DESIGN HSE CASE

TABLE OF CONTENT

1.0 SUMMARY AND INTRODUCTION ..................................................................................................................

1.1 OBJECTIVES ........................................................................................................................................................................
1.2 SCOPE ................................................................................................................................................................................
1.3 Summary of identified major accident hazards .................................................................................................................
1.4 change control ...................................................................................................................................................................
1.4.1 REVIEW PERIODS AND UPDATES ..................................................................................................................................
1.4.2 MANAGEMENT OF UPDATES ........................................................................................................................................
1.5 DOCUMENT CONTROL .......................................................................................................................................................
1.6 OWNER AND CUSTODIAN..................................................................................................................................................
1.6.1 OWNER .........................................................................................................................................................................
1.6.2 CUSTODIAN ...................................................................................................................................................................
1.7 STATEMENT OF FITNESS ....................................................................................................................................................
1.8 DEFINITIONS AND ABBREVIATIONS ...................................................................................................................................

2.0 FACILITY AND OPERATION ...........................................................................................................................

2.1 FACILITIES DESCRIPTION ....................................................................................................................................................
2.1.1 Aw .................................................................................................................................................................................
2.1.2 Ekulama 1 .....................................................................................................................................................................
2.1.3 Ekulama 2 .....................................................................................................................................................................
2.2 ASSET DESCRIPTION ..........................................................................................................................................................
2.2.1 GEOGRAPHICAL LOCATION OF PROJECT ......................................................................................................................
2.2.2 FACILITIES SCHEMATIC..................................................................................................................................................
2.3 HSE CRITICAL EQUIPMENT AND PERFORMANCE STANDARDS. .........................................................................................
2.3.1 HSE CRITICAL EQUIPMENT ............................................................................................................................................
2.3.2 PERFORMANCE STANDARDS ........................................................................................................................................
2.3.3 SCEs LISTING .................................................................................................................................................................
2.4 Risk REDUCTION PHILOSOPHIES. .......................................................................................................................................
2.4.1 OVERPRESSURE PROTECTION .......................................................................................................................................
2.4.2 CORROSION MANAGEMENT .........................................................................................................................................
2.4.3 FIRE PROTECTION .........................................................................................................................................................
2.4.4 ACTIVE FIRE PROTECTION .............................................................................................................................................
2.4.5 PASSIVE FIRE PROTECTION ...........................................................................................................................................
2.4.6 PREVENTION OF IGNITION............................................................................................................................................
 2.4.7 INSTRUMENTED PROTECTIVE SYSTEMS .......................................................................................................................
2.4.8 FIRE AND GAS DETECTION ............................................................................................................................................
2.4.9 MANNING .....................................................................................................................................................................
2.4.10 EMERGENCY SHUT-DOWN .......................................................................................................................................

3.0 PEOPLE AND HSE MANAGEMENT SYSTEM. ..............................................................................................

3.1 CSDW PROJECT PACKAGE – 1 facility organisation / manning level .................................................................................
3.2 DESIGN PHASE HSE CRITICAL TASKS ..................................................................................................................................

4.0 HAZARDS AND EFFECTS MANAGEMENT SYSTEM. ..................................................................................

4.1 major accident hazard identification.................................................................................................................................
4.1.1 Hazard identification (hazid) ........................................................................................................................................
4.1.2 RISK ASSESSMENT .........................................................................................................................................................
4.1.3 HAZARD AND EFFECTS REGISTER (H&ER) .....................................................................................................................
4.2 SUMMARY OF MAJOR STUDIES & RESULTS.......................................................................................................................
4.2.1 HAZOP
4.2.2 HAZID
4.2.3 Hazardous Area Classification
4.2.4 Escape Route Analysis
4.2.5 Fire and Gas Detection Mapping
4.3 ALARP DEMONSTRATION ..................................................................................................................................................
4.3.1 OBJECTIVE .....................................................................................................................................................................
4.3.2 MEANS OF demonstrating alarp ...................................................................................................................................
4.3.3 alarp determination ......................................................................................................................................................
4.3.4 IDENTIFIED MAJOR ACCIDENT HAZARDS ......................................................................................................................
4.3.5 management of jet fire hazards ...................................................................................................................................
4.3.6 management of FLASH fire hazards .............................................................................................................................
4.3.7 Management of Dynamic Situation Hazards (Water Transport) ..................................................................................
4.3.8 Management of Dynamic Situation Hazards (AIR Transport) ......................................................................................
4.3.9 Management of Dynamic Situation Hazards (LAND Transport) ...................................................................................
4.3.10 Management of SECURITY RELATED HAZARDS. ......................................................................................................
4.4 PROCESS SAFETY BASIC REQUIREMENT COMPLIANCE ASSESSMENT. ...............................................................................
4.5 MANUAL OF PERMITTED OPERATIONS (MOPO). ..............................................................................................................
4.5.1 Implementing the MOPO ..............................................................................................................................................
4.5.2 Deviations from the MOPO ...........................................................................................................................................
4.5.3 MOPO ...........................................................................................................................................................................

5.0 REMEDIAL ACTION PLAN ..............................................................................................................................

6.0 REFERENCES ..................................................................................................................................................

APPENDIX 1: BOWTIE ANALYSIS ..............................................................................................................................

APPENDIX 2: SAFETY CRITICAL EQUIPMENT AND PERFORMANCE STANDARDS ...........................................

APPENDIX 3: MATRIX OF PERMITTED OPERATION ...............................................................................................

APPENDIX 4 : HAZARD & EFFECT REGISTER FOR MAJOR ACCIDENT HAZARDS (MAH) ................................

APPENDIX 5: RISK ASSESSMENT MATRIX (RAM) ..................................................................................................