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Apparel – you can print on hats, jackets, shirts,…

Bags
Banners
Binders
Billboards – large outdoor prints for displaying advertisements
Booklets- thin books with a small number of pages and a paper cover
Books – hardcover books, softcover books, paperbacks, albums,…
Bookmarks
Boxes – STE boxes, folding cartons,… and other types of packaging
Brochures – unfolded versions are often used as flyers, folded versions can serve as product
sheets
Business cards
Calendars
Cards – next to the ones mentioned in this list there are also appointment cards, promo cards,
scratch cards, reply cards, tent cards, invitation cards, rack cards…
Catalogs
Certificates
Covers – CD or DVD covers,…
Credit cards
Currency or banknotes
Data sheets and sales sheets
Decals – wall decals, window decals,…
Direct mail
Directories & Yellow pages
Displays – pop-up displays,…
Door hangers
Envelopes – often ordered alongside matching letterhead
Jackets – book jackets, CD jackets,
Flags
Flyers
Folders – promotional folders, presentation folders, corporate folders,…
Forms
Greeting cards
Inserts
Invitations
Labels – address labels, price labels, shipping labels, beverage labels, wine labels, canning
labels, food labels, warning labels,…
Letterhead – stationery with a printed heading (containing for example a company name, logo,
address, website URL,..)
Literature holders
Magazines & Journals
Manuals & guides
Menus – can be plastified
Newsletters
Notepads
Leaflets
Magnets – like fridge magnets
Mailings
Menus
Newsletters: dailies, weeklies, national or regional or local, tabloid, broadsheet, Berliner, company
newsletters…
Personalized products, such as pens, memory sticks, stamps,…
Presentation folders
Point-of-purchase (POS)
Point-of-sale (POP)
Postage stamps
Postcards
Posters – adshels, abribus,…
Reports & annuals
Signage – yard signs, traffic signs, property signs, …
Sleeves – CD or DVD sleeves, packaging sleeves,…
Stationery – letterheads, envelopes, notepads
Stickers – bumper stickers, campaign stickers, logo stickers, promotional stickers, vinyl stickers,
wall stickers, window stickers,
Tags – price tags, garment tags, hang tags, door tags,…
Textiles – tablecloths,…
Tickets – event tickets, lottery tickets, raffle tickets,…
Vouchers
Wallpaper
Window clings and decals
Wrapping paper
Wobblers

As technology has advanced, so too has the range of printing methods at our disposal. Each
printing method can be suited to different needs. The range of printing options means businesses
can choose which one to use to best meet their requirements.

Different printing methods


In this blog we will look at 9 different printing methods, and how and when they are used best.

Digital Printing
Flexography
Offset Printing
Rotogravure
Large Format
3D Printing
Screen Printing
1. Digital Printing
Digital printing is the reproduction of digital images on to physical surfaces. It’s a modern
method of printing that covers a variety of different techniques including inkjet printing and laser.

As part of the digital printing method, images are sent directly to the printer using digital files (for
example, a PDF).

This eliminates the need for a printing plate. Other types of printing such as lithography still need
this. As Digital Printing doesn’t use a printing plate, it’s a much more time and cost efficient
printing method.

Digital printing also allows for quick turnaround, meaning businesses can print on demand. It’s
also great for small run jobs as there’s no setup cost or minimum quantity, so it’s perfect for
smaller amounts.

Digital printing can make for a cost-effective method that still produces high quality prints.

Often used for:

Posters and signage


Labels, newsletters, menus and letters
2. Flexography
Flexography, often abbreviated to flexo, is a method of printing most commonly used for
packaging. It can be seen as the modern version of letterpress printing.

It got this name (flexo) as the printing method was originally used for corrugated cardboard,
which has a very uneven surface. The printing plate surface must maintain contact with the
cardboard, which it does by being flexible.

This style of printing uses quick-drying, semi-liquid inks and can be used for high volume jobs.

Often used for:

Packaging and labels (e.g. plastic bags, juice cartons, disposable cups, and chocolate bar
wrappers)
Anything with continuous patterns e.g. wallpaper and gift wrap
3. Lithographic (Offset) Printing
This is a widely used method of mass-production printing.

This method involves printing plates which are normally made from aluminium. Each plate holds
an image of the content that is going to be printed. The content of these plates is then transferred,
or “offset” onto rollers or blankets.
Then the inked blankets transfer the image onto paper.

The process is often called offset because the ink is first transferred from plate to blanket. Rather
than going directly on to the paper.

As the content that is to be printed never comes in to contact with the plates, this also extends the
life of them.

Offset lithography can consistently produce high quality images, for both small and high-volume
print jobs. However, due to the time and costs in setting up it’s not the most cost effective for
small jobs. It’s best to use this method for very large volumes.

Often used for:

Books, stationery and more


4. Rotogravure (Gravure)
Rotogravure printing, also known as Gravure, is primarily a long-run, high-speed, high-quality
printing method.

It’s a form of intaglio printing that produces fine, detailed images. This involves engraving the
image onto an image carrier. In gravure printing, the image is engraved onto a copper cylinder
because, like offset and flexography, it uses a rotary printing press.

Rotary gravure presses are the fastest and widest presses in operation, printing everything from
narrow labels to 12-feet-wide rolls of vinyl flooring.

Often used for:

High-volume printing of packaging, wallpaper, and gift-wrap using fast-drying inks.


Although less common, can also be used for printing magazines, greeting cards, and high-volume
advertising pieces.
5. Large format printing
The clue is in the name, this method exists to produce maximum print roll width.

It’s mostly suited to traditional advertising formats, and businesses who are doing large scale
advertising. For large print media such as building wraps, billboards, banners and murals, large
format printing is the best option.

Large format printing is made with either roll-fed inkjet presses or flatbed presses. Flatbed presses
allow for the product to be printed directly onto thicker substrates, in essence skipping a step in
the process, as roll-fed presses require the print to be mounted on a more rigid base.

Often used for:


Large signage e.g. billboards, posters, vinyl banners
Wallpaper and murals
Floor graphics
Laminating
we use flat beds which is large panel printing as well as on a roll …it’s more common to use this
method now as you can only print on foamex or die bond this way rather than on a roll

6. 3D Printing
Over the last few years this method has seriously took off with more and more uses being
reported.

All 3D printers essentially work in the same way. They turn a digital model into a physical three-
dimensional object by adding material a layer at a time.

No special tools are required, as the part is manufactured directly onto the built platform layer-by-
layer.

The process always needs a digital 3D model, as this is the blueprint of the physical object.

The model is then sliced by the printer’s software into thin, 2-dimensional layers. After this it’s
turned into a set of instructions in machine language (G-code) for the printer to execute.

Often used for:

Promotion and marketing freebies


Novelty items
Display items
Toy figurines
Who knows what we could see in the future!
7. Screen Printing
This printing method involves using fine material or mesh to transfer images onto another
material. It’s been around since the early 20th century and is mostly used for printing graphics
on to clothes.

The image you want to be printed is first transferred to a fine mesh, with blank areas being
covered with a substrate. The mesh is stretched out, acting as a screen. Then ink is pushed through
the openings in the mesh onto the end material.

Again, this is a method where a lot of set up is required, so it ’s best to do this in bulk to keep it
cost effective

Often used for:

Printing logos and graphics onto clothes


Fabric banners
Posters
Still not sure what printing method you need? Contact one of our friendly advisers, who will guide
you through the printing process to deliver a product that exceeds your expectations.

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