Professional Documents
Culture Documents
Ab9zp (EPS Ing)
Ab9zp (EPS Ing)
CONTENTS
Page
SIGNATURE TABLE
DIVISION EXECUTIVE
EXPORT MANAGER
Pagina 1
MENU
INTRODUCTION
A) SYSTEM COMPONENTS
B) CHARACTERISTICS ELECTRICAL
0. 0347 ⋅ VBatt + 0. 3
VTP1 = V
3.14
Pagina 2
MENU
Pagina 3
MENU
C) MECHANICAL SPECS
Pagina 4
MENU
D) SYSTEM DESCRIPTION
E) SYSTEM DESCRIPTION
Pagina 5
MENU
Pagina 6
MENU
Pagina 7
MENU
F) CONNECTOR DESCRIPTION
Pagina 8
MENU
NOTE: to turn off powersteering (ail) remove negative away from end stroke
microswitches.
At FCL opening, movement on steering motor direction, caused by
positive signals on DT (DT+ > DT-) is stopped.
On AB9ZPA0A board 6 trimmers are placed. 2 of them (TM4 and TM5) are internal
regulations adjusted during testing phase. Other regulations should be carried on,
concerning the specific automatic guided vehicle utilised, in respect of following
indications:
Pagina 9
MENU
Pagina 10
MENU
Pagina 11
MENU
Pagina 12
MENU
Alarm analysis:
ALARM 2: Manual alarm; signalled with 2 succeeding flashes and a pause.
Cause: Issued in case of failure on power section while driving manually.
Solution: Verify F1 fuse (32A) on logic board is OK.
ALARM 3: Failure alarm on tacho-generator.
Cause: Issued whenever Tacho-gen. is shorted or interrupted.
Solution: Verify connections and eventually change Tacho-gen.
ALARM 4: Watch Dog alarm.
Cause: Issued due to either a hardware or software failure on digital section.
Solution: Turn off the machine, then start again. If problem persists change
control box.
ALARM 5: Thermal threshold exceeded alarm.
Cause: Issued whenever chassis temperature exceeds 70°C.
Solution: Let control box get cold. If the alarm occur systematically it becomes
necessary to better thermal dissipation.
ALARM 6: Current sensor failure or unadjusted.
Cause: Issued if, when idling (during which no current should be detected out),
sensor detects unforeseen output voltage level.
Solution: Try to adjust sensor offset manipulating TM4 (AB9ZPA0A). You can
have an echo measuring voltage on pin 14 of U10 (AB9ZPA0A board),
which must be brought to 0V.
If alarm persists, either you must change current hall sensor (U3)and
then adjust again TM4, or control box has to be changed.
ALARM 7: Thermal lower threshold exceeded alarm.
Cause: Issued whenever chassis temperature exceeds 64°C.
This alarm condition achieves the only effect of reducing current to 2/3
of max current rating.
ALARM 8: Blocked motor alarm
Cause: Issued whenever working current matches with max.current for 7
successive seconds time.
This alarm condition achieves the only effect of reducing current of 2/3
in respect of max current rating.
Pagina 13
MENU
According to first safety procedure you can verify, in real time, that current set
point (I*) and real motor current (I) have same sign.
Since this internal current loop includes power section and motor itself, either a
defect on the first or motor halt cause the alarm.
b) Safety on tacho-generator faults is handled testing, on line, attendance of tacho-
generator inductance. This is made accessible having introduced it into matter as
a dynamic resonant element in Colpitts oscillator.
Therefore we can detect both faults due to interruptions and those due to tacho-
gen. short circuit.
c) Microprocessor logic is able to test, continuously, current sensor idling output, and
whether found out of zero, arises alarm.
All 3 alarm conditions cause a relay to open (see par. F4) which removes negative to
direction contactors.
Pagina 14
MENU
Pagina 15
MENU
Check out the wear of electric contacts: they should be replaced when matchboard is
too strong and worn-out. Electric contacts should be checked every 3 months.
Check motor-battery power links: they should be in excellent condition as well as the
cable insulation. Wires should be checked every 3 months.
Check contactor mechanical movements. They should be frictionfree and not stick.
Mechanical movements of the contactors should be checked every 3 months.
Checks should be done by skilled personnel only and, all spare parts should be original.
Installation of this electronic controller should be done according to the diagrams
included in this manual and any variation should be done accordingly with the supplier.
The supplier is not responsible for any problem that rises from using wiring solutions
different from the ones suggested on this manual.
TECHNICAL DOCUMENTATION