Internal Use Only

LED TV
SERVICE MANUAL
CHASSIS : LD66Y

MODEL : 32LH59** 32LH59**-ZA/ZE

CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL69571101 (1604-REV00)

 CONTENTS

CONTENTS .............................................................................................. 2

SAFETY PRECAUTIONS ........................................................................ 3

SERVICING PRECAUTIONS.................................................................... 4

SPECIFICATION ....................................................................................... 6

ADJUSTMENT INSTRUCTION ............................................................... 10

BLOCK DIAGRAM.................................................................................. 17

EXPLODED VIEW .................................................................................. 18

DISASSEMBLY ....................................................................................... 19

TROUBLE SHOOTING GUIDE ................................................ APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
 SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE

Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)

An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC
power line. Use a transformer of adequate power rating as this
protects the technician from accidents resulting in personal injury
from electrical shocks.
It will also protect the receiver and it's components from being
damaged by accidental shorts of the circuitry that may be
inadvertently introduced during the service operation.
If any fuse (or Fusible Resistor) in this TV receiver is blown,
replace it with the specified.
When replacing a high wattage resistor (Oxide Metal Film Resistor,
over 1 W), keep the resistor 10 mm away from PCB.
Keep wires away from high voltage or high temperature parts.
Plug the AC cord directly into the AC outlet.
Do not use a line Isolation Transformer during this check.
Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
between a known good earth ground (Water Pipe, Conduit, etc.)
and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
with 1000 ohms/volt or more sensitivity.
Reverse plug the AC cord into the AC outlet and repeat AC voltage
measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
0.5 mA.
In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
repaired before it is returned to the customer.
Leakage Current Hot Check circuit

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed

metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)

With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
 SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service
manual and its supplements and addenda, read and follow the
SAFETY PRECAUTIONS on page 3 of this publication.
NOTE: If unforeseen circumstances create conflict between the
following servicing precautions and any of the safety precautions
on page 3 of this publication, always follow the safety precau-
tions. Remember: Safety First.
General Servicing Precautions
1. Always unplug the receiver AC power cord from the AC power
source before;
a. Removing or reinstalling any component, circuit board
module or any other receiver assembly.
b. Disconnecting or reconnecting any receiver electrical plug
or other electrical connection.
c. Connecting a test substitute in parallel with an electrolytic
capacitor in the receiver.
CAUTION: A wrong part substitution or incorrect polarity
installation of electrolytic capacitors may result in an explo-
sion hazard.
2. Test high voltage only by measuring it with an appropriate
high voltage meter or other voltage measuring device (DVM,
FETVOM, etc) equipped with a suitable high voltage probe.
Do not test high voltage by "drawing an arc".
3. Do not spray chemicals on or near this receiver or any of its
assemblies.
4. Unless specified otherwise in this service manual, clean
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable
non-abrasive applicator; 10 % (by volume) Acetone and 90 %
(by volume) isopropyl alcohol (90 % - 99 % strength)
CAUTION: This is a flammable mixture.
Unless specified otherwise in this service manual, lubrication
of contacts in not required.
5. Do not defeat any plug/socket B+ voltage interlocks with which
receivers covered by this service manual might be equipped.
6. Do not apply AC power to this instrument and/or any of its
electrical assemblies unless all solid-state device heat sinks
are correctly installed.
7. Always connect the test receiver ground lead to the receiver
chassis ground before connecting the test receiver positive
lead.
Always remove the test receiver ground lead last.
8. Use with this receiver only the test fixtures specified in this
service manual.
CAUTION: Do not connect the test fixture ground strap to any
heat sink in this receiver.
Electrostatically Sensitive (ES) Devices
Some semiconductor (solid-state) devices can be damaged eas-
ily by static electricity. Such components commonly are called
Electrostatically Sensitive (ES) Devices. Examples of typical ES
devices are integrated circuits and some field-effect transistors
and semiconductor “chip” components. The following techniques
should be used to help reduce the incidence of component dam-
age caused by static by static electricity.
1. Immediately before handling any semiconductor component or
semiconductor-equipped assembly, drain off any electrostatic
charge on your body by touching a known earth ground. Alter-
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
Copyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
2. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as
aluminum foil, to prevent electrostatic charge buildup or expo-
sure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder
ES devices.
4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
electrical charges sufficient to damage ES devices.
5. Do not use freon-propelled chemicals. These can generate
electrical charges sufficient to damage ES devices.
6. Do not remove a replacement ES device from its protective
package until immediately before you are ready to install it.
(Most replacement ES devices are packaged with leads elec-
trically shorted together by conductive foam, aluminum foil or
comparable conductive material).
7. Immediately before removing the protective material from the
leads of a replacement ES device, touch the protective mate-
rial to the chassis or circuit assembly into which the device will
be installed.
CAUTION: Be sure no power is applied to the chassis or cir-
cuit, and observe all other safety precautions.
8. Minimize bodily motions when handling unpackaged replace-
ment ES devices. (Otherwise harmless motion such as the
brushing together of your clothes fabric or the lifting of your
foot from a carpeted floor can generate static electricity suf-
ficient to damage an ES device.)
General Soldering Guidelines
1. Use a grounded-tip, low-wattage soldering iron and appropri-
ate tip size and shape that will maintain tip temperature within
the range or 500 °F to 600 °F.
2. Use an appropriate gauge of RMA resin-core solder composed
of 60 parts tin/40 parts lead.
3. Keep the soldering iron tip clean and well tinned.
4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
Do not use freon-propelled spray-on cleaners.
5. Use the following unsoldering technique
a. Allow the soldering iron tip to reach normal temperature.
(500 °F to 600 °F)
b. Heat the component lead until the solder melts.
c. Quickly draw the melted solder with an anti-static, suction-
type solder removal device or with solder braid.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
(500 °F to 600 °F)
b. First, hold the soldering iron tip and solder the strand
against the component lead until the solder melts.
c. Quickly move the soldering iron tip to the junction of the
component lead and the printed circuit foil, and hold it there
only until the solder flows onto and around both the compo-
nent lead and the foil.
CAUTION: Work quickly to avoid overheating the circuit
board printed foil.
d. Closely inspect the solder area and remove any excess or
splashed solder with a small wire-bristle brush.
-4- LGE Internal Use Only
IC Remove/Replacement
Some chassis circuit boards have slotted holes (oblong) through
which the IC leads are inserted and then bent flat against the cir-
cuit foil. When holes are the slotted type, the following technique
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique
as outlined in paragraphs 5 and 6 above.
Removal
1. Desolder and straighten each IC lead in one operation by
gently prying up on the lead with the soldering iron tip as the
solder melts.
2. Draw away the melted solder with an anti-static suction-type
solder removal device (or with solder braid) before removing
the IC.
Replacement
1. Carefully insert the replacement IC in the circuit board.
2. Carefully bend each IC lead against the circuit foil pad and
solder it.
3. Clean the soldered areas with a small wire-bristle brush.
(It is not necessary to reapply acrylic coating to the areas).
"Small-Signal" Discrete Transistor
Removal/Replacement
1. Remove the defective transistor by clipping its leads as close
as possible to the component body.
2. Bend into a "U" shape the end of each of three leads remain-
ing on the circuit board.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding
leads extending from the circuit board and crimp the "U" with
long nose pliers to insure metal to metal contact then solder
each connection.
Power Output, Transistor Device
Removal/Replacement
1. Heat and remove all solder from around the transistor leads.
2. Remove the heat sink mounting screw (if so equipped).
3. Carefully remove the transistor from the heat sink of the circuit
board.
4. Insert new transistor in the circuit board.
5. Solder each transistor lead, and clip off excess lead.
6. Replace heat sink.
Diode Removal/Replacement
1. Remove defective diode by clipping its leads as close as pos-
sible to diode body.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Fuse and Conventional Resistor
Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.
Copyright © LG Electronics. Inc. All rights reserved.
Only for training and service purposes
3. Solder the connections.
CAUTION: Maintain original spacing between the replaced
component and adjacent components and the circuit board to
prevent excessive component temperatures.
Circuit Board Foil Repair
Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
board causing the foil to separate from or "lift-off" the board. The
following guidelines and procedures should be followed when-
ever this condition is encountered.
At IC Connections
To repair a defective copper pattern at IC connections use the
following procedure to install a jumper wire on the copper pattern
side of the circuit board. (Use this technique only on IC connec-
tions).
1. Carefully remove the damaged copper pattern with a sharp
knife. (Remove only as much copper as absolutely necessary).
2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
3. Bend a small "U" in one end of a small gauge jumper wire and
carefully crimp it around the IC pin. Solder the IC connection.
4. Route the jumper wire along the path of the out-away copper
pattern and let it overlap the previously scraped end of the
good copper pattern. Solder the overlapped area and clip off
any excess jumper wire.
At Other Connections
Use the following technique to repair the defective copper pattern
at connections other than IC Pins. This technique involves the
installation of a jumper wire on the component side of the circuit
board.
1. Remove the defective copper pattern with a sharp knife.
Remove at least 1/4 inch of copper, to ensure that a hazardous
condition will not exist if the jumper wire opens.
2. Trace along the copper pattern from both sides of the pattern
break and locate the nearest component that is directly con-
nected to the affected copper pattern.
3. Connect insulated 20-gauge jumper wire from the lead of the
nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Carefully crimp and solder the connections.
CAUTION: Be sure the insulated jumper wire is dressed so the
it does not touch components or sharp edges.
-5- LGE Internal Use Only
 SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method

This specification is applied to the LED TV used 1) Performance: LGE TV test method followed
LD66Ychassis. 2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special appointment.
1) Operating Temperature : 0°C to 40 °C
2) Operating Humidity : Less than 80%
3) Storage Temperature : -20 °C to 60 °C
4) Storage Humidity : Less than 85%
5) Power Voltage :
Standard input voltage (100~240V@ 50/60Hz)
Standard Voltage of each product is marked by models
6) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
7) The receiver must be operated for about 5 minutes prior to
the adjustment

4. Model General Specification

No. Item Specification Remarks
DTV & Analog (Total 40 countries)
DTV (MPEG2/4, DVB-T) :39 countries
Albania/Algeria/Austria/Belarus/Belgium/Bosnia/Bulgaria/Croatia/
Czech/Denmark/Estonia/Finland/France/Germany/Greece/Hungary/Ire-
land/Italy/Kazakhstan/Latvia/Lithania/Luxemburg/Macedonia/Morocco/
Netherlands/Norway/Poland/Portugal/ Rumania/ Russia/ Serbia/ Slova-
kia/ Slovenia/ Spain/Sweden/ Switzerland/Turkey/ UK/ Ukraine

DTV (MPEG2/4, DVB-T2): 9 countries

UK/Denmark/Sweden/Finland/Norway/Ireland/Ukraine/Kazakhstan/
Mongolia

DTV (MPEG2/4, DVB-C): 39 countries

Albania/Algeria/Austria/Belarus/Belgium/Bosnia/Bulgaria/Croatia/
Czech/Denmark/Estonia/Finland/France/Germany/Greece/Hungary/Ire-
EU/CIS land/Italy/Kazakhstan/Latvia/Lithania/Luxemburg/Macedonia/Morocco/
1 Market
(PAL Market-40 Countries) Netherlands/Norway/Poland/Portugal/ Rumania/Russia/ Serbia/ Slova-
kia/ Slovenia/ Spain/Sweden/ Switzerland/Turkey/UK/ Ukraine

DTV (MPEG2/4,DVB-S): 29 countries

Italy/Germany/France/Spain/Netherlands/Belgium/ Luxemburg/ Greece/
Czech/Austria/Hungary/Swiss/Croatia/Turkey/Slovenia/Poland/Portu-
gal/Morocco/Latvia/Estonia/Lithuania/Rumania/Bulgaria/Russia/Slova-
kia/Bosnia/Serbia/Albania/ Belarus

Supported satellite : 22 satellites

HISPASAT 1C/1D, ATLANTIC BIRD 2, NILESAT 101/102, ATLAN-
TIC BIRD 3, AMOS 2/3, THOR 5/6, IRIUS 4, EUTELSAT-W3A, EU-
ROBIRD 9A, EUTELSAT-W2A, HOTBIRD 6/8/9, EUTELSAT-SESAT,
ASTRA 1L/H/M/KR, ASTRA 3A/3B, BADR 4/6, ASTRA 2D, EUROBIRD
3, EUTELSAT-W7, HELLASSAT 2, EXPRESS AM1, TURKSAT 2A/3A,
INTERSAT10

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
 No. Item Specification Remarks
(1) Analogue TV Analogue TV : (RF) VHF: E2 to E12, UHF : E21 to E69
- PAL-B/G/D/K/I (CATV) S1 to S20, HYPER: S21 to S47
- SECAM-B/G/D/K/I
SECAM L/L’
(2) Digital TV Digital TV : VHF, UHF
2 Broadcasting system - DVB-T
- DVB-C
(3) Satellite Digital TV Satellite TV : VHF, UHF, C-Band, Ku-Band
- DVB-T/T2
- DVB-C
- DVB-S/S2
► DVB-T
- Guard Interval(Bitrate_Mbit/s) : 1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

► DVB-T2
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne
3 Receiving system 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Digital : COFDM, QAM
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

► DVB-C
- Symbolrate : 4.0 Msymbols/s to 7.2 Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

► DVB-S
- symbol rate :
DVB-S2 (8PSK / QPSK) : 2 ~ 45 Msymbol/s
DVB-S (QPSK) : 2 ~ 45 Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
4 SCART(N/A) NONE
Video Input RCA
4 System : PAL, SECAM, NTSC, PAL60
Component & AV (PAL, SECAM, NTSC)
5
Common port (1EA) Component Input
(Y/Cb/Cr, Y/Pb/Pr)
6 HDMI Input (2EA) HDMI1/2-DTV Support HDCP
7 Audio Input (1EA) Component & AV Component & AV’s audio input is used by common port
EMF, Xvid HD,
8 USB (1EA) JPEG, MP3, MPEG
For SVC (download)
CI : UK, Finland, Denmark, Norway, Sweden, Russia,
DVB-T Spain, Ireland, Luxemburg, Belgium, Netherland
CI+ : France(Canal+), Italy(DGTVi)
9 DVB CI : Switzerland, Austria, Slovenia, Hungary, Bulgaria
DVB-C CI+ : Switzerland(UPC,Cablecom), Netherland(Ziggo),
Germany(KDG,CWB), Finland(labwise)
DVB-S CI + : Germany (Astra HD+)
10 Ethernet (1EA) Wired ALL

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
 * RF receiving coverage
Digital TV (Depending on Country) Analogue TV
Satellite DTV Terrestrial Cable Terrestrial/Cable
Televison DVB-S/S2* DVB-T DVB-C PAL/SECAM B/G,D/K, I,
System DVB-T2* SECAM L
Band 950 ~ 1250Mhz VHF III : 174 ~ 293Mhz VHF I : 47 ~ 68Mhz 45Mhz ~ 866Mhz
UHF IV:470 ~ 606Mhz S Band I : 104 ~ 174Mhz
UHF V : 606 ~ 862Mhz VHF III : 174 ~ 230Mhz
S Band II : 230 ~ 300Mhz
**S Band III : 300 ~ 470Mhz S Band III : 300Mhz ~ 470Mhz
**S Band II : 230 ~ 300Mhz UHF IV : 470 ~ 606Mhz
UHF V : 606 ~ 862Mhz
Maximum number of 6000 LH57: 2000 (depending on parameters)
storable programmes LH59: 3000 (depending on parameters)
External Antenna 75 Ω
Impedance
* only DVB-T2/C/S2 support model only

5. External Input Format

5.1. 2D Mode
(1) Component Video Input (Y, CB/PB, CR/PR)
Specification
No. Proposed Remark
Resolution H-freq(kHz) V-freq.(kHz) Pixel clock
1 720*576 15.625 50.00 13.5 SDTV ,DVD 576I
Depending on model
2 720*480 15.73 60.00 13.5135 SDTV ,DVD 480I
(LH57 series)
3 720*480 15.73 59.94 13.50 SDTV ,DVD 480I
Depending on model
4 720*480 15.75 60.00 13.50 SDTV ,DVD 480I
(LH59 series)
5 720*576 31.25 50.00 27.00 SDTV 576P
6 720*480 31.50 60.00 27.027 SDTV 480P
7 720*480 31.47 59.94 27.00 SDTV 480P
Depending on model
8 1280*720 45.00 50.00 74.25 HDTV 720P
(LH57 series)
Depending on model
9 1280*720 37.50 50.00 74.25 HDTV 720P
(LH59 series)
10 1280*720 45.00 60.00 74.25 HDTV 720P
11 1280*720 44.96 59.94 74.176 HDTV 720P
12 1920*1080 28.125 50.00 74.25 HDTV 1080I
13 1920*1080 33.75 60.00 74.25 HDTV 1080I
14 1920*1080 33.72 59.94 74.176 HDTV 1080I
15 1920*1080 56.25 50.00 148.50 HDTV 1080P
16 1920*1080 67.50 60.00 148.50 HDTV 1080P
17 1920*1080 67.432 59.94 148.352 HDTV 1080P

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
 (2) HDMI Input (DTV)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed Remark
1. 640*480 31.46 59.94 25.125 SDTV 480P
2. 640*480 31.50 60.00 25.125 SDTV 480P
3. 720*480 31.47 59.94 27.00 SDTV 480P
4. 720*480 31.50 60.00 27.027 SDTV 480P
5. 720*576 31.25 50.00 27.00 SDTV 576P(DVB)
6. 1280*720 37.50 50.00 74.25 HDTV 720P(DVB)
7. 1280*720 45.00 60.00 74.25 HDTV 720P
8. 1280*720 44.96 59.94 74.176 HDTV 720P
9. 1920*1080 28.12 50.00 74.25 HDTV 1080I(DVB)
10. 1920*1080 33.75 60.00 74.25 HDTV 1080I
11. 1920*1080 33.72 59.94 74.176 HDTV 1080I
12. 1920*1080 56.25 50.00 148.50 HDTV 1080P(DVB)
13. 1920*1080 67.50 60.00 148.50 HDTV 1080P
14. 1920*1080 67.43 59.94 148.35 HDTV 1080P
15. 1920*1080 27.00 24.00 74.25 HDTV 1080P
16. 1920*1080 26.97 23.97 74.175 HDTV 1080P
17. 1920*1080 33.75 30.00 74.25 HDTV 1080P
18. 1920*1080 33.71 29.97 74.175 HDTV 1080P

(3) HDMI Input (PC)

No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed Remarks
DDC
1 640*350 31.46 70.09 25.17 EGA X
2 720*400 31.46 70.08 28.32 DOS O
3 640*480 31.46 59.94 25.17 VESA(VGA) O
4 800*600 37.87 60.31 40.00 VESA(SVGA) O
5 1024*768 48.36 60.00 65.00 VESA(XGA) O
6 1152*864 54.34 60.05 80.00 VESA O
VESA
7 1360*768 47.71 60.01 85.50 O
(WXGA)
8 1280*1024 63.98 60.02 108.0 VESA (SXGA) O FHD only
9 1920*1080 67.50 60.00 148.5 HDTV 1080P O FHD only

(4) DTV Input

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1280*720 37.50 50 74.25 HDTV 720P Side by Side, Top & Bottom
2 1920*1080 28.125 50 74.25 HDTV 1080I Side by Side, Top & Bottom

(5) USB Input

No Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) Proposed 3D input proposed mode

1 1920*1080 33.75 30 74.25 HDTV 1080P Side by Side, Top & Bottom, JPS, MPO(Photo)

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
 ADJUSTMENT INSTRUCTION
1. Application Range 3.2. LAN Inspection
This specification sheet is applied to all of the LED TV with 3.2.1. Equipment & Condition
LD66Y chassis. ▪ Each other connection to LAN Port of IP Hub and Jig

2. Designation
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
3.2.2. LAN inspection solution
▪ LAN Port connection with PCB
humidity if there is no specific designation.
▪ setting automatic IP
(4) The input voltage of the receiver must keep AC 100-240
V~, 50/60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15.

In case of keeping module is in the circumstance of 0 °C, it

▪ If you want to connect manually, enter Network connection
should be placed in the circumstance of above 15 °C for 2
at MENU Mode of TV. Press Start connection key, then
hours.
Network will be connected.
In case of keeping module is in the circumstance of below
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours.

[Caution]
When still image is displayed for a period of 20 minutes or
longer (Especially where W/B scale is strong. Digital pattern
13ch and/or Cross hatch pattern 09ch), there can some
afterimage in the black level area.

3. Automatic Adjustment
3.1. MAC address D/L , Widevine key D/L, 3.2.3. MAC address and Key Inspection
- Confirm Key input Data in IN START menu as below.
ESN key D/L, HDCP14/20 key D/L
Connect: USB port
Communication Prot connection
▪ Com 1,2,3,4 and 115200(Baudrate)
Mode check: Online Only
▪ Check the test process
: DETECT → MAC → ESN → Widevine → HDCP14 →
HDCP20
▪ Play: Press Enter key
▪ Result: Ready, Test, OK or NG
▪ Printer Out (MAC Address Label)

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
3.3. LAN PORT INSPECTION(PING TEST) 3.5. WIFI MAC ADDRESS CHECK
Connect SET → LAN port == PC → LAN Port (1) Using RS232 Command

SET PC H-freq(kHz) V-freq.(Hz)

Transmission [A][I][][Set ID][][20][Cr] [O][K][X] or [NG]
3.3.1. Equipment setting
(1) Play the LAN Port Test PROGRAM. (2) Check the menu on in-start
(2) Input IP set up for an inspection to Test Program.
*IP Number : 12.12.2.2
4. Manual Adjustment
3.3.2. LAN PORT inspection(PING TEST) * ADC adjustment is not needed because of OTP(Auto ADC
(1) Play the LAN Port Test Program. adjustment)
(2) Connect each other LAN Port Jack.
(3) Play Test (F9) button and confirm OK Message.
(4) Remove LAN CABLE. 4.1. EDID DATA
4.1.1. HD DTS (2D 8bit xvYCC : off) :
32LH570U-Z_/32LH59_U-Z_
(1) HDMI1 (0x73, 0xE2)

(2) HDMI2 (0x73, 0xD2)

3.4. Model name & Serial number Download
3.4.1. Model name & Serial number D/L
▪ Press "P-ONLY" key of service remote control.
(Baud rate : 115200 bps)
▪ Connect RS-232C to USB cable to USB port.
▪ Write Model name and Serial number.
▪Must check Model name and serial number at IN START
menu.

3.4.2. Method & notice 4.1.2. HD PCM (2D 8bit xvYCC : off) :
(1) Serial number D/L is using of scan equipment. 32LH570U-Z_/32LH59_U-Z_
(2) Setting of scan equipment operated by Manufacturing (1) HDMI1 (0x73, 0x5D)
Technology Group.
(3) Serial number D/L must be conformed when it is produced
in production line, because serial number D/L is mandatory
by D-book 4.0.

* Manual Download (Model Name and Serial Number)

If the TV set is downloaded by OTA or service man, sometimes
model name or serial number is initialized.(Not always)
There is impossible to download by bar code scan, (2) HDMI2 (0x73, 0x4D)
so It need Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "7.Model Number D/L" like below photo.
3) Input the Factory model name or Serial number.

4) Check the model name Instart menu. → Factory name

displayed. (ex 43LH570V-ZD)
5) C heck the Diagnostics.(DTV country only) → Buyer
model displayed. (ex 43LH570V-ZD))

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
4.1.3. HD AC3 (2D 8bit xvYCC : off) : 4.1.6. FHD AC3 (2D 8bit xvYCC : off) :
32LH570U-Z_/32LH59_U-Z_ 4_LH570V-Z_/4_LH59_V-Z_
(1) HDMI1 (0x73, 0xEB) (1) HDMI1 (0x3F, 0x24)

(2) HDMI2 (0x73, 0xDB) (2) HDMI2 (0x3F, 0x14)

4.1.4. FHD DTS (2D 8bit xvYCC : off) :

4_LH570V-Z_/4_LH59_V-Z_ 4.2. White Balance Adjustment
(1) HDMI1 (0x3F, 0x1B) 4.2.1. Overview
▪ W/B adj. Objective & How-it-works
(1) Objective: To reduce each Panel's W/B deviation
(2) How-it-works : When R/G/B gain in the OSD is at 192, it
means the panel is at its Full Dynamic Range. In order to
prevent saturation of Full Dynamic range and data, one of
R/G/B is fixed at 192, and the other two is lowered to find
the desired value.
(3) Adjustment condition : normal temperature
(2) HDMI2 (0x3F, 0x0B) 1) Surrounding Temperature : 25 °C ± 5 °C
2) Warm-up time: About 5 Min
3) Surrounding Humidity : 20 % ~ 80 %
4) B efore White balance adjustment, Keep power on
status, don’t power off

4.2.2. Adj. condition and cautionary items

(1) Lighting condition in surrounding area surrounding lighting
should be lower 10 lux., Try to isolate adj. area into dark
surrounding
4.1.5. FHD PCM (2D 8bit xvYCC : off) : (2) Probe location: Color Analyzer (CA-210) probe should be
4_LH570V-Z_/4_LH59_V-Z_ within 10cm and perpendicular of the module surface
(1) HDMI1 (0x3F, 0x96) (80°~ 100°)
(3) Aging time
1) After Aging Start, Keep the Power ON status during 5
Minutes.
2) In case of LCD, Back-light on should be checked using
no signal or Full-white pattern.

4.2.3. Equipment
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED: CH14)
(2) HDMI2 (0x3F, 0x86) (2) Adjustment Computer(During auto adj., RS-232C protocol
is needed)
(3) Adjustment Remote control
(4) V ideo Signal Generator MSPG-925F 720p/204-Gray
(Model: 217, Pattern: 49)
• Color Analyzer Matrix should be calibrated using CS-1000.

Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
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4.2.4. Equipment connection MAP 4.2.6. Adj. method
(1) Auto adj. method
j–“–™Gh•ˆ“ ¡Œ™G 1) Set TV in ADJ mode using P-ONLY key
w™–‰ŒG
yzTYZYjG (or POWER ON key)
|ziG›–GyzTYZYjG
j–”—œ›Œ™G
2) Place optical probe on the center of the display
୔G
yzTYZYjG
wˆ››Œ™•GnŒ•Œ™ˆ›–™G
- It need to check probe condition of zero calibration
zŽ•ˆ“Gz–œ™ŠŒ before adjustment.
୔pG{}G•›Œ™•ˆ“G—ˆ››Œ™•GšGœšŒ‹SG•–›G•ŒŒ‹Œ‹ 3) Connect RS-232C Cable
4) Select mode in ADJ Program and begin a adjustment.
4.2.5. Adj. Command (Protocol) 5) When WB adjustment is completed with OK message,
<Command Format> check adjustment status of pre-set mode (Cool,
START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS STOP Medium, Warm)
- LEN: Number of Data Byte to be sent 6) Remove probe and RS-232C cable.
- CMD: Command
- VAL: FOS Data value ▪ W/B Adj. must begin as start command “wb 00 00” , and
- CS: Checksum of sent data finish as end command “wb 00 ff”, and Adj. offset if need.
- A: Acknowledge
Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX] (2) Manual adjustment method
1) Set TV in Adj. mode using POWER ON.
▪ RS-232C Command used during auto-adjustment. 2) Zero Calibrate the probe of Color Analyzer, then place it
on the center of LCD module within 10 cm of the surface.
RS-232C COMMAND
Explanation 3) Press ADJ key → EZ adjust using adj. R/C → 11. White-
[CMD ID DATA]
Balance then press the cursor to the right (key ►).
wb 00 00 Begin White Balance adj.
(When key(►) is pressed 206 Gray internal pattern will
wb 00 10 Gain adj.(internal white pattern) be displayed)
wb 00 1f Gain adj. completed 4) Adjust Cool modes
wb 00 20 Offset adj.(internal white pattern) ① Fix the one of R/G/B gain to 192 (default data) and
wb 00 2f Offset adj. completed decrease the others.
End White Balance adj. (If G gain is adjusted over 172 and R and B gain less
wb 00 ff
(internal pattern disappears) than 192 , Adjust is O.K.)
Ex) wb 00 00 → Begin white balance auto-adj. ② If G gain is less than 172, Increase G gain by up to
wb 00 10 → Gain adj. 172, and then increase R gain and G gain same
ja 00 ff → Adj. data amount of increasing G gain.
jb 00 c0 ③ If R gain or B gain is over 255, Readjust G gain less
... than 172, Conform to R gain is 255 or B gain is 255.
... 5) A djust two modes (Medium / Warm) Fix the one of
wb 00 1f -> Gain adj. complete R/G/B gain to 192 (default data) and decrease the
*(wb 00 20(Start), wb 00 2f(end)) → Off-set adj. others.
wb 00 ff -> End white balance auto-adj. 6) Adj. is completed, Exit adjust mode using “EXIT” key on
Remote control.
▪ Adj. Map
▪ Adjustment condition and cautionary items
Command Data Range
Adj. item (lower case ASCII) (Hex.) Default 1) Lighting condition in surrounding area
(Decimal) Surrounding lighting should be lower 10 lux. Try to
CMD1 CMD2 MIN MAX
R Gain J g 00 C0 172
isolate adj. area into dark surrounding.
2) Probe location
G Gain J h 00 C0 172
Color Analyzer (CA-210) probe should be within 10cm
B Gain J i 00 C0 192
Cool and perpendicular of the module surface (80°~ 100°)
R Cut 64
G Cut 64
4.2.7. Reference(White balance adjusmtment coordinate
B Cut 64
R Gain J a 00 C0 192
and color temperature)
▪ Luminance : 204 Gray
G Gain J b 00 C0 192
▪ Standard color coordinate and temperature using CS-1000
B Gain J c 00 C0 192
Medium Coordinate
R Cut 64 Mode Temp ∆uv
G Cut 64 x y
B Cut 64 Cool 0.271 0.270 13000K 0.0000
R Gain J d 00 C0 192
Medium 0.286 0.289 9300K 0.0000
G Gain J e 00 C0 160
Warm 0.313 0.329 6500K 0.0000
B Gain J f 00 C0 128
Warm
R Cut 64
G Cut 64
B Cut 64

Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
 ▪ Standard color coordinate and temperature using CA-210(CH 14) 4.3. HDMI ARC Function Inspection
Coordinate (1) Test equipment
Mode Temp ∆uv - Optic Receiver Speaker
x y
- MSHG-600 (SW: 1220 ↑)
Cool 0.271±0.002 0.270±0.002 13000K 0.0000 - HDMI Cable (for 1.4 version)
Medium 0.286±0.002 0.289±0.002 9300K 0.0000
Warm 0.313±0.002 0.329±0.002 6500K 0.0000 (2) Test method
1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment. (HDMI1)
4.2.8. LED White balance table
▪ E dge LED module change color coordinate because of
aging time
▪ Apply under the color coordinate table, for compensated
aging time.

▪ Model : (Normal line) LGD

- Only march to December.
Aging Cool Medium Warm
time x y x y x y 2) Check the sound from the TV Set.
(Min) 271 270 286 289 313 329
1 0-2 282 289 297 308 324 348
2 3-5 281 287 296 306 323 346
3 6-9 279 284 294 303 321 333
4 10-19 277 280 292 299 319 339
5 20-35 275 277 290 296 317 336
6 36-49 274 274 289 293 316 333
7 50-79 273 272 288 291 315 331
8 80-119 272 271 287 290 314 330 3) Check the Sound from the Speaker or using AV & Optic
TEST program (It’s connected to MSHG-600)
9 Over 120 271 270 286 289 313 329
- Only January to Febuary & Global
Aging Cool Medium Warm
time x y x y x y
(Min) 271 270 286 289 313 329
1 0-5 286 295 301 314 328 354
2 6-10 284 290 299 309 326 349
3 11-20 282 287 297 306 324 346
4 21-30 279 283 294 302 321 342 * Remark: Inspect in Power Only Mode and check SW
5 31-40 276 278 291 297 318 337 version in a master equipment
6 41-50 274 275 289 294 316 334
7 51-80 273 272 288 291 315 331
8 81-119 272 271 287 290 314 330
9 Over 120 271 270 286 289 313 329
- O/S Module (AUO, INX, Sharp, CSOT, BOE)
(Cool : SPEC - 13000K)_DV standard
Cool med warm
x y x y x y
spec 271 270 286 289 313 329
target 278 280 293 299 320 339

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Only for training and service purposes
4.4. Wi-Fi Test 5. Tool option selection and Ship-out
(1) Turn on TV
(2) Select Wi-Fi Connection menu in Network Menu.
mode and GND/Hi-pot check
5.1. Tool Option selection
▪ Method: Press ADJ key of SVC remote control, then select
Tool option.

5.2. Ship-out mode check (In-stop)

▪ After final inspection, press INSTOP key of SVC remote
control and check that the set goes to Stand-by mode.

5.3. GND and Hi-pot auto-check

5.3.1. Method
(1) GND & Hi-pot auto-check preparation
- Check that Power Cord is fully inserted to the SET.
(If loose, re-insert)
(2) Perform GND & Internal Pressure auto-check
(3) The system finds any AP like blow PIC. - Unit fully inserted Power cord, Antenna cable and A/V
arrive to the auto-check process.
- Connect D-terminal to AV JACK TESTER
- Auto CONTROLLER(GWS103-4) ON
- Perform GND TEST
- If NG, Buzzer will sound to inform the operator.
- If OK, changeover to I/P check automatically.
(Remove CORD, A/V form AV JACK BOX.)
- Perform I/P test
- If NG, Buzzer will sound to inform the operator.
- If OK, Good lamp will lit up and the stopper will allow the
pallet to move on to next process.

5.3.2. Checkpoint
▪ TEST voltage
1) DQA Test
(4) Select the AP you want to connect. - GND : AC 1.5KV/1min, Cut off current not exceed
100mA
- SIGNAL : AC 3.0KV/1min, Cut off current not exceed
100mA
2) Mass Production Line Test
- GND : AC 1.5KV/1sec, Cut off current not exceed 100mA
▪ TEST time: DQA 1min, Mass Production Line 1 sec
▪ TEST POINT
- GND TEST = POWER CORD GND & SIGNAL CABLE
METAL GND
- Hi-pot TEST = POWER CORD GND & LIVE & NEUTRAL
▪ LEAKAGE CURRENT: At 0.5mArms

6. Audio
No. Item Min Typ Max Unit
Audio practical max 4.5 5 6 W EQ Off
1 Output, L/R (Distor- AVL Off
tion=10% max Output) 5.5 6 Vrms Clear Voice Off
EQ On
Speaker
2 5.5 6 W AVL On
(6Ω Impedance)
Clear Voice On

▪ Measurement condition:
(1) RF : Mono, 1KHz sine wave signal, 100% Modulation
(2) AV, Component : 1KHz sine wave signal 0.5Vrms

Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
7. USB S/W Download
(option, Service only)
(1) Put the USB Stick to the USB port.
(2) Go to General menu then enter to About This TV.

(3) Enter the USB EXPERT MODE.

(4) Updating is starting.

(5) Updating Completed, The TV will restart automatically
(6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
* If downloading version is more high than your TV have, TV
can lost all channel data. In this case, you have to channel
recover. if all channel data is cleared, you didn’t have a DTV/
ATV test on production line.

* After downloading, have to adjust Tool Option again.

(1) Press ‘ADJ’ key of SVC remote control.
(2) Select ‘Tool Option 1’ and press ‘OK key.
(3) Punch in the number. (Each model has their own number.)

Copyright © LG Electronics. Inc. All rights reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
 BLOCK DIAGRAM
1. LH59 M2 Block Diagram (MCP)

Copyright © LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
 EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

901

902
400

570
571
500
540
LV1

120
800

720
700
200

Set + Stand
A10
A2

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Only for training and service purposes
 DISASSEMBLY
1. Disassembly of Back cover

(1) Remove screw in the set (2) Check both right/left hole

(3) Attach tape to ‘Long nose pliers’ (4) Put ‘long nose’ into the hole

(5) Open B/C with push/pulling long (6) Disassemble Back cover
nose to upper and lower sides. * Disassemble it from left to right for top side hook on
Back cover

Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
(7) Remove screw in the set

0 ($

0 ($7DSWLWH

:PP
0 ($
Y

*SCREW TORQUE :
SCREW : 4 ~ 6Kgf.cm

SCREW : 5 ~ 7Kgf.cm
WPP
V

SCREW : 8 ~ 12Kgf.cm

Copyright © LG Electronics. Inc. All rights reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
 TROUBLE SHOOTING GUIDE

Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error Established
date
Video X / Audio O Revised 1/14
Content date
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Adapter, LVDS Cable, Speaker Cable, IR B/D Cable…)

☞A1 ☞A9
Video X / Y Check Y
Y Check Adapter Normal Replace T-con
Audio O Audio O Back Light On with On
19V Voltage /Main B/D or Module
Naked eyes

N N N
Move to No Video / Check Adapter 19V output Repair or Replace
☞A9
No Audio Channel Adapter or parts

Normal Y Replace Inverter

Voltage or Module

End
N
Repair Adapter
or parts

※Precaution ☞A4 & A2

Always check & record S/W Version and White
Replace Main B/D Re-enter White Balance value
Balance value before replace the Main B/D

1
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error Established
date
Video X / Audio O Revised 2/14
Content date

☞A9
Y Check and
Video X / Check Adapter Normal
Replace
Audio X 19V output Voltage
Main B/D

N End

Repair or Replace
Adapter or parts

2
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error Established
date
Picture broken / Freezing Revised 3/14
Content date

. By using Digital signal level meter

☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( All Settings → Programmes → Programmes Tuning &Settings → Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.

Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`

N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? Tuner soldering
2. Install Booster N
Y
N
S/W Upgrade
N Contact with signal distributor
Normal
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

3
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error Established
date
Color error Revised 4/14
Content date

☞A6 ☞ A7
Check color by input ※ Check the V
-External Input Y x1 or EPI Cable Y
-COMPONENT Color Color Color Y Replace module
and Connector Replace Main B/D
-AV error? error? error? Or T-Con B/D
And Replace
-HDMI N Link Cable N N

Check error color End

input mode

Check
External Input/ External device Y
external
Component /Cable Replace Main/T-con B/D
device and
error normal
cable
N

Request repair
for external
device/cable

Check external External device Y

HDMI
error device and /Cable Replace Main/T-con B/D
cable normal

4
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error Established
date
Vertical / Horizontal bar, residual image, Revised
Content light spot, external device color error 5/14
date

Vertical/Horizontal bar, residual image, light spot ReplaceModule

☞A6 N
☞ A7
Check the color
Y Check the Y N
- External input Screen
Normal Change Cable
Screen
Replace Main B/D Screen
- Component normal connection of normal normal
- HDMI external device
N N Y
Y
Repair Request End End
Replace Module External Device

External device screen error-Color error

Check screen External
Input Connect other external
condition by input N
Check S/W error device and cable Replace
Check N -External Input Screen
Version (Check normal operation of normal? Main/T-con
version -Component
External Input, Component, B/D
-HDMI/DVI
Component RGB and HDMI/DVI by
Y
Y
error connecting Jig, pattern
Generator ,Set-top Box etc.
Request repair for
S/W Upgrade external device
- Connect other external
device and cable Y
HDMI/ (Check normal operation of
DVI External Input, Component, N Replace
N RGB and HDMI/DVI by Screen
Normal Main /T-con
connecting Jig, pattern normal?
screen? B/D
Generator ,Set-top Box etc.
Y
- HDMI ULTRA HD Deep
Color menu off
End

5
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom B. Power error Established
date
Off when on, off while viewing, power auto on/off Revised 7/14
Content date

Check outlet

☞A10
N Y
Check A/C cord Error? Check Power Off CPU
Replace Main B/D Normal? End
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Adapter
1

Fix A/C cord & Outlet ☞A9

and check each 3
(If Power Off mode is
phase out
not displayed) Normal Y
Replace Main B/D
Check Adapter voltage?
voltage
N
※ Caution
Check and fix exterior Replace Adapter
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_20V_DET" Power off by AC OFF
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

7
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom C. Audio Error Established
date
Audio X / Video O Revised 8/14
Content date

☞A11 ☞A12+A9
No audio
Check menu > Y Check audio B+ 19V
Normal Y
Sound Out set Correct of Adapter
Screen normal voltage
CORRECT output
N N

Set correct output Replace Adapter and repair parts

Check Speaker N
Disconnection Replace MAIN Board End
disconnection

Replace Speaker

8
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom C. Audio Error Established
date
Wrecked audio/ discontinuation/noise Revised 9/14
Content date

 abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

☞A12+A9
Wrecked audio/
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (19V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal Y
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Adapter
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of External N
Input signal error) Connect and check Normal
Check and fix other external device audio?
external device
Y

Check and fix external device

9
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Standard Repair Process Detail Technical Manual
Error Symptom D. Function Error Established
date
Remote control & Local switch checking Revised 10/14
Content date

1. Remote control(R/C) operating error Replace

Main B/D
☞A13 ☞A13 ☞A13
Check & Repair N Check Stan-by Y Y
Check R/C itself Normal Y Normal Normal Check IR Normal
operating? Cable connection operating? Voltage On Voltage? Signal?
Operation Output signal
Connector solder Main B/D
N
Y N N

Check R/C Operating Check & Replace ☞A9 Repair/Replace

When turn off light Baterry of R/C IR B/D
Close Check Stan-by voltage on Power B/D
in room
Replace Power B/D or Replace Main B/D

If R/C operate, Normal Y

operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

10
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Standard Repair Process Detail Technical Manual
Error Symptom D. Function Error Established
date
Wi-Fi operating checking Revised 11/14
Content date

2.Wifi operating error

☞A4 ☞A15
Check the Wi-Fi Mac value N Check the Wi-Fi Normal N Replace
INSTART menu is “NG”? Voltage?
Wafer pin Main B/D

Y
Y
☞A15
Check & Repair Close
Wifi cable
connection

☞A4
Wi-Fi Mac value N
is “NG”? Close

Change the Wifi

assy

11
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom D. Function Error Established
date
External device recognition error Revised 12/15
Content date

Y Check technical
Check External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y

HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information

12
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom E. Noise Established
date
Circuit noise, mechanical noise Revised 13/14
Content date

Check location
Identify noise Circuit
of noise Replace PSU
type noise

Mechanical Check location of

noise noise

※ When the nose is severe, replace the module

※ Mechanical noise is a natural
phenomenon, and apply the 1st level
description. When the customer does not
agree, apply the process by stage.
※ Describe the basis of the description in
“Part related to nose” in the Owner’s
Manual.
(For models with fix information, upgrade the S/W or
provide the description)
OR
※ If there is a “Tak Tak” noise from the cabinet,
refer to the KMS fix information and then proceed
as shown in the solution manual
(For models without any fix information, provide
the description)

13
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Standard Repair Process Detail Technical Manual
Error Symptom F. Exterior defect Established
date
Exterior defect Revised 14/14
Content date

Zoom part with Module

Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
control Replace remote control
damage

Stand
Replace stand
dent

14
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom Established
date
Revised
Content date

Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks

1 A. Video error_ No video/Normal Check LCD back light with naked eye A1
2 audio Check White Balance value A2

TUNER input signal strength checking

3 A3
method
A. Video error_ video error /Video
4 lag/stop Version checking method A4
5 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
6 LCD TV connection diagram A6
residual image, light spot
Check Link Cable (EPI) reconnection
7 A. Video error_ Color error A7
condition

Exchange Module (1) A-1/2

8 <Appendix>
Exchange Module (2) A-2/2

Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom Established
date
Revised
Content date

Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks

9 Check front display LED A8
B. Power error_ No power
10 Check power input Voltage & ST-BY A9
B. Power error_Off when on, off
11 POWER OFF MODE checking method A10
while viewing
Checking method in menu when there is
12 A11
C. Audio error_ No audio/Normal no audio
video Voltage and speaker checking method
13 A12
when there is no audio
Remote control operation checking
14 A13
D. Function error method
15 Wi-Fi operation checking method A14

Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date

After turning on the power and disassembling the case, check with the naked eye, whether
you can see light from locations.
A1
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date

Entry method

1. Press the ADJ button on the remote control for adjustment.

2. Enter into White Balance of item 13.

3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-
enter the value after replacing the MAIN BOARD.

A2
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom Established
A. Video error_Video error, video lag/stop date
Revised
Content TUNER input signal strength checking method date A3

<ALL MODELS>

All Settings Channels  Channel Tuning  Manual Tuning

Select Channel

Signal Strength is too strong : Use attenuator

(-10dB, -15dB, -20dB etc.)
Signal Strength is too weak : Use Signal Booster

A3
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom A. Video error_Video error, video lag/stop date
Revised
Content Version checking method A4
date

<ALL MODELS>

Version

Press the IN-START with the remote

control for adjustment
A4
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error_Video error, video lag/stop Established
date
Revised
Content TUNER checking part A5
date

Checking
Checkingmethod:
method:
1.1.Check
Checkthe
thesignal
signalstrength
strengthororcheck
checkwhether
whetherthe
thescreen
screenisisnormal
normalwhen
whenthe
theexternal
externaldevice
deviceisisconnected.
connected.
2.2.After
Aftermeasuring
measuringeach
eachvoltage
voltagefrom
frompower
powersupply,
supply(Adapter)
finally replace
by swap,
the MAIN
finallyBOARD.
replace the MAIN BOARD.

A5
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom A. Video error _Vertical/Horizontal bar, Established
residual image, light spot date
Revised
Content connection diagram (1) date A6

As the part connecting to the external input, check the

screen condition by signal

A6
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom A. Video error_Color error date
Revised
Content Check Link Cable(LVDS, EPI) reconnection condition date A7

Check the contact condition of the Link Cable, especially dust or miss insertion.

A7
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
 Appendix : Exchange the Module (1)

Vertical abnormal display Brightness difference Line Dim

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Burnt
A – 1/2
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Only for training and service purposes
 Appendix : Exchange the Module (2)

Angle view Color difference Brightness dot noise Half dead

Brightness difference
Green Noise on power on/off time Line Defect

Un-repairable Cases
In this case please exchange the module.
Mura

A – 2/2
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A8

ST-BY condition: On or Off (Red Color)

Power ON condition: Turn Off
Local Key is work only Power on/off

EBR80772001

A8
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Established
Error Symptom B. Power error _No power date
Revised
Content Check the Power output voltage and St-by voltage date A9

Check the DC 19V

A9
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A10

Entry method

1. Press the IN-START button of the remote control for

adjustment

2. Check the entry into adjustment item 3`

A10
Copyright ⓒ 2016 LG Electronics. Inc. All right reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom C. Audio error_No audio/Normal video Established
date
Revised
Content Checking method in menu when there is no audio date A11

Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker

A11
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom C. Audio error_No audio/Normal video Established
date
Revised
Content Checking Voltage and speaker date A12

①
②

Checking methond when no audio

① Check Main B/D 19V

② Swap Adapter and check normal status.

After connect speaker and contact the output terminal of the speaker with GND, if there is sound ouput
noise, we conclude the speaker works well.
A12
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom Established
D. Function error date
Revised
Content Remote control operation checking method date A13

P4001
② 1 +3.4V_WIFI
2 WIFI_DM
3 WIFI_DP
4 GND
5 WOL/WIFI_POWER_ON
6 GND
7 NC
8 GND
9

12 EYE_SDA
13 EYE_SCL
14 GND
15 IR
16 LED_R
① 17 GND
18 +3.4V_ST
③ 19 KEY2
20 KEY1
21 GND

Checking order
1. Check IR cable condition between IR & Main board.
2. Check the st-by 3.5V on the pin 18

A13
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Symptom Established
D. Function error date
Revised
Content Wi-Fi operation checking method date A14

P4001
② 1 +3.4V_WIFI
2 WIFI_DM
3 WIFI_DP
4 GND
5 WOL/WIFI_POWER_ON
6 GND
7 NC
8 GND
9

12 EYE_SDA
13 EYE_SCL
14 GND
15 IR
16 LED_R
17 GND
①
18 +3.4V_ST
19 KEY2
③ 20 KEY1
21 GND

Checking order
1. Check the IR cable condition
2. Check the Wifi Cable condition
3. Check the voltage 3.4V_WIFI on P4001

A14
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