cones and mantles, swing hammers, bucket teeth and lips, dozer end plates and 4.0 380 11 130–200 5kg 15kg – 3 x 5kg 613494
sugar mill rolls etc.
5.0 450 6 180–250 5kg 15kg – 3 x 5kg 613495
Classifications:
AS/NZS 2576: 2355-A4.
COBALARC BOROCHROME 50
TYPICAL WELD DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: COMPARABLE CIGWELD PRODUCTS:
Single Layer on Mild Steel: HRC HV30 Grinding only. Cobalarc FINECLAD-O tubular wire
C: 2.7% Mn: 0.4% Si: 1.8% Single Layer on Mild Steel 58 660 AS/NZS 2576: 2565-B7
Cr: 20.0% V: 1.4% B: 1.0% All Weld Metal Deposit 60 700
All Weld Metal Deposit: Deposits contain Chromium Carbides with hardness
C: 3.2% Mn: 0.4% Si: 2.4% up to 1,500 HV.
Cr: 24.0% V: 1.7% B: 1.2%
▲ Highly Alloyed Manual Arc Electrode. Packaging and Operating Data:

▲ Martensitic Chromium Carbide Iron Deposit. AC (minimum 50 O.C.V.), DC+ polarity.
▲ Ideal for Fine Particle (Wet or Dry) Abrasion and Low Impact Loading. Electrode No. of Electrodes Current Packet Carton Part No
▲ Primary Chromium Iron Carbides in a Hard, Martensitic Matrix. Size mm Length mm per kg. Range (amps)
▲ Typical applications include the hard surfacing of sand chutes, dredge 4.0 380 11 140-180 5kg 15kg – 3 x 5kg 613964
components, ripper shanks, screens, grizzly bars, scraper blades and bucket lips 5.0 450 6 170–210 5kg 15kg – 3 x 5kg 613965
and teeth.
Classifications:
AS/NZS 2576: 2560-A4.
COBALARC 4 50
TYPICAL WELD DEPOSIT ANALYSIS*: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: IDENTIFICATION COLOURS:
Single Layer on Mild Steel: HRC HV30 Grinding only. Purple (Single dot near holder end)
C: 3.1% Mn: 0.9% W: 44% Cr: 6% Single Layer on Mild Steel 62 750
All Weld Metal Deposit: All Weld Metal Deposit 64 800 6.3mm Cobalarc 4 can be used for vertical
surfacing by depositing overlapping horizontal
C: 3.7% Mn: 1.0% W: 53% Cr: 7% Deposits contain Tungsten Carbides with hardness
stringer passes.
up to 2,200 HV.
* Actual weld deposit consists of undissolved Tungsten
Carbide particles in a eutectic matrix of C-W-Cr-Fe. The
analysis of the matrix will vary with the proportion of
Tungsten Carbides dissolved during welding.
▲ Highly Alloyed Tubular Electrode. Packaging and Operating Data:

▲ Partially Dissolved Tungsten Carbides bonded in an Iron Rich Matrix. AC (minimum 50 O.C.V.), DC+ polarity.
▲ Resistant to Extreme Abrasion and Low Impact Loading. Electrode No. of Electrodes Current Packet Carton Part No
▲ Typical applications include the hard surfacing of fan and pump impellors, pug Size mm Length mm per kg. Range (amps)
mill augers and knives, and gravel chutes, feed screws, ripper tynes and 6.3 450 9 80–150 5kg 15kg – 3 x 5kg 613255
scraper/mixer blades.
Classifications:
AS/NZS 2576: 3460-A1.
180
WELDING CONSUMABLES
COBALARC 9 50
OCV
TYPICAL WELD DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 5.0mm and 6.3mm sizes can be used for vertical
Single Layer on Mild Steel: HRC HV30 Grinding only. surfacing by depositing overlapping horizontal
stringer passes.
C: 4.0% Mn: 0.9% Si: 1.1% Cr: Single Layer on Mild Steel 58 660 IDENTIFICATION COLOURS:
25.0% Ni: 0.4% Mo: 1.5% V: 0.2% All Weld Metal Deposit 63 780 White (Single dot near holder end)
All Weld Metal Deposit: Deposits contain complex Chromium Carbides with
C: 4.8% Mn: 1.1% Si: 1.4% Cr: hardness up to 1,500 HV.
30.0% Ni: 0.5% Mo: 1.7% V: 0.2%
▲ Highly Alloyed Tubular Electrode. Packaging and Operating Data:

▲ Versatile, Complex Carbide Iron Deposit. AC (minimum 50 O.C.V.), DC+ polarity.
▲ Resistant to both Coarse and Fine Abrasion and Moderate to Heavy Impact Electrode No. of Electrodes Current Packet Carton Part No
Loading. Size mm Length mm per kg. Range (amps)
▲ Typical applications include the hard surfacing of railway ballast tampers, 5.0 450 20 60–120 5kg 15kg – 3 x 5kg 613350
dredge buckets and lips, earth moving equipment, power shovels, rolling mill
guides, sizing screens, ripper teeth and crushing equipment. 6.3 450 14 70–150 5kg 15kg – 3 x 5kg 613360
Classifications:
AS/NZS 2576: 2460-A1.
181
WELDING CONSUMABLES
COBALARC MANG NICKEL-O DC

TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT PROPERTIES: FINISHING RECOMMENDATIONS: COMPARABLE CIGWELD PRODUCTS:
C: 0.90% Mn: 13.40% Si: 0.37% Yield Stress 480 MPa Machinable as Deposited. Cobalarc Mangcraft extruded electrode
Ni: 2.7% Cr: 2.50% Tensile Strength 810 MPa AS/NZS 2576: 1215-A4
RECOMMENDED SHIELDING GAS:
Elongation 42% • Open arc or welding grade CO2
1.6mm size can be used for vertical surfacing by
TYPICAL WELD DEPOSIT HARDNESS: depositing overlapping horizontal stringer passes.
HRC HV30
All Weld Metal Deposit 17 220
Work Hardened 52 540
▲ Self Shielded (-O), Tubular Hardfacing Wire. Packaging and Operating Data:
▲ Tough, Work Hardening Austenitic Manganese Steel Deposit. DC Electrode Positive.
▲ Typical applications include the repair of Manganese steel crusher rolls, jaw and Wire Dia. Current Voltage Electrode Pack Type Pack Weight Part No
hammer crushers, gyratory mantles, blow bars and dredge pump cutters etc. mm Range (amps) Range (volts) Stickout mm
Classifications: 1.6 150–220 22–26 15–25 Spool 15kg 728026
AS/NZS 2576: 1215-B7. 2.8 200–375 25–28 20–35 Coil 22kg 728031
W.T.I.A. Tech. Note 4: 1215-B7.
COBALARC 350-G/O DC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: FINISHING RECOMMENDATIONS: • Argon + 10-25% C02 COMPARABLE CIGWELD PRODUCTS:
C: 0.10% Mn: 1.50% Si: 0.40% Machinable. Carbide tools recommended. 2.4mm Cobalarc 350-O: Cobalarc 350 extruded electrode
Cr: 2.60% Mo: 0.70% Fe: balance • Open arc or welding grade CO2 AS/NZS 2576: 1435-A4
RECOMMENDED SHIELDING GASES:
TYPICAL WELD DEPOSIT HARDNESS: 1.2mm & 1.6mm Cobalarc 350-G:
1.2mm and 1.6mm sizes can be used for vertical
HRC HV30 • Argon + 10-15% CO2 or equivalent
surfacing by depositing overlapping horizontal
Single Layer on Mild Steel 30 300 • Argon + 20-25% CO2 or equiv. stringer passes.
All Weld Metal Deposit 35 350 • Argon + 1-3% O2
▲ Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. Packaging and Operating Data:
▲ Tough, Machinable Low Carbon Martensitic Steel Deposit. DC Electrode Positive.
▲ Recommended for the build-up and surfacing of steel track rolls, idler wheels, Wire Dia. Current Voltage Recommended Pack Type Pack Weight Part No
track pads, drive sprockets, pins, links and other components subject to abrasion mm Range (amps) Range (volts) Stickout (ESO) mm
and/or metal-to-metal wear.
1.2 120–220 18–24 15–20 300mm Spool 15kg 728260
Classifications:
1.6 140–260 23–26 15–25 300mm Spool 15kg 728261
1.2mm & 1.6mm 2.4mm* 2.4 250–450 24–28 20–35 Coil 22kg 728254
AS/NZS 2576: 1435-B5 1435-B7.
W.T.I.A. Tech. Note 4: 1435-B5 1435-B7.
* - 1.2mm and 1.6mm Cobalarc 350-G wires are B5 type wires which require a shielding gas. 2.4mm
Cobalarc 350-O is a B7 type open arc wire which requires no shielding gas.
COBALARC 650-G/O DC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: RECOMMENDED SHIELDING GASES: COMPARABLE CIGWELD PRODUCTS:
C: 0.50% Mn: 1.70% Si: 1.40% HRC HV30 1.2mm & 1.6mm Cobalarc 650-G Cobalarc 650 extruded electrode
Cr: 6.20% Fe: balance Single Layer on Mild Steel 55 600 • Agron + 10-15% CO2 AS/NZS 2576: 1855-A4
All Weld Metal Deposit 57 640 • Agron + 20-25% CO2 1.2mm and 1.6mm sizes can be used for vertical surfacing by
depositing overlapping horizontal stringer passes.
• Agron + 1-3% O2
FINISHING RECOMMENDATIONS:
2.4mm Cobalarc 650-O
Not Machinable. Grinding only.
• Open arc or welding grade CO2
▲ Gas (-G) and Self Shielded (-O), Tubular Hardfacing Wires. Packaging and Operating Data:
▲ Air Hardening, Crack Free, Martensitic Steel Deposit. DC Electrode Positive.
▲ Resistant to Hard Particle Abrasion and Moderate Impact Loading. Wire Dia Current Voltage Recommended Pack Type Pack Weight Part No
▲ Typical applications include the surfacing of agricultural points, shares and mm Range (amps) Range (volts) Stickout (ESO) mm
tynes, sand dredge cutter heads, dredge rollers and tumblers, conveyor screws, 1.2 120–250 18–24 15–20 300mm Spool 15kg 728262
bucket lips, etc.
1.6 140–260 23–26 15–25 300mm Spool 15kg 728263
Classifications:
2.4 250–450 24–28 20–35 Coil 22kg 728257
1.2mm & 1.6mm 2.4mm*
AS/NZS 2576: 1855-B5 1855-B7.
W.T.I.A. Tech. Note 4: 1855-B5 1855-B7.
* - 1.2mm and 1.6mm Cobalarc 650-G wires are B5 type wires which require a shielding gas. 2.4mm
Cobalarc 650-O is a B7 type open arc wire which requires no shielding gas.
182
WELDING CONSUMABLES
COBALARC 850-O DC
TYPICAL ALL WELD METAL DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: FINISHING RECOMMENDATIONS: 1.2mm size can be used for vertical surfacing by
C: 0.95% Mn: 0.6% Si: 0.9% HRC HV30 Grinding only. depositing overlapping horizontal stringer passes.
Cr: 6.5% Mo: 3.5% B: 1.5% Single Layer on Mild Steel 62 750 RECOMMENDED SHIELDING GAS:
All Weld Metal Deposit 65 830 • Open arc or welding grade CO2
▲ Air Hardening, Crack Prone High Carbon, Martensitic Steel Deposit. DC Electrode Positive
▲ Resistant to Severe Abrasion and Low Impact Loading. Wire Dia Current Voltage Recommended Pack Type Pack Weight Part No
▲ Typical applications include the hard surfacing of agricultural, mining and mm Range (amps) Range (volts) Stickout (ESO) mm
materials handling equipment including tynes, points, conveyor screws, dredge 1.2 120–250 18–24 15–20 300mm Spool 15kg 728272
buckets, cane harvester cutters/elevators and sugar mill scraper plates.
Classifications:
AS/NZS 2576: 1865-B7.
W.T.I.A. Tech. Note 4: 1865-B7
COBALARC COARSECLAD-G/O 1.2mm & 1.6mm DC

TYPICAL WELD DEPOSIT ANALYSIS: TYPICAL WELD DEPOSIT HARDNESS: RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS:
Single Layer on Mild Steel: HRC HV30 1.2mm Coarseclad-G: Cobalarc CR70 extruded electrode
C: 4.0% Mn: 0.7% Si: 0.7% Cr: 14.0% Single Layer on Mild Steel 55 600 • Agron + 10-25% CO2 AS/NZS 2576: 2355-A4
All Weld Metal Deposit: All Weld Metal Deposit 60 700 • Agron + 1-3% O2
C: 5.2% Mn: 0.7% Si: 0.7% Cr: 19.0% Deposits contain Chromium Carbides with hardness • EN439: M13, M14, M21 & M24 shielding gases 1.2mm size is suitable for vertical-up surfacing
using a wide weaving technique.
up to 1,500 HV (80 HRc). 1.6mm Coarseclad-O:
• Open arc or welding grade CO2
FINISHING RECOMMENDATIONS:
Grinding only.
▲ High Alloy, Tubular Hardfacing Wire. Packaging and Operating Data:

▲ High Chromium - Carbide Iron Deposit. For Ground Engaging Applications. DC Electrode Positive.
▲ Resistant to Severe Abrasion and Low to Moderate Impact Loading. Wire Dia Current Voltage Recommended Pack Type Pack Weight Part No
▲ Typical applications include the hard surfacing of crusher cones and mantles, mm Range (amps)Range (volts) Stickout (ESO) mm
swing hammers, earthmoving buckets, scarifier points and sugar harvesting and 1.2 Coarseclad-G 150–200 22–26 12–20 Spool 15kg 728070
milling equipment.
Spool 15kg 728054
Classifications: 1.6 Coarseclad-O 200–260 24–28 15–25
Pay-off Pack 100kg 728060
1.2mm* 1.6mm*
AS/NZS 2576: 2360-B5 2360-B7.
W.T.I.A. Tech. Note 4: 2360-B5 2360-B7.
* 1.2mm Coarseclad-G is a B5 type wire which requires a shielding gas. 1.6mm Coarseclad-O is a B7 type wire which requires no
shielding gas.
COBALARC COARSECLAD-O 2.4mm & 2.8mm DC

Single Layer on Mild Steel: HRC HV30 Grinding only. Cobalarc CR70 extruded electrode
C: 4.2% Mn: 0.7% Si: 0.7% Cr: 20% Single Layer on Mild Steel 55 600 AS/NZS 2576: 2355-A4
All Weld Metal Deposit: All Weld Metal Deposit 63 780 • Open arc or welding grade CO2
C: 5.5% Mn: 1.0% Si: 0.9% Cr: 25% Deposits contain Chromium Carbides with hardness
up to 1,500 HV (80 HRc).
▲ High Chromium Carbide Iron Deposit. For Ground Engaging Applications. DC Electrode Positive.
▲ Resistant to Coarse Abrasion and Low to Moderate Impact Loading. Wire Dia Current Voltage Recommended Pack Type Pack Weight Part No
▲ Typical applications include hard surfacing of crusher cones and mantles, swing mm Range (amps) Range (volts) Stickout (ESO) mm
hammers, earthmoving buckets, blades and rippers. 2.4 250–350 25–30 35–55 Coil 22kg 728055
Classifications: 2.8 300–450 27–33 35–55 Coil 22kg 728056
AS/NZS 2576: 2360-B7.
183
WELDING CONSUMABLES
COBALARC FINECLAD-O DC
Single Layer on Mild Steel: HRC HV30 Grinding only. Cobalarc Borochrome extruded electrode
C: 3.5% Mn: 0.3% Si: 0.4% Single Layer on Mild Steel 62 750 AS/NZS 2576: 2560-A4
Cr: 14% B: 0.5% All Weld Metal Deposit 65 830 • Open arc or welding grade CO2
All Weld Metal Deposit: Deposits contain Chromium Carbides with hardness 1.6mm size can be used for vertical surfacing by
depositing overlapping horizontal stringer passes.
C: 4.8% Mn: 0.5% Si: 0.6% up to 1,500 HV (80 HRc).
Cr: 20% B: 0.75%
▲ Chromium Iron Carbides in a Hard, Martensitic Matrix. DC Electrode Positive.
▲ Resistant to Fine, Wet or Dry Abrasion Wire Dia Current Voltage Electrode Pack Type Pack Weight Part No
mm Range (amps) Range (volts) Stickout mm
▲ Typical applications include the surfacing of sand chutes, dredge components,
ripper shanks, screens, grizzly bars, scraper blades, and bucket teeth and lips 1.6 200–260 24–28 15–25 Spool 15kg 728004
etc. 2.4 250–350 25–30 35–55 Coil 22kg 728006
Classifications:
AS/NZS 2576: 2565-B7.
184
WELDING CONSUMABLES
GAS METAL ARC WELDING (MIG) WIRES
AUTOCRAFT LW1-6 DC
POCKET GUIDE REFERENCE PAGE 94/95 +
TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS: RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.07% Mn: 1.55% Si: 0.88% • Argon + 10-25% CO2. Comweld LW1-6 TIG rod
Argon Welding Grade S: 0.012% P: 0.015% • Welding Grade CO2 Comweld LW1 TIG rod
+10-25% CO2: CO2: APPROVALS*: Verti-Cor 3XP FCAW
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO Metal-Cor Xp FCAW
Yield Stress 450 MPa 410 MPa CO2 & Argon 10-25% CO2:
AS3752:
Tensile Strength 550 MPa 525 MPa Lloyd's Register of Shipping Grade 3S, 3YS
1.0 - 2.0 mls of hydrogen / 100gms of deposited
Elongation 29% 32% American Bureau of Shipping Grade 3SA, 3YSA
weld metal.
CVN Impact Val. 120 J @ -20°C 110 J @ -20°C Det Norske Veritas Grade 111YMS
* Approvals do not include 0.6mm and 0.8mm Autocraft LW1-
6 wires
▲ A Higher Manganese / Silicon Steel Wire for GMA Welding. Packaging and Operating Data:
▲ Use with CO2 and Argon Based Shielding Gases.
Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
▲ Wide Range of Minispool, Handispool and Autopak Packaging Options. mm Range (volts) (metres/min) Range (amps)
▲ Suitable for the positional Gas Metal Arc Welding (GMAW) of mild and low alloy Mini Spool - Packs of 44 x 0.8kg 721104
steels, used in general fabrication and structural work. 0.6 12–14 3.5–14 35–100 Handi Spool 5kg 720108
Spool 15kg 720103
Classifications:
Mini Spool - Packs of 44 x 0.8kg 721105
AS/NZS 2717.1: ES6-GC/M-W503AH.
0.8 14–22 3.5–14 50–180 Handi Spool 5kg 720109
AWS/ASME-SFA A5.18: ER70S-6. Spool 15kg 720114
Spool 15kg 720090
0.9 15–26 3.5–15 70–230
AutoPak 250kg 720122A
The advantages of AUTOPAK®. Spool 15kg 720094
1.0 16–29 3.5–15 100–280
• Reduced downtime = Higher productivity outcomes. AutoPak 250kg 720123A
Spool 15kg 720096
1.2 18–32 2.5–15 120–350
• Straight/Twist free wire = Greater wire accuracy in the joint. AutoPak 250kg 720124A
Spool 15kg 720095
• Smaller Acceleration weight = Improved arc starting. 1.6 18–34 2.5–10 180–390
AutoPak 250kg 720125A
= Less stress on wire-feed unit.
= Less wire slippage and burn backs. * Mini Spool (ø100mm); Handi Spool (ø200mm); Spool (ø300mm); AutoPak (ø510mm x
H.770mm).
• Fully Enclosed pack and pay-off system = Protection against dust, dirt and moisture.
AUTOPAK® Parts List:
• Compact and manoeuverable = Ease of use in confined and restricted AUTOPAK accessories “Standard Types”. Part Number.
locations. Autopak occupies only 0.2m2 of floor space. 1. Clear plastic AUTOPAK dome (510mm base diam. x 300mm height). 720001
1. Clear Plastic Dome

and Conduit
Adaptor P/N: 720001
Steel Locking
Ring
Handle
Pressure
Ring
Wire
Cardboard
Drum
185
WELDING CONSUMABLES
AUTOCRAFT LW1 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS: APPROVALS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.08% Mn: 1.16% Si: 0.70% CO2 & Argon 10-25% CO2: Comweld LW1 TIG rod
Welding Grade CO2: Argon 10-25% CO2: S: 0.010% P: 0.015% L.R.S. Grade 3S Comweld LW1-6 TIG rod
Yield Stress 420 MPa 390 MPa A.B.S. Grade 3SA Verti-Cor 3XP FCAW
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO Supre-Cor 5 FCAW
Tensile Strength 520 MPa 500 MPa AS3752: D.N.V. Grade IIIYMS
Elongation 30% 31% 1.0 - 2.0 mls of hydrogen / 100gms of deposited RECOMMENDED SHIELDING GAS:
CVN Impact Val.110 J @ -20°C 100 J @ -20°C weld metal. • Argon + 10-15% CO2
• Argon + 10-25% CO2
• Welding Grade CO2
▲ A Premium Quality Low Carbon Steel Wire for GMA Welding. Packaging and Operating Data:
▲ Suitable for the all positional multi-pass Gas Metal Arc welding of mild, low
alloy and medium strength steels, as used in general fabrication, pressure Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
vessels and structural work. mm Range (volts) (metres/min) Range (amps)
Classifications: 0.9 15–26 3.5–15 70–230 Spool 15kg 720115

1.2 18–32 2.5–15 120–350 Spool 15kg 720116
* Spool (ø300mm);
AWS/ASME-SFA A5.18: ER70S-4.
AUTOCRAFT SUPER STEEL DC

TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GAS:
PROPERTIES: C: 0.05% Mn: 1.10% Si: 0.55% AS3752: • Argon + 10-25% CO2
Argon 20-25% CO2: Ti: 0.10% Zr: 0.06% Al: 0.08% 1.0 - 2.0 mls of hydrogen / 100gms of deposited • Argon + 1-3% O2
Yield Stress 425 MPa S: 0.007% P: 0.008% Fe: Balance weld metal. • Welding Grade CO2
COMPARABLE CIGWELD PRODUCTS:
Elongation 34%
Comweld Super Steel TIG rod
▲ A Low Carbon, Triple Deoxidised Steel Wire for GMA Welding. Packaging and Operating Data:
▲ For use with Welding Grade CO2 or Argon Based Shielding Gases.
▲ Triple Deoxidised for Superior Weld Deposit Quality and Resistance to Porosity. mm Range (volts) (metres/min) Range (amps)
▲ The ideal choice for the welding of rusty or mill scaled plates and pipes and the root pass welding 1.2 18-32 3.5-15 120-350 Spool 15kg 720054
of pipes, tanks, and heavy walled joints.
* Spool (ø300mm).
Classifications:
AUTOCRAFT Mn-Mo DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GAS:
Argon 20-25% CO2: Mo: 0.45% S: 0.011% P: 0.017% 1.0 - 2.0 mls of hydrogen / 100gms of deposited • Argon + 1-3% O2
Yield Stress 580 MPa weld metal. • Welding Grade CO2
Elongation 24%
CVN Impact Values 80 J av @ +20°C
▲ A Manganese Molybdenum Steel Wire for the GMA Welding of Higher Packaging and Operating Data:
Strength steels.
▲ For Use with Welding Grade CO2 or Argon Based Shielding Gases.
mm Range (volts) (metres/min) Range (amps)
▲ 550 MPa Tensile Class Weld Deposits. 0.9 16-28 3.5-15 70-230 Spool 15kg 720049
▲ Suitable for the all positional fillet and butt welding of a wide range of higher 1.2 18-32 3.5-15 120-350 Spool 15kg 720052
strength steels, particularly those used in the fabrication of pressure vessels, * Spool (ø300mm).
boilers and pipelines.
Classifications:
AS/NZS 2717.1: ESD2-GC/M-W559AH.
AWS/ASME-SFA A5.28: ER80S-D2.
186
WELDING CONSUMABLES
AUTOCRAFT NiCrMo DC
TYPICAL ALL WELD METAL MECHANICAL The actual weld metal mechanical properties achieved with TYPICAL WIRE ANALYSIS: RECOMMENDED SHIELDING GAS:
Autocraft Ni Cr Mo are influenced by many factors including,
PROPERTIES: C: 0.08% Mn: 1.40% Si: 0.60% • Argon + 20-25% CO2
base metal analysis, welding parameters, shielding gas
Argon 1-3% CO2: Argon 20-25% CO2: selection and number of passes etc. Please consult your Ni: 1.40% Cr: 0.40% Mo: 0.25% • Argon + 1-3% O2
nearest CIGWELD branch for welding procedure • Welding Grade CO2
Yield Stress 730 MPa 707 MPa recommendations. V: 0.10%
Tensile Strength 790 MPa 770 MPa COMPARABLE CIGWELD PRODUCTS:
TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO
Elongation 17% 21% AS3752: Verti-cor 111 K3 FCAW
CVN Impact Val. 130 J @ -29°C 72 J @ -29°C Tensi-Cor 110T XP FCAW
80 J @ -51°C 50 J @ -51°C weld metal.
▲ A Low Alloy Steel Wire for the GMA Welding of High Strength steels. Packaging and Operating Data:
▲ For Use with Welding Grade CO2 or Argon Based Shielding Gases.
▲ 760 MPa Tensile Class Weld Deposits. mm Range (volts) (metres/min) Range (amps)
▲ Suitable for the all positional fillet and butt welding of a wide range of high 1.2 18-32 3.5-15 120-350 Spool 15kg 720053
strength steels, particularly quenched and tempered types such as Bisalloy 80,
USS-T1 types and Welten 80C etc. * Spool (ø300mm).
Classifications:
AS/NZS 2717.1: ESMG-GC/M-W769AH.
AWS/ASME-SFA A5.28: ER110S-G.
AUTOCRAFT CrMo1 DC
PROPERTIES: C: 0.09% Mn: 0.60% Si: 0.60% • Argon + 20-25% CO2 Alloycraft 80-B2 electrode
Argon 1-3% CO2: Cr: 1.30% Mo: 0.50% P: 0.015% • Argon + 1-3% O2 Comweld CrMo1 TIG rod
0.2% Proof Stress 500 MPa S: 0.010% Fe: Balance Verti-cor 80Ni 1 FCAW
Elongation 20% AS3752:
CVN Impact Values 60 J av @ +20°C 1.0 - 2.0 mls of hydrogen / 100gms of deposited
Post weld heat treated at 620°C as required by weld metal.
AWS A5.28.
▲ A low Alloy Steel Wire for the GMA welding of Matching Cr-Mo-Steels. Packaging and Operating Data:
▲ Recommended for the GMA welding of 1/2Cr-1/2Mo, 1Cr-1/2Mo and Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
1 1/4Cr-1/2Mo steel pipes, plates and castings. mm Range (volts) (metres/min) Range (amps)
Classifications: 1.2 18-32 3.5-15 120-350 Spool 15kg 720029
AS/NZS 2717.1: ESB2-GM-W559AH. * Spool (ø300mm).
AWS/ASME-SFA A5.28: ER80S-B2.
AUTOCRAFT 308LSi DC
PROPERTIES: C: 0.02% Mn: 2.05% Si: 0.80% • Argon+ 1-3% O2 Satincrome 308L-17 electrode
Argon 1-3% CO2: Cr: 19.95% Ni: 10.25% P: 0.020% • Argon + 2-5% CO2 Comweld 308L TIG rod
0.2% Proof Stress 450 MPa S: 0.005% Fe: Balance Shieldcrome 308LT FCAW wire
FERRITE NUMBER:
Elongation 36%
5 – 10 FN
▲ A Steel Wire for the GMA Welding of 304 and 304L Type Stainless Steels. Packaging and Operating Data:
▲ Recommended for the general welding of 201, 302, 321, 347, 409 and 444 type These machine settings are a guide only. Actual voltage and welding current used will
stainless steels. depend on machine characteristics, plate thickness, run size, shielding gas and operator
Classifications: technique etc.
AS/NZS 2717.3: ES308LSi.
AWS/ASME-SFA A5.9: ER308LSi. 0.9 16-24 4.5-15.0 70-200 Spool 15kg 721271
1.2 20-28 3.0-10.0 150-280 Spool 15kg 721272
* Spool (ø300mm).
187
WELDING CONSUMABLES
AUTOCRAFT 309LSi DC
PROPERTIES: C: 0.02% Mn: 2.10% Si: 0.75% • Argon + 1-3% O2 Satincrome 309Mo-17 electrode
Argon 1-3% CO2: Cr: 23.75% Ni: 13.75% P: 0.020% • Argon + 2-5% CO2 AWS A5.4: E309Mo-17
0.2% Proof Stress 450 MPa S: 0.005% Fe: Balance Comweld 309L TIG rod
Tensile Strength 610 MPa AWS A5.9: ER309L
FERRITE NUMBER:
Elongation 36% Shieldcrome 309LT FCAW wires
10 – 15 FN AWS A5.22: E309LT1-1/4
▲ A Stainless Steel Wire for the GMA Welding of 309 and 309L Type Stainless Packaging and Operating Data:
Steels.
These machine settings are a guide only. Actual voltage and welding current used will
▲ Also suitable for a wide range of other welding applications including: the depend on machine characteristics, plate thickness, run size, shielding gas and operator
dissimilar joining of “300 series” and stainless steel grades to mild or low alloy technique etc.
steels, an intermediate or buttering layer in the butt welding of clad steel.
Classifications: mm Range (volts) (metres/min) Range (amps)
AS/NZS 2717.3: ES309LSi. 0.9 16-24 4.5-15.0 70-200 Spool 15kg 721276
AWS/ASME-SFA A5.9: ER309LSi. 1.2 20-28 3.0-10.0 150-280 Spool 15kg 721277
* Spool (ø300mm).
AUTOCRAFT 316LSi DC
PROPERTIES: C: 0.02% Mn: 2.05% Si: 0.80% • Argon + 1-3% O2 Satincrome 316L-17 MMBW
Argon 1-3% CO2: Cr: 19.95% Ni: 10.25% P: 0.020% • Argon + 2-5% CO2 Comweld 316L TIG
0.2% Proof Stress 450 MPa S: 0.005% Fe: Balance Shieldcrome 316LT FCAW
FERRITE NUMBER:
Elongation 36%
5 – 10 FN
▲ A Stainless Steel Wire for the GMA Welding of 316 and 316L Type Stainless Packaging and Operating Data:
Steels.
▲ Also suitable for the general welding of other 300 and 400 series stainless depend on machine characteristics, plate thickness, run size, shielding gas and operator
steels including 301, 302, 304/304L, 321, 347, 410 and 430. technique etc.
Classifications: Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
AS/NZS 2717.3: ES316LSi.
0.8 16–20 5.0–15.0 60–150 Mini spool – Pack of 44 x 1kg 721285
AWS/ASME-SFA A5.9: ER316LSi.
Handi spool 5kg 720283
0.9 16–24 4.5–15.0 70–200
Spool 15kg 721286
1.2 20–28 3.0–10.0 150–280 Spool 15kg 721287
* Mini spool (ø100mm); Handi spool (ø200mm); Spool (ø300mm).
AUTOCRAFT AL1188 DC
TYPICAL ALL WELD METAL MECHANICAL WIRE ANALYSIS LIMITS: RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: Si: 0.06% Fe: 0.06% Cu: 0.005% • Welding Grade Argon Comweld AL1188
Single-vee butt weld with 1060 Aluminium (reduced Mn: 0.01% Mg: 0.01% Zn: 0.03% • Argon + 25% He AWSR1188
section tensile specimen): Ti: 0.01% Total others: 0.01% • Helium + 25% Ar
Welding grade Argon: Al: 99.88% min.
0.2% Proof Stress 34.5 MPa * Single values are maximum allowable, unless
Tensile Strength 69.0 MPa otherwise stated.
Elongation (in 2 inches) 29%
▲ A High Purity Aluminium Wire for the GMA Welding of Selected Wrought Packaging and Operating Data:
Aluminium Alloys.
These machine settings are a guide only. Actual voltage and welding current used will depend
▲ Recommended for the joining of selected high purity 1XXX series Aluminium on machine characteristics, plate For 1XXX, 2XXX and 4XXX type welding wires use welding
alloys used extensively in electrical and chemical industry applications. current settings on the lower side of the specified range and arc voltages on the higher side.
Classifications: Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
AS/NZS 2717.2: E1188.
1.6 23-28 5.0-9.5 200-350 Spool 7.2kg 720218
AWS/ASME-SFA A5.10: ER1188.
* Spool (ø300mm).
188
WELDING CONSUMABLES
AUTOCRAFT AL4043 DC
PROPERTIES: Single values are maximum allowable, unless • Welding Grade Argon Comweld AL4043
Single-vee butt weld with 6061-T6 Aluminium otherwise stated. • Argon + 25% He AWS R4043
(reduced section tensile specimen) using welding Si: 4.5–6.0% Fe: 0.80% Cu: 0.30% • Helium + 25% Ar
grade Argon: Postweld heat Mn: 0.05% Mg: 0.05% Zn: 0.10%
As welded: treated & aged:
Ti: 0.20% Total others: 0.15%
0.2% Proof Stress 124 MPa 276 MPa
Al: Balance
Tensile Strength 186 MPa 303 MPa
Elongation
(in 2 inches) 8% 5%
▲ An Aluminium -5% Silicon Wire for GMA Welding of Selected Wrought and Cast Packaging and Operating Data:
Aluminium Alloys.
▲ For the Repair Welding of Aluminium Alloy Castings (mainly 4XX and 6XX series). depend on machine characteristics, plate thickness, run size, shielding gas and operator
▲ For Welding Selected Wrought (1XXX, 5XXX and 6XXX series) Aluminium Alloys. technique etc. For 5XXX type welding wires use welding current settings on the higher side
of the range specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX
Classifications:
and 4XXX type welding wires use welding current settings on the lower side of the specified
AS/NZS 2717.2: E4043. range and arc voltages on the higher side.
AWS/ASME-SFA A5.10: ER4043. Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
1.2 20-25 5.5-12.0 150-250 Spool 7.2kg 720237
1.6 23-28 5.0-9.5 200-350 Spool 7.2kg 720238
* Spool (ø300mm).
AUTOCRAFT AL5356 DC
PROPERTIES: Single values are maximum allowable, unless • Welding Grade Argon Comweld AL5356
Single-vee butt weld with 5086 Aluminium (reduced otherwise stated. • Argon + 25% He AWS R5356
section tensile specimen): Si: 0.25% Fe: 0.40% Cu: 0.10% • Helium + 25% Ar
Welding grade Argon: Mn: 0.05–0.2% Mg: 4.5–5.5% Cr: 0.05–0.20%
0.2% Proof Stress 130 MPa Zn: 0.10% Ti: 0.06–0.20%
Tensile Strength 269 MPa Total others: 0.15% Al: Balance
▲ An Aluminium -5% Magnesium Wire for the GMA Welding of a Wide Range of Packaging and Operating Data:
Wrought and Cast Aluminium Alloys containing Magnesium.
These machine settings are a guide only. Actual voltage and welding current used will depend
Classifications: on machine characteristics, plate thickness, run size, shielding gas and operator technique etc.
For 5XXX type welding wires use welding current settings on the higher side of the range
AS/NZS 2717.2: E5356. specified below and arc voltages on the lower side of the range. For 1XXX, 2XXX and 4XXX
AWS/ASME-SFA A5.10: ER5356. type welding wires use welding current settings on the lower side of the specified range and
arc voltages on the higher side.
0.8 14–21 6.0–20.0 50–150 Mini Spool – Pack of 4 4 x 0.5kg 721221
0.9 16–22 6.0–17.5 80–180 Spool 7.2kg 720226
1.0 17–23 6.0–16.5 110–220 Spool 7.2kg 720224
1.2 20–25 5.5–12.0 150–250 Spool 7.2kg 720227
Spool 9kg 721227
* Mini Spool (ø100mm); Handi Spool (ø200mm); Spool (ø300mm).
189
WELDING CONSUMABLES
AUTOCRAFT DEOXIDISED COPPER DC

TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS LIMITS: RECOMMENDED SHIELDING GAS:
PROPERTIES: Mn: 0.5% Si: 0.5% P: 0.15% • Welding Grade Argon
Welding grade Argon: Sn: 1.0% Cu: 98.0% min Others: 0.50% • Argon + 25% He
0.2% Proof Stress 55 MPa Single values are maximum allowable, unless • Helium + 25% Ar
Tensile Strength 200 MPa otherwise stated.
Electrical Conductivity 40% IACS
Hardness 55 HB
Weld Metal Density 7.47 x 103 kg/m3
▲ A High Copper Alloy for GMA Joining and Overlay Applications. Packaging and Operating Data:
▲ Fabricating Deoxidised Copper and Electrolytic Pitch Copper These machine settings are a guide only. Actual voltage and welding current used will
Components. depend on machine characteristics, plate thickness, run size, shielding gas and operator
▲ Repair of Copper Castings. technique etc.
▲ Lower Strength Welding of Galvanised Steels and Deoxidised Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
Copper to Mild Steel Joints. mm Range (volts) (metres/min) Range (amps)
▲ Typical applications include the GMA welding of copper transformer connectors, 1.6 28-32 5.5-11.5 160-380 Spool 13.6kg 720260
Copper bus bars, billet molds and heater elements etc. * Spool (ø300mm).
Classifications:
AWS/ASME-SFA A5.7: ERCu.
AUTOCRAFT SILICON BRONZE DC

TYPICAL ALL WELD METAL MECHANICAL TYPICAL WIRE ANALYSIS: RECOMMENDED SHIELDING GAS: TYPICAL WELD DEPOSIT HARDNESS WITH
PROPERTIES: Fe: 0.25% Mn: 1.0% Si: 3.40% • Welding Grade Argon ARGON +10-15% CO2 :
Welding grade Argon: Sn: 0.90% Zn: 0.90% Cu: Balance • Argon + 10-25% CO2 HRB
0.2% Proof Stress 170 MPa • Argon + 0-3% O2 Three Layers on Mild Steel 48
Tensile Strength 380 MPa • Helium + 25% Ar COMPARABLE CIGWELD PRODUCTS:
Elongation (in 2 inches) 50% Comweld Silicon Bronze rod
AWS A5.7: ERCuSi–A
▲ A Copper Based Wire for the GMA Welding of Copper-Silicon Alloys including Packaging and Operating Data:
Cusilman and Everdur.
▲ Used for the Lower Strength Welding of Steels. depend on machine characteristics, plate thickness, run size, shielding gas and operator
▲ Extensively used for the GMA Welding of Copper-Silicon Alloys used in Hot technique etc.
Water Systems, Heat Exchangers, Calorifiers and Marine Components for their Wire Dia Voltage Wire Feed Speed Current Pack Type* Pack Weight Part No
Corrosion Resistence. mm Range (volts) (metres/min) Range (amps)
Classifications: 0.9 21-26 7.5-14.5 100-250 Spool 13.6kg 720015
AWS/ASME-SFA A5.7: ERCuSi–A. * Spool (ø300mm).
190
WELDING CONSUMABLES
FLUX CORED ARC WELDING (FCAW) WIRES
SATIN-C0R XP DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS USING TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO APPROVALS*:
PROPERTIES: CO2 SHIELDING GAS: AS3752: Lloyds Register of Shipping Grade 2YS H15.
Using welding grade CO2: C: 0.08% Mn: 1.38% Si: 0.55% 5.0 - 6.0 mls of hydrogen / 100gms of deposited * - with welding grade CO2 shielding gas.
Yield Stress. 485 MPa S: 0.011% P: 0.016%. weld metal *.
Tensile Strength 595 MPa * - for “as manufactured” product using welding
Elongation 27% grade CO2 shielding gas.
▲ A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. Packaging Data:
▲ For High Speed, Downhand Welding Applications.
Wire Pack Pack
▲ Excellent Operator Appeal.
Diameter (mm) Type Weight Part No.
▲ Superior Fillet Shape and Slag Lift.
1.6 Spool 13kg 720904
▲ Recommended for the downhand fillet welding of structural steels of 6mm
thickness or heavier. 2.4 Coil 25kg 720906
Classifications:
Operating Data:
AS/NZS 2203.1: ETD-GCp-W502A. CM1 H10.
All welding conditions recommended below are for use with semi-automatic operation, DC
AWS/ASME-SFA A5.20: E70T-1H8. electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Wire Current Voltage Electrode Optimum Welding
Dia. (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Amps Volts Positions
1.6 350–450 28–33 25–30 380 30 Flat
2.4 400–550 28–33 25–35 450 30
1.6 300–400 26–30 25–30 330 29 HV Fillet
2.4 350–450 26–30 25–30 400 29
1.6 270–350 25–29 25–30 300 28 Horizontal
2.4 320–420 25–29 25–30 360 28
These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics,
plate thickness, run size, shielding gas and operator technique etc.
SATIN-C0R HD70 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO APPROVALS*: RECOMMENDED SHIELDING GAS:
PROPERTIES: AS3752: Lloyds Register of Shipping Grade 2YS H15. • Argon + 20 - 25% CO2.
Using CO2: Argon +20-25% CO2: 5.0 – 8.0 mls of hydrogen / 100gms of deposited * - with welding grade CO2 & Argon +20-25% CO2 • Welding Grade CO2.
Yield Stress 520 MPa 545 MPa weld metal *. shielding gases
Tensile Strength 615 MPa. 630 MPa * - for “as manufactured” product using an TYPICAL ALL WELD METAL ANALYSIS:
Elongation 27% 25% Electrode Stickout (ESO) of 25mm with 1.6mm wire.
Using Welding Grade CO2:
CVN C: 0.06% Mn: 1.55% Si: 0.83%
Impact Values 65J av @ 0°C.53J av @ 0°C. S: 0.013% P: 0.023%
Using Argon +20-25% CO2:
C: 0.06% Mn: 170% Si: 0.88%
S: 0.014% P: 0.022%
▲ A High Efficiency, Rutile Type Flux Cored Wire.

Packaging Data:
▲ Recommended for Use with Argon + 20-25%CO2 or Welding Grade CO2
Shielding Gases. Wire Pack Pack
▲ High Speed, Downhand Welding Applications.
1.6 Steel spool - PLW*15kg 720690
▲ for the high speed fillet and butt welding of mild and medium strength steels in
all downhand positions.
Classifications: Operating Data:
AS/NZS 2203.1: ETD-GCp-W502A..CM1 H10.
electrode positive and welding grade CO2 or Ar + 20-25% CO2 (or equivalent) shielding
ETD-GMp-W502A..CM1 H10. gases.
AWS A5.20: E70T-1H8, E70T-1M H8. Wire Current Voltage Electrode Optimum Welding
1.6 350–450 28–33 25–30 380 30 Flat

1.6 300–400 26–30 25–30 330 29 HV Fillet
1.6 270–350 25–29 25–30 300 28 Horizontal
These machine settings are a guide only. Actual voltage and welding current used will depend on machine characteristics, plate
thickness, run size, shielding gas and operator technique etc.
191
WELDING CONSUMABLES
VERTI-COR XP DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO APPROVALS*: RECOMMENDED SHIELDING GASES:
PROPERTIES: AS3752: Lloyds Register of Shipping Grade 2YS H15. • Argon + 20-25% CO2
Argon: CO2 6.0–7.0 mls of hydrogen / 100gms of deposited * - Argon +20-25% CO2 shielding gas • Welding Grade CO2
Yield Stress 550 MPa 510 MPa weld metal *. combinations.
Tensile Strength 630 MPa 600 MPa * - for “as manufactured” product using Argoshield TYPICAL ALL WELD METAL ANALYSIS:
Elongation 26% 26% 52 shielding gas.
Argon +20-25% CO2:
CVN, C: 0.07% Mn: 1.55% Si: 0.65%
Impact Values 70J av @ 0°C. 60J av @ 0°C. S: 0.007% P: 0.014%.
Using CO2:
C: 0.06% Mn: 1.45% Si: 0.60%
S: 0.010% P: 0.015%
▲ A General Purpose, Rutile Type Flux Cored Wire. Packaging Data:

▲ Versatile, All Positional Capabilities.
Wire Pack Pack
▲ Excellent Operator Appeal. Diameter (mm) Type Weight Part No.
▲ Grade 2 Shipping Society Approvals. 1.2 Spool 13kg 720915
▲ Recommended for General Steel Construction/Fabrication. 1.6 Spool 13kg 720917
Classifications:
AS/NZS 2203.1: ETP-GMp-W502A. CM1 H10. Operating Data:
ETP-GCp-W502A. CM1 H10. All welding conditions recommended below are for use with semi-automatic operation, DC
electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min.
AWS/ASME-SFA A5.20: E71T-1H8 / E71T-1M H8.
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26–30 20-25 260 28 HV Fillet
1.6 310-360 26–30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
VERTI-COR ULTRA DC
+
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS USING APPROVALS*: RECOMMENDED SHIELDING GAS:
PROPERTIES: CO2 SHIELDING GAS: Lloyds Register of Shipping Grade 2YS H15. • Welding Grade CO2
Using welding grade CO2: C: 0.04% Mn: 1.24% Si: 0.70% American Bureau of Shipping Grade 2YSA H10.
Yield Stress 480 MPa Ti: 0.035% B: 0.005%. Det Norske Veritas IIYMS H10.
Tensile Strength 560 MPa TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO * - with welding grade CO2 shielding gas.
CVN Impact Values 80 J av @ 0°C. 5.0 - 6.0 mls of hydrogen / 100gms of deposited
weld metal *.
* - for “as manufactured” product using welding
grade CO2 shielding gas.
▲ A Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Shielding Gas. Packaging Data:
Wire Pack Pack
▲ Excellent Operator Appeal. Diameter (mm) Type Weight Part No.
▲ Low Spatter and Fume Levels. 1.6 Spool 13kg 720902
▲ Designed for the single and multi-pass welding of mild and medium strength
steels in the downhand, vertical-up and overhead positions.
Operating Data:
Classifications: All welding conditions recommended below are for use with semi-automatic operation, DC
AS/NZS 2203.1: ETP-GCp-W502A. CM1 H10. electrode positive and welding grade CO2 shielding gas with a flow rate of 10–15 litres/min.
AWS/ASME-SFA A5.20: E71T-1H8.
1.2 250-300 27-31 20-25 250 28 Flat
1.6 350-400 27-31 25-30 300 29
1.2 230-280 26-30 20-25 230 27 HV Fillet
1.6 310-360 26-30 25–30 270 27
1.2 170-220 24-28 15-20 190 24 Vertical up
1.6 200-250 24-28 15-20 210 25
1.2 160-210 24-28 15-20 215 26 Overhead
1.6 190-240 24-28 15-20 250 27
192
WELDING CONSUMABLES
VERTI-COR 3XP DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS*: RECOMMENDED SHIELDING GASES:
PROPERTIES: Using Argon +20-25% CO2: Lloyds Register of Shipping Grade 3S, 3YS H15. • Argon + 10-20% CO2
Using Argoshield 52: Using CO2: C: 0.07% Mn: 1.16% Si: 0.52% American Bureau of Shipping Grade 3SA, 3YSA H5. • Argon + 20-25% CO2.
Yield Stress 480 MPa 460 MPa Ti: 0.035% B: 0.008% Det Norske Veritas IIIYMS H5. • Welding Grade CO2
Tensile Strength 560 MPa 530 MPa Using CO2: * - with Argon +20-25% CO2 shielding gas COMPARABLE CIGWELD PRODUCTS:
Elongation 28% 30% C: 0.06% Mn: 1.05% Si: 0.42% combinations.
Autocraft LW1/LW1-6 GMAW
CVN, Ti: 0.035% B: 0.007% Ferrocraft 61 MMAW
Impact Values 110J av @ 0°C. 90J av @ 0°C.
90J av @ -20°C 75J av @ -20°C
AS3752:
5.0–6.0 mls of hydrogen / 100gms of deposited
weld metal *.
* - for “as manufactured” product using Argoshield
52 shielding gas.
▲ A Microalloyed, Rutile Type Flux Cored Wire. Packaging Data:

Wire Pack Pack
▲ Excellent Operator Appeal. Dia. (mm) Type Weight Part No.
▲ Formulated to give smooth (low spatter) arc transfer, flat mitre fillet welds and 1.6 Spool 13kg 720921
excellent slag lift in all positions (except vertical-down), on a wide range of
mild and medium strength steels.
AS/NZS 2203.1: ETP-GMp-W503A. CM1 H10. electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min
ETP-GCp-W503A. CM1 H10. Wire Current Voltage Electrode Optimum Welding
AWS/ASME-SFA A5.20: E71T-1 H8 , E71T-12M H8.
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26-30 20-25 260 28 HV Fillet
1.6 310-360 26-30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
193
WELDING CONSUMABLES
VERTI-COR ULTRA 3 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS USING APPROVALS*: RECOMMENDED SHIELDING GAS:
PROPERTIES: CO2 SHIELDING GAS: Lloyds Register of Shipping Grade 3S, 3YS H5. Welding Grade CO2
Using welding grade CO2: C: 0.02% Mn: 1.15% Si: 0.30% American Bureau of Shipping Grade 3SA, 3YSA H5. COMPARABLE CIGWELD PRODUCTS:
Yield Stress 490 MPa Ti: 0.035% B: 0.005%. Det Norske Veritas IIIYMS H5. Autocraft LW1/LW1-6 GMAW
Tensile Strength 550 MPa TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO * - with welding grade CO2 shielding gas. Ferrocraft 61 MMAW
CVN Impact Values 90 J av @ -20°C. 5.0 - 6.0 mls of hydrogen / 100 gms of deposited
55 J av @ -29°C weld metal*
* - for “as manufactured’ product using welding
grade CO2 shielding gas.
▲ A Microalloyed, Rutile Type Flux Cored Wire Formulated Exclusively for CO2 Packaging Data:
Shielding Gas.
▲ Versatile, All Positional Capabilities. Wire Pack Pack
▲ Excellent Operator Appeal.
1.2 Spool 13kg 720891
▲ Low Spatter and Fume Levels.
1.6 Spool 13kg 720892
▲ Grade 3, 3Y Shipping Society Approvals.
1.2 PLW 15kg 721891
▲ Recommended for steel construction and fabrication welding where improved
weld deposit impact toughness is required and the work cannot be rotated to 1.6 PLW 15kg 721892
the downhand positions.
AS/NZS 2203.1: ETP-GCp-W503A. CM1 H10.
electrode positive and welding grade CO2 shielding gas with a flow rate of 10–15 litres/min.
AWS/ASME-SFA A5.20: E71T-1H8/E71T-12H8. Wire Current Voltage Electrode Optimum Welding
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26-30 20-25 260 28 HV Fillet
1.6 310-360 26-30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
VERTI-COR 80Ni1 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS*: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GAS:
Using Argon +20-25% CO2: Ni: 0.90% Ti: 0.035% B: 0.007%. 5.0–6.0 mls of hydrogen / 100gms of deposited
Yield Stress 520 MPa * - Using Argon +20-25% CO2 weld metal *.
Alloycraft 80-B2 MMAW
Tensile Strength 600 MPa * - for “as manufactured” product using Argoshield
Autocraft CrMo1 GMAW
Elongation 26% Argon +20-25% CO2.
▲ A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire Packaging Data:
▲ Formulated for Use with Argon +20-25% CO2 Shielding Gases.
Wire Pack Pack
▲ Versatile, All Positional Capabilities. Diameter (mm) Type Weight Part No.
▲ Excellent Operator Appeal. 1.2 Spool 13kg 720390
▲ A Nominal 1% Nickel Steel Deposit of the 550 MPa tensile class. 1.6 Spool 13kg 720391
▲ Typical applications include the under matching strength fillet welding of
Bisalloy 60, 70 and 80 Quenched and Tempered steels.
Operating Data:
Classifications: All welding conditions recommended below are for use with semi-automatic operation, DC
AS/NZS 2203.1: ETP-GMp-W554A. Ni1 H10. electrode positive and welding grade CO2 shielding gas with a flow rate of 10–15 litres/min.
AWS/ASME-SFA A5.29: E81T1-Ni1MH8
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26-30 20-25 260 28 HV Fillet
1.6 310-360 26-30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
194
WELDING CONSUMABLES
VERTI-COR 91 K2 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS*: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GAS:
Using Argon +20-25% CO2: Ni: 1.60% Ti: 0.035% B: 0.007%. 5.0– 6.0 mls of hydrogen / 100gms of deposited
Yield Stress 560 MPa * - Using Argon +20-25% CO2 weld metal *.
Alloycraft 90 MMAW
Tensile Strength 660 MPa * - for “as manufactured” product using Argoshield
Elongation 23% Argon +20-25% CO2.
▲ A Higher Strength Low Alloy Steel, Rutile Type Flux Cored Wire Packaging Data:
▲ Formulated for Use with Argon +20-25% CO2 Shielding Gases.
Wire Pack Pack
▲ Excellent Operator Appeal. 1.2 Spool 13kg 720394
▲ A Nominal 1.5% Nickel Steel Deposit of the 620 MPa tensile class. 1.6 Spool 13kg 720396
▲ Typical applications include the full strength butt welding of Bisalloy 60 or the
under matching strength fillet welding of Bisalloy 70 and 80 steels.
Operating Data:
Classifications:
AS/NZS 2203.1: ETP-GMp-W629A. K2 H10. electrode positive and Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min.
AWS/ASME-SFA A5.29: E91T1-K2MH8 Wire Current Voltage Electrode Optimum Welding
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26-30 20-25 260 28 HV Fillet
1.6 310-360 26-30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
VERTI-COR 111 K3 DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL (AWM) ANALYSIS* TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GAS:
PROPERTIES: (Wt%): AS3752: • Argon + 20 - 25% CO2
Using Argon +20-25% CO2: C: 0.06% Mn: 1.65% Si: 0.36% 5.0– 6.0 mls of hydrogen / 100gms of deposited
0.2% Proof Stress 775 MPa Ni: 2.05% Mo: 0.46% B: 0.004%. weld metal *.
* - for “as manufactured” product using and Electrode Alloycraft 110 MMAW
Tensile Strength 835 MPa * - Using Argon +20-25% CO2 Stickout (ESO) of 20mm with 1.2mm wire and 25mm with Autocraft NiCrMo1 GMAW
Elongation 18% 1.6mm wire and mid-range current and voltage settings.
▲ A High Strength Low Alloy Steel, Rutile Type Flux Cored Wire. Packaging Data:
▲ Formulated for Use with Argon + 20-25% CO2 shielding gases.
Wire Pack Pack
▲ A Nickel Molybdenum Steel deposit of the 760 MPa tensile Class. 1.2 PLW 15kg 721381
▲ Typical applications include the full strength butt welding and fillet welding of 1.6 PLW 15kg 721382
Bisalloy 80 and similar Quenched and Tempered Steels.
AS/NZS 2203.1: ETP-GMp-W768A. K3 H10. All welding conditions recommended below are for use with semi-automatic operation, DC
electrode positive and Argoshield 52 shielding gas with a flow rate of 15–20 litres/min.
AWS/ASME-SFA A5.29: E111T1-K3M H8.
1.2 250-300 27-31 20-25 280 31 Flat
1.6 350-400 27-31 25-30 360 31
1.2 230-280 26-30 20-25 260 28 HV Fillet
1.6 310-360 26-30 25–30 320 29
1.2 170-220 24-28 15-20 200 24 Vertical up
1.6 200-250 24-28 15-20 240 25
1.2 160-210 24-28 15-20 200 24 Overhead
1.6 190-240 24-28 15-20 220 24
195
WELDING CONSUMABLES
SUPRE-COR 5 DC
POCKET GUIDE REFERENCE PAGE 125 –
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: APPROVALS*: RECOMMENDED SHIELDING GASES:
PROPERTIES: Using Argoshield 52: Lloyds Register of Shipping Grade 3S, 3YS H5. • Argon + 20-25% CO2
Using C: 0.10% Mn: 1.45% Si: 0.42% American Bureau of Shipping Grade 3SA,3YSA H5. • Welding Grade CO2
Argon +20-25% CO2: Using CO2: P: 0.012% S: 0.015%. Det Norske Veritas IIIYMS H5. COMPARABLE CIGWELD PRODUCTS:
Yield Stress 445 MPa 430 MPa Using CO2: * - with Argon +20-25% CO2 and CO2 shielding Autocraft LW1/LW1-6 GMAW
Tensile Strength 550 MPa 530 MPa C: 0.09% Mn: 1.25% Si: 0.32% gas combinations. Ferrocraft 61 MMAW
Elongation 29% 30% P: 0.012% S: 0.015%
CVN Impact 160J av @ -20°C 150J av @ -20°C
Values 100J av @ -40°C 90J av @ -40°C TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO
AS3752:
90J av @ -60°C 80J av @ -60°C
weld metal *.
* - for ‘as manufactured’ product using Argoshield
Argon +20-25% CO2.
▲ Second Generation, Fully Basic Flux Cored Wire. Packaging Data:

▲ Improved Low Temperature Impact Toughness to -50°C.
Wire Pack Pack
▲ Improved Positional Capabilities of 1.2mm and 1.6mm sizes. Diameter (mm) Type Weight Part No.
▲ DC Electrode Negative Operation. 1.2 Spool 13kg 720982
▲ Suitable for a wide range of critical applications including the fillet and butt 1.6 Spool 13kg 720983
welding of pressure vessels, offshore oil and gas platform structures and heavy
earthmoving equipment.
AS/NZS 2203.1: ETP-GCn/p-W505A. CM1 H5. electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min.
ETP-GMn/p-W505A. CM1 H5. Wire Current Voltage Electrode Optimum Welding
AWS/ASME-SFA A5.20: E71T-5 H4 , E71T-5MJ H4.
1.2 250-300 27-31 20-25 280 29 Flat
1.6 350-400 27-31 25-30 320 31
1.2 230-280 26-30 20-25 250 27 HV Fillet
1.6 310-360 26-30 25–30 315 30
1.2 170-220 24-28 15-20 140 21 Vertical up
1.6 200-250 24-28 15-20 N/A N/A
1.2 160-210 24-28 15-20 120 20 Overhead
1.6 190-240 24-28 15-20 N/A N/A
SUPRE-COR XP DC
POCKET GUIDE REFERENCE PAGE 127 +/–
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GASES:
PROPERTIES: Using Argoshield 52: AS3752: • Argon + 20-25% CO2.
Using C: 0.08% Mn: 1.34% Si: 0.63% 1.5 - 2.0 mls of hydrogen / 100gms of deposited • Welding Grade CO2
Argon +20-25% CO2: P: 0.20% S: 0.015%. weld metal *.
Yield Stress 456 MPa * - for ‘as manufactured’ product using Argon +20-25%
CO2.
APPROVALS*:
Elongation 29%
Lloyds Register of Shipping Grade 3S, 3YS H15.
CVN Impact 57J av @ -20°C
Values * - with Argon +20-25% CO2.
▲ Fully Basic Flux Cored Wire. Packaging Data:

▲ Low Temperature Impact Toughness to -20°C.
Wire Pack Pack
▲ Available in 2.4mm size only. Diameter (mm) Type Weight Part No.
▲ Recommended for the fillet and butt welding of heavy earthmoving and mining 2.4 Coil 25kg 720911
equipment.
All welding conditions recommended below are for use with semi-automatic operation and
AS/NZS 2203.1: ETD-GCn/p-W503A. CM1 H5. DC electrode positive. Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min
ETD-GMn/p-W503A. CM1 H5. was used.
AWS/ASME-SFA A5.20: E70T-5 H4, E70T-5M H4.
2.4 350-500 27-33 25-30 450 31 Flat
2.4 350-500 27-33 25-30 400 30 HV Fillet
plate thickness, run size, shielding gas and operator technique etc
196
WELDING CONSUMABLES
METAL-COR XP DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS*: APPROVALS*: RECOMMENDED SHIELDING GASES:
PROPERTIES: C: 0.05% Mn: 1.42% Si: 0.75% Lloyds Register of Shipping Grade 3YS H5. • Argon + 10-15% CO2 +1-3% O2
Using Argon +20-25% S: 0.012% P: 0.014% ABS Grade 3SA, 3YSA H5. • Argon + 20-25% CO2
CO2: * - Using Argon +20-25% CO2 shielding gas Det Norske Veritas IIIYMS H5. COMPARABLE CIGWELD PRODUCTS:
Yield Stress. 460 MPa. * - with Argon +20-25% CO2 shielding gas Autocraft LW1/LW1-6 GMAW
Tensile Strength 575 MPa. combinations. Ferrocraft 22MMAW
Elongation 28%
85J av @ -20°C.
40J av @ -30°C.
▲ Low Slag, Metal Cored Wire. Packaging Data:

▲ Grade 3 Shipping Society Approvals.
Wire Pack Pack
▲ High Deposition Efficiency = 95%. Diameter (mm) Type Weight Part No.
▲ High Deposition Rates. 1.2 Spool 13kg 720912
▲ For the High Productivity fillet and butt welding of Mild and Medium strength 1.6 Spool 13kg 720913
steels in al doenhand positions.
Classifications:
Operating Data:
AS/NZS 2203.1: ETD-GMn/p-W503A. CM1 H5.
ETP*-GMn/p-W503A. CM1 H5. electrode negative and Argon +20-25% CO2 shielding gas with a flow rate of 15–20 litres/min.
( *1.2mm only )
AWS/ASME-SFA A5.18: E70C-6M*
* The classification of metal cored wires to the American Welding Society (AWS) has
changed. Detailed information regarding these changes are available in the technical section 1.2 280-350 28-33 20-25 330 32 Flat
of pocket guide. 1.6 350-450 29-33 25-30 420 31
1.2 250-300 27-31 20-25 280 30 HV Fillet
1.6 300-380 27-31 25-30 360 28
1.2 250-300 27-31 20-25 250 30 Horizontal
1.6 300-380 27-31 25-30 280 26
TENSI-COR 110TXP DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL: TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO RECOMMENDED SHIELDING GASES:
PROPERTIES: C: 0.08% Mn: 1.50% Si: 0.40% AS3752: • Welding Grade CO2
Using welding grade CO2: Ni: 1.90% Mo: 0.4% Cr: 0.3% 1.5 - 2.0 mls of hydrogen / 100gms of deposited
Yield Stress 720 MPa * - Using CO2 shielding gas weld metal *.
* - for “as manufactured” product using welding Autocraft NiCrMo GMAW
Tensile Strength 800 MPa grade CO2 shielding gas. Alloycraft 110 MMAW
Elongation 22%
▲ Fully Basic, High strength Low Alloy Steel Flux Cored Wire. Packaging Data:
▲ Formulated for Use with CO2 Shielding Gas only.
Wire Pack Pack
▲ Premium Quality Weld Deposits. Diameter (mm) Type Weight Part No.
▲ “Very Low H5” Hydrogen Status. 1.6 Spool 13kg 720387
▲ For the crack free full strength butt welding of Bisalloy 80 and similar Quenched 2.4 Coil 25kg 720389
and Tempered Steels.
AS/NZS 2203.1: ETD-GCp-W769A. K4 H5. All welding conditions recommended below are for use with semi-automatic operation, DC
AWS/ASME-SFA A5.29: E110T5-K4. electrode positive and welding grade CO2 shielding gas with a flow rate of 15–20 litres/min
1.6 300-350 28-32 25-30 320 29 Flat
2.4 400-450 28-32 25-35 450 32
1.6 280-330 27-31 25-30 300 28 HV Fillet
2.4 380-430 27-31 25-30 400 28
1.6 220-270 25-30 25-30 280 26 Vertical up
1.6 260-310 27-31 25-30 N/A N/A Horizontal
2.4 360-410 27-31 25-30 N/A N/A
197
WELDING CONSUMABLES
NICORE® 55 DC
TYPICAL ALL WELD METAL ANALYSIS - USING TYPICAL ALL WELD METAL MECHANICAL RECOMMENDED SHIELDING GASES: COMPARABLE CIGWELD PRODUCTS:
STAINSHIELD: PROPERTIES - USING STAINSHIELD: • Argon + > 0-3% O2 Castcraft 55
C: 1.10% Mn: 0.40% Si: 0.45% Tensile Strength 500 MPa.
Fe: 50.0% Balance Ni Elongation 12%.
Hardness 200 HV.
▲ Composite Nickel-Iron Flux Cored Wire for the Joining and Repair of Cast Irons. Packaging and Operating Data:
▲ Also Recommended for the Dissimilar Joining of Cast Iron to Steels.
Wire Current Voltage Electrode Pack Pack Part No
Classifications: Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Type Weight
Meets AWS/ASME-SFA A5.15: 1.2 220–250 27–29 13mm Handispool 4.5kg 724046
ENiFe-CI (equivalent electrode classification). These machine settings are a guide only. Actual voltage, welding current and E.S.O. used will depend on machine characteristics,
NICORE 55 is a registered trademark of The Esab Group, Inc. Hanover, PA 17331, USA.
SHIELD-COR 4XP DC
TYPICAL ALL WELD METAL MECHANICAL Actual weld metal mechanical properties achieved with TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GASES:
Shield-Cor 4XP are influenced by many factors including, base
PROPERTIES: C: 0.30% Mn: 0.55% Si: 0.10% Not Required.
metal analysis, welding parameters / heat input used, number
Yield Stress 430 MPa of weld passes and run placement etc. Please consult your Al: 1.50% S: 0.008% P: 0.013%.
nearest CIGWELD branch for welding procedure
Tensile Strength 590 MPa recommendations. TYPICAL DIFFUSIBLE HYDROGEN LEVELS TO
CVN Impact Values 50 J av @ +20°C. 10.0 - 12.0 mls of hydrogen / 100gms of deposited
30 J av @ 0°C weld metal *.
* - for “as manufactured” product using the
recommended E.S.O lengths.
▲ Self Shielded Flux Cored Wire. Packaging Data:

▲ Formulated for Fast Downhand Fillet & Butt Welding applications.
Wire Pack Pack
▲ DC Electrode Positive Operation. Diameter (mm) Type Weight Part No.
▲ Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. 2.4 Coil 25kg 720907
▲ Low Spatter Levels / Easily Removed Slag. 3.0 Coil 25kg 720908
▲ typical applications include general fabrication and structural welding, field
erection work and the outdoor repair of heavy machines and equipment.
Operating Data:
Classifications: All welding conditions recommended below are for use with semi-automatic operation, and
AS/NZS 2203.1: ETD-GNp-W500A. CM2 H15. DC electrode positive polarity.
AWS/ASME-SFA A5.20: E70T-4.
2.4 300-400 27-30 60-70 400 30 Flat
3.0 350-450 28-32 60-70 450 31
2.4 280-380 27-30 60-70 370 28 HV Fillet
3.0 340-440 28-32 60-70 400 29
2.4 270-370 27-29 60-70 350 26 Horizontal
3.0 320-420 28-30 60-70
198
WELDING CONSUMABLES
SHIELD-COR 11 DC
TYPICAL ALL WELD METAL MECHANICAL Actual weld metal mechanical properties achieved with TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GAS:
Shield-Cor 11 are influenced by many factors including, base
weld metal *.
* - for “as manufactured” product using the recommended
E.S.O. lengths.
▲ Self-shielded Flux Cored wire. Packaging Data:

Wire Pack Pack
▲ Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. Diameter (mm) Type Weight Part No.
▲ Smooth Rippled Fillets with Good Edge Wetting. 1.2 Spool 15kg 720923
▲ Ideal for Welding Thin Section Mild and Galvanised Steels.
AS/NZS 2203.1: ETP-GNn-W500A. CM2. All welding conditions recommended below are for use with semi-automatic operation and
DC electrode negative only.
AWS/ASME-SFA A5.20:E71T-11.
Wire Current Voltage Electrode Welding
Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Positions
1.2 150-200 16-18 15-20 Flat

1.2 130-180 16-18 15-20 HV Fillet
1.2 130-180 16-18 15-20 Vertical up
1.2 180-230 16-18 15-20 Overhead
SHIELD-COR 15 DC
TYPICAL ALL WELD METAL MECHANICAL Actual weld metal mechanical properties achieved with TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GAS:
Shield-Cor 15 are influenced by many factors including, base
weld metal *.
* - for “as manufactured” product using the recommended
E.S.O. lengths.
▲ Self-shielded Flux Cored wire. Packaging Data:

▲ For Single Pass applications Only.
Wire Diam. Pack Pack
▲ Versatile, All Positional Capabilities. (mm) Type Weight Part No.
▲ Excellent Tolerance to Joint Misalignment or Poor Joint Fit-up. 0.8 100mm spool 0.45kg x (4/ctn) 721956
▲ Smooth Rippled Fillets with Good Edge Wetting. 0.8 200mm Handispool 4.5kg 721923
▲ Ideal for Welding Thin Section Mild and Galvanised Steels. 0.9 100mm Minispool 0.45kg x (4/ctn) 721976
Classifications: 0.9 200mm Handispool 4.5kg 721924
AS/NZS 2203.1: ETPS-GNn-W500A. CM2.
AWS/ASME-SFA A5.20: E71T-14. Operating Data:
DC electrode negative only.
0.8 90-150 14-16 10-12 Flat

0.9 110-180 15-17 12-15
0.8 80-140 14-16 10-12 HV Fillet
0.9 100-175 15-17 12-15
0.8 60-120 14-16 10-12 Vertical up
0.9 80-150 15-17 12-15
0.8 60-120 14-16 10-12 Overhead
0.9 80-150 15-17 12-15
199
WELDING CONSUMABLES
SHIELDCROME 308LT DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GASES: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: Using Welding Grade CO2 • Argon + 20-25% CO2 Autocraft 308LSi GMAW Wire
Using CO2: Using Argon +20-25% CO2: C: 0.03% Mn: 1.30% Si: 0.70% • Welding Grade CO2 Comweld 308L GAS/TIG rod
0.2% Proof Cr: 19.5% Ni: 9.9% P: 0.020% Satincrome 308L-17 Electrode
Stress 390 MPa 400 MPa S: 0.003%
Elongation 43% 40%
Actual weld metal mechanical properties achieved with
Shieldcrome wires are influenced by many factors including,
base metal analysis, welding parameters / heat input used,
shielding gas selection, number of weld passes and run
placement etc. Please consult your nearest CIGWELD branch
for welding procedure recommendations.
▲ Gas Shielded Stainless Steel Flux Cored Wire. Packaging Data:

▲ Formulated for CO2 or Argon +20-25% CO2 Shielding gases.
Wire Pack Pack
▲ Vacuum Sealed in Aluminised Plastic Packs. Diameter (mm) Type Weight Part No.
▲ All Positional Capabilities. 1.2 Spool 12.5kg 720889
▲ High Deposition Rate Welding of Stainless Steels
▲ For a wide range of positional and downhand welding applications on 19Cr/9Ni Operating Data:
stainless steel grades including AISI types 301, 302, 304 and 304L etc.
Classifications: DC electrode positive and welding grade CO2 shielding gas with a flow rate of 15–20
litres/min.
Shieldcrome 308LT AWS/ASME-SFA A5.22:
E308LT1-1 (CO2) / E308LT1-4 (Ar + 20-25%CO2). Wire Current Voltage Electrode Welding
1.2 150-250 23-28 15-20 Flat

1.2 150-200 23-28 15-20 HV Fillet
1.2 120-180 22-27 15-20 Vertical up
1.2 140-180 22-27 15-20 Overhead
SHIELDCROME 309LT & 309LTD DC

PROPERTIES: Using Welding Grade CO2: • Argon + 20-25% CO2 Autocraft 309LSi GMAW Wire
0.2% Proof Cr: 23.6% Ni: 13.0% P: 0.023% Satincrome 309Mo-17 Electrode
Stress 410 MPa 430 MPa S: 0.003%
Elongation 40 % 38 %
▲ Gas Shielded Stainless Steel Flux Cored Wires; Packaging Data:

• 309LT- All Positional Capabilities
Wire Pack Pack
• 309LTD - Fast Downhand Capabilities. Diameter (mm) Type Weight Part No.
▲ Vacuum Sealed in Aluminised Plastic Packs. 1.2/309LT Spool 12.5kg 720881
▲ Formulated for CO2 or Argon +20-25% CO2 Shielding gases. 1.6/309LTD Spool 12.5kg 720882
▲ High Deposition Rate Welding of Stainless Steels.
▲ For a wide range of positional and downhand welding applications on matching Operating Data:
309 and 309L stainless steels.
Classifications: electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Shieldcrome 309LT AWS/ASME-SFA A5.22: Wire Current Voltage Electrode Welding
E309LT1-1 (CO2) / E309LT1-4 (Ar + 20-25%CO2). Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Positions
1.2/309LT 150-250 23-28 15-20 Flat
Shieldcrome 309LTD AWS/ASME-SFA A5.22:
1.6/309LTD 300-400 28-35 25-30
E309LT0-1 (CO2) / E309LT0-4 (Ar + 20-25%CO2).
1.2/309LT 150-200 23-28 15-20 HV Fillet
1.6/309LTD 250-350 28-35 25-30
1.2/309LT 120-180 22-27 15-20 Vertical up
1.2/309LT 140-180 22-27 15-20 Overhead
200
WELDING CONSUMABLES
SHIELDCROME 316LT DC
PROPERTIES: Using Welding Grade CO2: • Argon + 20-25% CO2 Autocraft 316LSi GMAW Wire
0.2% Proof Cr: 18.8% Ni: 12.0% Mo: 2.5% Satincrome 316L -17 Electrode
Stress 400 MPa 410 MPa P: 0.024% S: 0.002%
Elongation 42 % 39 %
▲ Gas Shielded Stainless Steel Flux Cored Wires; Packaging Data:

• All Positional Capabilities
Wire Pack Pack
▲ Vacuum Sealed in Aluminised Plastic Packs. Diameter (mm) Type Weight Part No.
▲ Formulated for CO2 or Argon +20-25% CO2 Shielding gases. 1.2 Spool 12.5kg 720885
▲ High Deposition Rate Welding of Stainless Steels.
▲ For a wide range of positional and downhand welding applications on matching Operating Data:
Molybdenum bearing 316 and 316L stainless steels.
Classifications: electrode positive and welding grade CO2 shielding gas with a flow rate of 15-20 litres/min.
Shieldcrome 316LT AWS/ASME-SFA A5.22: Wire Current Voltage Electrode Welding
E316LT1-1 (CO2) / E316LT1-4 (Ar + 20-25%CO2). Diameter (mm) Range (amps) Range (volts) Stickout E.S.O. (mm) Positions
1.2 150-250 23-28 15-20 Flat
1.2 150-200 23-28 15-20 HV Fillet
1.2 120-180 22-27 15-20 Vertical up
1.2 140-180 22-27 15-20 Overhead
201
WELDING CONSUMABLES
SHIELDCROME 308LT-O DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.02% Mn: 1.50% Si: 0.60% Not required. Shieldcrome 308LT all positional gas shielded
Tensile Strength 600 MPa Cr: 20.30% Ni: 9.80% FCAW wire
Elongation 42% Shieldcrome 308LTD downhand gas shielded FCAW
wire
Autocraft 308LSi GMAW wire
Comweld 308L Gas / TIG rod
Satincrome 308L-17 electrode
▲ Stainless Steel Flux Cored Wire. Packaging Data:

▲ Self Shielded (Open Arc) Operation For Outdoor Applications.
Wire Wire Pack Pack Pack
▲ High Deposition Rate Downhand Welding. Diameter (mm) Type Type WeightPart No.
▲ For downhand welding applications on 19Cr/10Ni type stainless steels including 2.4 308LT-O Coil 22kg 728376
type 201, 202, 301, 302, 304 and 304L.
Classifications:
Operating Data:
AWS/ASME-SFA A5.22: E308LTO-3.
All welding conditions recommended below are for use with semi-automatic self shielded
W.T.I.A. Tech Note 4/AS/NZS 2576: 1315-B7. operation and DC electrode positive.
2.4 300-350 28-30 20-25 Flat

2.4 300-350 28-30 20-25 HV Fillet
SHIELDCROME 309LT-O DC
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ALL WELD METAL ANALYSIS: RECOMMENDED SHIELDING GAS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.02% Mn: 1.70% Si: 0.60% Not required. Shieldcrome 309LT all positional gas shielded FCAW
Tensile Strength 610 MPa Cr: 23.9% Ni: 12.80% wire
Elongation 38% Shieldcrome 309LTD downhand gas shielded FCAW
wire
Autocraft 309LSi GMAW wire
Comweld 309L Gas / TIG rod
Satincrome 309Mo-17 electrode
▲ Stainless Steel Flux ored Wire. Packaging Data:

▲ Convenient Self Shielded (Open Arc) Operation For Outdoor Applications.
Wire Wire Pack Pack Pack
▲ High Deposition Rate Downhand Welding. Diameter (mm) Type Type WeightPart No.
▲ For Joining Dissimilar Steels or as a Buffer Layer Prior to Hard Surfacing. 2.4 309LT-O Coil 22kg 728142
Classifications:
Operating Data:
AWS/ASME-SFA A5.22: E309LTO-3.
All welding conditions recommended below are for use with semi-automatic self shielded
WTIA Tech Note 4/AS/NZS 2576: 1315-B7. operation and DC electrode positive.
2.4 300-350 28-30 20-25 Flat

2.4 300-350 28-30 20-25 HV Fillet
202
WELDING CONSUMABLES
SUBMERGED ARC WIRE AND FLUX
AUTOCRAFT SA2 DC
TYPICAL WIRE ANALYSIS:
C: 0.10% Mn: 1.0% Si: 0.22%
S: 0.017% P: 0.010%
▲ Copper Coated, Low Carbon Steel Submerged Arc Wire. Packaging and Operating Data*:
▲ Cost Effective High Quality Welding with a ‘Neutral’ or ‘Semi-Basic’ Flux
such as Satinarc 4. Wire Dia Current Voltage Recommended Pack Type Pack Weight Part No
mm Range (amps) Range (volts) Stickout (ESO) mm
Classifications:
2.4 250-700 26-34 20-25 Coil 25kg 720663
AS 1858.1: EM12K. 3.2 300-900 28–34 25-30 Coil 25kg 720664
AWS/ASME-SFA A5.17: EM12K.
SATINARC 4 DC
AUTOCRAFT SA2 / SATINARC 4 TYPICAL ALL WELD METAL ANALYSIS: APPROVALS: FLUX CONSTITUENTS:
C: 0.09% Mn: 1.2% Si: 0.4% Lloyds Register of Shipping - Grade 3M 3YM (Basicity Index* = 1.6)
TYPICAL ALL WELD METAL MECHANICAL
PROPERTIES (AS WELDED): S: 0.020% P: 0.030% SiO2 + TiO2 CaO + MgO Al203 + MnO CaF2
Yield Stress 425 MPa. 20% 25% 35% 15%
Tensile Stress 520 MPa * Basicity Index to Boniszewski.
Elongation 29%
140 J av@ 0°C.
▲ Semi-Basic Submerged Arc Flux. Packaging Data:

▲ For Multi Pass Butt Welding Applications Requiring Sound Impact toughness
to -20˚C. Pack Type Pack Weight Part No
▲ Recommended for Use with Autocraft SA2. SAW Wire. 4 Ply Paper Bag 25kg net 720412
▲ Excellent Slag Lift in Deep ‘Vee’ Joints.
▲ Produces good weld profiles, edge welding and slag lift in single and multi-pass
welding applications.
Classifications:
Autocraft SA2/Satinarc 4:
AWS A5.17: F7A4-EM12K.
AWS A5.17: F6P4-EM12K.
AS 1858.1: EM12K-FMM-W503A.
203
SECTION THREE
WELDING CONSUMABLES
GAS & TIG WELDING CONSUMABLES
HOW TO SELECT THE BEST COMWELD ROD
To assist you in selecting the most suitable alloy and process for the particular application,
we have recommended below the alloy and process that would be most suitable for your
use. Once you have selected the best alloy, refer to contents for detailed information on its
characteristics, technical specifications, applications and procedure.
Process Comweld Alloy Comweld Flux Process Comweld Alloy Comweld Flux
Joining copper, brass, bronze, etc. Joining Stainless Steel.

Braze Welding Phos Copper No flux Oxy Acetylene Fusion Welding Comweld 308L, 309L, 316L & 347 No Flux
Braze Welding Comcoat T or *Tobin Bronze *Copper & Brass GTA Welding (TIG) Comweld 308L, 309L, 316L & 347 No flux
Braze Welding Comcoat N or *Nickel Bronze *Copper & Brass Soldering 965 Silver Solder Tetra Flux
GTA Welding (TIG) Comweld Aluminium Bronze No flux
GTA Welding (TIG) Comweld Silicon Bronze No flux Joining Aluminium.
Soldering 965 Silver Solder 965 Soldering Flux Oxy Acetylene Fusion Welding AL1188, AL4043, AL4047 & AL5356 Aluminium Welding Flux
GTA Welding (TIG) AL1188, AL4043 & AL5356 No flux
Joining Steel. Braze Welding AL4047 Aluminium Brazing Flux
Oxy Acetylene Fusion Welding Mild Steel, High Test No flux Soldering Aluminium Solder No flux
GTA Welding (TIG) Comweld LW1, Super Steel No flux
Braze Welding Comcoat C No flux
Braze Welding Manganese Bronze Copper & Brass
Soldering 965 Silver Solder 965 Soldering Flux
Repairing Cast Iron.

Oxy Acetylene Fusion Welding GP Super Silicon Cast Iron No Flux
GTA Welding (TIG) GP Super Silicon Cast Iron No flux
Braze Welding Comcoat C No flux
Braze Welding Manganese Bronze No Flux
Braze Welding Comcoat N No flux
Braze Welding Nickel Bronze No Flux
204
WELDING CONSUMABLES
GAS AND TIG WELDING CONSUMABLES
COMWELD MILD STEEL

TYPICAL WELD DEPOSIT PROPERTIES: TYPICAL ROD ANALYSIS: JOINING PROCESS:

All Weld Metal Tensile Strength 370 MPa. C: 0.07% Mn: 0.50% Si: 0.008% Gas (Fusion) Welding only.
Elongation 30% S: 0.008% P: 0.011% Fe: Balance
Approximate Melting Point 1490°C.
Weld Metal Density 7.85 gms / cm3
▲ Black Annealed, Low Carbon Steel Rod for Oxy-Acetylene Welding. Packaging Data:
▲ Recommended for Gas Welding of Steels and Wrought Irons.
Rod Size Pack Approximate Part No
▲ Not Suitable for Gas Tungsten Arc Welding. (mm) Weight/Type Rods/kg
1.6 x 500 1kg Handipack 130 322045
Classifications:
1.6 x 1,000 5kg Plastic Pack 64 321334
AS/NZS 1167.2: RG.
2.4 x 750 5kg Plastic Pack 29 321337
AWS/ASME-SFA A5.2: R45. 3.2 x 750 5kg Plastic Pack 16 321339
COMWELD HIGH TEST

TYPICAL WELD DEPOSIT PROPERTIES: TYPICAL ROD ANALYSIS: JOINING PROCESS:

All Weld Metal Tensile Strength 425 MPa. C: 0.12% Mn: 1.17% Si: 0.25% Gas (Fusion) and Gas Tungsten Arc (TIG) welding.
Elongation 28% S: 0.009% P: 0.015% Fe: Balance
▲ Copper Coated, Steel Filler Rod for Gas and Gas Tungsten Arc (TIG) Welding. Packaging Data:
▲ Higher Strength (400-450MPa) Oxy-Acetylene and TIG Welding of Steels.
Classifications: (mm) Weight/Type Rods/kg
AS/NZS 1167.2: R1. 1.6 x 750 5kg Plastic Pack 84 321357
AWS/ASME-SFA A5.2: R60. 2.4 x 750 5kg Plastic Pack 34 321360
3.2 x 750 5kg Plastic Pack 21 321362
COMWELD LW1
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ROD ANALYSIS: JOINING PROCESS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.08% Mn: 1.16% Si: 0.75% Gas (Fusion) and Gas Tungsten Arc (TIG) welding. Autocraft LW1 GMAW wire
Yield Stress 400 MPa. S: 0.010% P: 0.015% Fe: Balance AWS A5.18: ER70S-4
Tensile Strength 500 MPa.
Elongation 29%
▲ Copper Coated, Low Carbon Steel Rod for Gas Tungsten Arc Welding Packaging Data:
Applications.
▲ GREEN END TIP for Instant I.D.
(mm) Weight/Type Rods/kg
▲ Ideal for root pass welding applications where tough and ductile welds are 1.6 x 750 5kg Plastic Pack 84 321411
produced.
2.4 x 750 5kg Plastic Pack 34 321412
Classifications:
AS/NZS 1167.2: R4.
205
WELDING CONSUMABLES
COMWELD LW1-6
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ROD ANALYSIS: JOINING PROCESS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.07% Mn: 1.55% Si: 0.88% Gas (Fusion) and Gas Tungsten Arc (TIG) welding. Autocraft LW1-6 GMAW wire
Yield Stress 400 MPa. S: 0.012% P: 0.015% Fe: Balance AWS A5.18: ER70S-6
Elongation 29%
▲ Copper Coated, Low Carbon Steel Rod for Gas TIG & Oxy Welding Applications. Packaging Data:
▲ End stamped with “ER70S-6” for easy I.D.
▲ Recommended for the TIG welding of steel pipes, plates and castings with a (mm) Weight/Type Rods/kg
tensile strength in the 500 MPa class. 1.6 x 1000 5kg Cardboard Pk 64 321417
Classifications: 2.4 x 1000 5kg Cardboard Pk 29 321418
AS/NZS 1167.2: R6.

COMWELD SUPER STEEL

TYPICAL ALL WELD DEPOSIT MECHANICAL TYPICAL ROD ANALYSIS: JOINING PROCESS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.06% Mn: 1.08% Si: 0.52% Gas Tungsten Arc (TIG) welding. Autocraft Super Steel GMAW wire
Yield Stress 425 MPa. Ti: 0.08% Zr: 0.07% Al: 0.08% AWS A5.18: ER70S-2
Tensile Strength 520 MPa. S: 0.007% P: 0.008% Fe: Balance
Elongation 34%
▲ Low Carbon Steel Filler Rod for Gas Tungsten Arc (TIG) Welding. Packaging Data:
▲ Triple Deoxidised for Superior Weld Deposit Quality and Resistance
Rod Size Pack Approx. Part No
to Porosity.
▲ End Stamped with AWS Class ER70S-2’. 1.6 x 915 5kg Cardboard Tube* 70 321370
▲ Ideal for TIG welding rusty or mill scaled plates and pipes and the root pass 2.4 x 915 5kg Cardboard Tube* 31 321373
welding of pipes, tanks and heavy walled joints. * Resealable
Classifications:
AS/NZS 1167.2: R2.
COMWELD CrMo1
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ROD ANALYSIS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.09% Mn: 0.60% Si: 0.60% Alloycraft 80-B2 electrode
Welding Grade Argon: Cr: 1.30% Mo: 0.50% P: 0.015% AWS A5.5: E8018-B2
0.2% Proof Stress 500 MPa. S: 0.010% Fe: Balance Autocraft CrMo1 GMAW wire
Tensile Strength 600 MPa. AWS A5.28: ER80S-B2
Post weld heat treated at 620°C as required by
AWS A5.28.
▲ Nominal 1 1/4Cr 1/2Mo steel TIG rod. Packaging Data:

▲ End Stamped with AWS Class ‘ER80S-B2’ for Easy Identification.
▲ For the Gas Tungsten Arc (TIG) Welding of matching Cr - Mo Creep Resistant (mm) Weight/Type Rods/kg
Steels for Elevated Temperature and Corrosive Service. 2.4 x 1,000 5kg Cardboard Tube* 29 321379
Classifications: * Resealable
AS/NZS 1167.2: RB2.

206
WELDING CONSUMABLES
COMWELD CrMo2
TYPICAL ALL WELD METAL MECHANICAL TYPICAL ROD ANALYSIS: COMPARABLE CIGWELD PRODUCTS:
PROPERTIES: C: 0.08% Mn: 0.70% Si: 0.60% Alloycraft 90-B3 electrode
Welding Grade Argon: Cr: 2.50% Mo: 1.00% P: 0.015% AWS A5.5: E9018-B3
0.2% Proof Stress 560 MPa. S: 0.010% Fe: Balance
Post weld heat treated at 690°C as required by
AWS A5.28.
▲ Nominal 2 1/2CR1Mo steel TIG rod. Packaging Data:

▲ End Stamped with AWS Class ‘ER90S-B3’ for Easy Identification.
▲ For the Gas Tungsten Arc (TIG) Welding of Cr-Mo and Cr-Mo-V Creep Resistant (mm) Weight/Type Rods/kg
Steels for Elevated Temperature and Corrosive Service. 2.4 x 1,000 5kg Cardboard Tube* 29 321383
Classifications: * Resealable
AS/NZS 1167.2: RB3.

COMWELD 308L
WELD DEPOSIT PROPERTIES: TYPICAL ROD ANALYSIS: COMPARABLE CIGWELD PRODUCTS:

Typical Weld Metal 0.2% C: 0.015% Mn: 1.90% Si: 0.50% Satincrome 308L-17 electrode
Proof Stress 450 MPa. Cr: 19.90% Ni: 9.75% P: 0.020% Autocraft 308LSi GMAW wire
Typical Weld Metal S: 0.005% Fe: Balance Shieldcrome 308LT FCAW wires
Approximate Melting Point 1400°C
All Weld Metal
Microstructure Austenite with
5 – 8 % ferrite
▲ Resealable 5kg Plastic Tube. Packaging Data:

▲ Suitable for Gas and GTA (TIG) Welding.
▲ End Stamped with AS / AWS Class ‘308L’. (mm) Weight/Type Rods/kg
▲ DARK BLUE COLOUR CODED Label for Instant I.D. 1.6 x 914 5kg Plastic Tube* 69 321406
2.4 x 914 5kg Plastic Tube* 30 321407
Classifications:
* Resealable
AS/NZS 1167.2: R308L.
AWS/ASME-SFA A5.9: ER308L.
COMWELD 309L

Typical Weld Metal 0.2% C: 0.015% Mn: 1.90% Si: 0.45% Satincrome 309Mo-17 electrode
Proof Stress 440 MPa. Cr: 23.5% Ni: 13.5% P: 0.020% AWS A5.4: E309Mo-17
Typical Weld Metal S: 0.005% Fe: Balance Autocraft 309LSi GMAW wire
Tensile Strength 590 MPa. AWS A5.9: ER309LSi
Approximate Melting Point 1400°C Shieldcrome 309LT FCAW wires
Weld Metal Density 7.95 gms / cm3 AWS A5.22: E309LT1-1/4
All Weld Metal
15 – 20 % ferrite

▲ Suitable for Gas and GTA (TIG) Welding of highly alloyed 309 or 309L type
stainless steel.
▲ End Stamped with AS / AWS Class ‘309L’. 1.6 x 914 5kg Plastic Tube* 69 321403
▲ RED COLOUR CODED Pack Label for Instant I.D. 2.4 x 914 5kg Plastic Tube* 30 321404
* Resealable
▲ Also suitable for the dissimilar joining of other 300 series austenitic stainless
steels to ferritic steels.
Classifications:
AS/NZS 1167.2: R309L.
207
WELDING CONSUMABLES
COMWELD 316L

Typical Weld Metal 0.2% C: 0.012% Mn: 1.57% Si: 0.50% Satincrome 316L-17 electrode
Proof Stress 470 MPa. Cr: 19.00% Ni: 12.6% Mo: 2.50% AWS A5.4: E316L-17
Typical Weld Metal P: 0.015% S: 0.001% Fe: Balance Autocraft 316LSi GMAW wire
Tensile Strength 640 MPa. AWS A5.9: ER316LSi
Approximate Melting Point 1400°C Shieldcrome 316LT FCAW wires
Weld Metal Density 7.95 gms / cm3 AWS A5.20: E316LT1-1/4
All Weld Metal
7 – 10 % ferrite

▲ Suitable for Gas and GTA (TIG) Welding of Molybdenum bearing stainless steels;
in particular matching 316 and 316L alloys.
▲ End Stamped with AS / AWS Class ‘316L’. 5kg Plastic Tube* 69 321400
1.6 x 914
▲ GOLD COLOUR CODED Pack Label for Instant I.D. 25 Rod Handipack - 322054
▲ Also suitable for the general welding of other 300 series stainless steels 2.4 x 914 5kg Plastic Tube* 30 321401
including 302 and 304; as well as ferritic stainless steels grades such as 409, * Resealable
444 and 3Cr12.
Classifications:
AS/NZS 1167.2: R316L.
300°
COMWELD GALVANISING BAR C
TYPICAL PROPERTIES: TYPICAL ROD ANALYSIS:

Approximate Melting Point 300°C. Pb: 57.50% (Lead)
Sn: 32.50% (Tin)
Zn: 10.00% (Zinc)
▲ Strong corrosion resistant alloy. Packaging Data:

▲ Used where any welding of galvanised parts is required.
Rod Size Pack Easyweld Part No
▲ Can be used as a pre-treatment to produce base metals. (mm) Weight/Type Handipack
6.3 x 500 2.5kg Plastic Pack 321695
6.3 x 500 2 Rod Handipack 322085
COMWELD MANGANESE BRONZE ROD 890°

C
TYPICAL WELD DEPOSIT PROPERTIES: TYPICAL ROD ANALYSIS: JOINING PROCESS: COMPARABLE CIGWELD PRODUCTS:
Weld Metal Tensile Strength 460 MPa Zn: 40.5% Mn: 0.10% Si: 0.10% Gas (Braze) Welding only. Comcoat C Flux Coated Manganese Bronze
0.2% Proof Stress 165 MPa Sn: 1.0% Fe: 0.50% Cu: Balance AS 1167.1 & .2: R Cu Zn-C
Elongation 35%
▲ General Purpose Brazing Alloy.

▲ Recommended for Braze Welding of Steels and Cast and Malleable Irons.
▲ Not Suitable for Copper Pipes in Hot Water Systems.
▲ BLUE End Tip Colour for Instant I.D.
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Zn-C.
AWS/ASME-SFA A5.8 / A5.27: RB Cu Zn-C.
208
WELDING CONSUMABLES
660°
COMWELD AL1188 C
WELD DEPOSIT PROPERTIES: ROD ANALYSIS LIMITS: COMPARABLE CIGWELD PRODUCTS:

Typical Weld Metal Tensile Strength 75 MPa. Single values are maximum allowable, unless Autocraft AL1188 GMAW wire
Approximate Melting Point 660°C otherwise stated. AWS A5.10: ER1188
Post Anodised colour tint Clear Si: 0.06% Fe: 0.06% Cu: 0.005%
Mn: 0.01% Mg: 0.01% Zn: 0.03%
Ti: 0.01% Others each: 0.01%
Al: 99.88% min
▲ 99.88% Pure Aluminium Alloy Rod. Packaging Data:

▲ Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding
Rod Size Pack Carton Approx. Part No
Applications.
(mm) Weight/Type Size Rods/kg
▲ Embossed with AS / AWS Class ‘1188’. 1.6 x 914 2.5kg Cardboard 15kg 30 321600
▲ for the joining of selected high purity 1XXX series Aluminium sheets and plates 2.4 x 914 2.5kg Cardboard 15kg 30 321601
used extensively in the electrical and chemical industries.
Classifications:
AS/NZS 1167.2: R1188.
AWS/ASME-SFA A5.10: R1188.
630°
COMWELD AL4043 C

Post Anodised colour tint Grey Si: 4.5-6.0% Fe: 0.80% Cu: 0.30%
Mn: 0.05% Mg: 0.05% Zn: 0.10%
Ti: 0.20% Total others: 0.15%
Al: Balance
▲ Aluminium - 5% Silicon Alloy Rod. Packaging Data:

▲ Suitable for Gas Welding and Gas Tungsten Arc (GTAW / TIG) Welding Rod Size Pack Carton Approx. Part No
Applications. (mm) Weight/Type Size Rods/kg
1.6 x 914 2.5kg Cardboard 15kg 210 321610
▲ Embossed with AS / AWS Class ‘4043’.
2.4 x 914 2.5kg Cardboard 15kg 90 321611
▲ For the repair welding (fractures and blow holes etc) of selected aluminium
alloy castings 3.2 x 914 2.5kg Cardboard 15kg 51 321612
Classifications:
AS/NZS 1167.2: R4043.
COMWELD AL4047 582°

C
WELD DEPOSIT PROPERTIES: ROD ANALYSIS LIMITS:

Typical Weld Metal Tensile Strength 150 MPa. Single values are maximum allowable, unless
Approximate Melting Range 577 – 582°C otherwise stated.
Post Anodised colour tint Grey – Black Si: 11.0-13.0% Fe: 0.80% Cu: 0.30%
Mn: 0.15% Mg: 0.10% Zn: 0.20%
Total others: 0.15% Al: Balance
▲ Aluminium - 10% Silicon Alloy Rod. Packaging Data:

Applications.
▲ Embossed with AS / AWS Class ‘4047’. 2.5kg Cardboard 15kg 210 321620
1.6 x 914
▲ Used extensively for the brazing of many types of Aluminium alloy sheets, 100 rod Handipack 8 Pks – 322070
extruded shapes and castings. 2.5kg Cardboard 15kg 90 321621
2.4 x 914
Classifications: 50 rod Handipack 8 Pks – 322071
3.2 x 914 2.5kg Cardboard 15kg 51 321622
AS/NZS 1167.2: R4047.
AWS/ASME-SFA A5.8: BAlSi-4.
209
WELDING CONSUMABLES
COMWELD AL5356 640°

C

Post Anodised colour tint White Si: 0.25% Fe: 0.40% Cu: 0.10%
Mn: 0.05-0.20% Mg: 4.5-5.5% Cr: 0.05-0.20%
Zn: 0.10% Ti: 0.05-0.20%
Total others: 0.15% Al: Balance
▲ Aluminium - 5% Magnesium Alloy Rod. Packaging Data:

Applications.
▲ Embossed with AS / AWS Class 5356’. 1.6 x 914 2.5kg Cardboard 15kg 210 321640
▲ Produces intermediate deposit strength and good ductility and corrosion 2.5kg Cardboard 15kg 90 321641
2.4 x 914
resistance for the welding of a wide range of 3XXX, 5XXX, 6XXX and 5XX 40 rod Handipack 8 Pks – 322078
Aluminium alloys.
3.2 x 914 2.5kg Cardboard 15kg 51 321642
Classifications:
AS/NZS 1167.2: R5356.
1150°
COMWELD GENERAL PURPOSE, CAST IRON ROD (SUPER SILICON) C
TYPICAL PROPERTIES: TYPICAL ROD ANALYSIS: JOINING PROCESS: TIP COLOUR:

All Weld Metal Tensile Strength 230 MPa. C: 3.37% Mn: 0.75% Si: 3.25% Gas (Fusion) and Gas Tungsten Arc Welding (TIG). Blue
Approximate Melting Point 1150°C. S: 0.008% P: 0.011% Fe: Balance
▲ A High Strength, General Purpose, Cast Iron Alloy for Joining and Building up Packaging Data:
Grey Cast Iron Castings.
▲ Machinable Weld Deposit.
Classifications:Classifications: 5.0 x 700 2.5kg Plastic 8 321420
AS/NZS 1167.2: RC11.
1020°
COMWELD SILICON BRONZE ROD C
Weld Metal Tensile Strength 370 MPa. Fe: 0.25% Mn: 1.00% Pb: 0.02% Gas (Fusion and Braze) and Gas Tungsten Arc Autocraft Silicon Bronze
Approximate Melting Range 970–1020°C Si: 3.40% Sn: 0.90% Zn: 0.90% Welding (TIG).
Weld Metal Density 8.85 gms / cm3 Cu: Balance
Hardness 90 HV (90HB)
▲ Premium Quality Deoxidised Silicon - Bronze alloy. Packaging Data:

▲ Recommended for the Braze Welding and GTA (TIG) welding of Copper Silicon
Rod Size Pack Approx Part No
alloys (Everdur and Cusilman).
▲ CANARY YELLOW End Tip Colour. 3.2 x 750 5kg Plastic Pack 19 321295
▲ Produces excellent joints on copper, brass and copper-zinc sheet, tube and
extruded section.
Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Si-A.
AWS/ASME-SFA A5.7: R Cu Si-A (UNS No. C65600).
210
WELDING CONSUMABLES
900°
COMWELD TOBIN BRONZE ROD C
Weld Metal Tensile Strength 400 MPa Zn: 37.5% Si: 0.30% Sn: 0.50% Gas (Fusion and Braze) Welding only. Comcoat T flux coated Tobin Bronze
0.2% Proof Stress 110 MPa Cu: Balance AS1167.1 & 2: R Cu Zn-A
Elongation 45%
▲ Low Strength Copper - Zinc Brazing Alloy. Packaging Data:

▲ Recommended for the Fusion or Braze Welding of Selected Brasses and Bronzes.
Rod Size Pack Easyweld Approx. Part No
▲ Suitable for Low Strength Brazing of Steels. (mm) Weight/Type Handipack Rods/kg
▲ Not Suitable for Cast Irons. 1.6 x 750 5kg Plastic Pack 83 321246
2.4 x 750 5kg Plastic Pack 37 321247
▲ WHITE End Tip Colour for Instant I.D.
5kg Plastic Pack 20 321249
Classifications: 3.2 x 750
15 Rod Handipack – 322038
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Zn-A. 5.0 x 750 5kg Plastic Pack 8 321250
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-A.
COMWELD COMCOAT T 900°

C
Weld Metal Tensile Strength 400 MPa Zn: 37.5% Si: 0.30% Sn: 0.50% Gas (Fusion and Braze) Welding only. Comweld Tobin Bronze Bare Rod
0.2% Proof Stress 110 MPa Cu: Balance AS1167.1 & .2: R Cu Zn-A
Elongation 45%
▲ Flux Coated Tobin Bronze Rod. Packaging Data:

▲ Recommended for the ‘Self Fluxing’ Fusion Braze Welding of Selected Brasses Rod Size Pack Easyweld Blister Approx. Part No
& Bronzes. (mm) Weight/Type Handipack Pack Rods/kg
▲ Suitable for Low Strength brazing of Steels. 2.4 x 500 5 Rod Blister Pack – 322207
▲ Not Suitable for Cast Irons. 3.2 x 750 5kg Plastic Pack 19 321236
▲ WHITE Flux Colour for Instant I.D.

Classifications:
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Zn-A.
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-A
910°
COMWELD NICKEL BRONZE ROD C
Weld Metal Tensile Strength 560 MPa Zn: 43.5% Mn: 0.20% Si: 0.20% Gas (Fusion and Braze) Welding only. Comcoat N Flux Coated Nickel Bronze
0.2% Proof Stress 250 MPa Ni: 10.0% Cu: Balance AS 1167.1 & .2: R Cu Zn-D
Elongation 18%
Hardness 170 HV
▲ High Strength, Wear Resistant Brazing Alloy. Packaging Data:

▲ High Strength Braze Welding of Steels and Cast or Malleable Irons. Rod Size Pack Approx. Part No
▲ Fusion Welding of Copper Based Alloys of Similar Composition. (mm) Weight/Type Rods/kg
2.4 x 750 5kg Plastic Pack 35 321224
▲ CRIMSON End Tip Colour for Instant I.D.
3.2 x 750 5kg Plastic Pack 19 321225
Classifications: 5.0 x 750 5kg Plastic Pack 8 321226
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Zn-D.
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-D.
211
WELDING CONSUMABLES
910°
COMWELD COMCOAT N C
Weld Metal Tensile Strength 560 MPa Zn: 43.5% Mn: 0.20% Si: 0.20% Gas (Fusion and Braze) Welding only. Comweld Nickel Bronze Bare Rod
0.2% Proof Stress 250 MPa Ni: 10.0% Cu: Balance AS 1167.1 & .2: R Cu Zn-D
Elongation 18%
Hardness 170 HV
▲ Flux Coated Nickel Bronze Rod. Packaging Data:

▲ High Strength, Excellent Wear Resistance.
Rod Size Pack Easyweld Blister Approx. Part No
▲ High Strength Braze Welding of Steels and Cast or Malleable Irons. (mm) Weight/Type Handipack Pack Rods/kg
▲ Fusion Welding of Copper Based Alloys of Similar Composition. 3 Rod Pack – 322208
2.4 x 500
▲ PINK Flux Colour for Instant I.D.
2.5kg Plastic Pack 19 321215
Classifications: 3.2 x 750
AS/NZS 1167.1, AS/NZS 1167.2: R Cu Zn-D.
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-D.
COMWELD COMCOAT C 890°

C
Weld Metal Tensile Strength 460 MPa Zn: 40.5% Mn: 0.10% Si: 0.10% Gas (Braze) Welding only. Comweld Manganese Bronze Bare Rod
0.2% Proof Stress 165 MPa Sn: 1.0% Fe: 0.50% Cu: Balance AS 1167.1 & 2: R Cu Zn-C
Elongation 35%
▲ Flux Coated Manganese Bronze Rod. Packaging Data:

▲ General Purpose Brazing Alloy. Rod Size Pack Easyweld Blister Approx Part No
▲ Recommended for Braze Welding of Steels and Cast and Malleable Irons. (mm) Weight/Type Handipack Pack Rods/kg
2.5kg 50 321191
▲ Not Suitable for Copper Pipes in Hot Water Systems.
2.4 x 500 20 Rod Handipack 322020
▲ BLUE Flux Colour for Instant I.D.
5 Rod Blister 322206
Classifications: 5kg Plastic Pack 19 321186
3.2 x 790
AS/NZS 11671, AS/NZS 1167.2: R Cu Zn-C. 15 Rod Handipack 322021
AWS/ASME-SFA A5.8/A5.27: RB Cu Zn-C.
212
WELDING CONSUMABLES
SOLDERS AND FLUXES
234°
COMWELD 40/60 SOFT SOLDER 10.1% C
COLOUR CODE & IDENTIFICATION: JOINING PROCESS: TYPICAL ROD ANALYSIS: TYPICAL PROPERTIES:
Cored Wire Reels — Green label Soldering only. Sn: 40% (Tin) Pb: 60% (Lead) Tensile Strength 42 MPa
Sticks — marked 40/60 SOLDERING IRON bit temperature: 294°C. Shear Strength 37 MPa
Handipack (H/P) Coil, Yellow backing card and Approximate Melting Range 183–234°C
label. Electrical Conductivity 10.1% IACS
▲ General Purpose Low Cost Solder. Packaging Data:

▲ General For Sheet Metal & Plumbing Applications.
Rod/Wire Size Pack Part No
▲ General Wide Range of Packaging Options. (mm) Weight/Type
12 x 6 x 400
Description and Application (W x B x L) 250g Stick 322305
COMWELD 40/60 Solder is a low cost general purpose solder for general sheet metal work, 3.2 250g Acid core Wire 322313
plumbing (not water pipes) such as gutters and flashings and automotive radiator repairs.
1.6 15g Resin core H/P 322220
Classifications:
AS 1834 Part 1 40Sn. For procedure recomendations refer page 184 of Pocket Guide.
212°
COMWELD 50/50 SOFT SOLDER 10.9%
C
Cored Wire Reels — Orange Label Soldering only. Sn: 50% (Tin) Pb: 50% (Lead) Tensile Strength 45 MPa
Sticks — marked 50/50. SOLDERING IRON bit temperature: 272°C. Shear Strength 40 MPa
Approximate Melting Range 183–212°C
Electrical Conductivity 10.9% IACS
▲ Higher Quality General Purpose Solder. Packaging Data:

▲ For Electrical & Electronic Applications.
▲ Wide Range of Packaging Options. (mm) Weight/Type
12 x 6 x 400
Description and Application (W x B x L) 250g Stick 322306
COMWELD 50/50 Solder is a higher quality general purpose solder for general sheet metal 250g Solid Wire 322310
work, and plumbing (not water pipe) applications where better free flowing characteristics 3.15
500g Acid Core Wire 322318
are important.
250g Acid Core Wire 322317
Classifications: 1.6
250g Resin Core Wire 322319
AS 1834 Part 1 50Sn.
For procedure recomendations refer page 185 of Pocket Guide.
220°
COMWELD 965 SOLDER (SOFT SILVER SOLDER) 17% C
Blue Labels and backing cards. Soldering only. Sn: 96.5% (Tin) Ag: 3.5% (Silver) Tensile Strength 60 MPa
SOLDERING IRON bit temperature: 281°C. Density 7.5g/cm3
▲ Highest Strength Soft Solder. Packaging Data:

▲ Lead, Zinc and Cadmium Free.
▲ Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. (mm) Weight/Type
▲ Wide Range of Packaging Options. 3.15 250g Solid Wire 322320

500g Solid Wire 322321
Description and Application
1.6 250g Acid Core Wire 322324
COMWELD 965 Solder is a tin / silver eutectic solder which has the highest strength of all
15g HandiPack Coil 322221
soft solders. Due to it’s high strength, good electrical and thermal conductivity, non toxicity
Acid Core Wire
(lead, zinc and cadmium free) and also the fact that it remains bright and shiny, make
COMWELD 965 Solder the most universal of soft solders. Comweld 965 Solder is used for
the joining and repair of copper, bronze, brass, nickel, monel, steel, stainless steel, pewter,
chrome plate, metal sculpture, model making, costume jewellery and or a combination of
metals with the exception of aluminium and magnesium.
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag. For procedure recomendations refer page 186 of Pocket Guide.
213
WELDING CONSUMABLES
SOLDERS AND FLUXES
270°
COMWELD ALUMINIUM SOLDER C
IDENTIFICATION: JOINING PROCESS: TYPICAL ROD ANALYSIS: APPROXIMATE MELTING RANGE:

15 gram Coil of Solder on Red Backing Card and Soldering only. Sn: 18% (Tin) Ag: 1.9% (Silver) Pb: 80.1% 178–270°C
Label. SOLDERING IRON bit temperature: 300°C. (Lead)
▲ For Soldering Aluminium. Packaging Data:

▲ Also Solders Virtually all Other Metals.
▲ Zinc and Cadmium Free. (mm) Weight/Type
▲ No Extra Fluxing Required. 15g Handipack

1.6 322222
Coil Acid Core Wire
COMWELD Aluminium Solder is a unique 4 core flux cored soft solder designed especially
for soldering of aluminium & aluminium alloys that does not require extra fluxing during
soldering. For procedure recomendations refer page 187 of Pocket Guide.
220°
COMWELD METAL MATE SOLDER KIT 17% C
IDENTIFICATION: JOINING PROCESS: TYPICAL ROD ANALYSIS: TYPICAL PROPERTIES:

Clear Plastic Jar, White Lid & White Label with Blue Soldering only. Sn: 96.5% (Tin) Ag: 3.5% (Silver) Tensile Strength 60 MPa
Print. SOLDERING IRON bit temperature: 281°C. Density 7.5g/cm3
▲ Highest Strength Soft Solder. Packaging Data:

▲ Lead, Zinc and Cadmium Free.
▲ Non Toxic Solder For Electrical, Surgical and Food Equipment Applications. (mm) Weight/Type
1.6mm x 14g Solid Wire
Description and Application coiled around a
COMWELD Metal Mate Solder Kit contains a 14 gram 965 solid solder coil complete with a 1.6 321690
14ml bottle of
14 ml bottle of COMWELD 965 Soldering Flux which provides a very compact package 965 Soldering Flux
suitable for all of the applications recommended for the standard Comweld 965 Soft Solder.
Classifications:
AS 1834 Part 1 96.5Sn / 3.5Ag. For procedure recomendations refer page 188 of Pocket Guide.
545°
COMWELD ALUMINIUM FLUX C
MELTING POINT: 545°C
▲ For Fusion Welding Aluminium Alloys. Packaging Data:

▲ Highest Quality Australian Made Flux.
Pack Weight/Type Part No
▲ Useable in either Powder or Paste Form. 250 gram Black Plastic Jar 321740
COMWELD Aluminium Flux is an all purpose flux for fusion welding sheet and cast
aluminium. It eliminates the need for a number of different types of aluminium welding
fluxes being stocked to handle different types of aluminium welding alloys. COMWELD
Aluminium Flux is recommended for use with the following COMWELD Aluminium welding
rods, AL1188 (Pure), AL4043 (5% Silicon) and AL5356 (5% Magnesium).
Identification:
White Powder in Black Plastic Jars . For procedure recomendations refer page 189 of Pocket Guide.
214
WELDING CONSUMABLES
SOLDERS AND FLUXES
645°
COMWELD COPPER & BRASS FLUX C
▲ For Universal Braze Welding Applications. Packaging Data:

▲ Useable in either Powder or Paste Form. 250 gram Black Plastic Jar 321822
COMWELD Copper and Brass Flux is specially developed for the braze welding of copper,
brass and bronze and the brazing of copper, steel, etc. COMWELD Copper and Brass Flux is
particularly suitable for use with COMWELD Manganese Bronze, Tobin Bronze, Nickel Bronze
and Silicon Bronze rods.
Identification:
Pink Powder in Black Plastic Jars or Drums. For procedure recomendations refer page 190 of Pocket Guide.
450°
COMWELD SILVER BRAZING FLUX No. 2 C
▲ For Silver Brazing of Carbon Steel, Stainless Steels & Dissimilar Metals. Packaging Data:
▲ Used in a Paste Form. 200 gram Black Plastic Jar 321840
Description and Application 500 gram Black Plastic Jar 321841
COMWELD Silver Brazing Flux No. 2 and Silver Brazing Alloys with a high silver content (42- 3.5kg White Plastic Jar 321843
50%) produce excellent joints on carbon steel, stainless steel, nickel alloys and copper and
brass.
Dissimilar metals in the above groups can be easily brazed.
The flux is a good temperature indicator and will melt at the proper brazing temperature.
Identification:
White Paste in either a Black / White Plastic Jar. For procedure recomendations refer page 191 of Pocket Guide.
485°
COMWELD G.P. SILVER BRAZING FLUX C
▲ For Silver Brazing of Steel, Nickel, Brass, Bronze, Copper, and Stainless Steels. Packaging Data:
▲ Used in a Paste Form. 200 gram Black Plastic Jar 321850
Description and Application 500 gram Black Plastic Jar 321851
COMWELD General Purpose Silver Brazing Flux is recommended for use with Cadmium 3.5kg White Plastic Jar 321853
bearing and Cadmium free silver brazing alloys with a low to medium silver content (2-
40%). It is an excellent flux for medium to high temperature brazing and has been specially
formulated to be used for induction brazing. COMWELD General Purpose Silver Brazing Flux
and the above mentioned silver brazing alloys produce excellent joints on carbon steel,
stainless steel, nickel alloys and copper and brass.
Identification:
White Paste in either a Black / White Plastic Jar. For procedure recomendations refer page 192 of Pocket Guide.
215
WELDING CONSUMABLES
SOLDERS AND FLUXES
COMWELD 965 SOLDERING FLUX

▲ For Use with all Comweld Soft Solders. Packaging Data:

▲ Highest Quality Australian Made lux.
▲ Used in a Liquid Form Only. 125 ml Bottle 321890
Description and Application 1 litre Bottle 321894
COMWELD 965 Soldering Flux, when used in conjunction with COMWELD Soft Solders,
enables excellent joints to be made on almost all metals and combinations of metals.
It is a very active flux and therefore, if used on copper, brass, bronze, etc. may be diluted if
required in the ratio 1 part flux to 4 parts water.
Identification:
Pink Liquid in Black Plastic Bottles and Drums. For procedure recomendations refer page 193 of Pocket Guide.
COMWELD VAPAFLUX
FLASH POINT
(TRUE CLOSED CUP): 17°C
▲ For Braze Welding of Steel. Packaging Data:

▲ Used with Comweld Manganese & Nickel Bronze Rods.
Pack Volume/Type Part No
▲ Highest Quality Australian Made Flux. 10 litre Tin Plate Can 321885
▲ Used in a Liquid Form Only.
COMWELD Vapaflux provides an effective and time saving method of applying flux when
braze welding steel. It is intended to be applied as vapour in the flame itself (the flux in the
flame) and will impart a high fluidity to the bronze when deposited.
Identification:
Clear Liquid in a Tin Plate Can. For procedure recomendations refer page 194 of Pocket Guide.
POCKET GUIDE – Welding Consumables Reference
▲ The Total Welders Handbook

▲ Recommended Storage, Conditioning of Consumables.
▲ Total CIGWELD Welding Consumables Range.
▲ Welding of all materials.
▲ Joint Types.
▲ Welding Symbols.
▲ Technical Facts and Figures.
Packaging Data:
Pack Volume/Type Part No
1 Book WC Guide
de
cket Gui les
Po nsum
ab
o e c
ing C Referen
Weld
216
WELDING CONSUMABLES
MISCELLANEOUS PRODUCTS
CHROMEBRIGHT (PICKLING PASTE)
QUALITY STANDARDS: TYPICAL CHEMICAL ANALYSIS:

Made in Australia under an approved Quality HF: ≤ 50g/L HNO3: ≤ 300g/L
Assurance Management System to ISO 9002. CH3COOH: ≤ 30g/L
H2O and Others (dye, thickener etc): Remainder
▲ For Removal of Weld Scale on Stainless Steel.

▲ Easy to Use One Step Treatment, Brush on then Rinse with Water 15-90 minutes
Later.
▲ Thickened Paste Allows For Vertical Use.
▲ PALE Purple Coloured Paste for Easy I.D.
Identification: Procedure for Pickling:
ChromeBright is supplied in a white plastic bottle, with a blue coloured label and lid. The
2.5kg plastic bottle is packed inside a blue and white 1) Using a stainless steel wire brush,
printed cardboard carton which contains a quality acid resistant application brush. thoroughly clean the work piece of
loose weld scale, welding slag 4) Using the brush provided, apply
and other foreign material. a thin layer of ChromeBright to
Application Times: the work piece and all other areas
to be cleaned.
Application time will depend upon the welding process and thickness of plate being welded.
5) The paste should be applied
e.g.: Gas Tungsten Arc (GTAW,-TIG) and Gas Metal Arc (GMAW,-MIG) will require less time
for between 15 – 90* minutes
than Manual Metal Arc (MMAW,-Stick) welding. Likewise 10mm plate will require more 2) Before opening the plastic
before removal.
time than 1.6mm plate. A bottle (2.5kg) of ChromeBright will pickle approximately 100 bottle, shake for approximately
metres of weld depending on the thickness of the layer applied. For pickling sheets of 20 seconds to form a consistent
stainless steel, using a thinner layer, approximately 15 square metres can be treated with gel paste. 6) Wearing protective clothing, rinse
one bottle of ChromeBright. the pickled surface carefully with
water, whilst using a hard nylon
3) Do not apply ChromeBright
bristle brush, stainless steel wool
to the work piece until the
Packaging Data: or Scotch-Brite pads to remove all
surface is cool.
traces of weld scale.
2.5kg White Plastic Bottle 321918 WARNING:
Local liquid trade waste requirements may require the pickling paste residue to be neutralised
before disposal. See CIGWELD’s recommendation for neutralising Chrome Bright residues.
EASYSTAND
Ferrocraft 21
For heavier jobs. Higher speed of mild steel beams, frames, columns, gates and tanks etc…
10 x 2.5mm/ 5 x 3.2mm Part No: 322205
Ferrocraft 16TXP
Higher strength fabrication and repair welding of heavy machinery including earth moving
and agricultural equipment.
10 x 2.5mm/ 5 x 3.2mm Part No: 322214
Satincrome 316-17
General purpose welding of "300 Series" stainless steels including 301, 302, 304/304L etc…
10 x 2.5mm/ 5 x 3.2mm Part No: 322215
Weldall
Ideal for the repair and maintenance of hard-to-weld steels and steels of unknown
composition. Also recommended for the joining of dissimilar steels.
10 x 2.5mm/ 5 x 3.2mm Part No: 322216
Castcraft 100
CIGWELD, the market leader in welding consumables, have now made the most popular Repair and maintenance of cast iron components such as engine blocks, pumps housing & out
Satincraft, Ferrocraft, Satincrome and Weldall electrodes available in convenient Easyweld furniture etc.
Blisterpacks. With the CIGWELD DIY Welding Bar the selection and purchasing of Easyweld 10 x 2.5mm/ 5 x 3.2mm Part No: 322217
Blisterpacks for the tradesman or handy person couldn’t be easier. It covers the widest range
of applications and is distinctively packaged and colour coded for simple selection.
Cobalarc 750
Satincraft 13
Wear resistant steel deposit for hardfacing earth moving components such as points, shares,
Welding of steel gates, doors, fences, frames, tanks, home projects etc… augers, tynes and teeth
10 x 2.5mm/ 5 x 3.2mm Part No: 322203 10 x 3.2mm Part No: 322218
Ferrocraft 12XP
Welding of mild and galvanised steel tanks, fences, pipes and gates etc…
10 x 2.5mm/ 5 x 3.2mm Part No: 322213
217
WELDING CONSUMABLES
RECOMMENDED STORAGE AND CARE OF CIGWELD WIRES AND RODS
▲ Gas Metal Arc Welding (GMAW / MIG)

▲ Flux Cored Arc Welding (FCAW)
▲ Gas Tungsten Arc Welding (GTAW / TIG)
1. Introduction 4. Work In Progress

4.1 After opening, CIGWELD Welding Wires and Rods are normally consumed in two
CIGWELD Solid Welding Wires and Rods
ways;
Generally solid welding wires and rods as used for MIG and TIG welding will not pick up
moisture or contaminants until the original packs are opened and this is normally limited to (a) either the welding consumable is used the same day or;
surface contamination mainly in the form of condensation, rust, oil and grease or other (b) a portion of the welding consumable is left on or near the welding machine
hydrocarbons. When solid welding wires and rods are kept clean, dry and free of airborne overnight or for an extended period of time.
contaminants the welding consumable will provide* consistent, reliable hydrogen levels and
sound weld metal. 4.1.1 The following points are recommended as good workshop practice when
*The proviso in MIG and TIG welding to achieving a quality weld are the other variables welding wires and rods are used on the job.
such as equipment set-up, parent metal, correct choice of welding consumable, operator (a) In the case of FCAW and MIG welding the welding consumable should be
technique and shielding gas quality. protected at all times from contaminants, such as moisture and airborne
particles, by either enclosing the wire in a sealed wirefeeder unit or by using
CIGWELD Flux Cored Arc Welding Wires PVC, leather or canvas spool covers which are standard on most MIG
CIGWELD Flux Cored welding wires are fabricated from selected high quality flux core welding machines. Periodic cleaning of the underside of spool covers is
ingredients and low residual steel strip. Raw material selection, storage and handling and recommended by appropriate means.
manufacturing processes are closely controlled to ensure very low moisture levels in the (b) For TIG welding it is recommended good workshop practice where possible
final product. to draw only those welding rods which are estimated “sufficient” for the
CIGWELD Flux Cored welding wires are manufactured to tight size tolerances from steel immediate job at hand, those welding rods not required for immediate use,
strip and as such have a closed seam which runs along the length of the wire. Under should be either kept in their original resealable packets or stored in airtight
conditions of prolonged exposure (several days) to a high humidity atmosphere ( > 70% RH) containers at ambient temperatures following the recommendations in
it is possible for the flux core to absorb moisture through the closed seam. paragraph 3.
4.1.2 For FCAW and MIG welding wires left on welding machines:
1.1 Excessive moisture in CIGWELD flux cored wires may produce one or more of
the following effects: (a) Overnight: Wires should be covered with spool covers or if in areas of
adverse weather or climatic conditions the wire should be stored as below.
▲ Introduction of hydrogen into weld metal ▲ Fiery unstable arc. (b) Extended periods: Wires which are not used for periods in excess of three
with increased danger of heat affected ▲ High arc voltage. days* should be first removed from the welding machine ensuring that the
zone cracking. ▲ Excessive spatter. wire is cut off at the wirefeeder unit**. Wires should then be repacked in
▲ Porosity in weld metal. ▲ Undercut. their original packaging as follows:
- Wrap the wire with any Vapour Phase Inhibitor (VPI) paper supplied.
2. Before Work Commences - Replace the wire in the original thick plastic bag and seal with an elastic
band.
2.1 Before using CIGWELD welding wires, the welder should be aware of the - Pack into the original resealable cardboard packet and store as in
following points regarding handling: paragraph 3.
2.1.1 CIGWELD welding wires should be kept dry and clean at all times, free of
moisture grease, oil, paint, grinding dust, condensation and other airborne * Maximum exposure time will be dependant on prevailing atmospheric conditions (i.e..
particles. Temperature and humidity).
2.1.2 Welding wires which show visible signs of mechanical damage or display **This is done so no contaminated wire comes into contact with the clean wire on the spool
excessive surface rust should not be used for welding. or coil. Feed rollers deform the surface of the wire, which normally runs through a spring
steel conduit which are from time to time cleaned out with compressed air, which itself
2.1.3 In some cases where packaging has been damaged either in transit or during contains oil, or hydrocarbon containing mineral spirits.
storage/handling the surface of the outer layers of the wire and rod may form
an oxide film, which can cause poor feedability and current pick up. Increases For further information regarding CIGWELD electrodes, please contact the CIGWELD
in hydrogen levels in the weld deposit from this oxide film may occur. Customer Service Centre on 1300 654 674.
2.1.4 Product which shows visible signs of damage (i.e. water or otherwise) should
be returned to the supervisor or person responsible for inspection and approval
for use.
3. Storage of CIGWELD Welding Wires Before Use

3.1 When held under the recommended storage conditions*, original unopened
packs of CIGWELD welding wires are expected to remain in “factory fresh”
condition for at least 12 months.
* Recommended Storage Conditions:
In weather proof, unheated storage rooms/cupboards/containers/warehouses. Stacked
on racks or pallets clear of the floor and walls.
3.2 For storage over twelve (12) months or under adverse (damp or high humidity)
climatic conditions, the use of heated, store rooms/cupboards/containers/
warehouses maintained at 10-15°C (50-60°F) above ambient temperature
(with a maximum of 40°C (105°F) and at a maximum humidity of 60% R.H is
recommended.
218
WELDING CONSUMABLES
SECTION THREE
WELDING CONSUMABLES
SHIPPING SOCIETY APPROVALS
CIGWELD product AS/NZS AWS Shielding gas for ABS LLOYDS DNV
Class Class Approvals Grade Grade Grade
Manual Arc Electrodes
Ferrocraft 11 1553.1: E4111-2 A5.1: E6011 - 3 / A5.1 E6011 3, 3Y 3
GP6012 1553.1: E4112-0 A5.1: E6013 - 2 2 2
Ferrocraft 12XP 1553.1: E4112-0 A5.1: E6013 - 2, 2Y / A5.1 E6013 2, 2Y 2
Satincraft 13 1553.1: E4113-0 A5.1: E6013 - 2 / A5.1 6013 2 2
Weldcraft 1553.1: E4113-2 A5.1: E6013 - 3 3 3
Ferrocraft 21 1553.1: E4814-2 A5.1: E7014 - 3 / A5.1 E7014 3 3
Ferrocraft 22 1553.1: E4824-2 A5.1: E7024 - 2, 2Y / E7024 3 3
PipeArc 6010P 1553.1: E4110-2 A5.1: E6010 - 3 / A5.1 E6010 3 3
PipeArc 8010P 1553.2: E5510-G A5.1: E8010-P1 - 3, 3Y 3Y 3
Ferrocraft 16TXP 1553.1: E4816-2 A5.1: E7016 - 3H10, 3Y 3, 3YH15 3YH10
Ferrocraft 55U 1553.1: E4816-2 A5.1: E7016 - - 3, 3YH15 3YH10
Ferrocraft 7016 1553.1: E4816-3 A5.1: E7016 - 3H10, 3Y 3YH10 3YH10
Ferrocraft 61 1553.1: E4818-3 A5.1: E7018 - 3H15, 3Y / A5.1 E7018 3, 3YH15 3YH10
Ferrocraft 18-Ni 1553.2: E4818-G A5.5: E7018-G - 3H10, 3Y 3, 3YH15 3YH5
Alloycraft 80-C1 1553.2: E5518-C1 A5.5: E8018-C1 - A5.5 E8018-C1 - -
Satincrome 308L-17 1553.3: E308L-17 A5.4: E308L-17 - A5.4: E308L-17 - -
Satincrome 309Mo-17 1553.3: E309Mo-17 A5.4: E309Mo-17 - A5.4: E309Mo-17 - -
Satincrome 316L-17 1553.3: E316L-17 A5.4: E316L-17 - A5.4: E316L-17 - -
Gas Metal Arc Welding (MIG) Wires
Autocraft LW1 2717:.1: ES4-GC/M-W503AH A5.18: ER70S-4 CO2, Argoshield Light, 3SA 3S IIIYMS
Argoshield Universal
Autocraft LW1-6 2717:.1: ES6-GC/M-W503AH A5.18: ER70S-6 CO2, Argoshield Light, 3S, 3YSA 3S, 3YS IIIYMS
Autocraft 308LSi 2717.3: ES308LSi A5.9: ER308LSi - A5.9: ER308LSi - -
Autocraft AL5356 2717.2: E5356 A5.10: ER5356 Argon A5.10: ER5356 A5.10: ER5356 A5.10:ER5356
Flux Cored Arc (FC) Welding Wires
Satin-Cor XP 2203.1: ETD-GCp-W502A CM1 H10 A5.20: E70T-1H8 CO2, - 2, 2YS H15 -
Satin-Cor HD70 2203.1: ETD-GC/Mp-W502A CM1 H10 A5.20: E70T-1/1M H8, CO2, - 2, 2YS H15 -
Argoshield Universal 2, 2YS H15
Verti-Cor XP 2203.1: ETP-GC/Mp-W502A CM1 H10 A5.20: E71T-1/1M H8, CO2, Argoshield 52, - 2, 2YS H15 -
Argoshield Universal 2, 2YS H15
Verti-Cor Ultra 2203.1: ETP-GCp-W502A CM1 H10 A5.20: E71T-1H8 CO2, 2YSA H10 2, 2YS H15 IIYMS H10
Verti-Cor 3XP 2203.1: ETP-GC/Mp-W503A CM1 H10 A5.20: E71T-1/12M H8, CO2, Argoshield 52, 3SA, 3YSA H5 3S, 3YS H15 IIIYMS H5
Verti-Cor Ultra 3 2203.1: ETP-GCp-W503A CM1 H10 A5.20: E71T-1/12M H8 CO2, 3SA, 3YSA H5 3S, 3YS H5 IIIYMS H5
Suprecor 5 2203.1: ETP-GC/Mn-W505A CM1 H5 A5.20: E71T-5/5MJ H4, CO2, Argoshield 52, 100 3SA, 3YSA H5 3S, 3YS H5 IIIYMS H5
Supre-Cor XP 2203.1: ETD-GC/Mn-W504A CM1 H5 A5.20: E71T-5/5M H4 Argoshield 52 - 3S, 3YS H15 -
2.4mm only
Metal-Cor XP 2203.1: ETD-GMn/p-W503A CM1 H5 A5.18: E7OC-6M, Argoshield Universal 3SA, 3YSA H5 3YS H15 IIIYMS H5
Argoshield 52
Gas Tungsten Arc (TIG) rods
Comweld AL5356 1167.2: R5356 A5.10: R5356 - A5.10: R5356 - -
219
WELDING CONSUMABLES
TECHNICAL AND TRADE INFORMATION
DEPOSITION DATA
CIGWELD Electrodes, Deposition Rates, Electrode Efficiencies, and Electrode Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition Rates, Electrode Efficiencies and Weld Metal Recovery Rates:
Size Amps Deposition Electrode Weld Metal

CIGWELD Product (mm) Rate kg/hr Efficiency Recovery
Ferrocraft 12XP 3.2 110 0.90 109% 66%
Ferrocraft 12XP 4.0 150 1.20 111% 69%
Satincraft 13 3.2 115 0.92 91% 56%
Satincraft 13 4.0 160 1.30 92% 58%
Ferrocraft 11 3.2 110 1.00 90% 64%
Ferrocraft 11 4.0 145 1.30 90% 66%
Ferrocraft 21 3.2 120 1.20 113% 63%
Ferrocraft 21 4.0 170 1.70 112% 62%
Ferrocraft 22 3.2 150 2.00 155% 59%
Ferrocraft 22 4.0 210 2.80 157% 61%
Ferrocraft 16TXP 3.2 120 1.20 95% 58%
Ferrocraft 16TXP 4.0 165 1.60 90% 56%
Ferrocraft 7016 3.2 120 1.10 101% 63%
Ferrocraft 7016 4.0 170 1.50 97% 60%
Ferrocraft 61 3.2 125 1.30 110% 57%
Ferrocraft 61 4.0 180 1.80 113% 59%
Alloycraft 90 3.2 125 1.30 111% 60%
Alloycraft 90 4.0 180 1.80 114% 62%
Satincrome 316L-17 3.2 95 0.90 105% 55%
Satincrome 316L-17 4.0 130 1.10 108% 54%
Castcraft 55 3.2 100 0.95 116% 69%
Castcraft 55 4.0 125 1.15 115% 70%
Cobalarc 750 3.2 115 1.00 109% 62%
Cobalarc 750 4.0 145 1.30 112% 64%
Cobalarc CR70 3.2 115 1.20 191% 69%
Cobalarc CR70 4.0 165 1.70 206% 71%
Cobalarc 9 8.0 180 1.30 85% 77%
The information provided in this table is a guide only, actual on the job figures may vary. Results are influenced by many factors including, welding parameters, arc length, travel speed and machine characteristics.
CIGWELD Solid and Flux Cored Wires, Deposition and Weld Metal Recovery Rates
The following Table lists some popular CIGWELD consumables and their Deposition and Weld Metal Recovery Rates:
Size Volts Amps WFS Deposition Weld Metal

CIGWELD Product (mm) m/min Rate kg/hr Recovery
Autocraft LW1-6 0.8 20 150 12.0 2.5 96%
Autocraft LW1-6 0.9 26 180 12.0 3.1 96%
Autocraft LW1-6 1.0 28 240 13.5 4.8 95%
Autocraft LW1-6 1.2 32 300 10.8 5.6 97%
Autocraft Silicon Bronze 0.9 24 180 13.2 3.2 95%
Autocraft 316LSi 0.9 22 180 10.0 2.8 97%
Autocraft 316LSi 1.2 26 250 8.5 4.4 98%
Autocraft AL5356 1.0 22 180 16.3 1.5 90%
Autocraft AL5356 1.2 24 220 14.0 2.5 92%
Satin-Cor XP 1.6 28 300 5.5 4.3 86%
Satin-Cor XP 1.6 29 350 6.5 5.4 87%
Satin-Cor XP 1.6 30 400 7.0 6.0 89%
Satin-Cor XP 2.4 30 400 4.2 5.7 85%
Satin-Cor XP 2.4 31 450 5.0 6.8 86%
Satin-Cor XP 2.4 32 500 6.0 8.2 90%
Verti-Cor 3XP 1.2 25 200 6.7 2.7 86%
Verti-Cor 3XP 1.2 26 250 9.9 3.8 84%
Verti-Cor 3XP 1.2 28 320 15.0 5.9 88%
Verti-Cor 3XP 1.6 27 300 6.2 4.1 86%
Verti-Cor 3XP 1.6 28 350 9.5 6.4 81%
Verti-Cor 3XP 1.6 29 400 12.0 8.1 88%
Metal-Cor XP 1.2 26 250 10.0 5.0 92%
Metal-Cor XP 1.6 28 350 6.6 5.6 94%
Supre-Cor 5 1.2 22 170 7.8 2.3 86%
Supre-Cor 5 1.6 26 320 5.9 3.3 89%
Tensi-Cor 110TXP 1.6 28 280 5.0 3.0 88%
Tensi-Cor 110TXP 2.4 29 400 3.8 5.8 90%
Shieldcrome 309LT 1.2 26 190 11.4 3.7 84%
Shield-Cor 4XP 2.4 29 375 5.4 7.0 84%
Shield-Cor 4XP 3.0 30 500 2.9 6.7 86%
Shield-Cor 15 0.9 17 120 3.9 0.7 75%
Shield-Cor 11 1.2 17 150 3.0 1.0 80%
The information provided in this table is based on welding with constant voltage (C.V.) GMA Welding machines. Results may vary and are influenced on the job by shielding gases used, machine settings, stick out, spatter
losses, wire sniped off before starts etc.
220
Safety
Equipment
ARCMASTER™
HIDEROK™
PREDATOR™
SILENCER™
PROTANE™
PROTEC™
AIRMATE™
OMNI-VIEW™
MOLDEX™
JAZZ™
PURABAND™
JETZ™
Certified Quality Management System *As indicated
221
SAFETY EQUIPMENT
Hiderok™ Welding Helmets Page No:

453851 Hiderok™ Welding Handshield 108 x 51mm - blue 224
453833 Hiderok™ Lift Front Welding Helmet 108 x 51mm 224
453833IND Hiderok™ Lift Front Welding Helmet 108 x 51mm (bulk pack) 224
454055 Hiderok™ Welding Handshield 108 x 51mm 224
454060 Hiderok™ Ear Muff Helmet Lift Front 108 x 51mm 224
454181 Hiderok™ Helmet Lift Front Red 108 x 51mm 224
454183 Hiderok™ Helmet Lift Front Blue 108 x 51mm 224
454143 Hiderok™ Arcmaster™ III Lift Front Active Helmet 108 x 51mm 224
454146 Arcmaster™ III Active Lens shade 11, 108 x 51mm 224/8
454148 Arcmaster™ Shade 1/2 Upgrade kit 108 x 51mm 224/8
Predator™ Welding Helmets Page No:
454216 Predator™ Lift Front Passive Helmet 108 x 51mm 223
454220 Predator™ Lift Front Arcmaster™ III Helmet 108 x 51mm 223
454224 Predator™ Shell & Harness Only 223
454231 Lens Pack Predator™ Lift Front passive shade 11, 108 x 51mm 223
454239 Lens Pack Predator™ Fixed Front Omni-view shade 11, 114 x 133mm 223
454243 Lens Pack Predator™ Lift Front Arcmaster™ III shade 11, 108 x 51mm 223
454252 Lens Pack Predator™ Arcmaster™ III Fixed shade 11, 114 x 133mm 223
454259 Lens Pack Predator™ Arcmaster™ III Manual Variable 114 x 133mm 223
Airmate™ PAPR and Airline Page No: Faceshields Page No:
454263 Predator™ Airmate™ PAPR – (complete unit no lens pack) 225 454566 Faceshield Polycarbonate Clear Medium Velocity, Complete 231
454585 Predator™ Airmate™ PAPR Welding Helmet 225 454615 Faceshield High Impact, Complete 231
455684 Hiderok™ Airmate™ PAPR – (complete unit) 225 454542 Browguard for Face Shields 231
454264 Predator™ Airmate™ Airline Helmet 226 454565 Visor Polycarbonate Clear 215 x 380mm 231
454186 Hiderok™ Airmate™ Airline Helmet 226 454440 Visor Polycarbonate Clear (Wide Flare) 250 x 410mm 231
455692 Airmate™ Welding Filter P3 225 454614 Visor Polycarbonate Clear High Velocity 231
455691 Airmate™ pre Filters pkt of 5 225 454579 Visor Polycarbonate Clear complete with chin guard 231
456145 Four Person Air Filtration System only 226 454511 Visor Polycarbonate Shade 5 215 x 380mm 231
Welding Lenses – 108 x 51mm Page No: 454486 Visor Polycarbonate Shade 5 (Wide Flare) 250 x 410mm 231
453852 Welding Filter Glass Shade 8 – 108 x 51mm 227 454510 Visor Thermolite 215 x 380mm 231
453853 Welding Filter Glass Shade 9 – 108 x 51mm 227 Ear Protection Page No:
453854 Welding Filter Glass Shade 10 – 108 x 51mm 227 455200 Earmuff Silencer™ 1700 17dB 234
453953 Welding Filter Omniview Shade 9 – 108 x 51mm 227 455275 Ear Band Puraband™ in clam shell 234
453924 Welding Filter Omniview Shade 10 – 108 x 51mm 227 455317 Jetz™ Ear Plugs uncorded pkt of 200 pair 234
453925 Welding Filter Omniview Shade 11 – 108 x 51mm 227 455318 Jetz™ Ear plugs corded pkt of 100 pair 234
453926 Welding Filter Omniview Shade 12 – 108 x 51mm 227 455323 Jetz™ Ear plug in Dispenser 250 pair 234
453861 Welding Cover Lens CR39 – 108 x 51mm 229 455324 Jetz™ Ear plug in Dispenser 500 pair 234
454141 Welding Cover Lens CR39 – 108 x 51mm (Clam of 2) 229
Respiratory – Half Face Page No:
453862 Welding Cover Lens Glass 108 x 51mm (Pack of 10) 229
453999 Chipping Lens – Polycarbonate 108 x 51mm 229 455456 CIGWELD Respirator Single Filter (AS/NZ 1716 LIC.492) 232
454012 Magnification Lens 1.5 diopter – 108 x 51mm 229 455458 CIGWELD Respirator Twin Filter (AS/NZ 1716 LIC. 492) 232
454010 Magnification Lens 2.00 diopter – 108 x 51mm 229 455477 Filter Single Particulates P2 (AS/NZ 1716 LIC.492) 232
454014 Magnification Lens 2.25 diopter – 108 x 51mm 229 455481 Filter Twin Particulates P2 (AS/NZ 1716 LIC.492) 232
454011 Magnification Lens 2.5 diopter – 108 x 51mm 229 455480 Filter Single Gas Type A (AS/NZ 1716 LIC.492) 232
455592 Filter twin Gas Type A (AS/NZ 1716 LIC.492) 232
Welding Lenses 133 x 114mm Page No:
455489 Filter Single Combination A P1 (AS/NZ 1716 LIC.492) 232
454088 Welding Filter Omniview Shade 9 – 133 x 114mm 227 455483 Filter Twin Combination A P2 (AS/NZ 1716 LIC.492) 232
454089 Welding Filter Omniview Shade 10 – 133 x 114mm 227 455495 Prefilter single packet of 100 232
454090 Welding Filter Omniview Shade 11 – 133 x 114mm 227 455496 Prefilter Twin packet of 100 232
454091 Welding Filter Omniview Shade 12 – 133 x 114mm 227 455623 Disposable Mask Moldex™ 2200 P2 (pack of 20) 233
454092 Welding Filter Omniview Shade 13 – 133 x 114mm 227 455624 Disposable Mask Moldex™ 2300 P2 with valve (pack of 10) 233
454094 Welding Filter Omniview Shade 14 – 133 x 114mm 227 455625 Disposable Mask Moldex™ 2400 P2 Organic Vapour (pack of 10) 233
454077 Welding Cover Lens CR39 – 133 x 114mm 229 455582 Disposable Mask Moldex™ 1100 (Clam Shell pack of 10) 233
454171 Welding Cover Lens CR39 – 133 x 114mm (Clam of 2) 229 455673 Disposable Mask Moldex™ 2200 P2 (Clam Shell pack of 3) 233
454098 Chipping Lens Polycarbonate – 133 x 114mm (Clam of 2) 229 455674 Disposable Mask Moldex™ 2300 P2 with valve (Clam of 1) 233
Goggles and Spectacles Page No: 455703 Dust Mask Disposable 1100 (pack of 50) 233
454031 Goggle Gas Welding Lift Front Shade 5 230 455656 Respirator Welding Fume Moldex™ Model 8712 233
454031IND Goggle Gas Welding Lift Front Shade 5 (Bulk) 230 455630 Filter 8010 P2 to suit 8111/2/3, 8711/2/3 (5 pairs) 233
454040 Goggle Gas Welding Wide View Shade 5 230 Airwash Mask Page No:
454554 Safety Goggle Wide Vision Antifog 230 455699 Airwash Mask Soft Top Heavy duty model 233
453810 Gas Welding Filters Glass Shade 5, (Pair) 50mm round 230 455576 Inline Filter Replacement for Airwash mask 233
453812 Gas Welding Cover Lens (Pair) 50mm round 230 455599 Visor for Airwash mask Heavy Duty 233
453522R Yukon Coated Clear Lens 230 455598 Hood for Airwash mask Heavy duty 233
453527R Yukon Coated Shade 5 Green Lens 230 455580 Visor covers tear off pkt 10 for Light & Heavy Models 233
222
SAFETY EQUIPMENT
SECTION FOUR SAFETY EQUIPMENT
WELDING HELMETS
PREDATOR™ WELDING HELMETS
PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT STANDARDS

SHELL ONLY ACTIVE ARCMASTERTM III LENS PACKS Eye protection (passive) – Certified to AS1337 Lic. 464
454224 PredatorTM Shell – without lens pack 454243 PredatorTM 51 x 108mm fixed shade 11 – Certified to AS1338.1 Lic. 493
COMPLETE HELMETS 454252 PredatorTM 133 x 114mm fixed shade 11 Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169
454216 PredatorTM 51 x 108mm lift front passive 454259 PredatorTM 133 x 114mm variable shade 9/13 – DIN EN 379
454220 PredatorTM ArcmasterTM 51 x 108mm HARNESS (51 x 108 mm)– Certified to ANSI 787.1-1998
lift front active, shade 11 454099 PredatorTM Harness assembly Helmet protection – Certified to AS1337 Lic. 464
PASSIVE LENS PACKS AIR SUPPLIED – ANSI 781.1
454231 PredatorTM 51 x 108mm lift front shade 11 454263 Airmate™ Helmet and PAPR system – DIN EN 175
454239 PredatorTM 133 x 114mm fixed front Airmate™ PAPR – Complies with AS/NZS 1716-1994
454264 Airmate™ compressed Airline system
Omni-View shade 11 Note: Lens pack not included. Choose the lens pack Airmate™ Airline – Complies with AS/NZS 1715
that best suits your requirements. – ISO 8573
▲ PredatorTM is a state of the art welding helmet that is heat and water resistant whilst
providing high strength.
▲ PredatorTM has excellent ventilation inside the helmet and will fit all lens sizes via a unique
lens pack system.
▲ PredatorTM offers a modern clean shape and is light weight in comparison to similar
helmets. (Winner of Australian Design Award in 1998)
▲ PredatorTM offers extra coverage for the head, ears and throat and is manufactured from a
special engineering resin.
▲ PredatorTM offers excellent fume deflection through special aero-dynamic design features.
▲ Stocking benefits are a major feature as only shells need be stocked along with the
required lens packs. The end user simply chooses the product configuration preferred.
▲ The 133 x 114mm PredatorTM has a unique insert for magnification lens use. Simply slide
the “mag-lens” into the three position holder.
▲ Half face MoldexTM Respiratory can be worn comfortably underneath the PredatorTM helmet.
Predator™ complete helmet passive lens. Predator™ complete helmet with Arcmaster™ shade II lens.
51mm x 108mm lift front Part No. 454216 51mm x 108mm lift front Part No. 454220 ▲ PAPR and AirlineTM Systems tailor made for PredatorTM are also available.
▲ U.S. Patent No. 6,185,739
START WITH ONE OF THESE
Predator™ shell without lens pack.

Part No. 454224 Predator™ Airmate™ helmet. Part No. 454263 Predator™ Airmate™ Airline helmet. Part No. 454264
THEN CHOOSE ONE OF THESE PASSIVE LENS CARTRIDGES

Predator™ Predator™ passive
passive lens lens pack.
pack. 133mm x 114mm
51mm x 108mm fixed front.
lift front. Omniview Shade II
Part No. 454231 Part No. 454239
OR AN ACTIVE LENS CARTRIDGE

Predator™ Predator™ Predator™ active
active lens pack. active lens pack. lens pack.
51mm x 108mm 133mm x 133mm x 114mm
fixed front. 114mm fixed fixed front.
Fixed shade 11. front. Variable shade 9/13.
Part No. 454243 Fixed shade 11. Part No., 454259
Part No. 454252
Note: Actual electronic lenses are 90 x 110 mm and

utilise a spacer to increase their size to 133 x 114 mm.
FOR INFORMATION TURN TO PAGE 228
223
SAFETY EQUIPMENT SECTION FOUR
SAFETY EQUIPMENT
WELDING HELMETS
HIDEROK™ WELDING HELMETS
HELMET SPARE PARTS STANDARDS

PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT Eye protection (passive) – Certified to AS1337 Lic. 464
453833 Hiderok™ 51 x 108mm lift front helmet 454146 Arcmaster™ shade 11 fixed lens – Certified to AS1338.1 Lic. 493
454851 Hiderok™ Blue handshield 51 x 108mm. 454148 Arcmaster™ shade 1 & 2 upgrade kit Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169
454186 Hiderok™ Air supplied helmet 51 x 108mm. 453835 Sweatband – DIN EN 379
Lift front. For use with Air Filtration System. 453838 Ratchet harness (51 x 108 mm)– Certified to ANSI 787.1-1998
455684 Hiderok™ Airmate™ helmet. Airmate™ 453843 Lens retaining spring Helmet protection – Certified to AS1337 Lic. 464
PAPR unit included. 455687 Hiderok™ Airmate™ replacement faceseal – ANSI 781.1
454060 Hiderok™ helmet for use with earmuffs – DIN EN 175
454143 Hiderok™ Arcmaster™ helmet (shade 11) Airmate PAPR
TM
– Complies with AS/NZS 1716-1994
454055 Hiderok™ light duty handshield Airmate™ Airline – Complies with AS/NZS 1715
454181 Hiderok™ lift front 51 x 108mm Red – ISO 8573
454183 Hiderok™ lift front 51 x 108mm Blue
Hiderok™ welding helmets are moulded to offer a lightweight construction, strength, Features:
flexibility and heat resistance while still providing the wearer with the comfort and balance
necessary for a hard day’s work. The ratchet headgear assures quick positive adjustment ▲ Lightweight. ▲ Designed for comfort.
with one hand. ▲ Heat resistant. ▲ Excellent balance.
Specially designed stops allow positioning of the helmet in any one of four preset positions ▲ High strength. ▲ One piece seamless construction.
which gives maximum viewing and comfort while welding in any position. The fully ▲ Moisture resistant. ▲ The Ratchet headgear assures
adjustable headgear has been designed for greater comfort, viewing angle and head size.
A wide range of overhead adjustment allows eyes to be in line with the lens. A floating ▲ Extremely flexible quick positive adjustment.
mount allows flexibility and movement for complete comfort all day long. Long life easy ▲ Shade 11 filter
ratchet adjustment fits most head sizes. Easy adjustment of friction posts for ‘lift up’ and
‘nod down’ positions. Absorbent sweatbands are also replaceable.
Hiderok™ lift front shade II Hiderok™ Arcmaster™ III Hiderok™ lift front for earmuffs Hiderok™ blue handshield
Part No. 453833 Part No. 454143 Part No. 454060 Part No. 453851
Hiderok™ Airmate™ PAPR Hiderok™ Airmate™ Airline Hiderok™ Red Hiderok™ Blue
Hiderok™ handshield Hiderok™ harness Replacement sweatband Replacement lens retaining spring
WARNING – Beware of imitations. Hiderok™ welding helmets carry full standards mark
compliance to AS/NZS 1337 (Lic. 464). This ensures you have FACE protection
as well as eye protection (eye protection to AS/NZS 1338.1 Lic. 493 where
indicated). Look for the ‘TICK’ marks inside the helmet
224
SAFETY EQUIPMENT
WELDING HELMETS
AIRMATE™ PAPR WELDING AIR FILTRATION SYSTEMS
PART NUMBER STOCKING UNIT SPARE PARTS PREDATOR™ AIRMATE™ PAPR STANDARDS
454263 Predator™ Airmate™ PAPR system PART NUMBER STOCKING UNIT Eye protection (passive) – Certified to AS1337 Lic. 464
Comprises blower unit and Predator™ shell. 454585 Predator™ Airmate™ PAPR helmet – Certified to AS1338.1 Lic. 493
(No lens pack) 455704 Kit comprising of: Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169
Elastic loop – DIN EN 379
455684 Hiderok™ Airmate™ PAPR system – Elastic strap with cam buckle
complete with shade 11 passive lens. Air channel (51 x 108 mm)– Certified to ANSI 787.1-1998
Predator™ face seal Helmet protection – Certified to AS1337 Lic. 464
Black hose – ANSI 781.1
Hiderok™ face seal with mounting frame – DIN EN 175
455692 P3 filter
455691 Pre filter (set of 5) Airmate PAPR
TM
455693 8hr battery Airmate™ Airline – Complies with AS/NZS 1715
455687 Hiderok™ face seal with mounting frame – ISO 8573
Features:
▲ Comfort and Clean Air whilst Welding
▲ Constant Airflow
▲ Dual Alarm functions
Approvals, Applications and Limitations

The CIGWELD AirmateTM system complies with AS/NZS 1716:1994. It provides class PAPR P2
protection against dusts and particles and has had to demonstrate a laboratory protection factor
of 100. It is recognised that laboratory protection cannot always be achieved in the workplace.
Refer to AS/NZS 1715 1994 for guidance.
The system should not be used in conditions where concentrations of gaseous contaminants
exceed the occupational exposure limit. The system is recommended for use in the temperature
range -5 to +55˚C and in conditions where relative humidity does not exceed 90%.
Comfort and clean air whilst welding

Part No. 454263 The new AirmateTM Fresh Air unit represents a quantum leap in Powered Respiratory
technology, and offers a light-weight, convenient advance on existing respiratory equipment.
With a stylish, compact main unit, the AirmateTM is probably the smallest and lightest powered
unit available today. The turbo unit is belt mounted, powered by a clip in/clip out rechargeable
battery pack, and provides a continuous stream of filtered air.
The AirmateTM also features two audible and visual alarms which alert the user to low battery
and blocked filter conditions, making the system one of the safest available.
Comfortable
Featuring an ergonomic design, AirmateTM is light (Only 1.1kg Complete) and flexible. The belt
is equipped with soft padding, which gives the user both stability and comfort. As an option,
there is also a larger and wider comfort pad for those who need extra stability and support
for the back.
Constant airflow
An electronic airflow regulator provides the user with a constant airflow
(175 l/min) independently of the battery being fully charged or of the filter being dirty during
Part No. 455684 the working day.
Dual alarm functions

The turbo unit incorporates two audible and visual alarms which alert the user to:
a) Low battery condition: The alarm indicates with low battery light and audible alarm that
the voltage is low and that the battery has only 10 minutes before cut out. The low battery
warning eliminates a common problem with conventional powered respirators, where the
user does not know when the battery has reached the end of its rated discharge period. In
this situation the user may continue to operate the unit after the battery voltage has
dropped to a level where insufficient air is being delivered and the system will not be
providing adequate protection.
b) Blocked filter: the alarm will activate when the filter becomes clogged to a point where
performance will deteriorate if it is not changed. The alarm indicates with a warning light
and an audible alarm. The clogged filter alarm will enable the user to gain maximum
usage from each filter without the concerns that arise with a conventional powered
respirator. This means that:
1) The filter is not changed more frequently than is necessary resulting in lower running
costs.
2) The filter is changed at the correct time resulting in the wearer always receiving the
Part No. 455704 protection level required and extending the life of the unit.
Construction
AirmateTM is extremely robust. By using “CYCLOID” ABS plastic, a light and durable product
for difficult environments has been created.
Filters
AirmateTM is equipped with two filters, which can be easily changed. There is a pre-filter made
of textile and a particle filter. The particle filter has a large filter area, offering a long service
life. This P3 type filter provides a particle efficiency of more than 99.8% at 0.4um.
Battery
The standard battery is a very light weight Nickel Metal hydride (NiMh) eight hour battery and
gives enough power for a normal working day. NiMh batteries have no ’Memory lock‘ and
therefore can be recharged at any stage without effecting performance. Batteries are easy clip
in/ clip out styles and are situated unobtrusively under the turbo unit. Charging time is
Part No. 455691 Part No. 455692 approximately twelve hours. The batteries can be charged either on or off line.
225
SAFETY EQUIPMENT
WELDING HELMETS
AIRMATE™ COMPRESSED AIRLINE FILTRATION SYSTEMS
HELMET SPARE PARTS AIRMATE™ AIRLINE SYSTEM STANDARDS

PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT Eye protection (passive) – Certified to AS1337 Lic. 464
454264 Airmate™ Airline system with Predator™ 456145 Air Filtration System – Certified to AS1338.1 Lic. 493
shell (no lens pack) 456146 Air filtration service kit Eye protection (active) (110 x 90 mm) – Certified to DIN EN 169
454186 Airmate™ Airline system with Hiderok™ 455681 Flow control valve – DIN EN 379
shell 455677 5 metre Airline hose and fittings (51 x 108 mm)– Certified to ANSI 787.1-1998
Helmet protection – Certified to AS1337 Lic. 464
– ANSI 781.1
– DIN EN 175
Airmate PAPR
TM
Airmate™ Airline – Complies with AS/NZS 1715
– ISO 8573
Airmate™ Airline System Air Quality Guaranteed to ISO 8573 & AS 1715
Oil odours may still be present when as little as 0.01 ppm oil carry over occurs. Activated
Carbon will remove the odours but only if there is no liquid oil present. Therefore, very
efficient coalescing is required prior to the Carbon Filter. To achieve this with all the different
air quality conditions possible through variations in compressors, their condition, intake air
etc., two stages of coalescing and particulate removal are used on the Airmate™ Compressed
airline system. Airmate™ Compressed airline will provide less than 0.003 ppm oil carry over
Part No. 454264
and greater than 99.999% particles 0.01 micron and above removed.
1 to 4 Operator Capacity
AS1715 requires 170 l/min per operator as a minimum. The Airmate™ compressed airline
system provides 850 l/min which supplies up to 212 l/min per operator for four operators.
Annual Service Kits

The annual service kit available from CIGWELD provides; 1 set of coalescing elements for
annual change over and 2 Carbon elements which should be changed every six months. This
is for general use and may vary dependent on compressor and inlet air conditions.
Unique Elements
Part No. 454186 The unique push fit system gives a very positive seal.
Shock Resistant Housing

The cast Aluminium housing bodies are resistant to thermal or mechanical shock. Compressed
Part No. 456145
air fires are much less likely than with Polycarbonate bodies.
Portable Frame
The AirmateTM compressed airline system uses a portable frame which is well balanced, easily
Airmate™ Compressed Airline System for Welders carried and has the capability to hold hose and Welding Helmet.
The CIGWELD AirmateTM AirlineTM System has been specifically designed for use with CIGWELD Versatile Module
Welding Helmets. The system is designed to provide the highest quality breathing air from
compressed air supplies. The system is suitable to use with 1 to 4 operators and is The unit is very versatile and has the capability for adding bulk water separation, CO & CO2
manufactured to ISO 9001. removal systems if required. CO & CO2 removal requires 3 more stages of treatment.
Features: Differential Pressure Indicator

▲ Air quality guaranteed to ISO 8573 & AS/NZS 1715 The first stage coalesce has a pop up indicator. This is very useful if the delivered air is poor
▲ 1 to 4 operator capacity and filters blind prematurely ie. in less than 12 months.
▲ Annual service kits 1 to 4 Operating Breathing Air System – 3 Stage Filtration:
▲ Unique elements
Stage 1 – X1 Grade
▲ Shock resistant housing
Greater than 99% of particles 1 micron and above are removed by this stage of filtration.
▲ Portable frame Maximum oil carryover at 20˚C 0.1mg/m3.
▲ Versatile module
Stage 2 – XA Grade
▲ Differential pressure indicator
Coalescing filter - at this stage of filtration, greater than 99.999% of particles 0.01 micron
and above are removed together with oil aerosols down to 0.01 mg/m3, giving a maximum oil
carryover at 20˚C 0.01mg/m3.
Stage 3 – AC Grade
Activated carbon filtration for removal of oil vapour, smells and odours giving a maximum oil
carryover at 20˚C of 0.003 ppm.
Spare Parts:
Part No. 455681 Part No. 456146
Part No. 455677
226
SAFETY EQUIPMENT
WELDING LENSES
PASSIVE FILTER LENSES
SPECIFICATIONS
MANUFACTURED FROM: TYPE OF LENS: PROVIDES PROTECTION AGAINST: STANDARDS:
Glass Filter lens Infra-red and ultra violet AS/NZS 1338.1 Lic. 493
Polycarbonate Omni-View™ Infra-red and ultra violet AS/NZS 1338.1
WELDING FILTERS Ordering Information:

Welding filters are manufactured from the (51 x 108mm) (133 X 114MM)
highest quality glass or polycarbonate to Pack of 10
comply with the requirements of the Shade 8 Filter 453852
Australian/New Zealand and other national Shade 9 Filter 453853
standards (eg. ANSI Z87.1 & EN 169). Shade 10 Filter 453854
Shade 11 Filter 453855
All CIGWELD Glass Filter lenses are fully Shade 12 Filter 453856
standards approved. If non-approved lenses Shade 13 Filter 453857
are used with CIGWELD standards approved Retail Packaging with
helmets it will void the standard mark approval 2 Lenses
and liability. Shade 8 Filter 454280
OMNI-VIEW™ FILTERS WIDE VIEW OMNI-

The gold coated Omni-View™ filter allows Gold coated welding filters VIEW™ FILTERS
Glass filter welders to see their work in true natural For use with wide view
Retail Packaging with helmets
colours. It also offers protection from infra- 1 Filter, 1 Cover Lens
red and ultra violet radiation, flying particles Retail Packaging with
Shade 9 Filter 453953 1 Filter Lens
that would scratch or break ordinary glass Shade 10 Filter 453924
and at the same time reflects practically all Shade 11 Filter 453925 Shade 9 Filter 454088
Shade 12 Filter 453926 Shade 10 Filter 454089
heat. Shade 11 Filter 454090
Recommended protective filters for electric welding:

Description Approx. range of Filter(s)
welding current Amperes Recommended
Arc welding covered electrodes Up to 100 8
Tungsten Inert Gas (TIG) Up to 75 10
Omni-View™ filter Covered electrodes 100-200
TIG 75-100 10
Metal Inert gas (MIG) short arc Up to 150
Covered Electrodes 200-300
TIG 100-200 11
MIG CO2 150-250
Flux-cored CO2 Up to 300
Covered electrodes 300-400
TIG 200-250
MIG (aluminium and stainless steel) Up to 250 12
MIG CO2 250-300
Flux-cored CO2 300-400
Air-arc gouging Up to 400
Covered electrodes Over 400
TIG 250-350
MIG (aluminium and stainless steel) 250-350 13
MIG CO2 300-400
Flux-cored CO2 400-500
TIG Over 350
MIG Over 400 14
Flux-cored Over 500
Note: The filter lenses in the chart are recommendations only and welders should select the shade of their
choice.
Wide View Omni-View™ filter
WARNING – To guarantee eye protection look for a licence number or the ‘TICK’ marks
on glass welding filters, not just ‘AS/NZS 1338.1’
227
SAFETY EQUIPMENT
WELDING LENSES
ARCMASTER™ SERIES III ELECTRONIC WELDING LENSES
SPARE PARTS
PART NUMBER STOCKING UNIT LENS SIZE PART NUMBER STOCKING UNIT LENS SIZE
454220 Predator™ Lift Front helmet with ARCMASTER™ shade 11 lens 51 x 108mm 454146 ARCMASTER™ shade 11 lens 51 x 108mm
454243 Predator™ Lift Front ARCMASTER™ shade 11 lens pack 51 x 108mm 454148 ARCMASTER™ shade 1 and 2 upgrade kit 51 x 108mm
454143 Hiderok™ ARCMASTER™ shade 11 Lift front helmet 51 x 108mm 454168 Impact lens for manual variable lens 51 x 107mm
454259 Predator™ ARCMASTER™ variable shade 9-13 lens pack 90 x 110mm* 454224 Predator™ shell (no lens pack) –
454252 Predator™ ARCMASTER™ shade 11 lens pack 90 x 110mm*
ARCMASTER™ SERIES III Shade 11 lens, 51 x 108 mm

A brand new, third generation electronic ARCMASTER™ lens for standard helmet sizes. This
lens has significant improvements over older style lenses with increased solar panel cells for
greater power generation, ensuring the filter is ready to perform whenever you are ready to
weld. Recharging is not required. Two independent photo sensors are located at opposite
ends across the top of the filter to eliminate accidental blockage. Shade 16 UV/IR protection
no matter what light or dark state. Dust and waterproof. Incredibly clear light shade of 2.5
and a switching speed of 5 milliseconds make this one of the best lenses available.
ARCMASTER™ SERIES III Shade 11 lens, 90 x 110 mm

If you require a larger viewing area electronic ARCMASTER™ lens then this is perfect.
Viewing size is a large 95 x 46.5mm giving you more visibility of the job. Tested to DIN, this
lens rated 1/2/1 that measures switching speed, UV/IR protection, clearing time, clarity,
reliability etc. Designed with TIG work in mind, it has a clearing time of 0.4 sec and a
switching time of 5 milliseconds. This lens is only sold as a Predator™ pack (part number
454252).
ARCMASTER™ SERIES III Variable Shade 9-13 lens, 90 x 110 mm

The ultimate in visibility, flexibility and performance. This lens takes all of the features of the
other 90 x 110mm lens and gives you the freedom of adjusting shade and sensitivity via two
controls located on the inside panel. Simply dial in your desired shade and you’re ready to
weld! This lens is only sold as a Predator™ pack (part number 454259).
Technical Characteristics:
Type Shade 11 lens, Shade 11 lens, Variable shade 9-13 lens,
51 x 108mm 90 x 110mm 90 x 110mm
Size 51 x 108 x 5mm 90 x 100 x 7mm 90 x 100 x 7mm
Viewing area 95 x 35mm 95 x 46.5mm 95 x 46.5mm
Switching time 0.0005 sec (0.5ms) 0.0005 sec (0.5ms) 0.0002 sec (0.2ms)
Clearing time 0.2 sec 0.4 sec 0.4 sec
Sensitivity adjustment No No yes
Powered by Solar cells Solar cells Solar cells
UV/IR protection shade 16 UV shade 15/IR shade 14 UV shade 15/IR shade 14
Light shade Shade 2.5 Shade 3 Shade 4
Operating temperature -10˚C to +65˚C -5˚C to +55˚C -5˚C to +55˚C
Storage temperature -20˚C to +65˚C -20˚C to +65˚C -20˚C to +65˚C
Recommended for TIG Yes Yes Yes
Approvals ANSI Z87.1 CE/DIN/EN 169-379 CE/DIN/EN 169-379
Weight 45gm 85gm 95gm
Warranty 12 months 12 months 12 months
*Note: 90 x 110mm ARCMASTER™ lenses use a spacer to adjust their size to fit a standard 133 x 114mm wide view helmet.
228
SAFETY EQUIPMENT
WELDING LENSES
CLEAR LENSES
SPECIFICATIONS
MANUFACTURED FROM: TYPE OF LENS: PROVIDES PROTECTION AGAINST: STANDARDS:
Polycarbonate Chipping lens Impact
CR39 Cover lens Spatter AS/NZS 1338.1 Lic. 493
COVER LENSES Ordering Information:

The cover lens is an optically correct lens (51 x 108mm) (133 X 114MM)
with a surface that provides the highest CR39 COVER PLATES CLEAR CR39 COVER
resistance to welding spatter. Standards Mark Certified and PLATES
100% CR39. Standards Mark Certified and
The cover lens will outlast other types and 100% CR39.
save considerable time and money in Pack of 200 Pack of 20
replacing ordinary glass or plastic filter
Part No. 453861 Part No. 454077
lenses.
Retail Packaging with Retail Packaging with
CIGWELD CR39 Cover Lenses are designed 2 Plates 2 Plates
to protect the filter lens from heat and Part No. 454141 Part No. 454171
spatter and are supported by full Standards
51 x 108mm CLEAR GLASS COVER
Mark Certification. PLATES
Pack of 10
Part No. 453862
Retail Packaging with
2 Plates
Part No. 454286(
133 x 114mm
CHIPPING LENSES Ordering Information:

Manufactured from polycarbonate for (51 x 108mm) (133 X 114MM)
impact resistance. CLEAR CHIPPING CLEAR CHIPPING
Assemble in the welding helmet in the PLATES PLATES
position closest to the operator. Pack of 20 Retail Packaging with
Part No. 453999 2 Plates
Part No. 454098
51 x 108mm
133 x 114mm
MAGNIFICATION LENSES Ordering Information:

The CIGWELD magnifying lens magnifies the (51 x 108mm)
work area to substantially assist the welder CIGWELD
in maintaining the high standards required. MAGNIFICATION LENS
They are available from 1.5 diopter Magnification
magnification - up to 2.5 times. 1.5 diopter 454012
2.0 diopter 454010
2.25 diopter 454014
2.50 diopter 454011
51 x 108mm
WARNING – To guarantee eye protection look for a licence number or the ‘TICK’ marks
on CR39 cover lenses not just ‘AS/NZS 1338.1’
229
SAFETY EQUIPMENT
WELDING AND SAFETY GOGGLES
WELDING GOGGLES
PART NUMBER STOCKING UNIT FILTER SHADE STANDARDS WELDING GOGGLES FILTERS
454031 Lift front gas welding goggles 5 AS/NZS 1338.1 Lic 493 PART NUMBER STOCKING UNIT FILTER SHADE STANDARDS
454040 Wide view goggles 5 453810 Pair of filters for lift front gas 5 AS/NZS 1338.1
454031 IND Lift front gas welding goggles 5 AS/NZS 1338.1 Lic 493 welding goggles (round)
(bulk packed) 453812 Pair of cover lenses for lift front
gas welding goggles (Round)
Lift Front Gas Welding Goggles In gas welding, cutting and brazing, protection must be given against possible injurious radiation
PVC frame with Shade 5 filters. and at the same time the visible radiation should be reduced to a comfortable level. For such
processes sufficient protection will usually be given by goggles fitted with the appropriate shade
lens. Gas welding goggles should be used whenever gas welding, brazing or cutting. They also
protect the eyes from splashes and flying particles.
Features:
Lenses ▲ Soft pliable frame – comfortable to wear.
Description recommended
of process (by Shade No.) ▲ Goggles fit over prescription or safety spectacles.
Oxy/fuel cutting medium ▲ The Lift Front Goggle comes standard with Shade 5 glass filter lenses and
thickness polycarbonate chipping lenses.
Oxygen lancing
Part No. 454031
Oxygen deseaming ▲ The one piece coverall Goggle comes standard with Shade 5 one piece
Flame gouging polycarbonate lens.
General welding
Braze welding cast iron ▲ Non reflective matt interior finish.
Hardfacing 5
This shade will generally ▲ Replaceable lenses are available for the Lift Front Goggle.
cater for 95% of the
market ▲ Vented to prevent fogging.
Part No. 453812 Part No. 453810

Part No. 454040
SAFETY GOGGLES
PART NUMBER STOCKING UNIT FRAME LENS STANDARDS

454554 Antifog Goggle Clear PVC Clear antifog AS/NZS 1337 Lic 464
Antifog Goggle* Designed to protect the eyes from flying particles and/or potentially harmful liquid splashes.
Soft, lightweight, economical goggle with antifog Safety goggles are designed to provide all round eye protection from medium energy flying
coating. particles and to prevent the entry of potentially harmful liquid splashes. Safety goggles are
Manufactured from PVC plastic.
*Standards Mark Certified Product AS/NZS 1337
recommended for use in situations such as the scaling, grinding and machining of metals,
LIC.464. certain wood working operations and stone dressing.
Features:
▲ Lightweight, soft PVC frame that fits comfortably to the contours of the face.
▲ Spectacles can be worn under goggles.
▲ Anti-fog polycarbonate lenses.
▲ Goggles provide maximum peripheral and frontal vision. The clear frame reduces
that enclosed feeling.
Part No. 454554
▲ Goggles are approved for use against chemical and impact hazards, as defined in
AS/NZS 1337.
▲ Ventilation is provided for the eyes while preventing entry of harmful liquids and
dust.
SAFETY SPECTACLES
PART NUMBER STOCKING UNIT FRAME LENS UV PROTECTION SUNGLARE PROTECTION

453522R General Purpose Wrap Around Clear Clear Coated YES NO
453527R General Purpose Wrap Around Shade 5 Green Green Coated YES YES
230
SAFETY EQUIPMENT
WELDING FACESHIELDS
FACESHIELDS
FACESHIELDS SPARE PARTS

PART NUMBER STOCKING UNIT STANDARDS PART NUMBER STOCKING UNIT
454566 Medium Velocity Faceshield Complete AS/NZS 1337 Lic. 464 453838 Ratchet Harness
454615 High Velocity Faceshield Complete AS/NZS 1337 Lic. 464 453835 Sweatband
454542 Browguard with Headgear AS/NZS 1337 Lic. 464
CIGWELD faceshields are designed to provide comfortable and safe eye and face protection in
areas subject to hazardous projectiles or splashing liquids. There is a comprehensive range of
faceshields that utilise two basic materials - Polycarbonate and Thermolite that can be attached
to the browguard. Visors are also available in a Universal flare (215mm x 380mm) and a Wide
flare (250mm x 410mm).
Features:
▲ Impact and splash protection.
▲ Outstanding impact resistance.
▲ Polycarbonate Visor contains UV absorber for eye and face protection against
high concentrations of ultra violet radiation from the sun (not intended to
provide protection against sunglare, except shade 5).
▲ Polycarbonate visor is heat resistant to 150˚C.
▲ Excellent optical properties.
Medium Velocity Faceshield Complete ▲ Full length facial protection for the eyes, face, neck and ears.
Standard faceshield for general applications. ▲ Unrestricted vision for safe and accurate work.
High Velocity Faceshield Complete
Combines the CIGWELD browguard with a fully ▲ Comfortable, readily adjustable ratchet head harness.
moulded visor for superior impact protection
compared to the standard visors. ▲ Quick and easy replacement of visors.
▲ Positive manoeuvrability of visor in up and down positions.
▲ Range of visors for different applications in clear or green.
▲ Lightweight - designed with comfort in mind.
Browguard with Headgear
VISORS
VISORS
PART NUMBER STOCKING UNIT STANDARDS
454614 Clear High Velocity 215 x 380 mm AS/NZS 1337 Lic. 464
454565 Clear Polycarbonate 215 x 380 mm AS/NZS 1337 Lic. 464
454440 Clear Polycarbonate wideflare 250 x 410 mm AS/NZS 1337 Lic. 464
454579 Clear Polycarbonate with Chinguard 215 x 380 mm AS/NZS 1337 Lic. 464
454510 Clear Thermolite 215 x 380 mm AS/NZS 1337 Lic. 464
454511 Shade 5 Polycarbonate 215 x 380 mm
454486 Shade 5 Polycarbonate 250 x 410 mm
There is a comprehensive range of faceshields that utilise two basic materials - Polycarbonate
and Thermolite that can be attached to the browguard. Visors are also available in a Universal
flare (215mm x 380mm) and a Wide flare (250mm x 410mm).
Features:
POLYCARBONATE VISORS
▲ The ideal all-round general purpose visor material.
▲ Outstanding impact resistance (2mm thick PC for High impact) (1mm thick PC for
Medium impact).
Clear High Velocity 215 x 380mm Clear Polycarbonate with Chinguard 215 x 380mm
Part No. 454614 Part No. 454579 ▲ Heat resistant to 150˚ C.
▲ Excellent optical properties.
▲ Contains UV absorber that provides eye and face protection against high
concentrations of UV radiation from the sun (not intended to provide protection
against sunglare, except shade 5).
THERMOLITE VISORS
▲ Excellent chemical resistance.
▲ Medium impact resistance .
▲ Radiant heat resistance is better than polycarbonate.
▲ Good scratch resistance.
Part No. 454510 Part No. 454511
WARNING – To guarantee eye and face protection look for a licence number or the ‘TICK’
marks on visors and browguards, not just ‘AS/NZS 1338.1’
231
SAFETY EQUIPMENT
RESPIRATORS
HALF FACE RESPIRATORS
RESPIRATORS PRE-FILTER DISCS FILTERS – SINGLE RESPIRATOR FILTERS – TWIN RESPIRATOR

PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT
455456 Single Filter Respirator* 455495 Single Filter (Pack of 100) 455495* Single Pre-filter 455496* Twin Pre-filter
455458 Twin Filter Respirator* 455496 Twin Filter (Pack of 100) 455477* Single Particulate Filter 455481* Twin Particulate Filter
(Pre-filters come complete 455480* Single Gas Filter 455592* Twin Gas Filter
* Donates AS/NZ 1716-1994 Lic.492 Certified Product
with retaining ring) 455489* Single Combination Filter 455483* Twin Combination Filter
CIGWELD’s half face respirators have been designed to protect the wearer from at least one or
more of the following types of atmospheric hazards:
Contamination in the form of fine particles or particulates such as dust, smoke, liquid mists or
welding fumes. Contaminants in the form of toxic gases or vapours.
The Australian / New Zealand Standard 1715-1994 defines two distinctly different types of
respiratory protective equipment: air purifying devices and air supplied devices.
A greater use of mechanical appliances and chemicals by modern industry has increased the need
for personal respiratory protection. Breathing contaminated air constitutes a respiratory hazard
which can range in its effects from mild discomfort to chronic or acute poisoning or even death.
CIGWELD Half Face Respirators have been designed to incorporate the best in filtration and
plastics technology to provide well fitting and effective respiratory protection.
Single Filter Respirator* Twin Filter Respirator* In areas where large particulate matter exists, the use of pre-filters will give longer filter life.
Quick release headband with soft dry cushion Offering all the advantages of the Single Filter Features:
flange offering economical protection. Respirator plus an additional filter and exhalation
valve for increased breathing comfort. ▲ Universal style. The unique roll forming face cup provides a good fit for most
faces.
▲ Manufactured from soft, pliable silicone rubber adjusting automatically with
facial movement that is lightweight and will not crack or split.
▲ Easily washed in warm soapy water.
▲ Quick release headband that allows for easy adjustment and positive fit.
▲ Features snug comfortable chin cup which holds condensation away from the
face.
▲ Filters screw on and are locked on an angle to ensure wide unrestricted vision.
▲ Exhaust valve is housed in a robust high impact cage - low breathing resistance
Part No. 455477 Part No. 455481 on exhalation and a very low likelihood of accidental damage.
▲ One way inhalation valve - prevents exhaled air from passing back into the filter.
▲ Head strap attached to yoke.
▲ Unique head strap adjustment ensures a firm, comfortable seal exerted from the
centre of the respirator.
▲ The Twin Filter provides up to 2-3 times the work life of a comparable single
filter.
Filters for CIGWELD Half Face Respirators:
Cartridge Cartridge Protects Against: Classification Filter Part No
Colour Designation AS 1716
Part No. 455480 Part No. 455592
Pre-Filter Coarse dust Removal of coarse dust and Not Pre-Filter (Single) 455495
particles used for extending Applicable (Twin) 455496
filter life.
White Dust Solid particulates (dust, smoke, P2 Particulate Filter
metal fumes). Single 455477*
White Dust Solid particulates (dust, smoke, P2 Particulate Filter
metal fumes). Twin 455481*
Brown Gas Organic vapours (boiling point A AUS Gas Filter Single 455480*
over 65˚C), solvents, eg acetone,
benzene, carbon tetrachloride,
styrene, toluene, trichlorethylene,
Part No. 455489 Part No. 455483 xylene in concentrations
below 0.1% by volume. (1000 ppm)
Brown Gas Organic vapours (boiling point A1 Gas Filter Twin 455592*
over 65˚C), solvents, eg acetone,
xylene in concentrations
Brown Combination Organic vapours (boiling point A AUS-P1 Gas & Particulate 455489*
& White over 65˚C), solvents, eg acetone, Filter Single
PRE-FILTERS
For CIGWELD Half Face Respirators.
xylene in concentrations
In areas where larger particulate matter exists the
use of a pre-filter will offer longer filter life.
Solid particulates (dust, smoke).
Brown Combination Organic vapours (boiling point A AUS-P2 Gas & Particulate 455483*
& White over 65˚C), solvents, eg acetone, Filter Twin
FILTER LIFE INFORMATION styrene, toluene, trichlorethylene,
The life of the filter varies greatly depending on the characteristics of the filter, nature of hazard, concentration of xylene in concentrations below
contaminant, activity of the wearer, etc. It is generally accepted that the filter life is spent if: 0.1% by volume. (1000 ppm) Solid
Breathing becomes difficult. particulates (dust, smoke, metal fumes).
A smell of vapour or gas is evident inside the respirator. (CIGWELD recommend used filters be destroyed for safe
Particulate Respiratory Classifications
practice.)
The following is a simplified explanation of the classifications that apply and is intended as an approximate guide to filter selection.
STORAGE/SERVICE LIFE P1 Is intended for low toxicity Particulate (fume, dusts etc) protection and is intended to remove 80% of the particular contaminant.
Limited storage life – 5 years from the date of manufacture - this date is printed on the filter. P1 is not recommended for use with Welding Fume.
Limited service life – 6 months for a filter that has been opened - even when not in use. P2 Is intended for higher toxicity Particulate (fume, dusts etc) protection and is intended to remove 94% of the particular
– when in use, service life depends on usage time versus hazard concentration level. contaminant. P1 is not recommended for use with Welding Fume.
WARNING Note: The above table should be used when the properties of the working atmosphere are well known. Specific workplace
Whenever in doubt about which filter to recommend or use, contact the manufacturer of the chemical and request a monitoring should be carried out to ensure correct filter selection. If any doubt exists ”STAY OUT“ and contact your local
material safety data sheet which should specify the appropriate filter type to use. Department of Health & Safety.
232
SAFETY EQUIPMENT
RESPIRATORS
HALF FACE RESPIRATORS
RESPIRATORS DISPOSABLE RESPIRATORS

PART NUMBER STOCKING UNIT STANDARDS PART NUMBER STOCKING UNIT STANDARDS
455656 8712 Welding Fume P2 AS/NZS 1716 Lic. 876 455674 Moldex™ 2300 1 in clam P2 AS/NZS 1716 Lic. 876
455624 Moldex™ 2300 pkt of 10 P2 AS/NZS 1716 Lic. 876
SPARE PARTS 455673 Moldex™ 2200 3 in clam P2 AS/NZS 1716 Lic. 876
PART NUMBER STOCKING UNIT STANDARDS 455623 Moldex™ 2200 pkt of 20 P2 AS/NZS 1716 Lic. 876
455665 8700 P2 Filter Disk Holder 455625 Moldex™ 2400 pkt of 10 P2 AS/NZS 1716 Lic. 876
455630* 8010 Replacement Filter P2 AS/NZS 1716 Lic. 876 455582 Mask 1100 10 in clam
455703 Mask 1100 pkt of 50
2200 P2
Disposable Mask
Designed for
protection against
Part No. 455656 mechanically and
thermally
generated dust
8712 Welding Fume Respirator 1100 Disposable Mask
and mists.
Protects the welder from welding fumes and Designed for use with nuisance dust and non-toxic
mechanically generated dusts and mists. particulates only.
2300 P2
Disposable
Mask
Same as 2200
P2, but has
Part No. 455630 Part No. 455665
exhalation
valve. Ideal for
8010 Welding Fume (P2) Replacement Filter 8700 Filter Disk Holder most welding 2400 P2 Mask Plus Nuisance Organic Vapour
For protection from most welding fume, applications. and Ozone
Can be used to protect against dust/ mist/welding
fumes plus nuisance level organic vapour/ozone.
AIRWASH MASK
AIRWASH MASK SYSTEM SPARE PARTS SPARE PARTS

PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT
455699 Soft Top Heavy Duty Airwash Mask * 455598 Hood for Heavy Duty Airwash Mask 455677 5 metre Air Hose and Fittings
456145 4 Person Air Filtration Unit 455580 Visors Covers (tear off) pkt 10 455681 Flow Control Valve
(see page 226 for more details) 455599 Replacement visor for Heavy Duty (includes
valve) Airwash Mask
455576 Inline Filter Replacement
The new CIGWELD heavy duty Airwash mask is a fully standards approved clean air system.
The unit is built from a special SARANEX® material for excellent chemical resistance and is
designed with a comfortable inner liner. The unit is only available in a soft top version and
has fully approved airline hose.
The unit has a controlled orifice to deliver the required air flow to the operator. A flow
control valve is also available.
Wherever an operator needs protection from hazardous fumes e.g. Two pack paints and
chemical fumes as specified.
*Standards Mark Certified Product AS/NZS 1716 LIC.492.
Features:
▲ An air-supplied respirator mask for protection against dust and chemicals.
▲ Lightweight spectacles can be worn under the mask.
▲ Undistorted 220deg view.
▲ Cover visors are available to protect the main visor from damage.
▲ Robust design.
▲ Easily and quickly cleaned using warm and soapy water.
▲ CIGWELD Airwash mask 455699 complies to AS/NZS 1716: 1994.
Part No. 455699
233
SAFETY EQUIPMENT
EARMUFFS, EARPLUGS AND EARBANDS
EARMUFFS
EARMUFFS
PART NUMBER STOCKING UNIT STANDARDS MASS-GRAMS CLAMPING N-FORCE RECOMMENDED USE
455200 Silencer™ 1700 17dB* SLC80 AS/NZS 1270 Lic. 958/875 117 9.8 Light Duty Industrial
455315 Silencer™ 2500 25DB* SLC80 AS/NZS 1270 Lic. 958/875 206 10.8 Medium Duty Industrial
455316 Silencer™ 2700 27DB* SLC80 AS/NZS 1270 Lic. 958/875 247 13.1 Heavy Duty Industrial
455314 Silencer™ 3200 32DB* SLC80 AS/NZS 1270 Lic. 958/875 251 12.3 Heavy Duty Industrial
When sounds become disturbing, irritating or even sometimes painful, we classify them as
harmful noise. However, noise does not have to hurt before it damages your ears. The noise
which causes hearing loss is invisible and often painless yet it results in a gradual loss of our
ability to hear.
Features:
▲ Soft ear cushions.
▲ Snug fit for all day comfort.
▲ Lightweight and strong.
▲ Economical.
Specifications:
Earmuffs are made of a mixture of plastics and foam.
Silencer™ 1700 17db SLC80 Part No. 455200 Silencer™ 2500 25db SLC80 Part No. 455315
A very popular general purpose earmuff. Suitable A comfortable lightweight economical earmuff ideal Correct hearing protection should be worn at all times in industry. The highest dB rated
for a wide range of light industrial and domestic for welders. The Silencer™ 2500 is intended for earmuff or earplug is not necessarily the best option. In some industries this could be
applications. general applications. dangerous as you still need to hear workers or machinery around you. Eg: warnings or
forklifts etc.The first requirement of a hearing protector is that it should supply sufficient
sound reduction (attenuation) for the work environment concerned.
Acoustic Attenuation – Decibels (dB) to AS 1270-1988

Earmuff Frequency-Hertz 125 250 500 1000 2000 4000 8000 SLC80
Silencer™ 1700 Mean Attenuation 5.7 6.6 16.3 25.0 26.7 37.9 33.0 17
Standard Deviation 3.2 3.9 6.1 5.1 4.3 4.2 5.8
Silencer™ 2700 27db SLC80 Part No. 455316 Silencer™ 3200 32db SLC80 Part No. 455314
The Silencer™ 2700 is intended for applications The Silencer™ 3200 is intended for applications
where that extra sound control is required. requiring heavy duty sound control.
EARPLUGS
EARPLUGS EARPLUG DISPENSERS EARBANDS

PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT PART NUMBER STOCKING UNIT
455317 JETZ™ Earplugs pk 200* 455323 JETZ™ dispenser pack – 250 pr* 455331 JAZZ™ Band 18.5 DB SLC80
455318 JETZ™ Earplugs corded pk 100* 455324 JETZ™ dispenser pack – 500 pr* 455275 PURABAND™ 18 DB SLC80
455327 Wall hanger for dispenser packs
JETZ™ Earplugs form a barrier against noise to a decibel rating of 26dB SLC80 and are available
corded and uncorded. The extra soft, low pressure foam of JETZ™ Earplugs seals the ear canal
without pressure. Their natural perfect shape is tapered for a snug fit while conforming to the
ear canal. JETZ™ are quick, easy and comfortable to use and are disposable.
Specifications:
Earplugs are made of Polyurethane or PVC.
*Standards Mark Certificate Product AS 1270 LIC.958, AS 1270 LIC. 875.
EARPLUG DISPENSER
The new CIGWELD Ear plug dispensers are a revolution in hearing protection management. The
dispensers are low cost and basically the plugs are the only outlay. The unit is highly visible in a
totally sealed unit for complete hygiene. The Plug Station is recyclable which is a major benefit in
today’s environment. The new Plug Stations are maintenance free - put it up until it’s empty and
then throw it into the recycle bin and add another.
Part No. 455317 Part No. 455318
For use in all factories and wherever noise is a concern and convenient effective hearing
protection is required.
EARBANDS
Lightweight personal hearing protectors worn with the band passed under the chin. Ideal for
light industrial applications. Ear Bands are not earplugs, they block noise at the outer ear
passage by sealing off the ear canal.
Features:
▲ Soft ear cushions.
▲ Snug fit for all day comfort.
▲ Lightweight and strong.
▲ Economical.
JAZZ™ Band 18.5 db SLC80 Part No. 455331 PURABAND™ 18 db SLC80 Part No. 455275
The JAZZ™ Band offers soft foam pads that are Puraband™is cool and comfortable to use. The
▲ A cooler and lighter alternative to earmuffs.
washable and reusable. The modern styled JAZZ™ durable soft pods are non toxic and non allergenic. ▲ Does not interfere with eyewear.
Band comes fitted with a neck cord.
▲ Easily worn with hard hats.
▲ Band designed to fit all head shapes comfortably.
▲ Designed for easy on, easy off, easy fit.
234
SPRAY EQUIPMENT
SECTION FOUR SPRAY EQUIPMENT
EASY SPRAYER
SPARE PARTS
PART NUMBER STOCKING UNIT PART NUMBER STOCK UNIT
416035 Easy Sprayer 416038 Aircap and Nut
416042 Easy Sprayer SE 416040 Spray Gun
416041 Replacement Hose (3 metres)
410694 Paint Pot
410695 Viscosity Test Kit
410696 Lidwashers
410697 Material Adjusting Assembly
410698 Needle Assembly for spray gun
410699 Material Tube
The Easy Sprayer spray painting outfit is designed to save you time, money and aching wrists.
The CIGWELD Easy Sprayer features a super strong, freestanding body designed for greater
manoeuvrability.
Efficiency describes Easy Sprayer perfectly. Now those tiresome large surface area painting
jobs are cut down to size with an extra large spray pattern. Easy sprayer comes complete
ready to go and is ideal for those tough painting jobs – furniture, fences, decking, woodwork,
etc.
The CIGWELD Easy Sprayer also comes complete with two nozzle attachments for quick
inflation of airbeds, balloons, etc. Simply attach the appropriate nozzle to the hose and inflate
the desired object.
The CIGWELD Easy Sprayer Special Edition (SE) model also includes an extra paint pot and a
PAINT POT Part No. 410694 SPRAY GUN Part No. 416040 longer 3 metre hose.
Features:
▲ For use with water and acrylic based paints.
▲ Air cap adjustment to produce horizontal or vertical spray.
▲ Paint control knob to adjust flow of paint.
▲ Setting for overhead spraying.
▲ Simple trigger action.
▲ Inflation nozzles for airbeds and balloons.
▲ Instructions booklet.
▲ 2 year warranty (conditions apply – refer to warranty schedule).
MATERIAL TUBE Part No. 410699 REPLACEMENT HOSE (3 METRES) Part No. 416041 Specifications:
Materials Blower unit – polypropylene
Spray Gun – nylon
Air Hose – PVC
Air Supply 315 litres/minute (10.9 cfm)
15.5 kPa (22 p.s.i.)
Power Required 240 volts, 1100 watts, 5 amps
Weight Spray gun, blower and hose 4.1kg
(416035) (Packed 4.4kg)
VISCOSITY TEST KIT Part No. 410695 NEEDLE ASSEMBLY FOR SPRAY GUN Part No. 410698
MATERIAL ADJUSTING ASSEMBLY Part No. 410697 AIRCAP AND NUT Part No. 416038
Part No. 416035
235
GENERAL INFORMATION
GENERAL INFORMATION
i SECTION FOUR
PACKAGING INFORMATION
Pallet Weights of Electrodes: MINISPOOLS, HANDISPOOLS & STANDARD SPOOLS:

12kg Cartons = 90 Ctn per pallet = 1,080kg
15kg Standard Cartons = 72 Ctn per pallet = 1,080kg
25kg Cartons = 40 Ctn per pallet = 1,000kg
Average Pallet (Skid) Dimensions:

A = 650mm
B = 1,140mm
C = 1,155mm
D = 480mm
MIG (GMAW) & Flux Cored (FCAW) Wires:

15kg Spools of MIG Wire = 54 Spools per pallet = 810kg COIL:
250kg AutoPaks of MIG Wire = 4 Packs per pallet = 1,000kg
300kg AutoPaks of MIG Wire = 4 Packs per pallet = 1,200kg
13kg Spools of FCAW Wire = 54 Spools per pallet = 702kg
25kg Coils of FCAW Wire = 24 Coils per pallet = 600kg
Spool Dimensions:
SEE NEXT PAGE FOR SPOOL DIAGRAMS
CIGWELD Name MiniSpool HandiSpool Spool Coil
Spool ø100mm ø200mm ø300mm ø400mm
Dimensions 4 Inch 8 Inch 12 Inch 16 Inch
A Flange O.D. 100mm 200mm 300mm 400mm
B Hub I.D. 16mm 52mm 52mm 300mm
C Barrel Diameter 57mm 104mm 207mm ---
D Width Outside 45mm 55mm 100mm 100mm
E Width Inside 40mm 45mm 95mm ---
F Engaging Hole --- 11mm 11mm ---
G Hole offset --- 44mm 44mm ---
Weight Range 0.45-1kg 5kg 12.5-15kg 25-30kg
236
i
GENERAL INFORMATION
SECTION FOUR GENERAL INFORMATION
PRODUCT CERTIFICATION (WELDING CONSUMABLES)
Most CIGWELD welding consumables are approved by Lloyd’s Register of Shipping (LRS), American Bureau
of Shipping (ABS), and Det Norske Veritas (DNV) for use in ship building and general fabrication. These third
party approvals are renewed annually at CIGWELD by completing a series of tests on various sizes of
consumables under the supervision of a surveyor from each shipping and testing society. CIGWELD lists the
relevant approvals to the above mentioned societies, as well as Australian and New Zealand (AS/NZS) and
American (AWS/ASME-SFA) standards/classifications on the individual product data pages throughout this
pocket guide.
The following lists Product Certification available from CIGWELD. There are four main certificates available,
the most popular being the CONFORMANCE CERTIFICATE (BATCH) and the MATERIAL SAFETY DATA SHEET
(MSDS). To obtain further information on CIGWELD Product Certificates please call or fax the following
numbers: PH: 1300 654 674 FAX: +61 3 9474 7391
Conformance Certificate:
Demonstrates that the product complies to relevant Standards, Regulations and Specifications. The
certificate certifies that the product supplied is equivalent to that used in annual Shipping Society approval
tests (ABS/DNV/LRS) and/or Standards Conformance tests (AS/NZS & AWS). Includes conformance test
results. Available for all manufactured main line products. “Issued Free Of Charge”.
Quality Assurance Certificate:

Is only issued where Conformance Certificates are not available. Results are derived from CIGWELD’s
internal batch testing procedures. The results quoted are normally chemical analysis and limited mechanical
properties.
Special Test Report:

Includes results of tests carried out to relevant Standards and specific customer requirements. Tests can be
quite extensive (eg. product for certain applications may require tests for weld metal composition,
mechanical properties, diffusible hydrogen, x-ray soundness etc.) The “Fee charged” for a Special Test
Report will depend on the specific tests carried out.
Material Safety Data Sheets (MSDS):

Provides information on the products and the hazards associated with them to allow the safe handling and
use of the products at work. The MSDS describes the identity, physical and chemical properties and uses of
the product, health hazard information, precautions for use and safe handling information. “Issued Free Of
Charge”.
237
GENERAL INFORMATION
GENERAL INFORMATION
i SECTION FOUR
TERMS & DEFINITIONS IN WELDING
A. ▲ Arc Blow The deflection of an arc from its ▲ Direct Current The electrode lead and welding S. ▲ Seal Weld A weld made primarily to seal a
normal path because of magnetic Electrode electrode are connected to the joint for tightness against leakage.
forces. Normally occurs on DC Positive positive pole on the welding
current when welding carbon steel. machine. Also known as DC+ or ▲ Short Arc Is metal transfer where molten
DCEP and DC reverse polarity. (short circuiting)metal from an electrode is
▲ Arc Voltage The voltage across the welding arc. (Positive = 2/3 Heat) transfer deposited during repeated short
▲ Arc Length The distance from the tip of the circuits.
E. ▲ Edge The surface prepared on the edge of
welding electrode to the adjacent Preparation a joint for welding.
surface of the weld pool. Also ▲ Sidewall The surface of a joint wall included
known as “Arc Gap”. ▲ Electrode Conductor between source of inside the preparation of a butt
Lead current and electrode holder. weld.
▲ Arc Time The time during which an arc is
maintained in making an arc weld. F. ▲ Flux Fusible material coated onto ▲ Side Bend A test in which the side of a
electrodes for removal of oxides Test transverse section of the weld is
▲ As-welded Pertaining to the condition of weld impurities and to create gas for bent around a specified radius.
metal, welded joints and weldments shielding and slag for shape and
after welding, but prior to any contour. ▲ Slag Inclusion Non-metallic solid material trapped
subsequent thermal, mechanical in weld metal or between weld and
or chemical treatments. ▲ Fusion The melting together of filler metal base metal.
and base metal or a base metal
▲ Autogeneous A fusion weld made without filler only to produce a weld. ▲ Spatter Metal particles expelled during
Weld metal. welding which do not form part of
G. ▲ Ground Lead The electrical conductor between the weld.
B. ▲ Back bead A weld resulting from a back weld the arc welding current source and
pass. Also known as “Back Filling” work piece connection. Also known ▲ Spray Transfer Metal transfer where molten metal
or “Backing Pass”. as “Work Lead”. from an electrode is propelled
across the arc in small droplets.
▲ Backgouging The removal of weld metal and base H. ▲ Hardfacing The process of covering a surface
metal from the weld root side of a with wear-resistant metal by ▲ Stringer Bead A weld bead made without
welded joint to allow complete welding to reduce wear. weaving.
fusion and complete joint
penetration upon subsequent ▲ Heat affected The region beneath or around the ▲ Suck-Back A concave root surface.
welding from that side. Zone weld bead which has not melted,
but whose mechanical properties or T. ▲ Tack Weld A small weld made to hold parts in
▲ Backing Strip A material (metal, carbon, ceramic microstructure has been altered by proper alignment until final welds
etc.) for backing up a joint during the heat of welding. are made.
welding to help obtain a sound
weld. I. ▲ Infra-Red Electromagnetic energy with U. ▲ Underbead A crack in the heat affected zone
Radiation wavelengths from 770 to 12,000 Crack which may or may not extend to
▲ Backing Ring As above, but in the form of a ring, nanometers. the surface of the base metal.
generally used in pipe welding.
▲ Intermittent Is welding wherein continuity is ▲ Underfill A depression on the weld face
▲ Backstep Weld passes are made in the Welding broken by recurring unwelded dropping below the surface of the
Sequence opposite direction to the progress of spaces. base metal.
welding.
▲ Interpass In a multiple run weld, the lowest V. ▲ Vertical-down Downhill direction.
▲ Base Metal The metal alloy that is being Temperature temperature of deposited metal
welded. Also known as “Base ▲ Vertical-up Uphill direction.
before the next pass is started.
Material” or Work Piece”. Normally measured 25mm from the W. ▲ Weave Bead A weld bead made with slow
▲ Bevel Angle The angle formed between the weld metal centre line. oscillation motion of the electrode,
prepared edges of two plates. best limited in width to 2-3 times
L. ▲ Liquidus The lowest temperature at which a the diameter of the electrode.
▲ Build up Layers of weld metal deposited metal or an alloy is completely
when surfacing material to achieve liquid. ▲ Welder Written verification that a welder
a required dimension. Also known ▲ Longitudinal The order in which weld passes of Certification has produced welds meeting a
as “Buttering” and “Cladding”. Sequence a continuous weld are made along prescribed standard of welder
its length. performance.
▲ Buffer Layer Layers of weld metal on
components which prevent crack M. ▲ Melt-Through Is the visible root re-inforcement ▲ Welding Arc A controlled electrical discharge
formation or dilution effects in obtained in a one sided weld joint. between the electrode and the work
subsequent weld layers. See also piece that is formed and sustained
“build up”. O. ▲ Open Circuit The voltage between terminals of by the establishment of a gaseous
Voltage a power source when no current is conductive medium, called an arc
C. ▲ Consumable Preplaced filler metal that is flowing. plasma.
completely fused insert into the root
of a joint and becomes part of the P. ▲ Parent Metal Same as “Base Metal”. ▲ Welding Procedure Qualification Record (WPQR)
finished weld. A record of welding variables used
▲ Peening The mechanical working of metals to produce an acceptable test weld
▲ Crater A depression at the termination of by light hammering. and the results of the tests
the weld bead. conducted on that weld which
▲ Penetration The depth a weld extends into a qualify a welding procedure
D. ▲ Deposition The ratio of the weight of filler joint from the metal surface. specification.
Efficiency metal deposited in the weld metal
to the weight of filler metal melted, ▲ Post-heating Application of heat to the weldment ▲ Welding Procedure Specification (WPS)
expressed in percent. after welding is completed. A document providing the detailed
▲ Preheating Application of heat to the base variables for a specific welding
▲ Deposition The weight of material deposited in application to ensure
a unit of Ratetime. metal before welding commences.
reproduction by trained welders.
▲ Depth of Distance that fusion extends into ▲ Procedure To establish that welds made by a
Fusion the base metal from the surface Qualification detailed method can meet ▲ Work Lead The conductor between source of
being welded. prescribed current and the work piece or work
standards. table.
▲ Dilution A chemical composition change of
the deposited weld metal due to R. ▲ Residual Stress that is present in a joint ▲ Work Piece The job, part or component being
admixture of the filler metal and Stress member or material that is free of welded.
base metal. external forces.
▲ Direct The electrode lead and welding ▲ Root Bead A weld which is part or all of the
Current electrode are connected to the root joint.
Electrode negative pole on the welding ▲ Root Bend A test in which the root surface is
Negative machine. Also known as DC - or Test bent around a specified radius.
DCEN and DC straight polarity
(Negative = 1/3 Heat) ▲ Runoff / Is additional plate that extends
Runon beyond the end of the weld joint on
Weld Tab which the weld is finished or
started. (Also known as an End Tab)
238
i
GENERAL INFORMATION
SECTION FOUR GENERAL INFORMATION
WARRANTY
TERMS OF WARRANTY
February 2001
1. The Trade Practices Act 1974 (Commonwealth) and similar State Territory legislation relating to the supply of goods and services, protects
consumers’ interests by ensuring that consumers are entitled in certain situations to the benefit of various conditions, warranties, guarantees, rights
and remedies (including warranties as to merchantability and fitness for purpose) associated with the supply of goods and services.
A consumer should seek legal advice as to the nature and extent of these protected interests. In some circumstances, the supplier of goods and
services may legally stipulate that the said conditions, warranties, guarantees, rights and remedies are limited or entirely excluded. The warranties
set out in Clause 2 shall be additional to any non-excludable warranties to which the Customer may be entitled pursuant to any statute.
2. Subject to Clause 3. CIGWELD gives the following warranties to the Customer:
Insofar as they are manufactured or imported by CIGWELD, goods will upon delivery be of merchantable quality and reasonably fit for the purpose
for which they are supplied by CIGWELD.
CIGWELD will repair or, at its option, replace those of the goods which, upon examination, are found by CIGWELD to be defective in workmanship
and/or materials.
CIGWELD reserves the right to request documented evidence of date of purchase.
3. The Warranty in Clause 2;
Is conditional upon:
The Customer notifying CIGWELD or our Accredited Distributor in writing of its claim within seven (7) days of becoming aware of the basis thereof,
and at its own expense returning the goods which are the subject of the claim to CIGWELD or nominated Accredited Distributor/Accredited Service
Agent.
The goods being used in accordance with the Manufacturer’s Operating Manuals, and under competent supervision.
Does not apply to:
Obsolete goods sold at auction, second-hand goods and prototype goods.
Breakdown or malfunction caused by accident, misuse or normal wear and tear.
Repairs or replacement made other than by CIGWELD or Accredited Service Agents, unless by prior arrangement with CIGWELD.
Replacement parts or accessories which may affect product safety or performance and which are not manufactured, distributed or approved by
CIGWELD.
4. CIGWELD declares that, to the extent permitted by law, it hereby limits its liability in respect of the supply of goods which are not of a kind
ordinarily acquired for personal, domestic or household use or consumption to any one or more of the following (the choice of which shall be at
the option of CIGWELD).
The replacement of the goods or the supply of equivalent goods.
The repair of goods.
The payment of cost of replacing the goods or acquiring equivalent goods.
The payment of the cost of having goods repaired.
5. Except as provided in Clauses 2 to 4 above, to the extent permitted by statute, CIGWELD hereby excludes all liability for any loss, damage, death
or injury of any kind whatsoever occasioned to the Customer in respect of the supply of goods including direct, indirect, consequential or incidental
loss, damage or injury of any kind.
239
GENERAL INFORMATION
GENERAL INFORMATION
i SECTION FOUR
Warranty Schedule
These warranty periods relate to the warranty conditions in clause 2. All warranty periods are from date of sale from the Accredited Distributor of the equipment.
Notwithstanding the foregoing, in no event shall the warranty period extend more than the time stated plus one year from the date CIGWELD delivered the product to the
Accredited Distributor. Unless otherwise stated the warranty period includes parts and labour.
CIGWELD reserves the right to request documented evidence of date of purchase.
MANUAL ARC EQUIPMENT WARRANTY PERIOD
Transarc 131i, 141 SMi, 161 SMi 18 months
Compact, Compact Turbo, Easywelder Turbo, Tradesman HD, Transarc 400S 1 year
Transarc 13i, Transarc 16i 1 year
LS300
Main Power Magnetics 2 years (Labour 1 year)
Original Main Power Rectifiers, Control P.C. Boards 2 years (Labour 1 year)
All other circuits and components including, but not limited to, relays, switches, contactors, solenoids, fans, power switch semi-conductors 1 year
Electrode holders, Work clamps and accessories 1 year
Electrode Drying Ovens 6 months
ENGINE DRIVEN WELDERS
Main Power Magnetics 2 years
Original Main Power Rectifiers, Control P.C. Boards 2 years
Diesel/Petrol Engines and Associated Components Refer to Engine Manufacturer’s Warranty
MIG, & TIG WELDING EQUIPMENT
Transmig 165, 180se, 210se, 250se, 330se, 400se, 400, 500; Transtig 280
Main Power Magnetics 3 year
Original Main Power Rectifiers, Control P.C. Boards 3 year
Transtig 160AC/DC/HF; Transmig 160i Compact 18 months
Transmig 130 Twin, Wire Wasp 1 year
LT300; 300GTSW; 400GMS
GENERAL ARC EQUIPMENT
MIG, TIG and Arc Air Gouging torches 3 months
Plasma welding torches and leads 6 months
MIG, TIG and Plasma welding torch consumable items Nil
Water Recirculator 1 year
Replacement repair parts 3 months (Labour Nil)
GAS WELDING AND CUTTING EQUIPMENT
Hand held welding, cutting and heating blowpipes, blowpipe mixers, cutting and powder spray attachments 5 years**
Accessories, defined as items used to carry, support, ignite, maintain or repair, including hoses and fittings, cutting nozzles, welding and heating tips 1 month
Gas Regulators (excluding regulator seat assemblies and pressure gauges) 5 years**
Regulator seat assemblies and pressure gauges used in Gas Regulators 1 year
Manifolds - Manual and Portable 5 years**
Manifolds - Semi-Automatic 3 years**
Manifolds - Fully Automatic See separate schedule
** Elastomer seals and “O” rings used in the equipment 6 months
PROFILE CUTTING MACHINES
Portable Flame Cutting Machines 1year
PLASMA CUTTING MACHINES
Pak Master 50XL Plus; 75XL Plus; 100XL Plus
All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year
Pak Master 25; Drag-Gun 38
All other circuits and components including, but not limited to, starting circuits, contactors, relays, solenoids, pumps, power switch semi-conductors 1 year
Drag-Gun 1 year
AP 40i Compact 18 months
Consoles, Control Equipment, Heat Exchangers and Accessory Equipment 1 year
Plasma cutting torch and leads 6 months
Plasma cutting torch consumable items Nil
Repair / Replacement Parts 3 months (Labour Nil)
SAFETY PRODUCTS
All products are strictly subject to clauses 2 and 3 of the warranty conditions
All claims will be strictly subject to inspection by CIGWELD
EASY SPRAYER SPRAY OUTFIT
All components 2 years †
† Warranty period is reduced to 6 months if the product is used in a commercial or industrial application
Electronic Lenses – See separate schedule 1 year
WELDING CONSUMABLES 12 months *
* Goods returned as faulty will either be credited or replaced subject to inspection by CIGWELD
WARNING
For the purpose of safety and performance and to protect your CIGWELD Equipment Warranty always use genuine CIGWELD replacement parts and accessories.
Please note that the information detailed in this statement supercedes any prior published data produced by CIGWELD.
In the interest of continuous improvement COMWELD GROUP Pty. Ltd reserves the right to change the specifications or design of any of its products without prior notice.
(c) CIGWELD 2001 All Rights Reserved
240
A Family of Welding Market Leaders
Manufacturer and Supplier of Welding Consumables and Equipment
Comweld Group Pty. Ltd.

A.B.N 56 007 226 815
71 Gower Street, Preston,
Victoria, Australia, 3072
Telephone: 03 9474 7400
Customer Service Enquiries: Telephone: 1300 654 674

Facsimile: 03 9474 7391
International Enquiries: Telephone: +61 3 9474 7508

Facsimile: +61 3 9474 7488
www.cigweld.com.au
In the interest of continuous improvement, COMWELD GROUP Pty. Ltd. reserves the right
to change the specifications or design of any of its products without prior notice.
© Copyright 2001 Comweld Group Pty. Ltd.

Lit. No. PRODUCTCAT MAR2001 Part No. PCATALOGUE
Recommended Retail Price $11.00 (inc. GST)

Welding Products Catalogue

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Welding Products Catalogue

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Welding Products

We strive to distinguish ourselves from

Restructured and streamlined operations

WHAT‘S THE BEST PROCESS FOR YOUR REQUIREMENTS?

INDIVIDUAL PROCESS ADVANTAGES AND BENEFITS:

WELDING AND CUTTING

GMAW (MIG) ENGINE DRIVES

GTAW (TIG) CAG (CARBON ARC GOUGING)

SELECTING A POWER SOURCE TO SUIT YOUR REQUIREMENTS

What are the most commonly

How much welding output ❖ Do I need a 2 roll or a 4 roll

MAIN SECTION ICONS ARC WELDING

MAIN TOOLBAR COLOUR CODED

Alternating 240V 240 volt ●

Direct 415 volt Direct Current

Open Circuit Constant Current and

MAIN SECTION ICONS GAS EQUIPMENT

MAIN TOOLBAR COLOUR CODED

SECTION TWO GAS EQUIPMENT

▲ The compact, robust Genuine COMET™ 500 regula- Applications:

heating welding/brazing regulator

Australian 5 Year Warranty

MAIN SECTION ICONS WELDING CONSUMABLES

GTAW MMAW SOLDERING GMAW GAS SUBMERGED WELDING

MAIN TOOLBAR COLOUR CODED

Current DC negative or DC electrode negative

Alternating and Alternating or Open Circuit Requires gas

Alternating or Direct Current Weld Metal Thermal Melting

MAIN SECTION ICONS SAFETY EQUIPMENT

MAIN TOOLBAR COLOUR CODED

Respiratory Face DIN plus Certification

Throughout this welding products

Certified Quality Management System

CIGWELD’s new generation ‘Professional Series’ SMi

With all manual metal arc welding machines you

REMEMBER: safety is not an option –

MMAW SELECTION GUIDE:

CLASS: QUALITY KEY:

SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE: APPROVALS:

• Light 130 240

SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE: APPROVALS:

CIGWELD, the market leader in welding consumables, have Ferrocraft 21

TRANSARC EASYWELDER TURBO • Industrial 170 240

SPECIFICATIONS COOLING: OPEN CIRCUIT VOLTAGE RANGE: DIMENSIONS:

TRANSARC TRADESMAN HD • Industrial 320 2 415

SPECIFICATIONS DUTY CYCLE: WELDING CURRENT RANGE: DIMENSIONS:

TRANSARC 131i/Tool Box Kit • Industrial 130 240

SPECIFICATIONS COOLING: DUTY CYCLES: POWER SOURCE WEIGHT:

Transarc 131i Power Source, Operating Instructions, Primary

TRANSTIG 16Pi • Industrial 160 240

SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLE TEST PERIOD:

The Transtig 16Pi inverter is primarily designed for Ordering Information:

▲ Two Pulse Frequency Ranges

TRANSARC 141SMi • Industrial 140 240

SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLES: POWER SOURCE WEIGHT:

The Transarc 141SMi Professional Series features the Ordering Information:

TRANSARC 161SMi • Industrial 160 240

SPECIFICATIONS COOLING: DUTY CYCLES: POWER SOURCE WEIGHT:

The Transarc 161SMi Professional Series features the Ordering Information:

TRANSTIG 150 AC/DC/HF • Industrial 150 240

SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLE TEST PERIOD:

TRANSTIG 160 AC/DC/HF • Industrial 160 240

SPECIFICATIONS MINIMUM RECOMMENDED GENERATOR: DUTY CYCLE TEST PERIOD: