Instruction of TDL Transverse Flow Zipper Machine Control System

Welcome to use the control system of TDL transverse flow zipper machine
Instruction of TDL Transverse Flow Zipper Machine

Control System
Contents
Chapter I TDL Control System Overview...............................................................................................................................1
1.1 Introduction to TDL control system..........................................................................................................................1
1.2 System Chart..............................................................................................................................................................1
Chapter II System Homepage..................................................................................................................................................2
2.1 Work homepage.........................................................................................................................................................2
2.2 Common buttons.......................................................................................................................................................3
2.2.1 "Next Page" button.........................................................................................................................................3
2.2.2 "Count" button................................................................................................................................................3
2.2.3 "Total Heating" button....................................................................................................................................3
2.2.4 "Quick Feed" button.......................................................................................................................................3
2.2.5 "Servo Feed" button.......................................................................................................................................4
2.2.6 "Servo Discharge" button...............................................................................................................................4
2.2.7 "Color Mark Search" button...........................................................................................................................4
2.2.8 "Start/Stop" button..........................................................................................................................................4
2.2.9 "Language Selection" button..........................................................................................................................4
2.2.10 XPS05.TDL bag maker control system V1.0 text........................................................................................5
2.3 Common data parameters..........................................................................................................................................5
2.3.1 Pcs, batch number, actual length and actual speed........................................................................................5
2.3.2 Maximum speed and three constant speeds on the left..................................................................................5
2.3.3 Preset length and preset speed........................................................................................................................6
2.3.4 Heat sealing time and cooling time................................................................................................................6
2.3.5 Working mode................................................................................................................................................6
2.3.6 "Online" button...............................................................................................................................................6
2.4 Data keyboard instructions........................................................................................................................................7
2.5 Temperature control setting.......................................................................................................................................7
2.6 System message.........................................................................................................................................................8
Chapter III System Test...........................................................................................................................................................9
3.1 "System Test" page....................................................................................................................................................9
Chapter IV Main Film Parameters.........................................................................................................................................11
4.1 "Main Film Parameter Settings" page.....................................................................................................................11
4.2 Formula selection....................................................................................................................................................12
4.3 Times feed................................................................................................................................................................12
4.4 Segment position.....................................................................................................................................................13
4.5 Heat seal advance time............................................................................................................................................13
4.6 Acceleration.............................................................................................................................................................14
4.7 Photoelectric range, off-mark stop and photoelectric tracking mode.....................................................................14
4.8 Punching method, time and segment position........................................................................................................14
Chapter V Zipper Parameters................................................................................................................................................15
5.1 "Zipper Parameter Settings" page...........................................................................................................................15
5.2 Action selection and working segment position of zipper......................................................................................16
5.3 Transport clip length, transport clip time and conveying translation time.............................................................16
5.4 Zipper traction length and guide clip time..............................................................................................................16
5.5 Clip delay return time and guide traction ratio.......................................................................................................16
5.6 Cutter time, ultrasonic time, heating knife valve time and cooling valve time of zipper......................................17
5.7 Highest speed of zipper system...............................................................................................................................17
5.8 Zipper detection stop times.....................................................................................................................................17
Chapter VI Assessibility........................................................................................................................................................18
6.1 "Assessibility" page.................................................................................................................................................18
6.2 WebExhaust, FilmBreakAlarm and Correction alarm............................................................................................19
6.3 The main web length and The zipper web length...................................................................................................19
Chapter VII Temperature Alarm............................................................................................................................................20
7.1 Temperature alarm setting.......................................................................................................................................20
7.2 Temperature Anomaly.............................................................................................................................................21
7.3 Temperature alarm example....................................................................................................................................21
7.4 Temperature correction example.............................................................................................................................22
7.5 Temperature control system hardware configuration..............................................................................................22
Chapter VIII Count Adjustment............................................................................................................................................23
8.1 "Count Setup" page.................................................................................................................................................23
8.2 About count setup....................................................................................................................................................24
8.3 Automatic stop.........................................................................................................................................................25
Chapter IX External Wiring...................................................................................................................................................25
9.1 Power inlet hole.......................................................................................................................................................25
9.2 YD4 servo power plug.............................................................................................................................................25
9.3 Servo coder plug......................................................................................................................................................25
9.4 YA1 external input signal plug (31-core)................................................................................................................25
9.5 YA2 external input signal plug (31-core)................................................................................................................26
9.6 YB external output signal plug (31-core)................................................................................................................27
9.7 Thermocouple input (20 channels)..........................................................................................................................29
9.7.1 Input interface of vertical box thermocouple:(use YD42 core within 20 channels)...................................29
9.7.2 Vertical box heating output terminal block..................................................................................................29
Chapter X Operation Steps....................................................................................................................................................29
Chapter XI Precautions and Common Troubleshooting.......................................................................................................30
Chapter I TDL Control System Overview
1.1 Introduction to TDL control system
The control system of TDL transverse flow zipper machine is a new type of control system for flow
zipper machine developed and innovated on the basis of conventional flow zipper machine, combining
with years of product development experience in the industry.
While maintaining the high control accuracy, easy operation and friendly interface of the company's
previous products, it adopts the imported PLC control unit as the main control tool, and the color touch
screen as the human-machine exchange platform, which makes the product more reliable, operable and
easier to maintain.
1.2 System Chart
Temperature control
Signal
processing Optoelectronic Winding/unwinding
signal Start/stop &
emergency
Servo in place Main film Flow chain Flow chain Flow chain
stop signal
signal traction traction guide servo conveying
servo servo servo
Page 1
Chapter II System Homepage
2.1 Work homepage
Page 2
Fig. 2.1
System homepage, as shown in Fig. 2.1, is mainly used to display real-time data that
users need to know during the working process of TDL transverse flow zipper machine,
such as number of products, number of product batches, actual length, actual speed, heat
seal cooling time, working status of each temperature controller and system text
information (usually alarm information). This page also provides users with some basic
operation buttons and language selection buttons.
2.2 Common buttons
2.2.1 "Next Page" button
Click this button to enter the "Main Film Parameter Settings" page. See Chapter IV
for the "Main Film Parameter Settings" page.
2.2.2 "Count" button
Click this button to bring up the "Count Adjustment Settings" page. See Chapter
VIII for the "Count Adjustment Settings" page.
2.2.3 "Total Heating" button
Click this button to control the suction and disconnection of the total heating AC
contactor of the heating knife in the temperature control system.
Page 3
2.2.4 "Quick Feed" button
This button is used for manual quick feed of the original film in the machine stop state.
The original film servo feeds quickly when this button is pressed and stops when it is
released.
2.2.5 "Servo Feed" button
This button is used for manual slow feed of the original film in the machine stop state.
The original film servo feeds slowly when this button is pressed and stops when it is
released.
2.2.6 "Servo Discharge" button
This button is used for manual slow discharge of the original film in the machine stop
state. The original film servo discharges slowly when this button is pressed and stops when
it is released.
2.2.7 "Color Mark Search" button
This button is used for the user to search the color code manually in the machine stop
state (the original film works as "color bag"), and is often used in the debugging stage of
the original film color bag stretch material before starting up. This button is a toggle
switch. The original film begins to search the color mark once it is pressed, and after the
color mark is found, the button is reset automatically.
2.2.8 "Start/Stop" button
Click this button for normal startup and shutdown of the system, and enter normal
working state after startup warning.
2.2.9 "Language Selection" button
Click the "Language Selection" button and the language switching dialog will pop up
on the screen (Fig. 2.2).
Page 4
Fig. 2.2
This dialog box contains four buttons: 0, 1, 2 and 3, which respectively represent
simplified Chinese, English, Japanese and Korean. Touching a number button allows to
switch to the corresponding language; click "Close" to close the language selection dialog
box.
2.2.10 XPS05.TDL bag maker control system V1.0 text
Click this model text to enter the "System Test" page. See Chapter III for the
"System Test" page.
2.3 Common data parameters
2.3.1 Pcs, batch number, actual length and actual speed
These four parameters are used to display the number of bags and batches completed
by the system, as well as the real-time length and speed during the actual operation of the
system.
2.3.2 Maximum speed and three constant speeds on the left
The maximum speed parameter is used to display the highest preset speed allowed
under the current setting of the system, while the left data is used to display the average
speed of the latest three actions of the online device under the online status of the system.
2.3.3 Preset length and preset speed
The preset length parameter is used to set the system bag length, and the preset speed
parameter is used to control the system running speed.
2.3.4 Heat sealing time and cooling time
Four parameters - the time of point ironing and sealing, the time 1 of main film heat-
Page 5
sealing, the time 2 of main film heat-sealing, and the time of main film cooling are
respectively used to set the action holding time of the mid-point heating knife, the main
film heating knife 1, the main film heating knife 2, and the main film cooling knife.
2.3.5 Working mode
The working mode is divided into "White Bag" and "Colorful Bag", which can be
switched by directly touching "White Bag" or "Colorful Bag" text. The indicator light on
the left is photoelectric signal indicator light, which is green when there is photoelectric
signal, and red when there is no light signal.
2.3.6 "Online" button
Users should select "Online OFF" (default) when the system works alone, and should
switch to "Online ON" when the system works online. In the "Online ON" state, the
system can automatically adjust its preset speed by detecting the running speed of the
online device.
2.4 Data keyboard instructions
Touching the object to be modified will bring up the parameter setting keyboard as
shown in Fig. 2.3.
Maximum value of the modified object Minimum value of the modified object
Current value
"﹣" minus
"CR" clear key
Arabic numerical keyboard "ES" escape key
"ENT" enter key
Fig. 2.3
2.5 Temperature control setting
The TDL control system provides 16-channel temperature control. Each channel
display includes the relevant content as shown in Fig. 2.4.1.
Heat seal number Preset temperature
Actual temperature
Fig. 2.4.1
Heat seal number: e.g. "1" means the first-way temperature control.
Preset temperature: This is used to display the preset temperature of the heating knife
set by the user.
Actual temperature: Used to display the actual temperature of the heating knife. If the
display data is "2222", it means the system has not received the thermocouple connection
signal. Please check the relevant lines. The thermocouples sampled in this system are all K
thermocouples.
Page 6
Directly touch the screen shown in Fig. 2.4.1 to bring up the "Temperature Settings"
screen for each channel, as shown in Fig. 2.4.2.
Fig. 2.4.2
Temperature set value: This is used to set the preset temperature of the heating knife.
Seal switch: Click to switch the single thermocouple on and off.
Click the "ENT" button to save the channel temperature settings and close the setting
screen.
2.6 System message
When a system-related alarm message occurs, the system will prompt in the
information bar below. If the servo alarm or the electromagnetic valve does not capture
the alarm, etc., users should pay attention at any time.
If an alarm occurs, the user can clear it by touching any area in the information bar.
However, in case of servo alarm, users must troubleshoot the servo fault and recharge
the servo driver before the alarm message can be cleared.
Page 7
Chapter III System Test
3.1 "System Test" page
Page 8
Fig. 3.1
Enter the "System Test" page by touching “XPS05.TDL Bag Maker Control System
V1.0” on the homepage, as shown in Fig. 3.1; touch the “Back” button on the "System
Test" page to return to the work homepage. The "System Test" page contains all the
photoelectric signals, the external action button switch signals and the servo preparation
signals in the control system of TDL transverse flow zipper machine, and also includes
buzzer output buttons, tricolor lamp output buttons, all electromagnetic valve action
buttons and cylinder action buttons.
Users can observe whether the specified signal is correct or not through the indicator
light of the input signal on the "System Test" page, and can also detect whether the system
action is correct or not through the corresponding output control button.
Page 9
Chapter IV Main Film Parameters
4.1 "Main Film Parameter Settings" page
Page 10
Fig. 4.1
Enter the "Main Film Parameter Settings" page by touching the "Next Page" on the
work homepage, as shown in Fig. 4.1. Touch the "Work Home" button in the lower left
corner of the "Main Film Parameter Settings" page to return to the work homepage, or
switch the screen to the corresponding function page by touching "Auxiliary Functions",
"Temperature Alarm" and "Zipper System". See Chapter V, VI and VII for details.
The "Main Film Parameter Settings" page contains the parameter settings such as heat
sealing and punching related to the main film, among which the maximum speed, preset
length, preset speed, point heat sealing time, main film heat-sealing time 1, main film heat-
sealing time 2, main film cooling time and working mode have been detailed in the work
homepage.
4.2 Formula selection
By modifying the size of this parameter value, users can invoke the corresponding
formula parameters saved in the system. System parameters are automatically saved under
the corresponding formula values.
For example: if the current recipe is 00, then all the parameters are saved in the
formula 00; when the formula is switched to 01 and the parameters of 01 are set, the set
parameters will be automatically saved to the formula 01. The next time it is switched to
formula 00 or 01, the system will directly invoke the parameters saved for each formula.
4.3 Times feed
The times feed is needed when the bags to be produced by users are too long (which
Page 11
usually means that the product is too long, so that the main film cannot be heat-sealed
properly). The length of a bag can be divided into N segments; N times is set under the
times feed mode; and the preset length of the main film is set to 1/N of the total length. Up
to fifteen times feed can be set in the times feed mode.
4.4 Segment position
The "Segment Position" parameter is used to control the corresponding heating knife
action during system operation.
When the "Times Feed Mode" is 01, the system is not in times feed status. At this time,
if the "Segment Position" of the corresponding heating knife is selected as 01, the knife
will move every time upon the main film finishes feeding, and will not move when it is
not 01.
When the "Times Feed Mode" is 03, the system is in three times feed status, which
means, it feeds a whole bag by three times of action. At this point, when the "Segment
Position" of the corresponding heating knife is selected as 01, the knife only moves at the
end of the whole bag, namely, by the end of three times of main film feeding; when the
"Segment Position" of the corresponding heating knife is selected as 02, the knife moves
after the first feeding is finished; when the "Segment Position" of the corresponding
heating knife is selected as 03, the knife moves after the second feeding is finished.
"Segment Position" of N times feed is shown in Fig. 4.4
Start of bag 02 03 04 05 ...… N 01 End of bag

Fig. 4.4
4.5 Heat seal advance time
This parameter is used to set the time of each advance of the heat sealing knife.
4.6 Acceleration
This parameter is used to set the maximum acceleration of the motion curve of the
main film servo motor, with a range of (0.04~1.5) x gravity acceleration.
4.7 Photoelectric range, off-mark stop and photoelectric tracking mode
"Photoelectric Range" refers to the length of the color mark searched by the trailing
end of the main film under the operating mode of "colorful bag".
"Off-mark Stop" refers to the maximum number of times the continuous color mark is
lost of the main film under the operating mode of "colorful bag". When the value is set to
3, if the main film loses color marks three times in the “colorful bag” working mode, the
system will stop with alarm. If it is set to OFF, the main film alarm function at the time of
Page 12
losing color marks is turned off.
The left side of "Working Mode" contains the main film photoelectric indicator and the
switch button of photoelectric tracking mode, which can be selected as "UP", "DOWN"
and "AUTO", so as to determine the way of searching color mark at the end of main film
traction. "UP" is the ascending edge search; "DOWN" is the descending edge search; and
"AUTO" is the automatic tracking search.
4.8 Punching method, time and segment position
These three parameters are used to control the punching action of the main film.
"Punching Method" can be selected as "Forbidden", "Continuous" and "Interval";
"Punching Time" determines the preservation time of the punching action; "Punching
Segment Position" determines the start position of the punching movement, which is the
same as the heating knife "Segment Position".
Chapter V Zipper Parameters
5.1 "Zipper Parameter Settings" page
Page 13
Fig. 5.1
Enter the "Zipper Parameter Settings" page by touching "Zipper System" on the "Main
Film Parameter Settings" page, as shown in Fig. 5.1; touch the "Back" button in the lower
left corner of the "Zipper Parameter Settings" page to return to the work homepage. This
page contains the relevant parameters of the zipper action.
5.2 Action selection and working segment position of zipper
"Action Selection of Zipper " is used to determine whether the zipper system is
working or not, and whether the "Working Segment Position of Zipper " is the
same as the heating knife "Segment Position" in the previous text.
5.3 Transport clip length, transport clip time and conveying translation time
"Transport Clip Length" is used to determine the distance for conveying the servo
motor to transport the zipper, that is, the distance for conveying the servo traction;
"Transport Clip Time" refers to the clip action time of the transport clip electromagnetic
valve; "Transport Translation Time" refers to the ejection action time of transport and
ejection the electromagnetic valve.
5.4 Zipper traction length and guide clip time
"Zipper Traction Length" is used to determine the length of the zipper, that is, the
Page 14
distance of the guided servo traction. "Guide Clip Time" is the clip action time of the
guided clip electromagnetic valve.
5.5 Clip delay return time and guide traction ratio
"Clip Delay Return Time" refers to the pause time after the guide servo finishes
traction. After the pause time is over, the guide serve returns. Setting this parameter can
effectively protect the servo motor and make it run smoothly.
"Guide traction ratio" defaults to 100%, and a modest increase in this ratio can keep
the zipper straight.
5.6 Cutter time, ultrasonic time, heating knife valve time and cooling valve
time of zipper
"Zipper Cutter Time" is the punching action time of the zipper ; "Zipper Cutter
Ultrasonic Time" is the maintenance time of ultrasonic wave; "Zipper Heating Knife
Valve Time" and "Zipper Cooling Valve Time" are the action holding time of heating
knife valve and cooling valve.
5.7 Highest speed of zipper system
"Highest Speed of Zipper System" is used to display the maximum working speed of
the zipper system under the current parameter settings.
5.8 Zipper detection stop times
"Zipper detection stop times" works in the same way as photoelectric "Mark-
missing Stop". When the "zipper detection stop times" is 0, the zipper is missing and
not stops.
Page 15
Chapter VI Assessibility
6.1 "Assessibility" page
Page 16
Fig. 6.1
Enter the "Assessibility Parameter Settings" page by touching "Assessibility" on the
"Main Film Parameter Settings" page, as shown in Fig. 6.1; touch the "Back" button at the
bottom of the "Assessibility Parameter Settings" page to return to the work homepage.
This page contains the relevant parameters of unrolling and partial alarm.
6.2 WebExhaust, FilmBreakAlarm and Correction alarm
By directly touching and switching the alarm on and off, the left indicator is used to
indicate the corresponding sensor signal, and is displayed in green when the signal is
received.
6.3 The main web length and The zipper web length
When the parameter setting is not 0 and the WebExhaust is turned on, the system will
alarm and stop after the main film or zipper of the specified length is unwound; when the
parameter is set to 0 or the WebExhaust is off, this function is invalid.
Page 17
Chapter VII Temperature Alarm
7.1 Temperature alarm setting
Page 18
Fig. 7.1
Enter the "Temperature Alarm Settings" page by touching "Temperature Alarm" on the
"Main Film Parameter Settings" page, as shown in Fig. 7.1; touch the "Back" button on the
right of the "Temperature Alarm Setting" page to return to the work homepage. This page
contains the relevant parameters of the temperature control system.
7.2 Temperature Anomaly
"Temperature Anomaly " actions are divided into "No Action", "Alarm", "Alarm &
Stop", and users can directly switch them by touching.
7.3 Temperature alarm example
The upper deviation is 10, the lower deviation is 10, and the set temperature on the
main page is 100.
If the "Temperature Anomaly" action is "Alarm", the normal range of the actual
temperature sampling value is between 90 and 110; when the temperature is lower than 90
or greater than 110, the circuit temperature will alarm but not stop. The number
background of the circuit temperature on the homepage will be yellow and will flash
intermittently and regularly. If the "Temperature Anomaly" action is "Alarm & Stop", the
normal range of the actual temperature sampling value is between 90 and 110; when the
temperature is lower than 90 or greater than 110, the number background of the circuit
temperature on the homepage will be yellow and will flash intermittently and regularly.
Meanwhile, the system will automatically alarm and shut down.
Note: When the actual temperature of a certain channel is more than 250 degrees or
Page 19
when a break-off occurs, the channel sends an alarm and cannot cancel it to prevent the
wrong wire connection or the breakdown of the heating solid, which will make the
temperature keeps rising and goes out of control, so as to damage the heating knife, even
cause the knife to melt seriously. Therefore, users should pay special attention when the
actual temperature is greater than 250 degrees or a break-off occurs. The actual
temperature display "2222" indicates that the thermocouple of the circuit temperature
detection is damaged or not properly installed.
7.4 Temperature correction example
e.g. The temperature correction value is 10, and the main page is set at 100
Then if the system has a true sampling value of 100, the actual temperature is
displayed as 100+10=110.
7.5 Temperature control system hardware configuration
Page 20
Chapter VIII Count Adjustment
8.1 "Count Setup" page
Page 21
Fig. 8.1
Click "Count" in the work homepage to bring up the "Count Setup" page, as shown in
Fig. 8.1; click the "Back" button on the upper right side of the "Count Setup" page to close
it. This page contains the relevant parameters of the system counting.
8.2 About count setup
PCS＋1: plus 1 on the number of bags.

PCS－1: minus 1 on the number of bags.
PCS RST: clear the number of bags and restart counting.
Group RST: clear the number of batches and restart counting.
Total PCS RST: clear the total number of produced bags, and restart accumulating.
Total Length RST: clear the total meters of produced bags, and restart accumulating.
Number of bags per batch: it is used to determine the number of bags in a batch.
Total PCS: it is used to show the total number of bags in the system.
Total Length: it is used to show the total meters of bag made in the system.
8.3 Automatic stop
"Automatic Stop Selection" supports "Automatic Count Stop " and "Automatic Meter
Stop ".
When selecting "Automatic Count Stop " and it is set to a figure other than 0, the
system will automatically stop once the specific number of bags made is reached; if it is
Page 22
set to 0, the "Automatic Count Stop " function is disenabled.
When selecting "Automatic Meter Stop " and it is set to a figure other than 0, the
system will automatically stop once the specific meter of bags is reached; if it is set to 0,
the "Automatic Meter Stop " function is disenabled.
Chapter IX External Wiring
9.1 Power inlet hole
1 2 3 4
Zero line N U V W
9.2 YD4 servo power plug
1 2 3 4
D A B C
9.3 Servo coder plug
All the servo coder plugs are customized by our company.
9.4 YA1 external input signal plug (31-core)
Pin Function Pin Function

2 Sensor power supply 12V 17 Feeding
3 Sensor power supply 0V 18 Film servo jog ahead
4 19 Film servo jog back
5 20 Zipper servo jog ahead
Photoelectric signal of main
6 21
film traction Zipper servo jog back
7 Zipper guide origin 22 Guide servo jog ahead
8 Zipper transport origin 23 Guide servo jog back
9 Guide left limit 24 Transport servo jog ahead
10 Guide right limit 25 Transport servo jog back
11 Transport left limit 26
12 Transport right limit 27
13 Zipper detection signal 28
Page 23
14 EMG key 29
15 Start 30
16 Stop 31
All input sensors must be NPN type sensors.
9.5 YA2 external input signal plug (31-core)

2 　 17 Correction alarm 2
3 　 18 Correction alarm 3
4 　 19 Emergency stop redundancy
Main film unwinding shortage
5 20
　 alarm
Main film winding overload
6 21
Alternate input 1 alarm
Zipper unwinding shortage
7 22
Alternate input 2 alarm
8 Alternate input 3 23 　
9 Alternate input 4 24 　
Guide valve release in place"
10 25
signal 　
Transport move in place
11 26
signal 　
Transport back in place
12 27
signal 　
13 Transport clip release signal 28 　
14 Online host control signal 29 　
15 FilmBreakAlarm 30 　
16 Correction alarm 1 31 　
9.6 YB external output signal plug (31-core)

Electromagnetic valve 24V
2 17 Alternate output valve 2
power supply
3 Electromagnetic valve 0V 18 Zipper position translation valve
Main film discharge voltage
4 19 Zipper transport & clip
+
Zipper ultrasonic heat sealing
5 20
Main film discharge voltage - valve
Main film heat sealing &
6 21 Zipper heating knife valve 1
upper spot heating valve
7 22 Zipper heating knife valve 2
lower spot heating valve
Page 24
8 23 Zipper cooling valve 1
upper heating knife valve 1
9 24 Zipper cooling valve 2
lower heating knife valve 1
10 25 Zipper cutter
upper heating knife valve 2
11 26 Guide clip
lower heating knife valve 2
Main film heat sealing & Downtime is required due to
12 27
upper cooling valve 1 online abnormal
13 28
lower cooling valve 1 Main film winding voltage +
Main film punching and
14 29
tearing line valve Main film winding voltage -
15 30
raising valve Zipper unwinding voltage +
16 Alternate output valve 1 31 Zipper unwinding voltage -
9.7 Thermocouple input (20 channels)
9.7.1 Input interface of vertical box thermocouple:(use YD42 core within 20 channels)
1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2
1 2 3 4 5 6 7 8 9
0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5
- + - + - + - + - + - + - + - + - + - + - + - +
No. No. No.
No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9
10 11 12
2 2 2 2 3 3 3 3 3 3 3 3 3 3 4 4
6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1
- + - + - + - + - + - + - + - +
No. No. No. No. No. No. No. No.
13 14 15 16 17 18 19 20
9.7.2 Vertical box heating output terminal block
1 1 1 1 1 1 1 1 1 3 3 3 4
1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 …
7 8 9 0
No. No.
No. 1 No. 2 No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 …
19 20
Page 25
Chapter X Operation Steps
Please carefully check the system external wiring and power supply before operation,
and operate when everything is ok..
10.1. Close the power switch on the side of the control box. After the work homepage
is displayed on the touch screen, set all the working parameters as described above.
10.2. After checking and adjusting the photoelectric position, press the "Start" button
on the console.
10.3. The device starts automatically after the pre-warning is over.
10.4. Press the "Emergency Stop" or "Stop" button on the console to stop the device.
10.5. Please turn off the main power after the system is shut down.
Chapter XI Precautions and Common Troubleshooting
Check all the external wiring is correct, especially the four core of the servo motor.
Then close the power switch on the side of the control box if everything is ok. If it is not
displayed, check whether the control power circuit breaker in the cabinet is tripped. If so,
close the circuit breaker. After power on, all servo drivers are displayed normally and
parameter settings are displayed on the screen. If there is any mistake, please contact us.
Do not make any adjustment without authorization.
 If the servo does not work, please check if all the set parameters are correct.
 If there is a servo alarm, please turn off the servo motor power for a few seconds
before power on.
 To ensure the normal operation of the system, please connect a reliable grounding
wire to the device.
 The current system is the latest version and is subject to changes without notice.
Hangzhou Xinda Automation Co., Ltd.
Address: 2-5 Yigou Building, No.168, Huayuangang Street, Gongshu District, Hangzhou
City, Zhejiang Province
Tel.: 0571-88056043
Page 26
Fax: 0571-88085002
Postcode: 310015
Page 27

Instruction of TDL Transverse Flow Zipper Machine Control System

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Instruction of TDL Transverse Flow Zipper Machine Control System

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Welcome to use the control system of TDL transverse flow zipper machine

Instruction of TDL Transverse Flow Zipper Machine

Chapter I TDL Control System Overview

1.1 Introduction to TDL control system

1.2 System Chart

Chapter II System Homepage

2.1 Work homepage

2.2 Common buttons

2.2.1 "Next Page" button

2.2.2 "Count" button

2.2.3 "Total Heating" button

2.2.5 "Servo Feed" button

2.2.6 "Servo Discharge" button

2.2.7 "Color Mark Search" button

2.2.8 "Start/Stop" button

2.2.9 "Language Selection" button

2.2.10 XPS05.TDL bag maker control system V1.0 text

2.3 Common data parameters

2.3.1 Pcs, batch number, actual length and actual speed

2.3.2 Maximum speed and three constant speeds on the left

2.3.3 Preset length and preset speed

2.3.4 Heat sealing time and cooling time

2.3.5 Working mode

2.3.6 "Online" button

2.4 Data keyboard instructions

2.5 Temperature control setting

2.6 System message

Chapter III System Test

3.1 "System Test" page

Chapter IV Main Film Parameters

4.1 "Main Film Parameter Settings" page

4.2 Formula selection

4.3 Times feed

4.4 Segment position

Start of bag 02 03 04 05 ...… N 01 End of bag

4.5 Heat seal advance time

4.7 Photoelectric range, off-mark stop and photoelectric tracking mode

4.8 Punching method, time and segment position

Chapter V Zipper Parameters

5.1 "Zipper Parameter Settings" page

5.2 Action selection and working segment position of zipper

5.4 Zipper traction length and guide clip time

5.5 Clip delay return time and guide traction ratio

5.7 Highest speed of zipper system

5.8 Zipper detection stop times

6.1 "Assessibility" page

6.2 WebExhaust, FilmBreakAlarm and Correction alarm

Chapter VII Temperature Alarm

7.1 Temperature alarm setting

7.2 Temperature Anomaly

7.3 Temperature alarm example

7.4 Temperature correction example

7.5 Temperature control system hardware configuration

Chapter VIII Count Adjustment

8.1 "Count Setup" page

8.2 About count setup

PCS＋1: plus 1 on the number of bags.

8.3 Automatic stop

Chapter IX External Wiring

9.1 Power inlet hole

9.2 YD4 servo power plug

9.3 Servo coder plug

All the servo coder plugs are customized by our company.