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Medical Range – Solutions for hygiene and acoustics
Cleanroom 06
Humidity resistance 10
Cleaning 14
Sustainability 18
Hospitals
Balance between
Clinics
Laboratories
Doctors’ surgeries
hygiene and acoustics
Care homes We at Knauf AMF understand the especially high demands that are placed on modern healthcare
Rehabilitation facilities
facilities to maintain the health and hygiene of specific rooms and their ceilings. In-room acoustics
are often given less consideration but are equally important for good building design as well as
patient and occupant comfort.
Key Performance In patient areas, comfortable room acoustics increase the feeling of well-being and aid the healing
process. A sound-optimised workspace is also important for those working in hospitals, care homes
Hygena treatment for resistance to fungi or laboratories, as too much noise disturbs concentration and can even lead to clinical signs of illness.
and bacteria
Paint sealed edges Different areas and activities in healthcare facilities demand very different acoustic requirements
Washable and scrubbable
depending on their type of use. Consider that a corridor will require a different acoustic treatment to
Suitable for PC1 and PC2 laboratories
Superior noise reduction of NRC 0.70 - 0.90
a patients’ room or operating theatre.
Excellent sound attenuation of 28 dB - 42 dB
High light reflectance of up to 88% Due to this need for individual solutions, we have developed the THERMATEX® Medical Range. The
Humidity resistance up to RH95% to RH100% range not only fulfils the stringent hygiene requirements of the healthcare sector but also our high
Up to 30 year limited manufacturer’s warranty demands for fire protection and acoustic requirements. At the same time, the range offers a uniform
aesthetic for every room regardless of the performance requirements.
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Fungistatic Anti Microbial
Fire protection
Cleanroom classification
Sound attenuation
Sound absorption
(EN 13501-1/-2)
EN ISO 10848)
(ISO 14644-1)
Class C
Class A
anti-
microbial
THERMATEX ®
fleece treatment up to PM1 αw = 0.90 28 dB
Aquatec Medical ISO 3 A2-s1, d0
facing against 100 % RH (≤ 30 m³/hm²) NRC = 0.90 CAC
(19 mm Thickness)
bacteria
and fungi
anti-
microbial
THERMATEX ®
fleece treatment up to PM1 αw = 0.70 (H) 37 dB
dB Aquatec Medical – A2-s1, d0
facing against 100 % RH (≤ 30 m³/hm²) NRC = 0.70 Dnfw
(19 mm Thickness)
bacteria
and fungi
anti-
microbial
THERMATEX ®
fleece treatment up to PM1 αw = 0.95 (H) 28 dB
Alpha Medical ISO 4 A2-s1, d0
facing against 95 % RH (≤ 30 m³/hm²) NRC = 0.90 Dnfw
(19 mm Thickness)
bacteria
and fungi
anti-
microbial
THERMATEX®
fleece treatment up to PM1 40 dB
dB Alpha Medical – NRC = 0.80 A2-s1, d0
facing against 95 % RH (≤ 30 m³/hm²) CAC
(22 mm Thickness)
bacteria
and fungi
anti-
THERMATEX® microbial
Acoustic Medical fleece treatment up to PM1 αw = 0.65 (H) 38 dB
ISO 4 A2-s1, d0
(19 mm Thickness) facing against 95 % RH (≤ 30 m³/hm²) NRC = 0.70 Dnfw
bacteria
and fungi
anti-
microbial
THERMATEX®
fleece treatment up to PM1 αw = 0.65 (H) 42 dB
dB Acoustic 24 Medical – A2-s1, d0
facing against 95 % RH (≤ 30 m³/hm²) NRC = 0.70 CAC
(24 mm Thickness)
bacteria
and fungi
5
Cleanroom
Cleanrooms are essential for medical research and the handling and sterile
production of pharmaceuticals. They enable different parameters, such as
particle number, germ number, temperature, humidity, and pressure to be
exactly monitored and controlled. This ensures that the existing air and intake
air has a high purity and fulfils all cleanliness criteria. This helps to protect
Air purity according to patients and ensures the quality of medical products.
ISO 14644-1
1
Turbulent flow
7 of particles in the ambient air and divides the cleanrooms into classes from
8 ISO 1 to ISO 9, with class 1 being the highest specification for air purity.
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Application areas
8
Technical Performance
Sealed Edges
Tested to 14644-1:1999 for Clean Room performance
Achieves ISO Class 3 for THERMATEX® Aquatec and ISO Class 4 for THERMATEX® Acoustic
ISO Class 3 is defined as having max. particle emission of 1,000 particles m³ of air (>0.1μm)
ISO Class 4 is defined as having max. particle emission of 10,000 particles m³ of air (>0.1μm)
Cleaning Guidelines
Clean panels with water or a mild detergent solution
Wipe or spray surface with a suitable disinfectant cleaning agent and dry with a soft cloth
All THERMATEX® ceilings can be dusted with a dry cloth and washed with a damp cloth
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Humidity resistance
Application areas
Humidity resistance
for a long service life
In healthcare facilities, many people and processes come together which can quickly lead to an increase in humidity. The regular
cleaning of surfaces also contributes. In order to withstand cleaning and increased humidity in the long-term, surfaces in healthcare
facilities must be especially humidity resistant.
30 0.6
0.7
At 20°C the total absorption capacity of air is approximately 14.7g/kg. If instead, the
25
=0
.8 actual water content was 8.7g/kg (=absolute humidity), this would result in a relative
ity ϕ 0.9
rela
tive
hum
id
1.0 humidity of 60%. If this air were then cooled, the water content would not change,
20 1.20
however the absorption capacity of the air reduces. As a consequence the relative
15 humidity increases to an extent, until at approximately 12°C, saturation is reached,
10 Dichte
beyond which no more water vapour can be absorbed (dew point). By further cooling,
density [kg/m
[kg/m≥]
≥] == 1,25
1.25
the excess water vapour condenses and leads to water droplet formation.
5 Air at 0°C, can in comparison only absorb a maximum of 3.7g/kg of water until it
0 reaches saturation.
1.30
temperature ϑ [C]
-5
= 20°C x = 14.7g/kg = 100%
-10
1.35
= 20°C x = 8.7g/kg = 60%
= 0°C x = 3.7g/kg = 100%
If unsuitable materials are used in these critical areas with increased humidity, it can
lead in many cases to adverse visual effects or even structural damage.
THERMATEX® Aquatec can be used under these conditions without any problems.
10
City Clinic Sofia,
Bulgaria
Humidity has a significant influence on the stability and structure of a mineral ceiling and therefore its
longevity. High levels of water vapour content can lead in many cases to a loss of dimensional stability
and deformation. Air behaves similarly to a sponge and can, dependent on the temperature, take in
water in the form of vapour.
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Humidity resistance: THERMATEX® Aquatec Medical
100 %
RH
Our ceiling systems are complemented with corrosion protected grid and accessories, as high humidity and corrosive pollutants can also
affect the substructure. The ceiling tile is the ideal solution for healthcare areas. Thanks to its white, smooth fleece-coated surface, the tile
can be easily cleaned, removing dust, dirt and possible deposits. This also effectively prevents the growth of bacteria and germs in humid
ambient air.
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Installation THERMATEX® Aquatec Medical
AMF VENTATEC® grid is ideally suited for the standard installation of AMF THERMATEX® Aquatec Medical. The ceiling tiles and grid come from the same
manufacturer and offer you the corresponding system advantages. The grid has been specially designed for high-quality AMF ceiling tiles and with its
performance properties offers many advantages for designers, installers and distributors. AMF offers suitable solutions for all exposure classes
(corrosion protection) according to EN 13964 and the respective installation systems. Please also observe the installation and cleaning guidelines for
AMF THERMATEX® Aquatec Medical.
SK VT - S15 / 24 AW GN
Recommended
Class Conditions Application examples
substructure
Building components generally exposed to varying relative humidity
A up to 70% and varying temperature up to 25°C, but without corrosive
pollutants. Offices, shops, schools, hotels, Conventional grid system
sports halls, storage areas e.g. AMF VENTATEC®
Building components exposed to varying relative humidity up to 90% and
B varying temperature up to 30°C, but without corrosive pollutants.
Building components exposed to relative humidity over 90% and a risk of Shower rooms, food production (e.g.
C condensation. dairies, breweries), laundries AMF Grid system with corrosion
protection
D More severe than the above. Swimming pools chemical plants
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Cleaning
Cleaning the
THERMATEX® Medical Range
Dry cleaning
With a soft cloth, soft brush or vacuum
cleaner.
Damp cleaning
With a well wrung-out cloth or sponge.
Ensure that the edges and the reverse
sides of the tiles do not come into contact
with humidity. Following cleaning, the
surface should be dried with a soft cloth.
Pressure cleaning
THERMATEX® Aquatec Medical can be
Scrubability tested according to modified ASTM D-2486
cleaned weekly with a high pressure
cleaner, when the entire ceiling should be Unsoiled finished product was scrubbed with a nylon bristle brush.
cleaned at the same time. The surface must
be dried after cleaning. Pressure cleaning Test cycles Mass loss
is only possible for ceilings installed on an AMF THERMATEX® Acoustic Medical Result
(double strokes) (scrubbed off)
exposed grid (SK edge) and with a corrosion
resistant grid system. Cleaning guidelines Sample 1 200 A – No Break ∆ 0.09 g (< 1%)
and installation instructions must be Sample 2 2000 A – No Break ∆ 0.13 g (< 1%)
adhered to.
Unsoiled finished product covered in the runway of the sponge with agent – after 1 min. washed
Anti-dirt effect with a sponge soaked with same agent.
Applied Classification
A = No Break D = 25% – 50% Severe
B = 0% – 10% Slight E = 50% – 100% Very Severe
C = 10% – 25% Moderate
14
Indoor Air Quality
Health risk assessment process for emissions of volatile organic compounds (VOC) from building products.
Emission Values
Requirements
Substance Final Value
28 Days
Total organic compounds within the retention range
≤ 100 µg/m³
C6 – C16 (TVOC)
R value ≤1
15
Acoustic room comfort
Quiet
promotes healing and concentration
Clinics are not per se quiet places: activities from early in the morning until late into the evening
create a constant sound level which can become excessive noise.
However, patients require lots of peace and acoustic room comfort. For example, noise from
quiet to heal quickly. Hospital or clinic staff are corridors should not transmit into the patient rooms;
also dependent on a quiet workplace to enable confidential conversations in doctors` rooms are
them to concentrate and work effectively. private and shouldn’t be transmitted through doors,
What is sound absorption?
Here, sound absorption plays an important role walls and ceilings into other rooms.
The energy of sound waves is absorbed or
during the design and planning stage of the
reflected from boundary surfaces as well
as objects and people within a room. Sound
absorption refers to the reduction of sound
energy in a room through a sound wave
losing energy through component surfaces.
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Doctors Surgery Kassel,
Germany
17
Sustainability
Erzeugnisse aus
MINERALWOLLE
18
INCOR Hospital
Brazil
19
THERMATEX®
Aquatec Medical
Thanks to its special composition, THERMATEX® Aquatec Medical
shows moisture resistance of up to 100 % RH. This means that
even with a high humidity and temperatures between 0 and 40°C
the panel is inherently stable at all times. If necessary,
THERMATEX® Aquatec Medical can be cleaned using water.
Additionally, thanks to good sound absorption, the ceiling panel
shows excellent acoustic features, which makes it a perfect
solution for areas with strict hygiene requirements.
Practical sound
0.6 0.75
NRC = 0.90 as per ASTM C423 and ASTM E1264
Sound attenuation Dn,f,w = 28 dB as per EN 717-1 and EN 10848 0.4 0.50
Sealed edges
600 x 600
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THERMATEX®
dB Aquatec Medical
Thanks to its special composition, THERMATEX® dB Aquatec Medical shows
moisture resistance of up to 100 % RH. This means that even with a high
humidity and temperatures between 0 and 40°C the panel is inherently
stable at all times. If necessary, THERMATEX® dB Aquatec Medical can
be cleaned using water. Additionally, thanks to good sound absorption, the
ceiling panel shows excellent acoustic features, which makes it a perfect
solution for areas with strict hygiene requirements.
Practical sound
0.75
0.6
NRC = 0.70 as per ASTM C423 and ASTM E1264 0.60
Sound attenuation Dn,f,w = 37 dB as per EN 717-1 and EN 10848 0.4 0.50 0.50
Sealed edges
600 x 600
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THERMATEX®
Alpha Medical
THERMATEX® Alpha Medical is a mineral ceiling tile providing high
sound absorption. The light weight and perforations of the core board
create a Class A sound absorber. With a strong white surface the
appearance of THERMATEX® Alpha Medical is smooth and elegant.
New generation bio-soluble mineral wool, clay and starch, contribute
to the excellent acoustic performance.
Practical sound
0.80
0.6
NRC = 0.90 as per ASTM C423 and ASTM E1264
Sound attenuation Dn,f,w = 28 dB as per EN 717-1 and EN 10848 0.4 0.50
Sealed edges
600 x 600
600 x 1200
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THERMATEX®
dB Alpha Medical
THERMATEX® dB Alpha Medical is a mineral ceiling tile
providing high sound absorption. The light weight and
perforations of the core board create a Class A sound
absorber. With a strong white surface the appearance of
THERMATEX® dB Alpha Medical is smooth and elegant.
New generation biosoluble mineral wool, clay and starch,
contribute to the excellent acoustic performance.
Practical sound
0.6
Sound attenuation Dn,f,w = 38 dB as per EN 717-1 and EN 10848 0.70
CAC = 40 dB as per ASTM E413-1 and ASTM E1264 0.4
0.45
(22 mm thickness, according to test certificate) 0.2 0.35
Light reflectance up to 88 % 0
Thermal conductivity λ = 0,040 W/mK as per EN 12667 125 250 500 1000 2000 4000
frequency f (Hz)
Humidity up to 95 % RH
Permeability PM1 (30 m³/hm²) as per DIN 18177
Hygiene anti-microbial treatment against bacteria and fungi
Scrubability tested as per ASTM D2486 (modified)
Washability tested as per ASTM D4828 (modified) Erzeugnisse aus
MINERALWOLLE
Sealed edges
600 x 600
600 x 1200
23
THERMATEX®
Acoustic Medical
THERMATEX® Acoustic Medical is a 19 mm thick ceiling tile made
from a special perforated mineral board with an acoustic fleece
facing. The combination of high density, bio-soluble mineral wool
with clay and starch provides excellent physical characteristics,
particularly for acoustic performance.
Practical sound
0.6
NRC = 0.70 as per ASTM C423 and ASTM E1264 0.65
Sound attenuation Dn,c,w = 38 dB as per EN 717-1 and EN 20140-9 0.4
0.40
(19 mm thickness, according to test certificate) 0.2 0.35
Light reflectance up to 88 % 0
Thermal conductivity λ = 0.052 - 0.057 W/mK as per DIN 52612 125 250 500 1000 2000 4000
frequency f (Hz)
Humidity up to 95% RH
Permeability PM1 (30 m³/hm²) as per DIN 18177
Clean room classification ISO-class 4 as per ISO 14644-1
Hygiene anti-microbial treatment against bacteria and fungi
Scrubability tested as per ASTM D2486 (modified) Erzeugnisse aus
MINERALWOLLE
Sealed edges
Please note
minimum quantities
and delivery times.
600 x 600
600 x 1200
plank sizes availble
on request
24
THERMATEX®
dB Acoustic 24 Medical
THERMATEX® dB Acoustic Medical is the ideal solution for high
sound attenuation requirements. Additionally good levels of sound
absorption are achieved and the white unperforated surface
creates an excellent appearance.The combination of high density,
bio-soluble mineral wool with clay and starch provides excellent
physical characteristics, particularly for acoustic performance.
Practical sound
0.80
0.6
NRC = 0.70 as per ASTM C423 and ASTM E1264
0.60
Sound attenuation Dn,c,w = 41 dB as per EN 717-1 and EN 20140-9 0.4
0.40
CAC = 42 dB as per ASTM E413-1 and ASTM E1264 0.2 0.35
(24 mm thickness, according to test certificate) 0
Light reflectance up to 88 % 125 250 500 1000 2000 4000
frequency f (Hz)
Thermal conductivity λ = 0.052 - 0.057 W/mK as per DIN 52612
Humidity up to 95% RH
Permeability PM1 (30 m³/hm²) as per DIN 18177
Hygiene anti-microbial treatment against bacteria and fungi
Scrubability tested as per ASTM D2486 (modified) Erzeugnisse aus
MINERALWOLLE
Sealed edges
Please note
minimum quantities
and delivery times.
600 x 600 – –
600 x 1200 – –
plank sizes availble
– – –
on request
25
26
Legal note
Due to reproduction processes colours shown in this catalogue may differ from the actual product colour. Product selection should always be made from original AMF samples. All details and technical information
stated in this brochure or other publicity material referring to AMF ceiling systems are based on test reports obtained under laboratory conditions. It is the responsibility of the client to see that such details and
information are suitable for the particular application. All system details conform to current technology. All system relevant test certificates, assessments and installation guidelines are to be followed and are
based on the exclusive use and compatibility of AMF products and system components used in both internal and external tests. AMF accepts no liability or responsibility for use of third party components or for
any variations to conditions stipulated in test data. We recommend not mixing production batches on jobs. All technical data is subject to change without prior notice and is governed by AMF Terms and Conditions
of Sale.
The most current technical and product information is available on our website www.amf-grafenau.de.
This catalogue supersedes all previous editions.
Errors and omissions excepted.
Printing errors excepted.
27
Knauf AMF Knauf AMF GmbH & Co. KG
Ceiling system location
Knauf AMF
Elsenthal 15, 94481 Grafenau
Peterlee, England
Ceiling system location Germany
Viersen, Germany
Tel.: +49 8552 422-0
Knauf AMF
Ceiling system location
Fax: +49 8552 422-30
Headquarter
Knauf AMF Grafenau, Germany info@knaufamf.de
Slitting factory www.amf-grafenau.de
Antwerpen, Belgium Knauf AMF
Ceiling system location www.amf-medical.com
Knauf AMF
Ferndorf, Austria
Ceiling system location
Dreux, France
HERADESIGN® –
Knauf AMF Deckensysteme GmbH
9702 Ferndorf 29
Austria
Tel.: +43 4245 2001-0003
office@heradesign.com
www.heradesign.com