Oil and Gas Indonesia

Fiberglass Pipe for Oil
& Gas Application

Objectives
o Deliver the value of Future Pipe Industries as a Technical

Solution Provider.
o Share the best practices and latest Fiberglass Composite

technology given the fast adoption rate across all market
sectors, especially oil and gas application.
o Demonstrate how to successfully deploy this technology for Oil

and Gas specific applications in Indonesia.
o Future Pipe Industries
o Product Solution
o Manufacturing
o Product Qualification
Agenda o Fiberglass Design Basis for Gas Application
o Field Experience
o Proven Longevity of Fiberglass Pipe Product
o Techno-Commercial Review
Future Pipe Industries
1 More than 30 years being the reliable
supplier of the main worldwide companies
2 Global leaders providing complete

Fiberglass solutions.
3 We have the largest portfolio in Fiberglass

solutions
4 Technical Solution Provider:

• Material selection and solution provider.
• Pipe system design and detailed
engineering.
• Manufacturing of pipes, fittings, and
prefabrication of spools.
• Installation supervision, training, and
commissioning.
3
Global Presence
400+ 13 53 681,000 sqm 25 3,300 7,500 km/year In 50 200

CLIENTS FACTORIES PRODUCTION BUILT‐UP AREA SALES OFFICES EMPLOYEES OUTPUT CAPACITY COUNTRIES RUNNING CONTRACTS
LINES
Market Sectors
Oil & Gas Chemical & Industrial Water & Infrastructure Marine & Offshore
• Flow Gathering • Refineries and Plant Piping • Water Transmission • Ballast, Scrubber, and Bilge
• Water Injection • Petrochemicals • Water Distribution • Fire Water and Sprinkler Lines
• Downhole Tubing and Casing • Power and Desalination • Irrigation • Seawater Piping
• Transmission Lines • Fuel Handling • Storm Water Systems • Offshore Chemical Injection
• Battery and Header Piping • Storage Tanks • Sewer and Drainage • Topside Piping
• Flowstrong YellowBox • Wavistrong Industrial • Wavistrong H2O • Wavistrong Fibermar

• Flowstrong GreenBox • Wavistrong FR • Fiberstrong H2O • Wavistrong Fibermar FR
• Wellstrong RedBox • Fiberstrong Industrial • Fiberstrong Sliplining • Wavistrong Industrial
• Wellstrong BlueBox • Fiberstrong Tanks • Fiberstrong Jacking • Wavistrong FR
• Flexstrong • Fiberbond • Fiberstrong Tanks • Fiberbond
• Wavistrong Oil & Gas • Fiberbond FR • Fiberstrong Structural • Fiberbond FR
• Fiberbond JF Manholes and Liners • Fiberbond JF
Certifications
FPI certifies its products

and services by major
independent international
bodies in the fields of
environmental protection,
safety, and quality.
Product Solutions
Sector Comparison
FIBERGLASS STEEL PLASTIC CONCRETE DUCTILE IRON
Oil & Gas   X X X
Water Transmission   X  
Water Distribution    X 
Infrastructure & Municipal  X   
Power & Desalination     X
Industrial    X X
Petrochemical    X X
Advantages
Anti Corrosion and no silica alkali failure
Anti Corrosion
Offers excellent resistance against corrosive environments including acids,
bases, oxidizers, H2S, and hydrocarbons!
Superior Hydraulic
Performance
Lightweight
Versatile
Superior Durability
Free
Maintenance
Advantages
Anti Corrosion Superior Hydraulic Performance
Fiberglass Hydraulic Roughness Coefficients stay the same throughout the
design life leading to long-term savings on energy requirements and low life-
Superior Hydraulic
Performance cycle cost.
Hazen Williams Factor: 150 (New and Old)
Manning Roughness Coefficient : 0.01 (n)
Lightweight
Any pipe material may claim they are the smoothest, until they meet GRP!
Source:
Versatile AWWA M45 Standard, 2nd Edition
Buried Pipe Design
Hydraulic Institute, Engineering Data Book
Various websites had proven the same!
Superior Durability
Free
Maintenance
Advantages
Anti Corrosion Superior Hydraulic Performance
Flow Rate (l/s) vs Diameter (mm)
50000
Superior Hydraulic
Performance Based on the maximum Head Loss specified in SPAN:
2 m/1000 m
40000
Flow Rate (liter/s)
Lightweight
30000
20000
Versatile
10000
Superior Durability
0
600 1000 1500 2000 2500 3000 3500 4000
Diameter (mm)
Free
Maintenance Flow Rate GRP Flow Rate Steel
Notes:
- C-Conservative Value GRP (130) being used instead of (150)
- C-Conservative Value Metallic (90).
Advantages
Lightweight > High Strength-to-Weight Ratio: Weight is 25% of
Anti Corrosion
Steel, 10% of Concrete
Offers safer handling reducing risk of injury as well as lower transportation
Superior Hydraulic
Performance and installation costs, and construction friendly.
Diameter (mm) 250 300 600 750 2500 3500
Density (kg/m3) 1850 1850 1850 1850 1850 1850
Lightweight Pipe Length(Max.m) 12 12 12 12 12 12
ID (mm) 250 300 600 750 2500 3500
OD (mm) 258.6 309.6 616.4 769.8 2559.4 3580
Versatile Thickness (mm) 4.3 4.8 8.2 9.9 29.7 40
Weight (kg/m) 6.4 8.5 29 44 437 823
Weight (kg/12 m) 77 102 348 525 5240 9876
Superior Durability
Free
Maintenance
Supply of 5.2 km GRP Pipe DN 3400 from
Indonesia to San Francisco in only 2
shipments!
Advantages
Anti Corrosion Versatile > Value Engineered, Optimized Product, Fit for
Applications Across All Market Sectors.
Superior Hydraulic Accommodates a variety of assembly options and complex configurations
Performance
due to its versatility and capacity to withstand high pressures, temperatures
and loads, as well as intense chemical resistance parameters.
Lightweight
Example
a) External Load (Soil load & AASHTO-HS25)
Versatile
b) Full Vacuum.
c) Burial Depth 1.5 m- 3 m.
Superior Durability d) 3.5 Barg, 55 deg C
e) Surge Allowance up to 40% above its normal design pressure.
Free
Maintenance
Terga Power Plant, Algeria. GRP, Full Vacuum,

Underground, Cooling Water.
Advantages
Wave Velocity
Anti Corrosion o Steel Concrete Pipe (E.g. DN 1400)
o D/e *= 38.8 (1400/36)
o c=950 m/s (Assumed-red)
Superior Hydraulic
Performance o GRP Pipe (E.g. DN 1400)
o D/e *= 73.6 (1400/19)
o c=300 m/s (Assumed-green)
Lightweight * e= Wall Thickness (mm)
Lower Wave Velocity

=
Versatile Lower Surge design specification
required
=
Superior Durability CAPEX for surge accessories cost
reduction.
Free
Maintenance Guidelines for Transient Analysis in Water Transmission and Distribution Systems
Terga Power Plant, Algeria. GRP, Full Vacuum,

Underground, Cooling Water.
Advantages
Anti Corrosion
Superior Hydraulic
Performance
Lightweight
Versatile
Superior Durability
Free
Maintenance
Long Term Test (1.5 Year) as per ASTM D 3681 – Stress Strain
Corrosion Test with Acid Fluid up to 90% content.
Advantages
Superior Durability:
Anti Corrosion
Superior Hydraulic
Performance
Lightweight
Versatile
Superior Durability
GRP is exceptionally resistant to fatigue and has good chemical resistance in results
Free of capable to withstanding the pressure work for years (Design Lifetime 100 years)
Maintenance
Advantages
Anti Corrosion
50 Years minimum design life.
Increased durability extends the system life cycle significantly beyond what
Superior Hydraulic is offered by other alternative materials. One of the reasons why fiberglass is
Performance
economical.
Our Fiberglass pipe supplied back in the year
Lightweight 2002 was retrieved and tested in accordance to
international standard in year 2017 without no
sign of degradation in terms of strength, and
therefore is expected to serve for another 30
Versatile years!
Superior Durability
Free
Maintenance
Advantages
Anti Corrosion No sign of degradation even after 30
years in Vinkelfallet power plant, north
c)
of Lillehammer, Norway
a)
Superior Hydraulic
Performance
Lightweight
b)
No sign of
degradation
even after
Versatile 28 years.
Superior Durability a) Amiantit Fiberglass Limited field report: ”Performance of ≈ 25

No sign of degradation even after
Years of Fiber Reinforced Plastic (FRP) Pipe in Sewerage and
33 years Enga wastewater
Salt laden or Corrosive Soils Environments”
treatment plant in the Norwegian
town of Sandefjord. b) https://www.amiblu.com/reference/grp-pipes-in-
Free excellent-condition-after-33-years-in-seawater/
Maintenance c) https://www.compositesworld.com/articles/inspection-
30-year-old-fiberglass-pipeline-stands-test-of-time
Advantages
Anti Corrosion
Free Maintenance
GRP Pipe tends to be a low-cost Maintenance, as no maintenance cost is
Superior Hydraulic required once the GRP pipe is installed as per American Water Works
Performance
Association (AWWA) M45.
Lightweight
Versatile
Superior Durability
Free
Maintenance
Jubail Project, KSA. DN 4000.

International Standards
Early Standards (1950s – 1980s)
o NBS, ASTM, API, ASME, BS.
o More focus on component design with short term testing.
o Use of short-term properties and high safety factors.
o Use of contact molded (hand lay-up) manufacturing method.
Intermediate Standards (1990s)

o ASTM, API, ASME, AWWA, BS, UKOOA, ISO, Shell DEP, DIN.
o Component, system design, QC, testing, and installation.
o Use of long-term properties and reasonable safety factors.
o Use of filament winding as well as contact molded manufacturing method.
Modern Standards (2000 – Present)
o ASTM API 15HR & API 15LR ASME NM-2 Shell DEP
ISO 14692 ISO 10639 & 10467 BS EN 1796 & 14364
AWWA C950 & M45
o Component and system design, qualification of products, QC and Testing,
installation, bonder training and certification.
o Use of short and long-term properties with application-centric safety factors.
o Use of filament winding as well as contact molded manufacturing method.
Component Product Installation
Standard Market Sector and Application System Design QC and Testing
Design Qualification Management
Oil & Gas, Chemical, Industrial, Marine,
ISO 14692
Offshore     
Shell DEP
ASME NM-2
API 15HR Oil & Gas High Pressure Line Pipe
API 15S Spoolable Reinforced Plastic Line Pipe  ‐   ‐
API 15LR Oil & Gas Low Pressure Line Pipe  ‐   ‐
BS EN 1796 Water, Infrastructure
ISO 10639 (Polyester & Vinyl ester Resins)  ‐   
BS EN 14364 Municipal, Infrastructure
ISO 10467 (Polyester & Vinyl ester Resins)  ‐   
AWWA C950, M45 Water, Infrastructure, Municipal, Industrial  ‐   
Water, Infrastructure, Municipal, Oil & Gas,
ASTM
Chemical, Industrial, Marine, Offshore  ‐   ‐
Product Lines > Wavistrong
Wavistrong Industrial
o Technology & Range Helical Filament Winding 25 mm to 1,600 mm Up to 70 Barg and 121°C
o Applications Crude Oil Conveyance Potable Water Fire Fighting Networks and Fire Water Lines
Pumping Station Piping Sea Water Cooling Industrial Waste Pipelines
Flowlines Refinery Utility Piping Marine & Offshore Pipe Systems
District Cooling Networks District Heating Networks
o Jointing systems Adhesive Bonded Rubber Seal Locked Joint Rubber Seal Joint
Lamination Joint Flanged Joint
Product Lines > Wavistrong
Wavistrong FR
o Technology & Range Helical Filament Winding 25 mm to 1,600 mm Up to 70 Barg and 121°C
with FR Top Layer
o Applications Refinery Piping Industrial Waste Pipelines Fire Fighting Networks and Fire Water Lines
Marine & Offshore Pipe Systems
o Jointing systems Adhesive Bonded Lamination Joint Flanged Joint

Product Lines > Flowstrong
Flowstrong YellowBox & GreenBox
o Technology & Range Helical Filament Winding 2” to 16” Up to 3,000 psi (200 bar) and 250°F (121°C)
o Applications Flow Gathering Lines Saltwater Injection Lines Transmission Lines

Water Flood Lines CO2 Injection Pipe Systems CO2 Recovery Lines
Trunk Lines Chemical Pipe Systems Gas Pipeline
o Jointing systems Threaded Joint Flanged Joint

Product Lines > Wellstrong
Wellstrong RedBox & BlueBox
o Technology & Range Helical Filament Winding 6” to 26” Collapse up to 2,500 psi and 250°F (121°C)
o Applications Downhole Well Casing Downhole Well Tubing Production wells: thermal, oil, and gas.
Water and CO2 Injection Brine Disposal Wells Chemical Effluents and Waste Disposal
o Jointing systems Threaded Coupler Joint

Adhesive Bonded (Cemented) Joint
Up to 900 mm
Up to 70 bar
Up to 121°C
o Restrained Joint, does not require thrust blocks.
o Can be installed aboveground as well as buried.
o Does not require access inside the pipe nor internal
sealing layers to be effective.
o Requires a moderate skill set to execute and a
moderate duration.
o Installation cost is moderate, product cost is
moderate.
Lamination Joint
Up to 4,000 mm
Up to 70 bar
Up to 121°C
o Can be installed aboveground, buried, and can be used for
field repair and adjustment.
o Some sizes and pressures requires access inside the pipe
for internal sealing layers.
o Requires a moderate skill set to execute and a long
duration.
o Installation cost is high, product cost is moderate.
Rubber Seal Lock Joint
Up to 1,400 mm
Up to 50 bar
Up to 95°C
o Restrained Joint with flexibility, does not
require thrust blocks.
o Typically used in buried applications.
o Does not require access inside the pipe nor
internal sealing layers to be effective. No
post curing required.
o Requires a low skill set to execute and a very
short duration due to efficient REKA gasket
design.
o Installation cost is very low, product cost is
high.
Flanged Joint
Up to 4,000 mm
Up to 200 bar
Up to 121°C
o Used for connecting to various types of piping
materials, pumps, valves, and accessories.
o Can be installed aboveground, buried in pits, or
buried and wrapped.
Threaded Joint
Up to 16 inch (YB)
Up to 26 inch (RB)
Up to 3,000 psi (200 bar)
Up to 250°F (121°C)
o API 5B specifications 8rd and 4rd, restrained Joint,
does not require thrust blocks.
o Can be installed aboveground as well as buried.
o Does not require access inside the pipe nor
internal sealing layers to be effective.
o No curing required.
o Requires a low skill set to execute and a very short
duration.
o Installation cost is very low, product cost is very
high.
Manufacturing
Manufacturing
Helical Side Winding
o Wavistrong
o Wavistrong FR
FPI PRODUCTS
o Fibermar
o YellowBox
o RedBox
o Fiberbond
o 25 – 1,600 mm
Manufacturing
Helical
Circumferential
Winding (Houston)
o YellowBox
o RedBox
o 2” – 26”
Manufacturing
Continuous Winding
LDP
o Wavistrong H2O
o Fiberstrong
o 250 – 4,000 mm
Manufacturing
Continuous Winding
SDP
o Wavistrong H2O
o Fiberstrong
o 80 – 300 mm
Product Qualification
Qualification and Testing Programs
o Long-Term Tests > Full Design Life Assurance

o Medium-Term (Survival) Tests > Product Suitability
o Short-Term Tests > Mechanical Properties and Quality Control Baseline
o Special Tests > Certification and End User Approval
Full Design Life Assurance - Long-Term Testing
Test Procedure
o 18 samples are required for at least 10,000 hrs (1½ years).
o Spools are loaded and held until failure occurs.
o Failure points are statistically analyzed and extrapolated to
20, 30, and 50 years.
Properties
o Hydrostatic Design Basis (Pressure).
o Ring Bending (Deflection under wet condition).
o Strain Corrosion (Deflection under corrosive condition).
o Long-Term Creep (Stiffness retention percentage).
Purpose
o Product line design and qualification.
o Product Suitability for pressure containment, burial under
soil and traffic loads, and chemical resistance.
Product Suitability - Medium-Term (Survival) Testing
Test Procedure
o 2 samples are required for at least 1,000 hrs (6 weeks).
o Spools are loaded and held until failure occurs.
o Failure points are compared to the existing long-term tests.
Properties
o Pressure rating and component wall stress.
Purpose
o Project component qualification.
o Fitting and joint suitability for specific project requirements.
o Proto-type testing as a first step to new product
development.
Quality Control Baseline - Short-Term Testing
Test Procedure
o Samples are required for a short duration(a few minutes).
o Coupons or sections are loaded until failure occurs.
o Loads at failure are recorded.
Properties
o Hoop and axial tensile strength (HTS, ATS)
o Stiffness (STIS)
o Hoop, axial, and bending moduli (Eht, Eat, Ehf, Eab)
o Loss on Ignition for glass content (LOI).
o Barcol hardness for curing characteristics.
Purpose
o Quality control and product baseline properties.
o Mechanical properties for system design (stress analysis).
Special Application Testing (Joint Deflection)
Test Procedure
o Spool with one flexible joint is assembled and
pressurized.
o Joint deflection, offset, vacuum, and hydrostatic
sealing is checked.
Properties
o Pressure containment under various conditions.
Purpose
o Qualify suitability of flexible joints when subjected to
deflection, offset, vacuum, and pressure conditions.
Special Application Testing (Gas Applications)
Test Procedure
o Air Pressure test
o Microstructure Analysis
Properties
o Gas Pressure containment.
Purpose
o Qualify products for use in Gas applications.
Special Application Testing (Fire Endurance)
Test Procedure
o Spools are pressurized and are subjected to fire and heat as
per the standard requirements (cellulosic, hydrocarbon pool,
or jet fires).
o required for a short duration(between 30 – 120 minutes).
o Duration and leakage are recorded.
Properties
o Fire endurance of products without leakage.
Purpose
o Qualify the suitability of products for use in fire fighting
systems during actual fires without failure.
Special Application Testing (Fire Endurance)
Fire Performance Standard Product FR Layer
• Fire Type: Impinging Flame

DN < 150 mm FR3 mm
• Flow: Stagnant • IMO A.753(18) L3 Wavistrong
DN ≥ 150 mm None
• Duration: 30 minutes
• Fire Type: Impinging Flame
• IMO A.753(18) L3 Dry/Wet
• Flow: Dry then flowing Wavistrong FR5 mm
• USCG PFM 1-98 Dry/Wet
• Duration: 5 minutes Dry, 25 minutes Wet
• Type: Jet Fire
DN < 125 mm FR7 mm
• Flow: Dry then flowing • OTI 95634 Wavistrong
DN ≥ 125 mm FR5 mm
• Type: Jet Fire
DN < 125 mm FR7 mm
• Flow: Dry then flowing • OTI 95634 Wavistrong
DN ≥ 125 mm FR5 mm
• Type: Hydrocarbon Pool Fire
• Flow: Flowing • N/A Wavistrong None
• Duration: 6 hours, 650°C
• Type: Hydrocarbon Pool Fire
• Flow: Dry then flowing • N/A Wavistrong FR5 mm
• Duration: 5 minutes Dry, 6 hours flowing, 650°C
Special Application Testing (Chemical Leeching)
Test Procedure
o Samples are required for long term exposure.
o Coupons are submerged in water and chemicals are
checked for leeching.
Properties
o Imparting harmful chemicals to transported mediums.
Purpose
o Confirm suitability of products for use in potable water
applications and other mediums used in food industries.
Special Application Testing (Shock and Impact)
Test Procedure
o Steel weights are dropped on empty products.
o Products are pressurized to test leakage of
products after impact damage.
o Shock waves are applied to spools under
pressure.
Properties
o Pressure containment of products subjected to
impact and shock damage.
Purpose
o Qualify the suitability of products for use after
being subjected to impact and shock damage.
Special Application Testing (Shock and Impact)
Fiberglass Design Basis
Pipe Design
There are three main parameters that define the wall thickness of
aboveground products:
o Pressure Class
o Stiffness Class
o Vacuum Requirement (Buckling)
Independently, each of the above parameters will define a value
for the structural wall thickness. The highest of all three will be the
structural wall thickness of the product.
Pipe Design
o Pressure Calculations:
𝑃⋅𝐷
𝑡
2𝑆. 𝑓2. 𝑓3
Where: t Minimum Reinforced Wall Thickness

P Design Pressure
D Diameter
S Design Stress (As per ASTM D 2992-Long Term
Test)
f2 0.56 (1/0.56=1.8 for gas)
f3 0.85 (Default value for non pressure induced
axial load)
Pipe Design
o Stiffness Calculations:
1 𝑡 12𝐷 ⋅ 𝑆𝑇𝐼𝑆
𝑆𝑇𝐼𝑆 𝐸 ⋅ 𝑡
12 𝐷 𝐸

STIS Specific Tangential Initial Stiffness
D Diameter
EHF Hoop Flexural (Bending) Modulus
Pipe Design
o Buckling Calculations:
1 𝑡
𝑃 2· ·𝐸 ·
𝑆𝐹 𝐷
· ·
𝑡
·

D Diameter
EHF Hoop Flexural (Bending) Modulus
SF Buckling Safety Factor
P Required Buckling Pressure
Pipe Design Example
Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information
Minimum Minimum Minimum

Hydrostatic Hoop Pressure Buckling Required Minimum Minimum
Nominal Part Factor Part Factor Service Design Pressure Required Stiffness Buckling Unreinforced Control
Design Bending Safety Safety Buckling Structural Total Weight
Diameter f2 f3 Factor Pressure Structural Stiffness Structural Structural Thickness Parameter
Basis (LCL) Modulus Factor Factor Pressure Thickness Thickness
Thickness Thickness Thickness
DN σLCL EHF f2 f3 f2 x f3 1/(f2 x f3) SFB PN tR‐P STIS tR‐STIS PB tR‐B tR‐Min tLiner tTopCoat tW ‐ W
mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m
200 40.0 2,500 1.0
500 10.0 5,000 1.0
1,000 6.0 10,000 1.0

Pipe Design Example

200 125.0 20,500 40.0 2,500 1.0 0.5 0.3
500 125.0 20,500 10.0 5,000 1.0 0.5 0.3
1,000 125.0 20,500 6.0 10,000 1.0 0.5 0.3

Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 2,500 1.0 0.5 0.3
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 5,000 1.0 0.5 0.3
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 10,000 1.0 0.5 0.3
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 1.0 0.5 0.3
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 1.0 0.5 0.3
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 1.0 0.5 0.3
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 3.11 1.0 0.5 0.3
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 8.07 1.0 0.5 0.3
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 19.17 1.0 0.5 0.3
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 3.11 1.0 3.74 0.5 0.3
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 8.07 1.0 9.32 0.5 0.3
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 19.17 1.0 18.62 0.5 0.3
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 3.11 1.0 3.74 0.5 0.3
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 8.07 1.0 9.32 0.5 0.3
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 19.17 1.0 18.62 0.5 0.3
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 3.11 1.0 3.74 0.5 0.3 Pressure
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 8.07 1.0 9.32 0.5 0.3 Buckling
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 19.17 1.0 18.62 0.5 0.3 Stiffness
Pipe Design Example

200 125.0 20,500 0.67 0.75 0.50 2.00 2.5 40.0 6.64 2,500 3.11 1.0 3.74 6.7 0.5 0.3 7.5 Pressure 9.0
500 125.0 20,500 0.67 0.75 0.50 2.00 2.5 10.0 4.04 5,000 8.07 1.0 9.32 9.4 0.5 0.3 10.2 Buckling 30.2
1,000 125.0 20,500 0.67 0.75 0.50 2.00 2.5 6.0 4.83 10,000 19.17 1.0 18.62 19.2 0.5 0.3 20.0 Stiffness 118.6
Field Experience
Pertamina Cirebon Project
Project Natural Gas Transmission (2009)

Description
Client PT. PERTAMINA EP
Location Jawa - Indonesia
Application Supply of 10,000 M of 8” High Pressure 750 Psig
Yellow Box® pipe and fittings. Training of
Installation crew & Supervision of a Sour Gas
Line with a high corrosive nature containing
H2S in a harsh swampy topography.
Pertamina UPMS
Project LPG Gas Propane Cryogenic Transmission

Description (2017)
Client Pertamina UPMS
Location Tanjung Perak - Surabaya
Application Supply of 1,300 Pipe and Fittings for Low
Pressure Application as per API (American
Petroleum Institute) 15 LR, Design Pressure 20
Barg to transfer LPG Gas Propane to jetty
area. -35 deg C.
Pertamina Tambun Project

Description
Client PT. PERTAMINA EP
Location Jawa - Indonesia
Application Supply of 9,300M of 10”, 750 High Pressure
Yellow Box® pipe and fittings from SP Tambun
to SP Pondok Tengah Bekasi, West Java for
gas application
Sarana Cepu Energi – Pertagas Project

Description
Client SCE (Sarana Cepu Energi)
Location East Java – Indonesia
Application Supply of 1,500M of 6” High Pressure Yellow
1500 Psig Box® pipe and fittings for Natural
Gas Application.
Andres Field Project
Project CO2 Water Alternating Gas (WAG)-Multiple

Description Supply starting from year 1997 until 2011.
Client Amerada Hess Corporation
Location Seminole Texas - USA
Application A total of 600 KM of WAG injection, process to
squeeze more oil out of the reservoirs. 3” and
4” High Pressure Yellow Box Pipes & Fittings –
2000 PSI Design Pressure.
Gas Pipeline – Sonde to Kondensatschacht
Project Description Gas Pipeline (Wet Oil-Gas Mixture) 1996
Client Gaz de France

Location Bramberge- Germany
Application Underground GRE pipeline conveying dry gas, instead
of steel. Dry gas contains mixtures of BTEX and CO2,
which is very aggressive to the environment. The line
fulfills the German WEG-Regulations for gas transfer
lines and accepted/witnessed by the local
“Bergambt” authority. Pressure Design 27 Barg.
Preussage Line Pipe Project
Project Description Transfer Line of Sour 1998
Client Preussag Energy Lingen

Location Sheerhorn- Germany
Application This underground installed Wavistrong pipe line was
chosen to replace an existing steel pipe system, which
was heavily corroded. Since sour gas is very
aggressive, the local authorities decided to make use
of high allow steel (Chrome vanadium) or alternatives.
Proven Longevity of Fiberglass Products
Long Term Integrity References
o Husky Energy, Canada (Since 1990)
 Application Flow Lines, Multiphase (Oil, Gas, Water)
 Product GRE Threaded High Pressure
 Size 3”, 4”
 Pressure 2,500 psi (170 bar)
 Installation Date 1990
 Evaluation Date 2015 (25 years in service)
 Tests Conducted - Visual, Dimensional, and Joint Inspection
- Resin and Glass Content (LOI)
- Laminate and Fiber Integrity (Burn, Delayer, Tg Tests)
- Burst Test
- Ring Crush Test
 Test Results All test results met the same minimum requirements of an
identical new product.
o PDO, Oman – Design Life Extension (Since 1998)
 Case Study Presented by PDO at the NACE Conference October 16th, 2018
o Pertamina EP Prabumulih, Indonesia (Since 2002. Evaluated 2016)
 Installed back in the year 2002
 A sample was taken from the field in year 2016.
 Some measurement were taken under the surveillance of Bureau Veritas to verify the
design integrity after 14 years of operation:
 ASTM D 638 (Axial Tensile Strength)
 ASTM D 2290 (Hoop Tensile Strength)
 ASTM D 2583 (Barcoll Hardness Test)
 ASTM D 2563 (Visual Inspection)
No significant degradation in terms of quality and strength, and

therefore the line is suitable for another additional 20 years!
Techno-Commercial Review
(Capex & Opex)
CAPEX and OPEX Savings.
CAPEX Fiberglass
Pipe Material Cost Better weight to strength ratio compare to other
conventional Material
Installation Cost Offers fast Installation
Civil Cost Due to superior light weight ratio of fiberglass pipe,
the civil cost can be reduced drastically
Power Pump Procurement Due to better Hydraulic Performance, the pump
specification can be reduced.
Lifetime Design
OPEX Fiberglass
Maintenance Cost Free Maintenance Cost
Hydraulic Performance Offers fast Installation
OPEX - Hydraulic Design
Fiberglass Hydraulic Roughness Coefficients stay the same throughout the design life leading to long-term
savings on energy requirements and low life-cycle cost.
Hydraulic Fiberglass Metallic

Property Pipes Pipes
Hazen Williams 150 - 160 120 – 140

(New)
Hazen Williams 150 80 – 100

(20 years)
Manning Roughness
0.010 0.014
Coefficient
Surface Roughness Factor 5.18 x 10-6 200 x 10-6
Sources:
o AWWA M45 Standard, 2nd Edition
o Buried Pipe Design
o Hydraulic Institute, Engineering Data Book
Example:DN 3” 1250 psig
GRE vs Steel (CAPEX)
Almost 30% of Capex

cost reduction
GRE vs Steel (OPEX)
GRE vs Steel (OPEX)
GRE vs Steel (OPEX)
57% of
OPEX
Reduction
for 30
years
GRE vs Steel
Based on the Whole Life Cost

(WLC) Analysis, the GRE Pipe
saving will have a cost saving
of 30.8 % compare to steel
pipe.
Example: Pertamina EP Prabumulih
THANK YOU !
w w w. f u t u r e p i p e . c o m

Oil and Gas Indonesia

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Fiberglass Pipe for Oil

& Gas Application

o Deliver the value of Future Pipe Industries as a Technical

o Share the best practices and latest Fiberglass Composite

o Demonstrate how to successfully deploy this technology for Oil

2 Global leaders providing complete

3 We have the largest portfolio in Fiberglass

4 Technical Solution Provider:

400+ 13 53 681,000 sqm 25 3,300 7,500 km/year In 50 200

• Flowstrong YellowBox • Wavistrong Industrial • Wavistrong H2O • Wavistrong Fibermar

FPI certifies its products

Oil & Gas   X X X

Terga Power Plant, Algeria. GRP, Full Vacuum,

Lower Wave Velocity

Terga Power Plant, Algeria. GRP, Full Vacuum,

Superior Durability a) Amiantit Fiberglass Limited field report: ”Performance of ≈ 25

Jubail Project, KSA. DN 4000.

Intermediate Standards (1990s)

o Jointing systems Adhesive Bonded Lamination Joint Flanged Joint

o Applications Flow Gathering Lines Saltwater Injection Lines Transmission Lines

o Jointing systems Threaded Joint Flanged Joint

o Jointing systems Threaded Coupler Joint

o Long-Term Tests > Full Design Life Assurance

• Fire Type: Impinging Flame

Where: t Minimum Reinforced Wall Thickness

Where: t Minimum Reinforced Wall Thickness

Where: t Minimum Reinforced Wall Thickness

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

200 40.0 2,500 1.0

500 10.0 5,000 1.0

1,000 6.0 10,000 1.0

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

200 125.0 20,500 40.0 2,500 1.0 0.5 0.3

500 125.0 20,500 10.0 5,000 1.0 0.5 0.3

1,000 125.0 20,500 6.0 10,000 1.0 0.5 0.3

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Size Product Parameters System Parameters Pressure Calculation Stiffness Calculation Buckling Calculation Output Additional Information

Minimum Minimum Minimum

mm Mpa MPa ‐ ‐ ‐ ‐ ‐ Barg mm Pa mm Barg mm mm mm mm mm ‐ Kg/m

Project Natural Gas Transmission (2009)

Project LPG Gas Propane Cryogenic Transmission

Project Natural Gas Transmission (2012)