Senior Welding Inspector General Theory (Situations) - QP-S1 ‘You are an SWI who has taken over from an SWI who has been on site for a few months. It becomes obvious that there is a complete lack of morale amongst your inspectors but they do not approach you to discuss any grievance. What would be your approach to the situation? ‘You are an SWI responsible for a team of welding inspectors who have been on-site for {wo months. “A welding inspector who has been on site for only one week informs you that the contractor has approached him with an offer of money in return for “turning a blind eye" when certain welding work is being performed. Discuss your possible course of action, You are the SWI working on behalf of a client on project to build an offshore platform. You discover that one of the welding inspectors, supplied from a different agency, who has been on the site for one week, does not hold a valid welding inspector approval. State the actions that you would take. You are the SWI on a pipeline project. The radiographic interpreter informs you that he believes that the same weld has been radiographed with different weld numbers on a snumber of occasions and the radiographs have been submitted. What action do you take? ‘You are the SWI who is required to visita factory where a number of pressure vessels have just been manufactured and inspected by your inspection team. The client requires the vessels to be signed off by you What questions do you ask, what information do you require and what random checks (if any) do you make before signing off? You visit a fabrication company as an SWI on behalf of a client and you discover in a welder's electrode quiver a number of incorrect electrodes among the correct ones which are very different to those specified for the item being welded. The welder states that he only uses the correct electrodes. 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Somban no dekecdy an tke parent rockers Date: 0.3) (2/2006 Ret nwo Signature: A3¢{00qSenior Welding Inspector General Theory (Situations) - QP-S1 You are an SWI who has taken over from an SWI who has been on site for a few months It becomes obvious that there is a complete lack of morale amongst your inspectors but they do not approach you to discuss any grievance. What would be your approach to the situation? You are an SW! responsible for a team of welding inspectors who have been on-site for {wo months. A welding inspector who has been on site for only one week informs you that the contractor has approached him with an offer of money in return for “turning a blind eye" when certain welding work is being performed, Discuss your possible course of action. You are the SW1 working on behalf of a client on project to build an offshore platform. ‘You discover that one of the welding inspectors, supplied from a different agency, who has been on the site for one week, does not hold a valid welding inspector approval State the actions that you would take ‘You are the SWI on a pipeline project. ‘The radiographic interpreter informs you that he believes that the same weld has been radiographed with different weld numbers on a number of occasions and the radiographs have been submitted. What action do you take? You are the SWI who is required to visit a factory where a number of pressure vessels hhave just been manufactured and inspected by your inspection team, The clieit requires the vessels to be signed off by you What questions do you ask, what information do you require and what random checks (if any) do you make before signing off? 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Sagte Tt rove wud Bocca Pendrvreten for wen ciymemre eon wk Fru | tab werd om “Jowed walk LO mm) Bie TR te bonded Forel, Fred Ward carte mm ie An rde Caradr of BRA) 7 SS3c eh Aege (VI mh Bum, Gooencl Asratt Co MIG, nardoy pom: Cox mm Length owed spamag lomm 4EUek an aromade 5 wade um ov thgeodd bu onal } wm Gl 2) wud’ u 63? weds te be -Rhappe Spang EX 2 * path 6S mom oy and“e]youd xeauog “WUIDp PIOM Ydee UseMyeq eoUR;sS{p EYL “WIUSZ PleMm Ydee Jo y:BuE] oy “SPIEM ye] WeH!UWJe3U! ‘sseUyd]43 JeOsYy WG ‘easy “S3dIS HLOG G3013aM 2% “sseooud Bulpiem WWW “Aiyjoows pepuelq eq 07 seo, “PIeM 39114 4yBue] 6a; wg ‘snonuguos y "SIS MOMNY G307aM ‘+ See SEE—EEEEeoeeees L 3Sldeaxs ‘SATSM IAT id €SSzz2 Na Sa3. WELDED ARROW SIDE. Three, 10mm leg length, Intermittent fillet welds. The length of each weld 40mm. The distance between each weld 30mm. WELDED OTHER SIDE. Three, 5mm throat thickness, intermittent fillet welds. The length of each weld 50mm. The distance between each weld 25mm. Welds to be staggered. 4. WELDED ARROW SIDE. Four, 7mm throat thickness, intermittent fillet welds. The length of each weld 25mm. The distance between each weld 50mm. WELDED OTHER SIDE. Two, 8mm leg length, intermittent fillet welds. The length of each weld 50mm The distance between each weld 30mm. Welds to be staggered. Welding process MAG.“sseooid Buipjem QYW “ej youd pjem je} 4 “PIE WNg / e[buIs "3GIS Y3HLO G307aM ‘Z “sseooud Bulpjem OL, e]yord pyem 3214 ? “dias Bupjoeq yueueweg 7\ “PIeEM HNg 88, e/BuIg _— “"30IS MOWNY G3073M “+ @ ASIDYNSXS “SO TAM LING “€SSzz Na Sa3. WELDED ARROW SIDE. Single Vee butt weld. Depth of penetration 10mm. WELDED OTHER SIDE. Backing/sealing run. Plate thickness 15mm. = |. WELDED ARROW SIDE. Single J bevel butt weld. Depth of penetration 12mm. 8mm leg length fillet weld superimposed. Plate thickness 15mm. WELDED OTHER SIDE. 12mm leg length fillet weld.Fracture Surface Assessment Report Form Time allowed: 1 hour for two samples. Instructions: 1. Sketch the fracture surface. 2. Indicate fracture initiation points (if known). . Show any weld/parent material defects present. w 4, Identify primary mode of failure. 5. Identify secondary mode of failure. 6. State whether failure occurred in the weld, parent material or both. 7. Write a conclusion to summarise, provide reasons for/evidence to support your findings. 8, Sign and date your report. Assessment Presentation: 6 marks, Sketch: 8 marks. Identification of primary mode of failure: 20 marks, Identification of secondary mode of. failure: 16 marks, Total marks possible from one sample: 50 marksSENIOR WELDING INSPECTOR AMERICAN WELDING SOCIETY STANDARD WELDING SYMBOLS* elding Symbols and Tele Locate secaton | rust S501 m8 Pane sloniscmce | "| ore mian\ OY te Sea se, ANTwI fl ‘THE WELDING INSTITUTE Certification Scheme for Welding and Inspection Personnel Phase 6: Senior Welding Inspectors and Welding Inspectors Codes, Standards and Specifications The following is a list of Codes/Standards and Specifications to which candidates for the above examinations may use. They may be selected by the candidate or the candidate's employer. ) The candidate is required to have a good working knowledge of his/her chosen Code/Standard or Specification. In addition, they should also be aware and in possession of any such specifications that may be cross referenced by their main application Code/Standard, relating to Materials, Consumables, Welding procedure/Welder qualifications, destructive and non destructive testing etc. The candidate should ensure that the selected code, Standard/Specification is up to date, and wherever possible contains the latest amendments. The use of any document not listed, may be permitted by contacting the Approvals Examiner responsible. In certain circumstances a copy for scrutinising may be requested before permission is given. To be accepted for examination, candidates for Welding Inspector must have had at least three years experience related to the duties required, under qualified supervision. Candidates need to be in satisfactory physical condition and the person completing the application form will be required to signify that the candidate's health and eyesight are adequate to enable him to carry out his duties. WELDING TECHNOLOGY Issue 0191TwI CT British BS 1113 BS 2633 BS 2654 BS 2971 BS 3351 BS 4515 BS 4677 BS 5500 BS 6235 THE WELDING INSTITUTE Specification for design and manufacture of Water-tube steam Generating Plant (including superheaters, reheaters and steel tube economies). Specification for Class 1 arc welding of ferritic steel pipework for carrying fluids. Specification for manufacture of vertical steel welded storage tanks with butt-welded shells for the petroleum industry. Specification for Class Il arc welding of carbon steel pipework for carrying fluids. Specification for piping systems for petroleum refineries and petro-chemical plants. Specification for process of welding of steel pipelines on land and offshore. Specification for arc welding of austenitic stainless steel pipe work for carrying fluids. Specification for unfired fusion welded pressure vessel, Code of practice for fixed offshore structures. WELDING TECHNOLOGY Issue 0191CSWIP SENIOR WELDING INSPECTOR TECHNOLOGY PAPER 5 FROM 7 QUESTIONS MANDATORY QUESTION: “SIGNING OFF OF A PRODUCT" + SUPERVISORY PART 1 HR 15 MINUTES ENGINEERING DRAWINGS: SCRUTINY OF WELD SYMBOLS 1HR. FRACTURE ASSESSMENT REPORTING ON TWO FRACTURES AND THEIR PROBABLE CAUSE(S) OF FAILURE 1 HR. NDT REPORTS: 3 NDT REPORTS FOR SCRUTINY 1 HR. ALSO REQUIRED: RADIOGRAPHIC INTERPRETER PRACTICAL AND THEORYTWI aT American ANSI/ASME 831-3: API 1104: ASME VIII division 1: ANSI/AWS DI: ABS THE WELDING INSTITUTE Chemical plant and petroleum refinery piping. Standard for welding pipelines and related facilities (16th Edition). Boiler and Pressure vessel code. Structural Welding Code (Steel) Rules for Building and Classing Steel vessels (American Bureau of Shipping). @ In addition the following are permissible: AESS 6021: Parts 1 and 2 NF 0081/1&2: Fusion welded fabrication in Austenitic Stainless steel. NF Standard, Fabrication of stainless steel British Engineering Standard BGC/PS/P2 1981. Specification for field welding of steel pipelines and installations. MOD/NAVY Det Norske Veritas: WELDING TECHNOLOGY Issue 0191 DGS-NAS3 Acceptable standard for welds DGS - GS - 3003 General Welding Specification Rules for the design, construction and Inspection of @ offshore structures.