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Materials Today: Proceedings: Paramjit Singh, Deepak Kumar Goyal, Amit Bansal
Materials Today: Proceedings: Paramjit Singh, Deepak Kumar Goyal, Amit Bansal
a r t i c l e i n f o a b s t r a c t
Article history: WC-10Co4Cr cladding over an austenitic stainless steel (SS-316) was fabricated by using a cost- effective
Received 31 August 2021 microwave technique. Cladding was performed with 1.20 kW power and a frequency of 2.45 GHz in an
Received in revised form 9 September 2021 industrial microwave oven. The XRD surveillance reveals a cluster of carbide phases adjunct to W-Cr-
Accepted 14 September 2021
Fe based hexagonal matrix. The SEM examination reveals a solid microstructure and a homogeneous
Available online xxxx
reinforced skeleton with porosity measures of less than 1% in the clad specimen. Tungsten (W) dis-
tributed equally in matrix and carbides, resulting in bulk hardness and matrix micro hardness increasing
Keywords:
gradually and reaching a peak at 750HV, respectively, which is significantly greater than the base metal
SS-316
Cladding
(SS-316) hardness (about 220HV). The clads erosive wear was measured at various impact angles (30°,
Microwave 60°, and 90°) by utilizing a solid particle erosion with alumina as the erodent. In addition, corrosion test-
Surface ing found that in the NaCl solution of 3.5 wt% the cladded specimen exhibited the less corrosion resis-
Erosion tance than that of the base metal.
Corrosion Copyright Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 2nd International Con-
ference on Functional Material, Manufacturing and Performances
https://doi.org/10.1016/j.matpr.2021.09.241
2214-7853/Copyright Ó 2021 Elsevier Ltd. All rights reserved.
Selection and peer-review under responsibility of the scientific committee of the 2nd International Conference on Functional Material, Manufacturing and Performances
Please cite this article as: P. Singh, D. Kumar Goyal and A. Bansal, Electrochemical corrosion and erosive wear behaviour of microwave processed WC-
10Co4Cr clad on SS-316, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2021.09.241
P. Singh, D. Kumar Goyal and A. Bansal Materials Today: Proceedings xxx (xxxx) xxx
WC-10Co4Cr based clads is hardened. The erosive wear resistance employed for successful fabrication of clad on the SS-316 substrate
of WC–Co based materials is said to be dependent on numerous is shown in Table 2.
aspects such as carbide particle size distribution, carbide phase Fig. 2 shows the design of the experimental device used to fab-
hardness, and carbide volume percentage. The addition of the Cr ricate the clad specimen using an economical microwave method.
matrix provides an excellent resistance to corrosion in an oxidising Clad particles have been efficiently deposited on the surface of the
environment, by forming a passive, oxide-placed structure on the substrate employing Microwave hybrid heating (MHH) technolo-
SS-316 surface, which protects the material against foster corro- gies. As shown in Eq. (2), the susceptor powders (charcoal) have
sion, with a highly hard tungsten (W) matrix, resulting in low sur- a large loss tangent value during microwave exposure, and transfer
face erosion of the steel substrate [15–19]. Microwave cladded the heat to the clad powder through the conductivity mode
WC-10Co4Cr on stainless steel (SS-316) has never been docu- through the alumina plate (separator). The microwaving radiation
mented for erosive wear and corrosion. In this study, the surface absorbed at room temperature can be explained on the basis of loss
characteristics of stainless steel were thus improved by the use tangent tand. The tand can be explained as ratio of e to e. where e0 is
of the MH method based microwave cladding. In addition, a num- permittivity, the loss factor that indicates microwave penetration
ber of microstructural, mechanical and corrosion tests were used into the material, e is the capacity of the substance to store energy,
to characterise the clad specimens. and tan d is the tangent of loss, i.e. it indicates the ability of mate-
rial to convert the store energy into heat energy.
Fig. 1. (a) SEM image of clad powder, (d) EDS corresponding to point 1 of Fig. 1a.
2
P. Singh, D. Kumar Goyal and A. Bansal Materials Today: Proceedings xxx (xxxx) xxx
Table 1
Chemical composition (wt.%) of SS 316 and clad powder.
Material Cr Co W Ni Mn C Fe Mo Si
(SS-316) 17.8 – – 13.8 2.1 0.08 72 2.9 0.023
WC-10CO4Cr powder 4.28 11.62 65.67 – – 8.43 – – –
3
P. Singh, D. Kumar Goyal and A. Bansal Materials Today: Proceedings xxx (xxxx) xxx
Fig. 3. Typical BSE images along the cross-sectional thickness of WC10CO4Cr clad specimen.
Fig. 4. Specimens after conducting erosive wear tests at 30°, 60°, & 90° impingement angles: (1–3) SS-316, (4–6) clad specimens.
Table 3
Cumulative weight loss calculations from observed values.
Table 4
Calculation for cumulative volume loss and average erosion value.
4
P. Singh, D. Kumar Goyal and A. Bansal Materials Today: Proceedings xxx (xxxx) xxx
Fig. 5. BSE images of erosion impressions (1–3) plain SS-316 specimen & (4–6) WC10Co4Cr clad specimen.
5
P. Singh, D. Kumar Goyal and A. Bansal Materials Today: Proceedings xxx (xxxx) xxx
matrix of tough metals like (Co & Fe). As the authors have mea- Acknowledgement
sured the microhardness from substrate region to clad region size
of indents changes from large to small is an indication of hardness The author would like to evince gratefulness to Science and
variation and corresponding values of hardness can have assessed. Engineering Research Board (SERB), India for financing this work
Microhardness of WC-10Co4Cr cladded region in more than the with project no. SRG/2019/001182.
substrate SS-316 region because of uniform distributed particles
of substrate and clad as depicts in Fig. 3(1 & 2). Presence of metallic References
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Declaration of Competing Interest https://doi.org/10.1108/WJE-10-2020-0476.
[21] H. Vasudev, G. Prashar, L. Thakur, A. Bansal, Electrochemical corrosion
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cial interests or personal relationships that could have appeared org/10.1007/s11668-020-01057-8.
to influence the work reported in this paper.